Operating test of elevator intelligent comprehensive detector
Technical field
The utility model belongs to the elevator detecting device, especially belongs to operating test of elevator intelligent comprehensive detector.
Background technology
By the relevant rules of China, elevator should be included the special equipment management in, and its quality comprises the quality and the on-site installation quality of product itself.Therefore 3000 failure-free operation of elevator test is the important leverage of elevator safety operation.Yet, kind surplus though existing various elevator checking apparatuss and instrument reach 20 both at home and abroad, but these testing tools or instrument all can only be tested to part safety performance, the technical index of elevator, and majority need manually be looked and read, during check fee, low, the poor repeatability of precision.The more important thing is that these instruments or instrument all can't realize continuously uninterrupted tracking of elevator performance detected, and a lot of fault is difficult to be detected by instantaneous detection mode.
At present, what the method for inspection of 3000 commissioning tests before elevator paid adopted is that artificial other station mode is tested, when using normal inspection inspect by instrument elevator hoistways, car top, the inspector needs the hand-held instrument close-ups, increased check, maintaining personnel's working strength and danger, the elevator number of run is mainly according to the data of control housing register.The shortcoming of this method of inspection has: (1) test duration is long, and labour intensity is big; (2) can't prevent that installation personnel from practising fraud to the register data; (3) whether strict the execution tested standard can't to detect installation personnel, and zero load, semi-load and fully loaded three kinds of operating modes are all tested; (4) can't accomplish the record of omnidistance check data.Because existing elevator detecting instrument can't satisfy the requirement of 3000 failure-free operation of elevator test, generally take the mode spot-check in the practice, in case installation unit can not be tested in strict accordance with standard, and arbitrarily fills in test documentation, will stay great potential safety hazard to the use of elevator.
Summary of the invention
The utility model purpose is to overcome the shortcoming that present elevator check implement exists, a kind of operating test of elevator intelligent comprehensive detector of energy objective record elevator running condition is provided, paying 3000 times preceding commissioning tests with the supervision elevator can be undertaken by test requirement specification, guarantees lift running safety.
The technical scheme that the utility model adopted is a kind of operating test of elevator intelligent detecting instrument, it partly is made up of main website, slave station, these three of main website sensors, main website has man-machine dialog interface, power supply, treater, wireless receiving module, I/O interface, slave station is made up of power module, slave station sensor, signal processor, wireless sending module, I/O interface, main website directly links to each other with the main website sensor, with the slave station wireless connections, main website receives the data from main website sensor, slave station, and data are analyzed the computing storage.
The main website sensor has current sensor, magnetic detection sensor, rope speed survey sensor.Wherein the current sensor power end, the magnetic detection sensor that are installed on elevator control cabinet is installed on the elevator band brake apparatus, the rope speed survey sensor is installed on the elevator wire rope.
The slave station sensor comprises: the detecting sensor of opening the door, the detecting sensor of closing the door, bottom arrive at a station detecting sensor, elevator wire rope tension force detecting sensor.The detecting sensor of wherein opening the door is installed on that the end of lift car fixed mount, the detecting sensor of closing the door are installed on lift car fixed mount middle part, bottom arrives at a station, and detecting sensor is installed on the elevator car roof rail-sides, elevator wire rope tension force detecting sensor is installed on the elevator wire rope.
This detector just can be set up elevator operation frame of axis when elevator moves first, move by magnetic detection sensor band brake apparatus, it is the elevator location that the rope speed survey sensor is measured the elevator range ability, determine the coordinate points at elevator place, the operation coordinate is an initial point with elevator starting point end station, and each stop is the key point of operation coordinate, and elevator moves from starting point end station to the destination terminal station, every stop stops once, finishes initial elevator operation frame of axis; And store the system of axes set up; But in the later operation reference coordinates of elevator is the elevator location, the record running process of elevator.
Advantage of the present utility model is, makes elevator running condition to write down and to store with digital form by setting up system of axes, avoids manual record to fake, and making elevator pay 3000 times preceding commissioning tests can be undertaken by test requirement specification.By creatively setting up elevator operation coordinate, sensor rationally is set, dynamically show elevator operation, improve the validity that measured value conforms to actual true value; Detect operation conditions, statistics elevator number of run, record elevator operating troubles in real time; Show operational factor curve and running state in real time, under the unmanned state, continuous tracking and detection, automatically add up the trouble location and the fault cause of elevator, thereby realize detecting diagnosis and Performance Evaluation function, characteristics such as this system has light portable, Fast Installation, detection is safe, easy to operate, degree of automation is high, intelligent diagnostics.
Description of drawings
Fig. 1 is a structural representation of the present utility model
Fig. 2 is that the A of Fig. 1 is to view
Fig. 3 is the utility model main website principle schematic
Fig. 4 is the utility model slave station principle schematic
Wherein: 1 main website, 11 man-machine dialog interfaces, 12 power modules, 13 processors, 14 wireless receiving module 15I/O interfaces, 2 slave stations, 21 power modules, 22 wireless sending modules, 23 signal processor 24I/O interfaces, 3 cars, 31 guide rails, 32 flat thin magnets, 34 band brake apparatus, 36 switch boards, 37 steel wire ropes, 39 car fixed mounts 4 detecting sensor 5 detecting sensor 6 magnetism detecting sensors 7 bottoms detecting sensor 8 elevator wire rope tension force detecting sensors 9 rope speed measuring transducers 10 current sensors that arrive at a station of closing the door that open the door
Below in conjunction with view the utility model is described in detail, this embodiment can make the professional and technical personnel more understand the utility model, but does not limit the utility model in any form.
The specific embodiment
As Fig. 1, Fig. 2, Fig. 3, shown in Figure 4, it partly is made up of main website 1, slave station 2, these three of main website sensors, main website 1 has man-machine dialog interface 11, power module 12, treater 13, wireless receiving module 14, I/O interface 15, slave station 2 is made up of power module 21, slave station sensor, signal processor 23, wireless sending module 22, I/O interface 24, main website 1 directly links to each other with the main website sensor, with slave station 2 wireless connections, the data that main website 1 receives from main website sensor, slave station 2, and data are analyzed computing store.The main website sensor has current sensor 10, magnetic detection sensor 6, rope speed survey sensor 9, and power end, magnetic detection sensing 6 devices that current sensor 10 is installed on elevator control cabinet 36 are installed on the elevator band brake apparatus 34, rope speed survey sensor 9 is installed on the elevator wire rope 37.The slave station sensor comprises: the detecting sensor of opening the door 4, the detecting sensor of closing the door 5, bottom arrive at a station detecting sensor 7, elevator wire rope tension force detecting sensor 8, as shown in Figure 2, open the door that end, the detecting sensor of closing the door 5 that detecting sensor 4 is installed on lift car fixed mount 39 is installed on lift car fixed mount 39 middle parts, bottom arrives at a station, and detecting sensor 7 is installed on lift car 3 head rail sides, elevator wire rope tension force detecting sensor 8 is installed on the elevator wire rope 37.
The detecting sensor of opening the door 4 and close the door detecting sensor 5 and the bottom detecting sensor 7 of arriving at a station all has the magnetic detection function, when near the magnetic intensity these sensors reaches certain value, can connect the switch of sensor internal; When near the magnetic intensity the energy sensor is reduced to certain value, can disconnect the switch of sensor internal.Therefore, install a flat thin magnet 32 in the elevator cage door corresponding position, make the elevator detecting sensor 5 of closing the door approaching with flat thin magnet 32 at closing time, the magnetic intensity that utilizes flat thin magnet 32 to produce is connected detecting sensor 5 internal switches of closing the door; Elevator open the door detecting sensor 4 when opening the door and flat thin magnet 32 approaching, the magnetic intensity that utilizes flat thin magnet 32 to produce is connected detecting sensor 4 internal switches that open the door.Install a flat thin magnet 32 in the cage guide corresponding position, when elevator arrived bottom, the magnetic intensity that flat thin magnet 32 produces can be connected bottom detecting sensor 7 internal switches that arrive at a station.Magnetic detection sensor 6 and bottom the arrive at a station state of detecting sensor 7 of system by detecting band-type brake judges jointly whether elevator has been got back to elevator and moved the origin of coordinates.
Working process of the present utility model is: elevator starts upwards operation when bottom first, magnetic detection sensor 6 detects the band brake apparatus action, set up coordinate origin, elevator moves to whole website end from the origin station end, every stop stops once, each layer is the key point of operation coordinate, the distance that each layer measured for the rope speed survey sensor in the distance of operation coordinate, and therefore the system of axes of an elevator operation is set up.Main website stores this system of axes, and elevator operation after this is with reference to detecting with this coordinate.
Elevator weight is recorded by elevator wire rope tension force detecting sensor 8 during detection, and therefore, 3000 times whether commissioning test carries out load, stops and can be noted by main website in strict accordance with testing regulations, prevents that effectively the checker from practising fraud.
As shown in Figure 3, the main website working process is: by wireless receiving module 14 information that slave station 2 sends is received, treater 13 is with wireless messages decoding, the information of getting each sensor of slave station; Each sensor of main website sends to treater 13 by I/O interface 15 with detected status signal; Each sensor information at the master and slave station of treater 13 comprehensive analysess by reference elevator operation system of axes, draws elevator real-world operation position and state, and each layer of statistics elevator start-stop situation, and man-machine dialog interface is used for the data display and the operation of system.Power module is used for AC220V is converted into DC24 and DC5V, and wherein DC24V provides each sensor and man-machine dialog interface, and DC5V offers treater 13, I/O interface 15 and wireless receiving module 14 and uses.
As shown in Figure 4, the working process of slave station is: the working process of slave station is that the arrive at a station information of detecting sensor 7, elevator wire rope tension force detecting sensor 8 of the detecting sensor 4 of opening the door, the detecting sensor of closing the door 5, bottom is sent to signal processor 23 by I/O interface 24, and signal processor 23 is handled information the back again and sent by wireless sending module 22 information of carrying out.Power module 21 is used for AC220V is converted into DC24 and DC5V, and wherein DC24V provides each sensor, and DC5V offers signal processor 23, I/O interface 24 and wireless sending module 22.