CN103332549B - The calibration equipment of elevator governor speed of action and method of calibration thereof - Google Patents

The calibration equipment of elevator governor speed of action and method of calibration thereof Download PDF

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CN103332549B
CN103332549B CN201310293982.3A CN201310293982A CN103332549B CN 103332549 B CN103332549 B CN 103332549B CN 201310293982 A CN201310293982 A CN 201310293982A CN 103332549 B CN103332549 B CN 103332549B
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elevator
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detection module
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陈永煊
曾健生
吴思勉
梁迪武
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Guangdongspecial Equipment Inspection And Research Institute Shunde Testing Institute
Guangdong Inspection and Research Institute of Special Equipment Zhuhai Inspection Institute
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Abstract

The present invention provides the calibration equipment of a kind of elevator governor speed of action, this calibration equipment includes driving speed adjusting module, motion detection module one, motion detection module two, for the signal of real-time reception motion detection module one and motion detection module two and control to drive the data processing module of speed adjusting module, speed measuring module, and the display module being connected with data processing module; Motion detection module one and motion detection module two are connected with the mutual signal of data processing module respectively; Speed adjusting module is driven to be connected with data processing module signal. This calibration equipment solves Traditional Man functional check and causes that verification is inaccurate, verify the problem that error is big and checking precision is low. This calibration equipment is simple to operate, easy to carry simultaneously, can obtain verification report, be with a wide range of applications after verification. The present invention also provides for the method for calibration of this calibration equipment, and this method of calibration can draw check results quickly, reliably, exactly, and improves the verification quality of elevator governor.

Description

电梯限速器动作速度的校验装置及其校验方法Calibration device and method for checking operating speed of elevator speed limiter

技术领域technical field

本发明涉及一种电梯检测技术领域,更具体地说,涉及一种电梯限速器的检验装置及其校验方法。The invention relates to the technical field of elevator detection, and more specifically, to a detection device and a detection method for an elevator speed governor.

背景技术Background technique

电梯作为现代基础设施配套工程的重要组成部分,与国家经济建设尤其是房地产的发展以及人民生活质量的提高密切相关。随着经济的发展,电梯的数量迅猛增长,虽然相对事故率不高,但是,事故数量还有增长的趋势,尤其电梯失速事故危害大,所占电梯事故的比重也较大。电梯限速器-安全钳联动系统是在电梯失速时最关键的保护,其中,限速器作为电梯的安全部件,其作用是随时监测控制着轿厢的速度并能在电梯超速时作出保护指令。因此,限速器能否在事故发生时给出正确的保护指令直接关系到人们生命、财产安全。As an important part of modern infrastructure supporting projects, elevators are closely related to national economic construction, especially the development of real estate and the improvement of people's quality of life. With the development of the economy, the number of elevators has increased rapidly. Although the relative accident rate is not high, the number of accidents still has an increasing trend. Especially, elevator stall accidents are very harmful and account for a large proportion of elevator accidents. Elevator speed limiter-safety gear linkage system is the most critical protection when the elevator stalls. Among them, the speed limiter is the safety component of the elevator. Its function is to monitor and control the speed of the car at any time and to issue protection instructions when the elevator is overspeed. . Therefore, whether the speed limiter can give correct protection instructions when an accident occurs is directly related to the safety of people's lives and property.

限速器是电梯运行安全保护的重要部件之一,长期以来也是国家强制检验的重点。因此为了提高电梯的安全性能,检验部门是要求限速器在两年的使用周期内至少要进行一次动作速度的校验。由于限速器一般是安装在电梯机房或电梯井道顶部,也有装于底坑的情况,而且电梯限速器因不同的生产厂家和不同的技术参数,安装动作样式多样,加上校验现场环境比较复杂,因此对限速器动作速度进行校验的难度大大增加,同时也对提高校验精度的方法和装置提出更高的要求。The speed limiter is one of the important components for the safety protection of elevator operation, and it has also been the focus of national compulsory inspection for a long time. Therefore, in order to improve the safety performance of the elevator, the inspection department requires that the speed limiter be checked at least once in the two-year service cycle. Since the speed limiter is generally installed on the top of the elevator machine room or the elevator shaft, it is also installed in the bottom pit, and the elevator speed limiter has various installation actions due to different manufacturers and different technical parameters. It is more complicated, so the difficulty of verifying the action speed of the speed limiter is greatly increased, and at the same time, higher requirements are put forward for the method and device to improve the verification accuracy.

而现有的限速器动作速度的校验方式仍以人工操作方式为主,对于规程要求测量“电气动作速度”和“机械动作速度”的两个参数性能只存在主观的测量,并不能快速、可靠、准确地测量相关数据,从而造成限速器动作速度的校验结果误差大、校验精度低、校验效率低等各种问题。这项校验存在难度大、精度低的问题不仅不能及时反映限速器动作速度的校验情况,而且也不能有效保证电梯限速器的正常运作。However, the existing speed limiter action speed verification method is still mainly manual operation, and there is only subjective measurement of the performance of the two parameters of "electrical action speed" and "mechanical action speed" required by the regulations, which cannot be quickly , Reliable and accurate measurement of relevant data, resulting in various problems such as large error in the calibration result of the speed limiter action speed, low calibration accuracy, and low calibration efficiency. This verification has the problems of great difficulty and low precision, not only cannot reflect the verification situation of the speed limiter in time, but also cannot effectively guarantee the normal operation of the speed limiter of the elevator.

虽然国内已开发用于校验电梯限速器动作速度的校验仪,但是目前的限速器校验仪器由于操作复杂、体积较大和适用性较差等不足之处,所以无法满足真正的校验需求。并且,目前检验机构要求电梯维保单位出具校验报告,很多电梯维保单位需要付出很大的人力来完成,使得限速器校验的质量无法保证。Although a calibrator for calibrating the speed of the elevator speed limiter has been developed in China, the current calibrating instrument for the speed limiter cannot meet the requirements of real calibration due to its shortcomings such as complicated operation, large volume, and poor applicability. testing needs. Moreover, the current inspection agency requires the elevator maintenance unit to issue a verification report, and many elevator maintenance units need to spend a lot of manpower to complete it, so that the quality of the speed limiter verification cannot be guaranteed.

随着电梯数量的迅猛增长,以上的困难势必更加突出,更多的安全隐患必然无法得到及时的消除,因此,根据特检工作发展的需要和结合实际操作中遇到的困难,如何设计一种校验精度高、通用性强和操作方便简单的电梯限速器校验装置以及其校验方法,已经成为现在电梯检验行业内亟待解决的一大技术难题。With the rapid growth of the number of elevators, the above difficulties are bound to become more prominent, and more potential safety hazards cannot be eliminated in time. Therefore, according to the needs of the development of special inspection work and the difficulties encountered in actual operation, how to design a The elevator overspeed governor calibration device with high calibration accuracy, strong versatility, convenient and simple operation and its calibration method have become a major technical problem to be solved urgently in the elevator inspection industry.

发明内容Contents of the invention

本发明的目的在于克服现有技术中的缺点与不足,本发明提供一种安装简易、校验精度高、携带方便并且通用性强的电梯限速器动作速度校验装置,该装置可保证校验的有效性,并判断限速器的动作速度是否满足对应电梯的保护需求;本发明还提供一种通过上述电梯限速器校验装置校验限速器的方法,以提高电梯限速器动作速度的校验精度。The purpose of the present invention is to overcome the shortcomings and deficiencies in the prior art. The present invention provides an elevator overspeed governor action speed verification device that is easy to install, high in verification accuracy, convenient to carry and strong in versatility. The effectiveness of the inspection, and judge whether the action speed of the speed limiter meets the protection requirements of the corresponding elevator; the present invention also provides a method for checking the speed limiter through the above-mentioned elevator speed limiter verification device, so as to improve the speed of the elevator speed limiter. Calibration accuracy of movement speed.

为了达到上述目的,本发明通过下述技术方案予以实现:一种电梯限速器动作速度的校验装置,其特征在于:包括:In order to achieve the above object, the present invention is achieved through the following technical solutions: a checking device for the action speed of an elevator overspeed governor, characterized in that it comprises:

用于驱动电梯限速器绳轮转动的驱动调速模块;A drive speed regulation module used to drive the elevator speed governor sheave to rotate;

用于检测电梯限速器电气动作信号的动作检测模块一;Action detection module 1 for detecting the electrical action signal of the elevator speed limiter;

用于检测电梯限速器机械动作信号的动作检测模块二;Action detection module 2 for detecting the mechanical action signal of the elevator speed limiter;

用于实时接收动作检测模块一和动作检测模块二的信号并控制驱动调速模块的数据处理模块;A data processing module for receiving signals from the motion detection module 1 and the motion detection module 2 in real time and controlling the drive speed regulation module;

与数据处理模块信号连接的测速模块,以测量电梯限速器绳轮的转动速度;A speed measurement module connected with the signal of the data processing module to measure the rotation speed of the elevator speed limiter sheave;

以及与数据处理模块连接的显示模块;and a display module connected to the data processing module;

所述动作检测模块一和动作检测模块二分别与数据处理模块相互信号连接;所述驱动调速模块与数据处理模块信号连接。The first motion detection module and the second motion detection module are respectively connected to the data processing module by signals; the drive speed regulation module is connected to the data processing module by signals.

在上述方案中,检验人员通过该校验装置可直接在显示模块得知电梯限速器的校验结果,解决了传统人工操作校验导致校验不准确、校验误差大和校验精度低的问题。同时该校验装置操作简单、携带方便,校验后即可得到校验报告,适用于在复杂的现场环境中进行电梯限速器校验使用,从而提高检验人员的工作效率,同时也符合相关电梯检验规定的要求,并具有广泛的应用前景。In the above scheme, the inspector can directly know the verification result of the elevator speed limiter on the display module through the verification device, which solves the problems of inaccurate verification, large verification error and low verification accuracy caused by traditional manual operation verification. question. At the same time, the calibration device is easy to operate and easy to carry, and a calibration report can be obtained after calibration. It is suitable for the calibration of elevator speed limiters in complex on-site environments, thereby improving the work efficiency of inspectors, and also conforms to relevant regulations. It meets the requirements of the elevator inspection regulations and has a wide range of application prospects.

所述动作检测模块一和动作检测模块二分别与数据处理模块信号连接是指,动作检测模块一和动作检测模块二分别与数据处理模块通过无线数据传输模块进行信号和数据的发送与接收。本发明的无线通信方式是采用TDMA时分多址的点对多点(系统为点对二点)通讯方式。该通讯方式的无线传输模块嵌入高速单片机和高性能射频芯片,具有高度集成半双工微功率的数据传输功能,该模块采用高效的循环交织纠检错编码,抗干扰能力和灵敏度都大大提高,最大可以纠检24bits连续突发错误。其传输原理为接收模块在中断产生后按时间循环不间断的对外发出同步地址信号,发送模块处于接收状态,当收到带有相应地址信息的同步信号后给出应答信号;接收机进入接收状态,发送机收到应答信号后产生中断,发出设定地址的信息,接收机接收数据。The signal connection between the first motion detection module and the second motion detection module and the data processing module means that the first motion detection module and the second motion detection module are respectively connected with the data processing module through the wireless data transmission module to send and receive signals and data. The wireless communication mode of the present invention is a point-to-multipoint (system is point-to-two-point) communication mode using TDMA time division multiple access. The wireless transmission module of this communication mode is embedded with a high-speed single-chip microcomputer and a high-performance radio frequency chip, and has a highly integrated half-duplex micro-power data transmission function. It can correct and detect 24bits continuous burst errors at most. The transmission principle is that the receiving module sends out the synchronous address signal continuously according to the time cycle after the interrupt is generated, the sending module is in the receiving state, and gives a response signal after receiving the synchronous signal with the corresponding address information; the receiver enters the receiving state , the sender generates an interrupt after receiving the response signal, sends out the information to set the address, and the receiver receives the data.

所述动作检测模块一为电气动作检测模块,其设置在电梯限速器的电气开关上,所述电气动作检测模块包括加速度传感器一和A/D数据转换器一;所述动作检测模块二为机械动作检测模块,其设置在电梯限速器的夹绳臂上,所述机械动作检测模块包括加速度传感器二和A/D数据转换器二。Described motion detection module one is electrical motion detection module, and it is arranged on the electric switch of elevator speed limiter, and described electrical motion detection module comprises acceleration sensor one and A/D data converter one; Described motion detection module two is The mechanical action detection module is arranged on the rope clamping arm of the elevator speed governor, and the mechanical action detection module includes an acceleration sensor 2 and an A/D data converter 2 .

当加速度传感器一和加速度传感器二检测到限速器电气动作或机械动作时,则发生模拟信号,通过A/D数据转换器一和A/D数据转换器二处理后转换为数字脉冲信号,并判断动作信号无误后以无线通信的方式将其地址码向数据处理模块发送。When the acceleration sensor 1 and the acceleration sensor 2 detect the electrical action or mechanical action of the speed limiter, an analog signal is generated, which is converted into a digital pulse signal after being processed by the A/D data converter 1 and the A/D data converter 2, and After judging that the action signal is correct, the address code is sent to the data processing module by means of wireless communication.

所述电气动作检测模块通过磁性座固定在电梯限速器的电气开关上;所述机械动作检测模块通过磁性座固定在电梯限速器的夹绳臂上。两个检测模块通过磁性座固定在电梯限速器的部件上可以方便检测模块的安装和拆卸,从而实现该校验装置操作方便快捷,并且可提高检验人员的工作效率。The electrical action detection module is fixed on the electrical switch of the elevator speed governor through a magnetic base; the mechanical action detection module is fixed on the rope clamping arm of the elevator speed governor through a magnetic base. The two detection modules are fixed on the parts of the elevator speed governor through the magnetic base, which can facilitate the installation and disassembly of the detection modules, thereby realizing the convenient and fast operation of the calibration device, and improving the work efficiency of the inspection personnel.

所述驱动调速模块包括变频调速模块和动力驱动模块;所述变频调速模块与数据处理模块信号连接;所述动力驱动模块安装在电梯限速器绳轮上;所述测速模块安装在动力驱动模块的驱动轴上。本发明可根据电梯限速器的额定速度和电梯安全钳类型通过变频调速模块来设定限速器达到动作上限时所需频率,并且根据现场限速器的安装环境,设定驱动模块的运行方向,使得该校验装置适合对不同类型的电梯限速器进行现场校验。The drive speed regulation module includes a frequency conversion speed regulation module and a power drive module; the frequency conversion speed regulation module is connected to the data processing module signal; the power drive module is installed on the elevator speed governor sheave; the speed measurement module is installed on the on the drive shaft of the power drive module. According to the rated speed of the elevator speed limiter and the type of elevator safety gear, the present invention can set the required frequency when the speed limiter reaches the upper limit of the action through the frequency conversion speed regulation module, and set the driving module according to the installation environment of the speed limiter on site. The running direction makes the calibration device suitable for on-site calibration of different types of elevator speed governors.

本发明的驱动调速模块能够通过数据处理模块对变频调速模块进行控制,针对电梯的额定速度产生足够的转速及力矩,使变频调速模块能够迅速的产生设定的测试转速。本实用新型通过变频调速模块控制实现动力驱动模块的转速变化,进而能够实现控制动力驱动模块的转速。The drive speed regulation module of the present invention can control the frequency conversion speed regulation module through the data processing module to generate sufficient rotation speed and torque for the rated speed of the elevator, so that the frequency conversion speed regulation module can quickly generate the set test rotation speed. The utility model realizes the change of the rotating speed of the power driving module through the control of the frequency conversion speed regulating module, and then can realize the control of the rotating speed of the power driving module.

而测速模块安装在动力驱动模块的驱动轴上可实时测量电梯限速器的转速。测速传感器模块由旋转编码器及信号转换电路组成,旋转编码器的圆轮由动力驱动模块直接带动,通过信号转换电路输出脉冲,通过脉冲相隔时间计算出动力驱动模块的瞬时转速。The speed measurement module is installed on the drive shaft of the power drive module to measure the speed of the elevator speed limiter in real time. The speed sensor module is composed of a rotary encoder and a signal conversion circuit. The round wheel of the rotary encoder is directly driven by the power drive module, and the pulse is output through the signal conversion circuit, and the instantaneous speed of the power drive module is calculated through the pulse interval time.

所述数据处理模块采用wince操作系统;所述显示模块为可操作的触摸屏。在校验过程中,检测人员可以通过触摸屏实时进行相应的操作。数据处理模块其核心为32位的高性能嵌入式MCU,集成了多种通讯和输入输出接口,采用嵌入式系统wince6.0。The data processing module adopts wince operating system; the display module is an operable touch screen. During the verification process, inspectors can perform corresponding operations in real time through the touch screen. The core of the data processing module is a 32-bit high-performance embedded MCU, which integrates a variety of communication and input and output interfaces, and uses the embedded system wince6.0.

一种采用上述电梯限速器动作速度校验装置的校验方法,其特征在于:包括以下步骤:A verification method using the above-mentioned operating speed verification device of the elevator overspeed governor, characterized in that it includes the following steps:

第一步,设定驱动调速模块输出频率f,以驱动电梯限速器加速转动至限速器的动作上限速度v;将测速模块安装在驱动调速模块中动力驱动模块的驱动轴上,测速模块将测量的电梯限速器实时速度传送到数据处理模块;The first step is to set the output frequency f of the drive speed control module to drive the elevator speed limiter to accelerate and rotate to the upper limit speed v of the speed limiter; install the speed measurement module on the drive shaft of the power drive module in the drive speed control module, The speed measurement module transmits the measured real-time speed of the elevator speed limiter to the data processing module;

第二步,将电气动作检测模块设置在电梯限速器的电气开关上,将机械动作检测模块设置在电梯限速器的夹绳臂上;检测电梯限速器的电气动作信号和机械动作信号,并将检测的信号传送到数据处理模块;The second step is to set the electrical action detection module on the electrical switch of the elevator speed limiter, and set the mechanical action detection module on the rope clamp arm of the elevator speed limiter; detect the electrical action signal and mechanical action signal of the elevator speed limiter , and transmit the detected signal to the data processing module;

第三步,数据处理模块对是否接收到检测的电气动作信号和机械动作信号的情况进行判断:(1)未接收到电气动作信号和机械动作信号,则发出电梯限速器校验不合格的报警,并进行第五步;(2)未接收到电气动作信号或者机械动作信号,则发出电梯限速器校验不合格的报警,通过测速模块得出电气动作速度v1或者机械动作速度v2,并进行第五步;(3)接收到电气动作信号和机械动作信号,则进行第四步;In the third step, the data processing module judges whether the detected electrical action signal and the mechanical action signal are received: (1) if the electrical action signal and the mechanical action signal are not received, then the elevator speed limiter check fails Alarm, and proceed to the fifth step; (2) If the electrical action signal or the mechanical action signal is not received, an alarm that the elevator speed limiter is unqualified is sent, and the electrical action speed v 1 or the mechanical action speed v is obtained through the speed measurement module 2 , and go to the fifth step; (3) receive the electrical action signal and the mechanical action signal, then go to the fourth step;

第四步,通过测速模块得出电气动作速度v1和机械动作速度v2,并将v1和v2进行比较:(1)v1>v2,则发出电梯限速器校验不合格的报警,并进行第五步;(2)v1<1.15v0或者v2<1.15v0,则电梯限速器校验不合格,并进行第五步。(3)1.15v0≤v1≤v2,则电梯限速器校验合格,并进行第五步;其中,v0是电梯限速器的额定速度;The fourth step is to obtain the electrical action speed v 1 and the mechanical action speed v 2 through the speed measurement module, and compare v 1 and v 2 : (1) if v 1 > v 2 , it will send out that the elevator speed limiter check fails alarm, and go to the fifth step; (2) v 1 <1.15v 0 or v 2 <1.15v 0 , then the elevator speed limiter check fails, and go to the fifth step. (3) If 1.15v 0 ≤v 1 ≤v 2 , then the elevator speed limiter is qualified, and proceed to the fifth step; among them, v 0 is the rated speed of the elevator speed limiter;

第五步,根据校验结果输出电梯限速器的校验报告。The fifth step is to output the verification report of the elevator speed limiter according to the verification result.

上述的校验方法是在电梯限速器加速转动至限速器的动作上限速度v的过程中对限速器的电气动作速度和机械动作速度进行测量和校验,判断电梯限速器的动作速度是否符合检验规定。该校验方法克服了人工测量电梯限速器动作速度的参数性能存在主观性判断,而不能快速、可靠、准确地得出校验结果的问题。The above-mentioned verification method is to measure and verify the electrical action speed and mechanical action speed of the speed governor during the process of accelerating the elevator speed governor to the action upper limit speed v of the speed governor, and judge the action of the elevator speed governor. Whether the speed meets the inspection regulations. The verification method overcomes the problem that the manual measurement of the parameter performance of the elevator speed governor has subjective judgment, and the verification result cannot be obtained quickly, reliably and accurately.

更具体地说,在第一步中,所述设定驱动调速模块输出频率f是指,通过确定所测电梯限速器的额定速度v0及电梯安全钳类型来设定驱动调速模块输出频率f。不同类型电梯限速器达到动作上限速度所对应的驱动调速模块输出频率f是不同的。More specifically, in the first step, the setting of the output frequency f of the drive speed control module refers to setting the drive speed control module by determining the rated speed v 0 of the measured elevator speed governor and the type of elevator safety gear. Output frequency f. The output frequency f of the drive speed regulation module corresponding to the upper limit speed of the elevator speed governor of different types is different.

所述第四步中电气动作速度v1是指接收到电气动作信号时电梯限速器的速度;机械动作速度v2是指接收到机械动作信号时电梯限速器的速度。In the fourth step, the electrical action speed v1 refers to the speed of the elevator speed limiter when the electrical action signal is received ; the mechanical action speed v2 refers to the speed of the elevator speed limiter when the mechanical action signal is received.

所述设定驱动调速模块输出频率f,以驱动电梯限速器加速转动至限速器的动作上限速度v是指,通过变频调速模块输出频率f带动动力驱动模块转动,动力驱动模块驱动电梯限速器加速转动至限速器的动作上限速度v。Said setting the output frequency f of the drive speed regulation module to drive the elevator speed limiter to accelerate and rotate to the upper limit speed v of the speed limiter refers to that the power drive module is driven to rotate by the output frequency f of the frequency conversion speed regulation module, and the power drive module drives The speed limiter of the elevator accelerates to the action upper limit speed v of the speed limiter.

本发明电梯限速器动作速度的校验方法的原理是这样的:The principle of the verification method of the elevator overspeed governor operating speed of the present invention is such:

(1)根据GB7588-2003《电梯制造与安装安全规范》或JG135-2000《杂物电梯的规定》,计算并设定驱动调速模块的电梯限速器动作上限速度所对应的频率f,驱动调速模块输出频率f,并带动限速器绳轮从静止向动作上限速度v加速。驱动调速模块的转速为(1) According to GB7588-2003 "Safety Code for Elevator Manufacturing and Installation" or JG135-2000 "Regulations for Debris Elevators", calculate and set the frequency f corresponding to the upper limit speed of the elevator speed limiter that drives the speed control module, and drive The speed regulating module outputs the frequency f, and drives the speed limiter sheave to accelerate from rest to the action upper limit speed v. The speed of the drive speed regulation module is

nno sthe s == 6060 ff (( 11 -- sthe s )) PP

其中,P为极对数,s为异步电机转速率;则驱动调速模块的速度为Among them, P is the number of pole pairs, s is the speed of the asynchronous motor; then the speed of the drive speed control module is

vv sthe s == 22 &pi;rn&pi;rn sthe s 36003600 (( mm // sthe s ))

其中,r为动力驱动模块圆轮的半径。由于电梯限速器动作上限速度v与驱动调速模块的速度vs是相同的,所以电梯限速器动作上限速度 Wherein, r is the radius of the circular wheel of the power drive module. Since the upper limit speed v of the elevator speed limiter is the same as the speed v s of the drive speed control module, the upper limit speed of the elevator speed limiter

(2)在电梯限速器加速转动至限速器的动作上限速度v的过程中对限速器的电气动作信号和机械动作信号进行检测,若检测到两个信号则分别通过安装在动力驱动模块驱动轴上的测速模块测量接收到电气动作信号或机械动作信号时电梯限速器的速度,作为电气动作速度或机械动作速度,再对这两个动作速度进行判断。若检测不到两个信号或者值检测到其中一个信号,则可判断该电梯限速器的校验结果不合格。(2) When the speed governor of the elevator accelerates to the upper limit speed v of the speed governor, the electrical action signal and the mechanical action signal of the speed governor are detected. The speed measurement module on the module drive shaft measures the speed of the elevator speed limiter when it receives the electrical action signal or the mechanical action signal, as the electrical action speed or the mechanical action speed, and then judges the two action speeds. If the two signals are not detected or one of the signals is detected, it can be judged that the verification result of the elevator speed governor is unqualified.

(3)而对电梯限速器进行检验则是判断电梯限速器的两个动作速度是否符合GB7588-2003《电梯制造与安装安全规范》或JG135-2000《杂物电梯的规定》。《电梯制造与安装安全规范》规定:操纵轿厢安全钳装置的限速器动作速度应发生在等于额定速度v0的115%,但应小于:(a)对于除了不可脱落滚柱式以外的瞬时式安全钳装置为0.8m/s;(b)对于不可脱落滚柱式安全钳装置为1.00m/s;(c)对于额定速度小于或等于1.00m/s的渐进式安全钳装置为1.50m/s;(d)对于额定速度大于1.00m/s的渐进式安全钳装置为1.25v0+0.25/v0(3) The inspection of the elevator speed limiter is to judge whether the two action speeds of the elevator speed limiter comply with GB7588-2003 "Safety Code for Elevator Manufacturing and Installation" or JG135-2000 "Regulations for Debris Elevators". The "Safety Code for Elevator Manufacturing and Installation" stipulates that the action speed of the speed limiter that controls the safety gear device of the car should be equal to 115% of the rated speed v 0 , but should be less than: 0.8m/s for instantaneous safety gear devices; (b) 1.00m/s for non-falling roller safety gear devices; (c) 1.50 for progressive safety gear devices with rated speed less than or equal to 1.00m/s m/s; (d) 1.25v 0 +0.25/v 0 for progressive safety gear devices with rated speed greater than 1.00m/s.

与现有技术相比,本发明具有如下优点与有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:

1、本发明的校验装置解决了传统人工操作校验导致校验不准确、校验误差大和校验精度低的问题。同时该校验装置操作简单、携带方便,校验后即可得到校验报告,适用于在复杂的现场环境中进行电梯限速器校验使用,从而提高检验人员的工作效率,同时也符合相关电梯检验规定的要求,并具有广泛的应用前景。1. The calibration device of the present invention solves the problems of inaccurate calibration, large calibration error and low calibration accuracy caused by traditional manual calibration. At the same time, the calibration device is easy to operate and easy to carry, and a calibration report can be obtained after calibration. It is suitable for the calibration of elevator speed limiters in complex on-site environments, thereby improving the work efficiency of inspectors, and also conforms to relevant regulations. It meets the requirements of the elevator inspection regulations and has a wide range of application prospects.

2、本发明校验装置通过对电梯限速器的动作速度进行校验,所得到校验的结果可以及时反映电梯限速器的情况,并且能有效保证电梯设备的安全运行。2. The verification device of the present invention verifies the action speed of the elevator speed governor, and the obtained verification result can reflect the situation of the elevator speed governor in time, and can effectively ensure the safe operation of the elevator equipment.

3、本发明的电梯限速器动作速度校验方法该校验方法克服了人工测量电梯限速器动作速度的参数性能存在主观性判断的问题,能快速、可靠、准确地得出校验结果,并提高电梯限速器的校验质量。3. The method for calibrating the action speed of the elevator overspeed governor of the present invention overcomes the problem of subjective judgment of the parameter performance of the manual measurement of the elevator overspeed governor action speed, and can quickly, reliably and accurately obtain the verification results , and improve the calibration quality of the elevator speed limiter.

附图说明Description of drawings

图1是本发明电梯限速器动作速度校验装置的模块结构图;Fig. 1 is the block diagram of the checking device of the action speed of the elevator overspeed governor of the present invention;

图2是本发明电梯限速器动作速度校验装置的校验方法的流程图;Fig. 2 is the flow chart of the verification method of elevator overspeed governor operating speed verification device of the present invention;

其中,1为驱动调速模块、2为电气动作检测模块、3为机械动作检测模块、4为数据处理模块、5为测速模块、6为显示模块、7为无线数据传输模块、8为加速度传感器一、9为A/D数据转换器一、10为加速度传感器二、11为A/D数据转换器二、12为变频调速模块、13为动力驱动模块。Among them, 1 is the drive speed control module, 2 is the electrical motion detection module, 3 is the mechanical motion detection module, 4 is the data processing module, 5 is the speed measurement module, 6 is the display module, 7 is the wireless data transmission module, 8 is the acceleration sensor 1. 9 is the A/D data converter 1, 10 is the acceleration sensor 2, 11 is the A/D data converter 2, 12 is the frequency conversion speed regulation module, 13 is the power drive module.

具体实施方式detailed description

下面结合附图与具体实施方式对本发明作进一步详细的描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

实施例Example

本实施例以数据处理模块采用Samsung公司的S3C6410X(ARM11)嵌入式微处理器,无线数据传输模块采用APC220-43模块为例对下面进行说明。This embodiment uses Samsung's S3C6410X (ARM11) embedded microprocessor as the data processing module and the APC220-43 module as an example to illustrate the following.

本发明电梯限速器动作速度校验装置的模块结构图如图1所示,该校验装置包括用于驱动电梯限速器绳轮转动的驱动调速模块1;用于检测电梯限速器电气动作信号的电气动作检测模块2;用于检测电梯限速器机械动作信号的机械动作检测模块3;用于实时接收电气动作检测模块2和机械动作检测模块3的信号并控制驱动调速模块1的数据处理模块4;与数据处理模块4信号连接的测速模块5,以测量电梯限速器绳轮的转动速度;以及与数据处理模块4连接的显示模块6。其中,数据处理模块4采用wince操作系统,显示模块6采用可操作的LCD触摸屏,便于检测人员可以实时进行相应的操作。如图1所示,驱动调速模块1与数据处理模块4信号连接,电气动作检测模块2和机械动作检测模块3分别与数据处理模块4通过无线数据传输模块7进行信号和数据的发送与接收。As shown in Figure 1, the module structure diagram of the elevator overspeed governor action speed verification device of the present invention, the verification device includes a driving speed regulation module 1 for driving the elevator overspeed governor sheave to rotate; for detecting the elevator overspeed governor The electrical action detection module 2 for the electrical action signal; the mechanical action detection module 3 for detecting the mechanical action signal of the elevator speed limiter; for receiving the signals of the electrical action detection module 2 and the mechanical action detection module 3 in real time and controlling the drive speed regulation module The data processing module 4 of 1; The speed measurement module 5 that is connected with the data processing module 4 signal, to measure the rotation speed of the elevator speed governor sheave; And the display module 6 that is connected with the data processing module 4. Among them, the data processing module 4 adopts wince operating system, and the display module 6 adopts an operable LCD touch screen, which is convenient for inspectors to perform corresponding operations in real time. As shown in Figure 1, the drive speed control module 1 is connected to the data processing module 4 with signals, and the electrical motion detection module 2 and the mechanical motion detection module 3 are respectively connected with the data processing module 4 through the wireless data transmission module 7 to send and receive signals and data. .

本发明校验装置的电气动作检测模块2通过磁性座固定在电梯限速器的电气开关上,其包括加速度传感器一8和A/D数据转换器一9;机械动作检测模块3则通过磁性座固定在电梯限速器的夹绳臂上,其包括加速度传感器二10和A/D数据转换器二11。驱动调速模块1包括变频调速模块12和动力驱动模块13,变频调速模块12与数据处理模块4信号连接,动力驱动模块13安装在电梯限速器绳轮上。而测速模块5安装在动力驱动模块13的驱动轴上可实时测量电梯限速器的转速。The electrical action detection module 2 of the verification device of the present invention is fixed on the electrical switch of the elevator speed governor through a magnetic base, and it includes an acceleration sensor-8 and an A/D data converter-9; the mechanical action detection module 3 is then passed through a magnetic base. It is fixed on the rope clamp arm of the elevator overspeed governor, and it includes an acceleration sensor two 10 and an A/D data converter two 11. The drive speed regulation module 1 includes a frequency conversion speed regulation module 12 and a power drive module 13, the frequency conversion speed regulation module 12 is connected with the data processing module 4 for signals, and the power drive module 13 is installed on the elevator speed governor sheave. The speed measurement module 5 is installed on the drive shaft of the power drive module 13 to measure the speed of the elevator speed governor in real time.

本发明电梯限速器动作速度校验装置的校验方法的流程图如图2所示,包括以下步骤:The flow chart of the verification method of the elevator speed limiter action speed verification device of the present invention is as shown in Figure 2, and comprises the following steps:

第一步,通过确定所测电梯限速器的额定速度v0及电梯安全钳类型来设定驱动调速模块输出频率f,以驱动电梯限速器加速转动至限速器的动作上限速度v;将测速模块安装在驱动调速模块中动力驱动模块的驱动轴上,测速模块将测量的电梯限速器实时速度传送到数据处理模块;其中,v0是电梯限速器的额定速度;The first step is to set the output frequency f of the drive speed control module by determining the rated speed v 0 of the measured elevator speed limiter and the type of elevator safety gear, so as to drive the elevator speed limiter to accelerate and rotate to the upper limit speed v of the speed limiter The speed measurement module is installed on the drive shaft of the power drive module in the drive speed regulation module, and the speed measurement module transmits the real-time speed of the elevator speed limiter measured to the data processing module; wherein, v 0 is the rated speed of the elevator speed limiter;

第二步,将电气动作检测模块设置在电梯限速器的电气开关上,将机械动作检测模块设置在电梯限速器的夹绳臂上;检测电梯限速器的电气动作信号和机械动作信号,并将检测的信号传送到数据处理模块;The second step is to set the electrical action detection module on the electrical switch of the elevator speed limiter, and set the mechanical action detection module on the rope clamp arm of the elevator speed limiter; detect the electrical action signal and mechanical action signal of the elevator speed limiter , and transmit the detected signal to the data processing module;

第三步,数据处理模块对是否接收到检测的电气动作信号和机械动作信号的情况进行判断:(1)未接收到电气动作信号和机械动作信号,则发出电梯限速器校验不合格的报警,并进行第五步;(2)未接收到电气动作信号或者机械动作信号,则发出电梯限速器校验不合格的报警,通过测速模块得出电气动作速度v1或者机械动作速度v2,并进行第五步;(3)接收到电气动作信号和机械动作信号,则进行第四步;In the third step, the data processing module judges whether the detected electrical action signal and the mechanical action signal are received: (1) if the electrical action signal and the mechanical action signal are not received, then the elevator speed limiter check fails Alarm, and proceed to the fifth step; (2) If the electrical action signal or the mechanical action signal is not received, an alarm that the elevator speed limiter is unqualified is sent, and the electrical action speed v 1 or the mechanical action speed v is obtained through the speed measurement module 2 , and go to the fifth step; (3) receive the electrical action signal and the mechanical action signal, then go to the fourth step;

第四步,通过测速模块得出电气动作速度v1和机械动作速度v2,并将v1和v2进行比较:(1)v1>v2,则发出电梯限速器校验不合格的报警,并进行第五步;(2)v1<1.15v0或者v2<1.15v0,则电梯限速器校验不合格,并进行第五步。(3)1.15v0≤v1≤v2,则电梯限速器校验合格,并进行第五步;The fourth step is to obtain the electrical action speed v 1 and the mechanical action speed v 2 through the speed measurement module, and compare v 1 and v 2 : (1) if v 1 > v 2 , it will send out that the elevator speed limiter check fails alarm, and go to the fifth step; (2) v 1 <1.15v 0 or v 2 <1.15v 0 , then the elevator speed limiter check fails, and go to the fifth step. (3) If 1.15v 0 ≤v 1 ≤v 2 , then the elevator overspeed governor is qualified, and proceed to the fifth step;

第五步,根据校验结果输出电梯限速器的校验报告。The fifth step is to output the verification report of the elevator speed limiter according to the verification result.

其中,第四步中电气动作速度v1是指接收到电气动作信号时电梯限速器的速度;机械动作速度v2是指接收到机械动作信号时电梯限速器的速度。设定驱动调速模块输出频率f,以驱动电梯限速器加速转动至限速器的动作上限速度v是指,通过变频调速模块输出频率f带动动力驱动模块转动,动力驱动模块驱动电梯限速器加速转动至限速器的动作上限速度v。Wherein, in the fourth step, the electrical action speed v1 refers to the speed of the elevator speed limiter when the electrical action signal is received ; the mechanical action speed v2 refers to the speed of the elevator speed limiter when the mechanical action signal is received. Set the output frequency f of the drive speed regulation module to drive the elevator speed limiter to accelerate and rotate to the upper limit speed v of the speed limiter. The output frequency f of the frequency conversion speed regulation module drives the power drive module to rotate. The speed gear accelerates and rotates to the action upper limit speed v of the speed limiter.

本发明的校验方法是在电梯限速器加速转动至限速器的动作上限速度v的过程中对限速器的电气动作信号和机械动作信号进行检测,若检测到两个信号则分别通过安装在动力驱动模块驱动轴上的测速模块测量接收到电气动作信号或机械动作信号时电梯限速器的速度,作为电气动作速度或机械动作速度,再对这两个动作速度进行判断。若检测不到两个信号或者值检测到其中一个信号,则可判断该电梯限速器的校验结果不合格。The verification method of the present invention is to detect the electrical action signal and the mechanical action signal of the overspeed governor during the process of the elevator overspeed governor accelerating and rotating to the upper limit speed v of the overspeed governor, and if the two signals are detected, pass through the The speed measurement module installed on the drive shaft of the power drive module measures the speed of the elevator speed limiter when it receives the electrical action signal or the mechanical action signal, as the electrical action speed or the mechanical action speed, and then judges the two action speeds. If the two signals are not detected or one of the signals is detected, it can be judged that the verification result of the elevator speed governor is unqualified.

而对电梯限速器进行检验则是判断电梯限速器的两个动作速度是否符合GB7588-2003《电梯制造与安装安全规范》或JG135-2000《杂物电梯的规定》。《电梯制造与安装安全规范》规定:操纵轿厢安全钳装置的限速器动作速度应发生在等于额定速度v0的115%,但应小于:(a)对于除了不可脱落滚柱式以外的瞬时式安全钳装置为0.8m/s;(b)对于不可脱落滚柱式安全钳装置为1.00m/s;(c)对于额定速度小于或等于1.00m/s的渐进式安全钳装置为1.50m/s;(d)对于额定速度大于1.00m/s的渐进式安全钳装置为1.25v0+0.25/v0The inspection of the elevator speed limiter is to judge whether the two action speeds of the elevator speed limiter comply with GB7588-2003 "Safety Code for Elevator Manufacturing and Installation" or JG135-2000 "Regulations for Debris Elevators". The "Safety Code for Elevator Manufacturing and Installation" stipulates that the action speed of the speed limiter that controls the safety gear device of the car should be equal to 115% of the rated speed v 0 , but should be less than: 0.8m/s for instantaneous safety gear devices; (b) 1.00m/s for non-falling roller safety gear devices; (c) 1.50 for progressive safety gear devices with rated speed less than or equal to 1.00m/s m/s; (d) 1.25v 0 +0.25/v 0 for progressive safety gear devices with rated speed greater than 1.00m/s.

上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present invention.

Claims (8)

1.一种电梯限速器动作速度的校验装置,其特征在于:包括: 1. A checking device for the speed of action of an elevator overspeed governor, characterized in that: comprising: 用于驱动电梯限速器绳轮转动的驱动调速模块; A drive speed regulation module used to drive the elevator speed governor sheave to rotate; 用于检测电梯限速器电气动作信号的动作检测模块一; Action detection module 1 for detecting the electrical action signal of the elevator speed limiter; 用于检测电梯限速器机械动作信号的动作检测模块二; Action detection module 2 for detecting the mechanical action signal of the elevator speed limiter; 用于实时接收动作检测模块一和动作检测模块二的信号并控制驱动调速模块的数据处理模块; A data processing module for receiving signals from the motion detection module 1 and the motion detection module 2 in real time and controlling the drive speed regulation module; 与数据处理模块信号连接的测速模块,以测量电梯限速器绳轮的转动速度; A speed measurement module connected with the signal of the data processing module to measure the rotation speed of the elevator speed limiter sheave; 以及与数据处理模块连接的显示模块; and a display module connected to the data processing module; 所述动作检测模块一和动作检测模块二分别与数据处理模块相互信号连接;所述驱动调速模块与数据处理模块信号连接; The first motion detection module and the second motion detection module are respectively connected to the data processing module by signals; the drive speed regulation module is connected to the data processing module by signals; 所述动作检测模块一为电气动作检测模块,其设置在电梯限速器的电气开关上,所述电气动作检测模块包括加速度传感器一和A/D数据转换器一;所述动作检测模块二为机械动作检测模块,其设置在电梯限速器的夹绳臂上,所述机械动作检测模块包括加速度传感器二和A/D数据转换器二; Described motion detection module one is electrical motion detection module, and it is arranged on the electric switch of elevator speed limiter, and described electrical motion detection module comprises acceleration sensor one and A/D data converter one; Described motion detection module two is A mechanical action detection module, which is arranged on the rope clamp arm of the elevator overspeed governor, said mechanical action detection module includes an acceleration sensor two and an A/D data converter two; 所述驱动调速模块包括变频调速模块和动力驱动模块;所述变频调速模块与数据处理模块信号连接;所述动力驱动模块安装在电梯限速器绳轮上;所述测速模块安装在动力驱动模块的驱动轴上。 The drive speed regulation module includes a frequency conversion speed regulation module and a power drive module; the frequency conversion speed regulation module is connected to the data processing module signal; the power drive module is installed on the elevator speed governor sheave; the speed measurement module is installed on the on the drive shaft of the power drive module. 2.根据权利要求1所述的电梯限速器动作速度的校验装置,其特征在于:所述动作检测模块一和动作检测模块二分别与数据处理模块信号连接是指,动作检测模块一和动作检测模块二分别与数据处理模块通过无线数据传输模块进行信号和数据的发送与接收。 2. the verification device of elevator overspeed governor action speed according to claim 1, is characterized in that: described action detection module one and action detection module two are respectively connected with data processing module signal and refer to, action detection module one and The motion detection module 2 and the data processing module respectively send and receive signals and data through the wireless data transmission module. 3.根据权利要求1所述的电梯限速器动作速度的校验装置,其特征在于:所述电气动作检测模块通过磁性座固定在电梯限速器的电气开关上;所述机械动作检测模块通过磁性座固定在电梯限速器的夹绳臂上。 3. The checking device for the operating speed of the elevator overspeed governor according to claim 1, characterized in that: the electrical action detection module is fixed on the electrical switch of the elevator overspeed governor through a magnetic seat; the mechanical action detection module It is fixed on the rope clamping arm of the elevator speed governor through a magnetic base. 4.根据权利要求1所述的电梯限速器动作速度的校验装置,其特征在于:所述数据处理模块采用wince操作系统;所述显示模块为可操作的触摸屏。 4. The checking device of the operating speed of the elevator overspeed governor according to claim 1, characterized in that: the data processing module adopts the wince operating system; the display module is an operable touch screen. 5.根据权利要求1至4中任一项所述的电梯限速器动作速度校验装置的校验方法,其特征在于:包括以下步骤: 5. The checking method of the elevator speed governor action speed checking device according to any one of claims 1 to 4, characterized in that: comprising the following steps: 第一步,设定驱动调速模块输出频率f,以驱动电梯限速器加速转动至限速器的动作上限速度v;将测速模块安装在驱动调速模块中动力驱动模块的驱动轴上,测速模块将测量的电梯限速器实时速度传送到数据处理模块; The first step is to set the output frequency f of the drive speed control module to drive the elevator speed limiter to accelerate and rotate to the upper limit speed v of the speed limiter; install the speed measurement module on the drive shaft of the power drive module in the drive speed control module, The speed measurement module transmits the measured real-time speed of the elevator speed limiter to the data processing module; 第二步,将电气动作检测模块设置在电梯限速器的电气开关上,将机械动作检测模块设置在电梯限速器的夹绳臂上;检测电梯限速器的电气动作信号和机械动作信号,并将检测的信号传送到数据处理模块; The second step is to set the electrical action detection module on the electrical switch of the elevator speed limiter, and set the mechanical action detection module on the rope clamp arm of the elevator speed limiter; detect the electrical action signal and mechanical action signal of the elevator speed limiter , and transmit the detected signal to the data processing module; 第三步,数据处理模块对是否接收到检测的电气动作信号和机械动作信号的情况进行判断:(1)未接收到电气动作信号和机械动作信号,则发出电梯限速器校验不合格的报警,并进行第五步;(2)未接收到电气动作信号或者机械动作信号,则发出电梯限速器校验不合格的报警,通过测速模块得出电气动作速度v1或者机械动作速度v2,并进行第五步;(3)接收到电气动作信号和机械动作信号,则进行第四步; In the third step, the data processing module judges whether the detected electrical action signal and the mechanical action signal are received: (1) if the electrical action signal and the mechanical action signal are not received, then the elevator speed limiter check fails Alarm, and proceed to the fifth step; (2) If the electrical action signal or the mechanical action signal is not received, an alarm that the elevator speed limiter is unqualified is sent, and the electrical action speed v 1 or the mechanical action speed v is obtained through the speed measurement module 2 , and go to the fifth step; (3) receive the electrical action signal and the mechanical action signal, then go to the fourth step; 第四步,通过测速模块得出电气动作速度v1和机械动作速度v2,并将v1和v2进行比较:(1)v1>v2,则发出电梯限速器校验不合格的报警,并进行第五步;(2)v1<1.15v0或者v2<1.15v0,则电梯限速器校验不合格,并进行第五步;(3)1.15v0≤v1≤v2,则电梯限速器校验合格,并进行第五步;其中,v0是电梯限速器的额定速度; The fourth step is to obtain the electrical action speed v 1 and the mechanical action speed v 2 through the speed measurement module, and compare v 1 and v 2 : (1) if v 1 > v 2 , it will send out that the elevator speed limiter check fails alarm, and go to the fifth step; (2) v 1 <1.15v 0 or v 2 <1.15v 0 , then the elevator speed limiter check fails, and go to the fifth step; (3) 1.15v 0 ≤ v 1 ≤ v 2 , then the elevator speed limiter is qualified, and proceed to the fifth step; where, v 0 is the rated speed of the elevator speed limiter; 第五步,根据校验结果输出电梯限速器的校验报告。 The fifth step is to output the verification report of the elevator speed limiter according to the verification result. 6.根据权利要求5所述的电梯限速器动作速度的校验方法,其特征在于:在第一步中,所述设定驱动调速模块输出频率f是指,通过确定所测电梯限速器的额定速度v0及电梯安全钳类型来设定驱动调速模块输出频率f。 6. The checking method of the operating speed of the elevator overspeed governor according to claim 5, characterized in that: in the first step, said setting the output frequency f of the drive speed regulating module means that by determining the measured elevator limit The output frequency f of the drive speed regulation module is set according to the rated speed v 0 of the speed reducer and the type of elevator safety gear. 7.根据权利要求5所述的电梯限速器动作速度的校验方法,其特征在于:所述第四步中电气动作速度v1是指接收到电气动作信号时电梯限速器的速度;机械动作速度v2是指接收到机械动作信号时电梯限速器的速度。 7. the verification method of elevator overspeed governor action speed according to claim 5, it is characterized in that: in the described 4th step, electrical action speed v1 refers to the speed of elevator overspeed governor when receiving electrical action signal; The mechanical action speed v2 refers to the speed of the elevator speed limiter when receiving the mechanical action signal. 8.根据权利要求5所述的电梯限速器动作速度的校验方法,其特征在于:所述设定驱动调速模块输出频率f,以驱动电梯限速器加速转动至限速器的动作上限速度v是指,通过变频调速模块输出频率f带动动力驱动模块转动,动力驱动模块驱动电梯限速器加速转动至限速器的动作上限速度v。 8. The method for verifying the operating speed of the elevator overspeed governor according to claim 5, characterized in that: said setting drives the output frequency f of the speed regulating module to drive the elevator overspeed governor to accelerate and rotate to the action of the overspeed governor The upper limit speed v means that the power drive module is driven to rotate through the output frequency f of the frequency conversion speed regulation module, and the power drive module drives the elevator speed limiter to accelerate and rotate to the upper limit speed v of the speed limiter.
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