CN201289369Y - Automatic detection device for railway tanker tank - Google Patents
Automatic detection device for railway tanker tank Download PDFInfo
- Publication number
- CN201289369Y CN201289369Y CNU2008200303979U CN200820030397U CN201289369Y CN 201289369 Y CN201289369 Y CN 201289369Y CN U2008200303979 U CNU2008200303979 U CN U2008200303979U CN 200820030397 U CN200820030397 U CN 200820030397U CN 201289369 Y CN201289369 Y CN 201289369Y
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- China
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- tank body
- portal frame
- laser sensor
- automatic detection
- detection device
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Abstract
The utility model discloses an automatic detection device for the tank body of a railway tank car, which comprises a portal frame, a drive device for driving the portal frame, a detection platform for placing the tank body, a steel rail and a computer. A roller is arranged on the portal frame and is matched with the steel rail in a rolling manner; an annular revolving device is also arranged on the portal frame and can carry out circular motion around the tank body under the driving of the power device of the annular revolving device; a first laser sensor is arranged at the end part of the annular revolving device; a second laser sensor is arranged at the middle part of the portal frame; and both the first laser sensor and the second laser sensor are connected with the computer. The utilities model can automatically and accurately measure the parameters of the tank body of the railway tank car.
Description
Technical field
The utility model relates to a kind of tank body automatic detection device, is specifically related to a kind of tank car tank body automatic detection device.
Background technology
For many years along with high speed development of national economy, the various technology of detection range also emerge in an endless stream, after the tank car tank body is produced, whether need to detect the tank body technical parameter and meet the requirements, these tank body technical parameters generally comprise the diameter of tank body, the total length of tank body, the side sway of tank body, the following gradient of tank body, the total measurement (volume) of tank body and the volume of any liquid level.Context of detection at tank car tank body technical parameter; the method that continuity always for many years manually detects; use testing tools such as tape measure, sleeve pipe chi; this detection method is very backward; having the human factor of being subjected to influences greatly; big and the inefficient shortcoming of error can not satisfy actual requirement of massive production.
Analyze the detection mode of present stage, its major defect shows as:
1) detect to adopt manual measurement, manually read, the mode of manual record, human factor influence property is very strong, error is big, very easily makes a fault.
2) testing process can not realize automatic control.
3) testing result can not be gathered automatically, stores, prints, analyzes, be inquired about, and reviews inconvenience.
The operator must enter in the tank body when 4) detecting tank diameter, and operating environment and working condition are relatively poor.
Summary of the invention
The purpose of this utility model is to provide a kind of tank car tank body automatic detection device, and it has solved and influenced greatly by human factor, the big and inefficient technical matters of error.
Technical solution of the present utility model is:
A kind of tank car tank body automatic detection device comprises portal frame 1, drives the drive unit 10 of portal frame 1, places the monitor station 6 of tank body 5, rail 7 and computing machine 11, and described portal frame 1 is provided with roller 12, and this roller 12 rolls with rail 7 and cooperates,
Its special character is:
Also be provided with annular slewing equipment 2 on the described portal frame 1, this annular slewing equipment 2 can be made circular motion around tank body 5 under the drive of its propulsion system 9, described annular slewing equipment 2 ends are provided with first laser sensor 3, described portal frame 1 middle part is provided with second laser sensor 4, and described first laser sensor 3 all is connected with computing machine 11 with second laser sensor 4.
Above-mentioned portal frame 1 also is provided with the jacking gear 8 that makes portal frame 1 VTOL (vertical take off and landing).
The monitor station 6 of above-mentioned placement tank body 5 is a commentaries on classics canister, and this changes canister can vertically reach laterally adjustment position along tank body.
Above-mentioned first laser sensor 3 is at least 2.
Above-mentioned annular slewing equipment 2 two ends are provided with one first laser sensor 3 at least.
Above-mentioned second laser sensor 4 is at least 2.
The utlity model has following advantage:
1) robotization that can realize the tank body technical parameter shown in the appendix detects, and is not subjected to extraneous interference from human factor, detects stable performance, reliable.
2) DATA REASONING is accurate, and each length value of accuracy of detection can reach ± 1mm; The tank body volume can reach 0.2%.
3) to adopt system controlled by computer, testing process be full-automatic to pick-up unit, the collection of detection Data Digital, be convenient to data collection, storage, inquiry, analyze, call, show, printing etc.
4) testing process robotization control, easy and simple to handle, operating environment and working condition obtain bigger improvement.
5) the automatic detection of volume is identified the tank car volume to have broken away from and is for many years used the manual situation that detects of sleeve pipe chi, and accuracy of detection brings up to 0.2% by present 0.3%.
6) apparatus structure is reasonable in design, and antijamming capability is strong, is fit to industrial production environment, and maintenance, repair are convenient.
Description of drawings
Fig. 1 is the utility model structural representation.
Drawing reference numeral explanation: 1-portal frame; 2-annular slewing equipment; 3-the first laser sensor; 4-the second laser sensor; 5-tank body; 6-monitor station; 7-rail; 8-jacking gear; 9-propulsion system; 10-drive unit; 11-computing machine; 12-roller; 13-printer;
Embodiment
A kind of tank car tank body automatic detection device, comprise portal frame 1, drive the drive unit 10 of portal frame 1, place the monitor station 6 of tank body 5, rail 7, computing machine and printer 13, portal frame 1 is provided with roller 12, this roller 12 rolls with rail 7 and cooperates, and this portal frame 1 is driven by drive unit 10, can vertically move along tank body 5 on rail 7, an annular slewing equipment 2 is set on the portal frame 1, this annular slewing equipment 2 can be made circular motion around tank body 5 under the drive of its propulsion system 9, annular slewing equipment 2 two ends are provided with two first laser sensors 3, are used for detecting the side sway of tank body 5, following gradient, diameter; Be provided with two second fixing laser sensors 4 at portal frame 1 middle part, be used for detecting the length of tank body 5; Portal frame 1 also is provided with jacking gear 8, and it can make the portal frame VTOL (vertical take off and landing), to satisfy the requirement of different-diameter tank body; Tank body 5 is placed on the custom-designed commentaries on classics canister 6, this commentaries on classics canister can be along tank body vertically, laterally adjust, satisfy the detection demand of different size tank body, first laser sensor 3 all is connected with computing machine 11 with second laser sensor 4, computing machine 11 is connected with printer 13, realizes the real time data printing.
During work, portal frame 1 is along rail 7 operations, and two second fixing laser sensors 4 that portal frame 1 is provided with can detect the total length of tank body 5; Portal frame 1 stops when arriving the sectional position that needs detection, this moment, annular slewing equipment 2 was done gyration around tank body 5, first laser sensor 3 above it is started working, can measure tank diameter, side sway value, the following gradient of required measurement, above-mentioned each technical parameter can be transferred to computing machine 11 and handle, and prints by printer 13.
Claims (7)
1. tank car tank body automatic detection device, comprise portal frame (1), drive the drive unit (10) of portal frame (1), place the monitor station (6) of tank body (5), rail (7) and computing machine (11), described portal frame (1) is provided with roller (12), and this roller (12) rolls with rail (7) and cooperates, and it is characterized in that:
Also be provided with annular slewing equipment (2) on the described portal frame (1), this annular slewing equipment (2) can be made circular motion around tank body (5) under the drive of its propulsion system (9), described annular slewing equipment (2) end is provided with first laser sensor (3), described portal frame (1) middle part is provided with second laser sensor (4), and described first laser sensor (3) all is connected with computing machine (11) with second laser sensor (4).
2. according to the described tank car tank body of claim 1 automatic detection device, it is characterized in that: described portal frame (1) also is provided with the jacking gear (8) that makes portal frame (1) VTOL (vertical take off and landing).
3. according to claim 1 or 2 arbitrary described tank car tank body automatic detection devices, it is characterized in that: the monitor station (6) of described placement tank body (5) is a commentaries on classics canister, and this changes canister can vertically reach laterally adjustment position along tank body.
4. according to the described tank car tank body of claim 3 automatic detection device, it is characterized in that: described first laser sensor (3) is individual for (2) at least.
5. according to the described tank car tank body of claim 4 automatic detection device, it is characterized in that: described annular slewing equipment (2) two ends are provided with one first laser sensor (3).
6. according to the described tank car tank body of claim 5 automatic detection device, it is characterized in that: described second laser sensor (4) is at least 2.
7. according to the described tank car tank body of claim 6 automatic detection device, it is characterized in that: described computing machine (11) connects printer (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200303979U CN201289369Y (en) | 2008-09-24 | 2008-09-24 | Automatic detection device for railway tanker tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200303979U CN201289369Y (en) | 2008-09-24 | 2008-09-24 | Automatic detection device for railway tanker tank |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201289369Y true CN201289369Y (en) | 2009-08-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200303979U Expired - Fee Related CN201289369Y (en) | 2008-09-24 | 2008-09-24 | Automatic detection device for railway tanker tank |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201289369Y (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101915564A (en) * | 2010-07-07 | 2010-12-15 | 江南大学 | Automatic inspection system of truck tank |
| CN102252613A (en) * | 2011-06-20 | 2011-11-23 | 马鞍山马钢华阳设备诊断工程有限公司 | On-line detection system for wheel hot forging billet position |
| CN102029503B (en) * | 2009-09-30 | 2012-09-05 | 西安轨道交通装备有限责任公司 | Method for forming right cone stainless steel tank |
| CN102944562A (en) * | 2012-11-21 | 2013-02-27 | 吴江征明纺织有限公司 | Wire breakage warning indicator |
| CN102980524A (en) * | 2012-10-30 | 2013-03-20 | 吴江新劲纺织有限公司 | Synthetic fiber detection device |
| CN104279950A (en) * | 2013-07-09 | 2015-01-14 | 江苏瑞安特重型机械有限公司 | Finished workpiece checkout stand |
| CN106247986A (en) * | 2016-09-07 | 2016-12-21 | 东北林业大学 | Material surface three-dimensional scanner based on intelligent sensing |
| CN107084682A (en) * | 2017-04-15 | 2017-08-22 | 叶军 | A kind of multifunctional vehicle detection device and control method |
| CN108627110A (en) * | 2018-08-17 | 2018-10-09 | 宝银特种钢管有限公司 | A kind of device and measurement method measuring spiral coil screw diameter |
-
2008
- 2008-09-24 CN CNU2008200303979U patent/CN201289369Y/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102029503B (en) * | 2009-09-30 | 2012-09-05 | 西安轨道交通装备有限责任公司 | Method for forming right cone stainless steel tank |
| CN101915564A (en) * | 2010-07-07 | 2010-12-15 | 江南大学 | Automatic inspection system of truck tank |
| CN102252613A (en) * | 2011-06-20 | 2011-11-23 | 马鞍山马钢华阳设备诊断工程有限公司 | On-line detection system for wheel hot forging billet position |
| CN102252613B (en) * | 2011-06-20 | 2013-04-03 | 马鞍山马钢华阳设备诊断工程有限公司 | On-line detection system for wheel hot forging billet position |
| CN102980524A (en) * | 2012-10-30 | 2013-03-20 | 吴江新劲纺织有限公司 | Synthetic fiber detection device |
| CN102944562A (en) * | 2012-11-21 | 2013-02-27 | 吴江征明纺织有限公司 | Wire breakage warning indicator |
| CN104279950A (en) * | 2013-07-09 | 2015-01-14 | 江苏瑞安特重型机械有限公司 | Finished workpiece checkout stand |
| CN106247986A (en) * | 2016-09-07 | 2016-12-21 | 东北林业大学 | Material surface three-dimensional scanner based on intelligent sensing |
| CN106247986B (en) * | 2016-09-07 | 2019-01-29 | 东北林业大学 | Material surface three-dimensional scanner based on intelligent sensing |
| CN107084682A (en) * | 2017-04-15 | 2017-08-22 | 叶军 | A kind of multifunctional vehicle detection device and control method |
| CN107084682B (en) * | 2017-04-15 | 2019-04-23 | 叶军 | A kind of multifunctional vehicle detection device and control method |
| CN108627110A (en) * | 2018-08-17 | 2018-10-09 | 宝银特种钢管有限公司 | A kind of device and measurement method measuring spiral coil screw diameter |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090812 Termination date: 20130924 |