CN103203957B - A kind of manufacture method of stepped formwork - Google Patents

A kind of manufacture method of stepped formwork Download PDF

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Publication number
CN103203957B
CN103203957B CN201210010731.5A CN201210010731A CN103203957B CN 103203957 B CN103203957 B CN 103203957B CN 201210010731 A CN201210010731 A CN 201210010731A CN 103203957 B CN103203957 B CN 103203957B
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China
Prior art keywords
electroforming
exposure
manufacture method
pcb surface
region
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Expired - Fee Related
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CN201210010731.5A
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Chinese (zh)
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CN103203957A (en
Inventor
魏志凌
高小平
赵录军
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Kunshan Power Stencil Co Ltd
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Kunshan Power Stencil Co Ltd
Filing date
Publication date
Application filed by Kunshan Power Stencil Co Ltd filed Critical Kunshan Power Stencil Co Ltd
Priority to CN201210010731.5A priority Critical patent/CN103203957B/en
Publication of CN103203957A publication Critical patent/CN103203957A/en
Application granted granted Critical
Publication of CN103203957B publication Critical patent/CN103203957B/en
Expired - Fee Related legal-status Critical Current
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Abstract

A kind of manufacture method of stepped formwork.Concrete technological process is as follows: electroforming the first electroformed layer: 1 → exposure, 1 → surface development, the 1 → electroforming 1 of core process → pre-treatment (oil removing, pickling, sandblasting) → pad pasting;Electroforming PCB surface raised step (up step): pre-treatment (pickling, sandblasting) → pad pasting 2 → exposure 2 → surface development, 2 → electroforming 2 → take off film → stripping;The recess step (down step) of etching PCB surface: the two-sided pad pasting of electroformed layer → PCB surface exposure → PCB surface development → PCB surface etching → lower limb film → subsequent treatment (oil removing, pickling).The electroforming template prepared by process above flow process, PCB surface has raised step (up step) and recess step (down step), and step region has opening figure.The technique that the present invention relates to solves the technical problem that as follows: the figure opening in raised step (up step) region prepared and the aligning accuracy of the first electroformed layer opening are high;The opening hole wall of the integral electroforming template prepared is smooth, the bad phenomenon such as impulse-free robustness, plating, the bad defects such as surface quality is good, free of pinholes, pit;The thickness evenness COV in plate face is within 10%;Plate face one-level light;The cast layer in raised step (up step) region and the adhesion of the first electroformed layer are big, difficult drop-off.

Description

A kind of manufacture method of stepped formwork
Technical field
The present invention relates to the manufacture method of a kind of stepped formwork, belong to material manufacture and manufacture field, be specifically related to SMT neck In territory, a kind of PCB surface has raised step and recess step and a stepped area and plane domain is respectively provided with the printing of opening figure By the processing technology of mask plate.
Background technology
Along with electronic product pursues miniaturization, the piercing insert element used in the past cannot reduce;Electronic product function More complete, the integrated circuit (IC) used cannot punctured element, the most on a large scale, highly integrated IC, it has to use table Face surface mount elements, therefore stencil print process has obtained rapid development at electronics manufacturing, and SMT printing is exactly typical case.Template Buying be not only the first step of SMT assembly technology, be also a most important step.The major function of template is to aid in the heavy of tin cream Long-pending, it is therefore an objective to the material of accurate quantity is transferred on tabula rasa position accurately.Tin cream is blocked in template the fewest, is deposited on electricity On the plate of road the most.Therefore the port quality of template is required smooth.Particularly with the pcb board that some are special, have on pcb board Some privileged sites need the amount of tin cream more than other positions or few, it is therefore necessary to must add the position of corresponding templates Thickness or reduction processing.
Printing stencil is used to the mould of print solder paste, the most typically uses steel mesh.The template of chemical etching is template generation The main Types on boundary.They costs are minimum, have enough to meet the need the fastest.Being made by metal steel disc of the Stainless Molding Board of chemical etching On expose light-sensitive surface, position photosensitive instrument with pin by graph exposure on metal steel disc two sides, then use double-side technology simultaneously Metal steel disc is corroded from two sides.The defect of etching template itself and difficulty of processing determine etching template and are gradually backed out market.And Etch process is then applied to ladder template.
For the formation of opening, its principal mode is electroforming and cut, and traditional handicraft passes through laser cutting technique system The punching block opening size quality made can not reach requirement, and opening is rough sawtooth, and stripping result is bad, and board surface quality is the most inadequate Good.And be electroformed, a kind of technique being incremented by rather than successively decreasing, the metal form produced has the sealing characteristics of uniqueness, subtracts Few needs that Xi Qiao and template bottom surface are cleaned.This technique provides the location of almost Perfect, does not has the restriction of geometry, has Inherent trapezoidal smooth hole wall and low surface tension, improve tin cream release.By substrate (or the core a perforate to be formed Mould) upper lithographic glue, the most one by one atom, around photoresist, electroforming goes out template layer by layer.
Therefore, utilize etching and electroforming process integration to prepare PCB surface and there is up step and the metal form of down step Enjoy people to pay close attention to, also there is certain challenge simultaneously.
Summary of the invention
Present invention seek to address that above technical problem, invent the manufacture method of a kind of stepped formwork.Utilize this processing technology The metal form being made, PCB surface has raised step (up step) and recess step (down step), and raised step Region, regional peace face is respectively provided with opening figure.
A kind of manufacture method of stepped formwork.Its concrete technology flow process is as follows:
Electroforming the first electroformed layer: core process → pre-treatment (oil removing, pickling, sandblasting) → pad pasting 1 → exposure, 1 → one side shows Shadow 1 → electroforming 1;
Electroforming PCB surface up step: pre-treatment (pickling, sandblasting) → pad pasting 2 → exposure 2 → surface development, 2 → electroforming 2 → Take off film → stripping;
The two-sided pad pasting of down step: electroformed layer of etching PCB surface → PCB surface exposure → PCB surface development → PCB surface etching → lower limb film → subsequent treatment (oil removing, pickling).
Specifically, the concrete technology flow process of each step is:
Electroforming the first electroformed layer:
(1) core processes: selection 0.3mm rustless steel is as core, and substrate is cut into required size.
(2) pre-treatment: after core oil removing, pickling, carries out two sides blasting treatment, improves surface roughness, thus improves Dry film and the adhesion of steel disc during pad pasting.
(3) pad pasting 1: select the dry film that adhesive force is high, fall film phenomenon during preventing electroforming.After choosing dry film, Pad pasting is carried out at mandrel surface.
(4) exposure 1: being exposed pasted dry film, exposure area is opening figure region, exposure dry film is as electroforming Protective layer in journey, stops material deposition.
(5) surface development 1: the development of unexposed dry film is removed, enters electroforming process.
(6) electroforming 1: electroforming material is deposited on without dry film region, clones the opening figure consistent with exposure figure.
Electroforming PCB surface up step:
(7) pre-treatment: by the first electroformed layer pickling, sandblasting.
(8) pad pasting 2: continue pad pasting on the first electroformed layer surface, because the up step region area of wanted electroforming is less, So repeat press mold when pad pasting, it is ensured that dry film is close to the first electroformed layer, i.e. guarantees that up step region is not easily disconnected from.
(9) exposure 2: by the lateral opening para-position of CCD, accurate contraposition up step regional location and the opening figure district of up step Territory.Then the opening figure in the region beyond wanted electroforming up step and up step region is exposed.
(10) surface development 2: unexposed dry film is removed in development, it would be desirable to (the i.e. up step district, region of deposition electroforming material Territory) come out.
(11) electroforming 2: because up step region area is less, during electroforming, electric current density line is concentrated, and can cause electroforming up The edge effect in step region is serious, so in the ready careful para-position of shunting auxiliary template to the first electroformed layer, noting Not scratch figure and electroformed layer, the first electroformed layer, flow distribution plate one piece are fixed to fly on bar, immerse electrotyping bath, control electroforming up Step thickness.
Described flow distribution plate, i.e. cuts out one by the method for cut on the corrosion resistant plate equivalently-sized with core Identical with up step regional location, that size is identical through hole, plays share current, alleviates the effect of edge effect.
Carry out secondary electroforming, deposit electroforming material at unexposed area (i.e. without dry film region), form the up of PCB surface step。
(12) film is taken off: remove clean by exposure dry film.
(13) peel off: after secondary electroforming completes, electroformed layer is stripped down from core.
The down step of etching PCB surface:
(14) the two-sided pad pasting of electroformed layer: by two-sided for electroformed layer pad pasting.
(15) PCB surface exposure: the Zone Full beyond down district that exposure will etch, as protecting film, prevents etching Liquid corrodes.
(16) PCB surface development: unexposed dry film is removed by developing process, carry out after development development inspection (whether fall film, Rub film, the development phenomenon such as to the greatest extent), if no problem enters the operation of etch printing face down step.
(16) PCB surface etching: by pad pasting, expose, develop after cast layer send in horizontal etching machine, by the side sprayed Etching solution is sprayed PCB surface by formula, produces chemical reaction at the substrate surface without exposure dry film, etches away layer of metal, so In PCB surface, just define recess step region, as shown in Fig. 34.
(17) take off film: after having etched, take off Membrane cleaning.
(18) subsequent treatment: template is carried out oil removing, pickling cleaning.
Preferably, the technological parameter of each step is as follows:
Pre-treating technology parameter is as follows:
The oil removing time 1~2min
Pickling time 1~2min
Blast time 3~5min
Pressure (pis) 2
Exposure imaging technological parameter is as follows:
Core size (mm) 800*600*0.3
Exposure 1 amount (mj) 1000~2000
Time of exposure 1(s) 800~2500
Surface development 1 time (s) 120~180
Exposure 2 amounts (mj) PCB surface 500~1000
Time of exposure 2(s) PCB surface 300~600
Surface development 2 time (s) 60~120
Etch process parameters is as follows:
Etching solution proportion 1.30~1.50
Fe3+Concentration (g/L) 100~300
pH 1.4~1.8
Temperature (DEG C) 50~60
Pressure (pis) 10~20
Etching speed 8~20
Electroforming process parameter is as follows:
Apply above processing technology can prepare PCB surface and there is down step and the metal form of up step, And step region has opening figure.
This patent, compared with conventional art, has a following beneficial effect:
(1) port quality is good, and hole wall is smooth, the bad phenomenon such as impulse-free robustness, sawtooth, and tapering is 5o~7oBetween;
(2) first electroformed layer opening figure are high with the positional precision of the opening figure of up step;
(3) thickness evenness is good, and uniformity COV is within 10%;
(4) adhesion of Up step and the first electroformed layer is high, difficult drop-off.
Accompanying drawing explanation
Above-mentioned and/or the additional aspect of the present invention and advantage are from combining the accompanying drawings below description to embodiment and will become Substantially with easy to understand.
Fig. 1. the opening sectional view in PCB surface up region
1-PCB substrate
2-template
3a-welds base station
3b-welds base station
4-plane opening
Up region, 5-PCB face
6-PCB face up region openings
7-mould printing face
8-template PCB surface step local pattern example 1
Down region, Fig. 2 .PCB face sectional view
1-PCB substrate
2-template
3-welds base station
4-plane opening
Elevated regions on 5-PCB plate
Down region, 6-PCB face
7-printing surface
8-PCB face
Fig. 3. template schematic diagram
1-template
2-plane opening
3-PCB face sunk area
4-template PCB surface
The opening of 5-PCB face elevated regions
6-PCB face elevated regions
Detailed description of the invention
Embodiments of the invention are described below in detail, and the example of described embodiment is shown in the drawings, the most from start to finish Same or similar label represents same or similar element or has the element of same or like function.Below with reference to attached The embodiment that figure describes is exemplary, is only used for explaining the present invention, and is not considered as limiting the invention.
During in the concrete technological process of this religious name and the present invention, the Noticed Problems in technological process will be described below More detailed.
A kind of manufacture method of stepped formwork.Its concrete technology flow process is as follows:
Electroforming the first electroformed layer: core process → pre-treatment (oil removing, pickling, sandblasting) → pad pasting 1 → exposure, 1 → one side shows Shadow 1 → electroforming 1;
Electroforming PCB surface up step: pre-treatment (pickling, sandblasting) → pad pasting 2 → exposure 2 → surface development, 2 → electroforming 2 → Take off film → stripping;
The two-sided pad pasting of down step: electroformed layer of etching PCB surface → PCB surface exposure → PCB surface development → PCB surface etching → lower limb film → subsequent treatment (oil removing, pickling).
Specifically, the concrete technology flow process of each step is:
Electroforming the first electroformed layer:
(1) core processes: selection 0.3mm rustless steel is as core, and substrate is cut into required size.
(2) pre-treatment: after core oil removing, pickling, carries out two sides blasting treatment, improves surface roughness, thus improves Dry film and the adhesion of steel disc during pad pasting.
(3) pad pasting 1: select the dry film that adhesive force is high, fall film phenomenon during preventing electroforming.After choosing dry film, Pad pasting is carried out at mandrel surface.
(4) exposure 1: being exposed pasted dry film, exposure area is opening figure region, exposure dry film is as electroforming Protective layer in journey, stops material deposition.
(5) surface development 1: the development of unexposed dry film is removed, enters electroforming process.
(6) electroforming 1: electroforming material is deposited on without dry film region, clones the opening figure consistent with exposure figure.
Electroforming PCB surface up step:
(7) pre-treatment: by the first electroformed layer pickling, sandblasting.
(8) pad pasting 2: continue pad pasting on the first electroformed layer surface, because the up step region area of wanted electroforming is less, So repeat press mold when pad pasting, it is ensured that dry film is close to the first electroformed layer, i.e. guarantees that up step region is not easily disconnected from.
(9) exposure 2: by the lateral opening para-position of CCD, accurate contraposition up step regional location and the opening figure district of up step Territory.Then the opening figure in the region beyond wanted electroforming up step and up step region is exposed.
(10) surface development 2: unexposed dry film is removed in development, it would be desirable to (the i.e. up step district, region of deposition electroforming material Territory) come out.
(11) electroforming 2: because up step region area is less, during electroforming, electric current density line is concentrated, and can cause electroforming up The edge effect in step region is serious, so in the ready careful para-position of shunting auxiliary template to the first electroformed layer, noting Not scratch figure and electroformed layer, the first electroformed layer, flow distribution plate one piece are fixed to fly on bar, immerse electrotyping bath, control electroforming up Step thickness.
Described flow distribution plate, i.e. cuts out one by the method for cut on the corrosion resistant plate equivalently-sized with core Identical with up step regional location, that size is identical through hole, plays share current, alleviates the effect of edge effect.
Carry out secondary electroforming, deposit electroforming material at unexposed area (i.e. without dry film region), form the up of PCB surface step。
(12) film is taken off: remove clean by exposure dry film.
(13) peel off: after secondary electroforming completes, electroformed layer is stripped down from core.
The down step of etching PCB surface:
(14) the two-sided pad pasting of electroformed layer: by two-sided for electroformed layer pad pasting.
(15) PCB surface exposure: the Zone Full beyond down district that exposure will etch, as protecting film, prevents etching Liquid corrodes.
(16) PCB surface development: unexposed dry film is removed by developing process, carry out after development development inspection (whether fall film, Rub film, the development phenomenon such as to the greatest extent), if no problem enters the operation of etch printing face down step.
(16) PCB surface etching: by pad pasting, expose, develop after cast layer send in horizontal etching machine, by the side sprayed Etching solution is sprayed PCB surface by formula, produces chemical reaction at the substrate surface without exposure dry film, etches away layer of metal, so In PCB surface, just define recess step region, as shown in Fig. 34.
(17) take off film: after having etched, take off Membrane cleaning.
(18) subsequent treatment: template is carried out oil removing, pickling cleaning.
The technological parameter of one group of preferred each step is as follows:
Pre-treating technology parameter:
The oil removing time 2min
Pickling time 2min
Blast time 5min
Pressure (pis) 2
Exposure imaging technological parameter is as follows:
Core size (mm) 800*600*0.3
Exposure 1 amount (mj) 1500
Time of exposure 1(s) 1500
Surface development 1 time (s) 150
Exposure 2 amounts (mj) PCB surface 750
Time of exposure 2(s) PCB surface 450
Surface development 2 time (s) 100
Etch process parameters is as follows:
Etching solution proportion 1.40
Fe3+Concentration (g/L) 200
pH 1.6
Temperature (DEG C) 55
Pressure (pis) 15
Etching speed 14
Electroforming process parameter is as follows:
During electroforming, increased by pre-treatment increase before blast time, electroforming the modes such as soak time improve two coating it Between adhesion, prevent coating from coming off, by test ready-made anode baffle control electric current density line, be allowed in graphics field In the range of the first electroformed layer deposit thickness uniformity COV within 10%;Coating matter is ensured by the amount adjusting electroforming additive Amount, as bright in coating, free of pinholes, pit;Coating opening hole wall quality is reached by control development point good, without hair during development Thorn, plating.
Thus produce stepped formwork as shown in Figure 3, and the printing process of this kind of printing stencil is as shown in Figure 1, 2. The raised step of PCB surface, it primarily serves the purpose of and carries out material printing at pcb board sunk area, increases lower stannum amount, such as 6 institutes in 1 Show;And the recess step of PCB surface, it primarily serves the purpose of the elevated regions avoided on pcb board face, as shown in Fig. 26.
Although an embodiment of the present invention has been shown and described, it will be understood by those skilled in the art that: not These embodiments can be carried out multiple change in the case of departing from the principle of the present invention and objective, revise, replace and modification, this The scope of invention is limited by claim and equivalent thereof.

Claims (11)

1. a manufacture method for stepped formwork, concrete technological process is as follows:
Electroforming the first electroformed layer: core process → pre-treatment → pad pasting 1 → exposure, 1 → surface development, 1 → electroforming 1;
Electroforming PCB surface raised step: pre-treatment → pad pasting 2 → exposure 2 → surface development, 2 → electroforming 2 → take off film → stripping;
The recess step of etching PCB surface: the two-sided pad pasting of electroformed layer → PCB surface exposure → PCB surface development → PCB surface etches → take off film → subsequent treatment;Wherein subsequent treatment includes oil removing, acid pickling step;
Wherein, the core of electroforming the first electroformed layer is processed as selecting rustless steel as core, and substrate is cut into required size; After the pre-treatment of electroforming the first electroformed layer is core oil removing, pickling, the substrate cut is carried out two sides blasting treatment;Pad pasting 1 For selecting the dry film that adhesive force is high, carry out pad pasting at mandrel surface;Exposure 1 is to be exposed pasted dry film, and exposure area is Opening figure region;Surface development 1 is the development of unexposed dry film to be removed;Electroforming 1 is to be deposited on electroforming material without dry film district Territory, clones the opening figure consistent with exposure figure;The pre-treatment of electroforming PCB surface raised step is by the first electroformed layer surface Pickling, sandblasting;Pad pasting 2 is to continue patch dry film on the first electroformed layer;Exposure 2 be by wanted electroforming raised step beyond region And the opening figure exposure in raised step region;Surface development 2 is that unexposed dry film is removed in development, it would be desirable to deposition electroforming material Come out in the region of material;Electroforming 2 is in the ready careful para-position of shunting accessory plate to the first electroformed layer, by the first electroforming Layer, flow distribution plate one piece are fixed to fly on bar, immerse electrotyping bath, control electroforming raised step thickness;Stripping is general after secondary electroforming Electroformed layer strips down from core;The film that takes off in the recess step step of etching PCB surface is, after etching completes, to take off Membrane cleaning;
Described flow distribution plate, i.e. cuts out one with convex by the method for cut on the corrosion resistant plate equivalently-sized with core Play stepped area position identical, through hole that size is identical, plays share current, alleviates the effect of edge effect
The manufacture method of stepped formwork the most according to claim 1, it is characterised in that core material be rustless steel, pure nickel, Any one in dilval.
The manufacture method of stepped formwork the most according to claim 1, it is characterised in that the stepped formwork prepared PCB surface has raised step region and recess step region.
The manufacture method of stepped formwork the most according to claim 1, it is characterised in that the stepped formwork prepared has Opening figure, and opening figure is distributed in region, raised step regional peace face.
The manufacture method of stepped formwork the most according to claim 1, it is characterised in that electroforming process for the second time, uses and divides Stream plate reduces electric current density, alleviates the edge effect in raised step region.
The manufacture method of stepped formwork the most according to claim 1, it is characterised in that stepped formwork material is pure nickel, nickel Any one in ferrum.
The manufacture method of stepped formwork the most according to claim 1, it is characterised in that pre-treating technology parameter is as follows:
The manufacture method of stepped formwork the most according to claim 1, it is characterised in that exposure imaging technological parameter is as follows:
The manufacture method of stepped formwork the most according to claim 1, it is characterised in that etch process parameters is as follows:
The manufacture method of stepped formwork the most according to claim 1, it is characterised in that there is before electroforming activating process, electricity Casting process parameter is as follows:
The manufacture method of 11. stepped formworks according to claim 1, it is characterised in that
Stepped formwork deposit thickness uniformity COV is within 10%.
CN201210010731.5A 2012-01-16 A kind of manufacture method of stepped formwork Expired - Fee Related CN103203957B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210010731.5A CN103203957B (en) 2012-01-16 A kind of manufacture method of stepped formwork

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201210010731.5A CN103203957B (en) 2012-01-16 A kind of manufacture method of stepped formwork

Publications (2)

Publication Number Publication Date
CN103203957A CN103203957A (en) 2013-07-17
CN103203957B true CN103203957B (en) 2016-11-30

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63164327A (en) * 1986-12-26 1988-07-07 Kyushu Hitachi Maxell Ltd Manufacture of film carrier with bump
CN1715455A (en) * 2005-05-13 2006-01-04 大连理工大学 Method for producing microelectromoulding metal mould
CN1804138A (en) * 2005-11-14 2006-07-19 深圳市允升吉电子有限公司 Mask electro-forming method for vaporization coating of organic light-emitting display
TWI306061B (en) * 2006-04-27 2009-02-11 Transonic Prec Ind Inc Multi-layer metal printing stencil and its fabricating method
CN101419402A (en) * 2008-11-21 2009-04-29 华中科技大学 Method for making cemented carbide punching mold

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63164327A (en) * 1986-12-26 1988-07-07 Kyushu Hitachi Maxell Ltd Manufacture of film carrier with bump
CN1715455A (en) * 2005-05-13 2006-01-04 大连理工大学 Method for producing microelectromoulding metal mould
CN1804138A (en) * 2005-11-14 2006-07-19 深圳市允升吉电子有限公司 Mask electro-forming method for vaporization coating of organic light-emitting display
TWI306061B (en) * 2006-04-27 2009-02-11 Transonic Prec Ind Inc Multi-layer metal printing stencil and its fabricating method
CN101419402A (en) * 2008-11-21 2009-04-29 华中科技大学 Method for making cemented carbide punching mold

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