CN103193074B - With the steel rope core conveying belt inner core breaking point detection device of mark function - Google Patents
With the steel rope core conveying belt inner core breaking point detection device of mark function Download PDFInfo
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- CN103193074B CN103193074B CN201310137525.5A CN201310137525A CN103193074B CN 103193074 B CN103193074 B CN 103193074B CN 201310137525 A CN201310137525 A CN 201310137525A CN 103193074 B CN103193074 B CN 103193074B
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Abstract
A kind of steel rope core conveying belt inner core breaking point detection device with mark function of the present invention, compared with prior art solves because of cannot accurate marker steel rope core conveying belt inner core fracture position, needs the defect of closed-down manual measuring mark fracture position.The present invention includes front-end processor and the monitoring device be attached thereto respectively and speed measuring device, described monitoring device comprises the initial point marker be installed on steel rope core conveying belt, level is installed on detector array above steel rope core conveying belt and level is installed on below steel rope core conveying belt and ray emitter, described speed measuring device is pressed in below by steel rope core conveying belt, also comprise the labelling apparatus be connected with front-end processor, described labelling apparatus is connected with the 4th control port of front-end processor by solenoid-driven plate.The present invention can mark steel rope core conveying belt inner core breakpoint location online in real time, accurately, and mark position is accurate.
Description
Technical field
The present invention relates to steel cable core conveying belt technology, specifically a kind of steel rope core conveying belt inner core breaking point detection device with mark function.
Background technology
Existing colliery use steel rope core conveying belt inner core detecting device, mainly realize based on X-ray, although the degree of impairment of the intuitive and accurate judgement steel rope core conveying belt inner core of energy and position, can accurately not make a mark at damage position, also need measure manually and mark relevant position.And in colliery industry use the length of steel rope core conveying belt all longer, manual measurement is time-consuming, effort, and accuracy is not high, seriously delay the accurate of load-transfer device inner core fracture position and on-call maintenance, how developing a kind of device that automatically directly can carry out breakpoint mark becomes urgent problem.
Summary of the invention
The object of the invention is to solve in prior art because of cannot accurate marker steel rope core conveying belt inner core fracture position; need closed-down manual to measure and mark the defect of fracture position, providing a kind of steel rope core conveying belt inner core breaking point detection device with mark function to solve the problems referred to above.
To achieve these goals, technical scheme of the present invention is as follows:
A kind of steel rope core conveying belt inner core breaking point detection device with mark function, comprise front-end processor and the monitoring device be attached thereto respectively and speed measuring device, described monitoring device comprises the initial point marker be installed on steel rope core conveying belt, level is installed on detector array above steel rope core conveying belt and level is installed on below steel rope core conveying belt and ray emitter, described speed measuring device is pressed in below by steel rope core conveying belt, also comprise the labelling apparatus be connected with front-end processor, described labelling apparatus is connected with the 4th control port of front-end processor by solenoid-driven plate.
Described labelling apparatus comprises cylinder body and is installed on the piston of cylinder interior, piston upper end is provided with pressure thing by piston rod, cylinder body is built with label solution, and electromagnetic valve is connected with nozzle by mozzle by cylinder body lower end, and described solenoid-driven plate is connected with electromagnetic valve.
Described speed measuring device is be connected to tachogen in detector array onboard motherboard and speed measuring drum, and described steel rope core conveying belt is pressed on speed measuring drum, and the rotating shaft end of speed measuring drum is installed with tachogen.
3rd control port of described front-end processor connects Long-distance Control machine by photoelectric commutator.
The master control port of described detector array is connected with the second control port of front-end processor, and the control port of ray emitter is connected with the first control port of front-end processor, and described tachogen is connected with the subcontrol port of onboard motherboard.
Described nozzle is fixedly installed in the side of speed measuring drum.
beneficial effect
Steel rope core conveying belt inner core breaking point detection device with mark function of the present invention, compared with prior art can mark steel rope core conveying belt inner core breakpoint location online in real time, accurately, solve manually find breakpoint location can not accomplish in real time, at wire tag, and the inaccurate problem of mark position.
Accompanying drawing explanation
Fig. 1 is integral structure schematic diagram of the present invention;
Wherein, 1-ray emitter, 2-detector array, 3-front-end processor, 4-Long-distance Control machine, 51-labelling apparatus, 52-solenoid-driven plate, 6-photoelectric commutator, 7-steel rope core conveying belt, 531-tachogen, 532-speed measuring drum, 21-master control port, 22-subcontrol port, 23-onboard motherboard, 31-power port, 32-first control port, 33-second control port, 34-the 3rd control port, 35-the 4th control port, 36-the 5th control port, 11-ray emitter power port, 12-ray emitter control port.
Fig. 2 is the structural representation of labelling apparatus of the present invention;
Wherein, 511-electromagnetic valve, 512-label solution, 513-cylinder body, 514-mozzle, 515-nozzle, 516-pressure thing, 517-piston, 518-piston rod.
Detailed description of the invention
For making to have a better understanding and awareness architectural feature of the present invention and effect of reaching, coordinating detailed description in order to preferred embodiment and accompanying drawing, being described as follows:
As shown in Figure 1, a kind of steel rope core conveying belt inner core breaking point detection device with mark function of the present invention, comprise front-end processor 3 and the monitoring device be attached thereto respectively, speed measuring device and labelling apparatus, the detector array 2 that described monitoring device is installed on above steel rope core conveying belt 7 by level forms with the ray emitter 1 be installed on below steel rope core conveying belt 7, detector array 2 is corresponding with ray emitter 1, described ray emitter 1 is X-ray emitter, and described detector array 2 is X-ray detector array.Described speed measuring device is crushed on below steel rope core conveying belt 7, and comprise and be connected to tachogen 531 in detector array 2 in onboard motherboard 23 and speed measuring drum 532, tachogen 531 is connected with the secondary port 22 of onboard motherboard 23.
Described steel rope core conveying belt 7 is pressed on speed measuring drum 532, and synchronously carry out transmission with steel rope core conveying belt 7 and roll and utilize tachogen 531 to carry out testing the speed and calculate, the rotating shaft end of speed measuring drum is installed with tachogen 531.Labelling apparatus 51 is connected with the 4th control port 35 of front-end processor 3 by solenoid-driven plate 52, carries out real-time mark to the breakpoint detected.3rd control port 34 of described front-end processor 3 connects Long-distance Control machine 4 by photoelectric commutator 6, Long-distance Control machine 4 can provide convenient operation for equipment and use, in breaking point detection process, the situation of breakpoint can be shown on Long-distance Control machine 4, also can be carried out the setting of all kinds of parameter by remote control equipment 4 pairs of front-end processors 3.
As shown in Figure 2, described labelling apparatus 51 comprises for the cylinder body 513 of storing marking solution 512, mozzle 514, nozzle 515 and the pressure thing 516 for controlling cylinder type metal cylinder interior pressure; Piston 517 is arranged in cylindrical metal cylinder body 513, and piston rod 518 and piston 517 are welded as a whole, and pressure thing 516 is fixed on piston rod 518 by screw thread.Described labelling apparatus also comprises electromagnetic valve 511, solenoid-driven plate 52 is connected with the 4th control port 35 of electromagnetic valve 511 and front-end processor 3 respectively by cable, now front-end processor 3 can open electromagnetic valve 511 by Controlling solenoid valve drive plate 52, the solution 512 that electromagnetic valve 511 is stored in after opening in cylinder body 513 flow to nozzle 515 from mozzle 514 under the pressure of pressure thing 516, thus marks.Wherein, described metal cylinder body 513 is an airtight container, and piston 517 is in contact with it position and is provided with seal ring 519, and described label solution 512 is with bright-colored, the solution of energy rapid solidification.
The onboard motherboard 23 of described detector array 2 connects master port 21 and secondary port 22, and master port 21 is connected with the second control port 33 of front-end processor 3.The ray emitter control port 12 of ray emitter 1 is connected with the first control port 32 of front-end processor 3.Power supply 8 is connected with the ray emitter power port 11 of ray emitter 1, for ray emitter 1 is powered.Power supply 9 is connected with the power port 31 of front-end processor 3, for front-end processor 3 is powered.3rd control port 34 of described front-end processor 3 connects Long-distance Control machine 4 by photoelectric commutator 6.
During actual use, first ray emitter 1 is opened by remote control computer 4, the ray that ray emitter 1 sends is by steel rope core conveying belt 7, when Radiolucent steel rope core conveying belt 7, because adhesive tape is different with the decay of steel wire to ray, just there is strong and weak change in the electric signal formed in the onboard motherboard 23 of the detector array 2 on the upside of adhesive tape, electric signal is by being converted into network signal after onboard motherboard 23, and network signal is transferred to front-end processor 3 by the master port 21 of detector array 2, the second control port 33 of front-end processor 3, simultaneously, because steel rope core conveying belt 7 drives tachogen 531 to rotate, speed signal is transferred to onboard motherboard 23 by the secondary port 22 of detector array 2 by tachogen 531, onboard motherboard 23 pairs of signals process and are converted into network signal and by the master port 21 of detector array 2, second control port 33 of front-end processor 3 is transferred to front-end processor 3, signal is converted to optical signal and sends to Long-distance Control industrial computer 4 after optical signal being converted to electric signal by photoelectric commutator 6 by front-end processor 3, Long-distance Control industrial computer 4 forms real-time adhesive tape perspective to the data gathered and stores.
But to accurately judge the position of breakpoint, then steel rope core conveying belt 7 can fill an initial point marker in fixing position, initial point marker is the metal material with distinctive appearance, for determining that breakpoint location is as an initial point.Initial point marker is the metal material with distinctive appearance, is arranged on steel rope core conveying belt 7.Speed measuring drum 532 inside speed measuring device is the length set in advance at girth, therefore when setting initial point marker and starting, speed measuring drum 532 is just recorded in front-end processor 3 along with steel rope core conveying belt 7 how many circles that rolled, and the number of turns that then girth of speed measuring drum 532 is multiplied by rolling just can judge the distance length that initial point marker starts.At this moment, Long-distance Control industrial computer 4 is to the data analysis process gathered, and automatic decision has the fault such as fracture, tap of load-transfer device inner wire, forms real-time adhesive tape perspective and stores; Meanwhile, the perspective of initial point label 54 is also stored on Long-distance Control industrial computer 4, and Long-distance Control industrial computer 4 records the distance between each breakpoint and initial point label 54 and stores.Now complete the testing of steel rope core conveying belt inner core breakpoint.
When needs mark breaking part, equally also use speed measuring device, first can arrange Long-distance Control industrial computer 4 according to the installation site of labelling apparatus 51, labelling apparatus 51 is arranged on top or the side of steel rope core conveying belt 7, as long as so that solution mark is just passable, the position with initial point label phase same level preferably can be arranged.At initial point label after detecting device finds breakpoint, tachogen 531 determines the positional distance of each breakpoint to initial point label by speed measuring drum 532 and initial point label, then when just opening electromagnetic valve 511 by front-end processor 3 Controlling solenoid valve drive plate 52 after arrival breaking part, label solution 512 in cylindrical metal cylinder body 513 is under the effect of pressure thing 516 and piston 517, be ejected into steel rope core conveying belt 7 by mozzle 514 from nozzle 515, thus play the effect of mark, facilitate user timely, fast breaking part is keeped in repair.
Labelling apparatus also can be located at the place that distance initial point label has certain distance, only need this range data by carrying out arranging in Long-distance Control machine 4 input front end handler 3, adding this distance parameter when judging breakpoint distance, achieving the effect automatically detecting and mark too.
More than show and describe groundwork of the present invention, principal character and advantage of the present invention.The technical personnel of the industry should be understood; the present invention is not restricted to the described embodiments; the just principle of the present invention described in above-described embodiment and specification sheets; the present invention also has various changes and modifications without departing from the spirit and scope of the present invention, and these changes and improvements all fall in claimed scope of the present invention.The protection domain of application claims is defined by appending claims and equivalent thereof.
Claims (5)
1. the steel rope core conveying belt inner core breaking point detection device with mark function, comprise front-end processor (3) and the monitoring device be attached thereto respectively and speed measuring device, described monitoring device comprises the initial point marker be installed on steel rope core conveying belt (7), level is installed on the detector array (2) of steel rope core conveying belt (7) top and level is installed on below steel rope core conveying belt (7) and ray emitter (1), described speed measuring device is pressed in below by steel rope core conveying belt (7), it is characterized in that: also comprise the labelling apparatus (51) be connected with front-end processor (3), described labelling apparatus (51) is connected with the 4th control port (35) of front-end processor (3) by solenoid-driven plate (52), described labelling apparatus (51) comprises cylinder body (513) and is installed on the inner piston (517) of cylinder body (513), piston (517) upper end is provided with pressure thing (516) by piston rod (518), cylinder body (513) is built with label solution (512), electromagnetic valve (511) is connected with nozzle (515) by mozzle (514) by cylinder body lower end, and described solenoid-driven plate (52) is connected with electromagnetic valve (511).
2. the steel rope core conveying belt inner core breaking point detection device with mark function according to claim 1, it is characterized in that: described speed measuring device is for being connected to tachogen (531) in detector array (2) onboard motherboard (23) and speed measuring drum (532), described steel rope core conveying belt (7) is pressed on speed measuring drum (532), and the rotating shaft end of speed measuring drum (532) is installed with tachogen (531).
3. the steel rope core conveying belt inner core breaking point detection device with mark function according to claim 1, is characterized in that: the 3rd control port (34) of described front-end processor (3) connects Long-distance Control machine (4) by photoelectric commutator (6).
4. the steel rope core conveying belt inner core breaking point detection device with mark function according to claim 2, it is characterized in that: the master control port (21) of described detector array (2) is connected with second control port (33) of front-end processor (3), the control port (12) of described ray emitter (1) is connected with first control port (32) of front-end processor (3), and described tachogen (531) is connected with the subcontrol port (22) of onboard motherboard (23).
5. the steel rope core conveying belt inner core breaking point detection device with mark function according to claim 2, is characterized in that: described nozzle (515) is fixedly installed in the side of speed measuring drum (532).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310137525.5A CN103193074B (en) | 2013-04-19 | 2013-04-19 | With the steel rope core conveying belt inner core breaking point detection device of mark function |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310137525.5A CN103193074B (en) | 2013-04-19 | 2013-04-19 | With the steel rope core conveying belt inner core breaking point detection device of mark function |
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| CN103193074A CN103193074A (en) | 2013-07-10 |
| CN103193074B true CN103193074B (en) | 2015-09-09 |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104192531A (en) * | 2014-09-24 | 2014-12-10 | 兖州煤业股份有限公司 | Detecting device, system and method for transmission belt |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101137557A (en) * | 2004-12-21 | 2008-03-05 | 菲尼克斯传送带系统有限公司 | Device for the non-destructive inspection of a conveyor belt |
| CN101653932A (en) * | 2008-08-22 | 2010-02-24 | 比亚迪股份有限公司 | Torque wrench |
| CN203187036U (en) * | 2013-04-19 | 2013-09-11 | 合肥海明科技开发有限责任公司 | Steel rope core conveyor belt inner core breakpoint detecting device with marking function |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61294345A (en) * | 1985-06-22 | 1986-12-25 | Koubukuro Kosakusho:Kk | Apparatus for detecting injured point of steel cord of steel cord belt conveyor and x-ray photographing said point |
| JP5599671B2 (en) * | 2010-08-02 | 2014-10-01 | 大成建設株式会社 | Belt conveyor monitoring system |
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2013
- 2013-04-19 CN CN201310137525.5A patent/CN103193074B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101137557A (en) * | 2004-12-21 | 2008-03-05 | 菲尼克斯传送带系统有限公司 | Device for the non-destructive inspection of a conveyor belt |
| CN101653932A (en) * | 2008-08-22 | 2010-02-24 | 比亚迪股份有限公司 | Torque wrench |
| CN203187036U (en) * | 2013-04-19 | 2013-09-11 | 合肥海明科技开发有限责任公司 | Steel rope core conveyor belt inner core breakpoint detecting device with marking function |
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Address after: High tech Zone Hefei city Anhui province 230088 Wangjiang Road No. 539 Kunpeng Industrial Park 4 Building 501 room Applicant after: Hefei Haiming Science & Technology Co., Ltd. Address before: High tech Zone Hefei city Anhui province 230088 Wangjiang Road No. 539 Kunpeng Industrial Park 4 Building 501 room Applicant before: Hefei Haiming Technology & Development Co., Ltd. |
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Address after: 230088 A District, 5th Floor, Building 3, Pearl Industrial Park, 106 Innovation Avenue, Hefei High-tech Zone, Anhui Province Patentee after: Hefei Haiming Science & Technology Co., Ltd. Address before: 230088 Room 501, Building 4, Kunpeng Industrial Park, 539 Wangjiang West Road, Hefei High-tech Zone, Anhui Province Patentee before: Hefei Haiming Science & Technology Co., Ltd. |