The steel rope core conveying belt inner core breakpoint detecting device that has mark function
Technical field
The present invention relates to the steel cable core conveying belt technology, is a kind of steel rope core conveying belt inner core breakpoint detecting device that has mark function specifically.
Background technology
Existing colliery use steel rope core conveying belt inner core detecting device, mainly realize based on X ray, though degree of impairment and the position of the intuitive and accurate judgement steel rope core conveying belt inner core of energy can accurately not make a mark at damage position, also need to measure manually and the mark relevant position.And it is all longer in the length of colliery steel rope core conveying belt that industry is used, time-consuming, the effort of manual measurement, and accuracy is not high, seriously delay the accurate and on-call maintenance of load-transfer device inner core fracture position, how developing a kind of device that can directly carry out the breakpoint mark has automatically become urgent problem.
Summary of the invention
The objective of the invention is in order to solve in the prior art because of accurate mark steel rope core conveying belt inner core fracture position; need closed-down manual to measure the also defective of mark fracture position, provide a kind of steel rope core conveying belt inner core breakpoint detecting device that has mark function to solve the problems referred to above.
To achieve these goals, technical scheme of the present invention is as follows:
A kind of steel rope core conveying belt inner core breakpoint detecting device that has mark function, comprise front-end processor and the monitoring device that is attached thereto respectively and speed measuring device, described monitoring device comprises the initial point marker that is installed on the steel rope core conveying belt, detector array and level that level is installed on the steel rope core conveying belt top are installed on steel rope core conveying belt below and ray emitter, described speed measuring device is pressed in the below by steel rope core conveying belt, also comprise the labelling apparatus that links to each other with front-end processor, described labelling apparatus links to each other with the 4th control port of front-end processor by the solenoid-driven plate.
Described labelling apparatus comprises cylinder body and is installed on the piston of cylinder interior, the piston upper end is equipped with the pressure thing by piston rod, label solution is housed in the cylinder body, and the cylinder body lower end is connected electromagnetic valve by mozzle with nozzle, and described solenoid-driven plate links to each other with electromagnetic valve.
Described speed measuring device is to be connected in the tachogen on the detector array onboard motherboard and the cylinder that tests the speed, and described steel rope core conveying belt is pressed on the cylinder that tests the speed, and the rotating shaft end of the cylinder that tests the speed is installed with tachogen.
The 3rd control port of described front-end processor connects the Long-distance Control machine by photoelectric commutator.
The master control port of described detector array links to each other with second control port of front-end processor, and the control port of ray emitter links to each other with first control port of front-end processor, and described tachogen is connected with the subcontrol port of onboard motherboard.
Described nozzle is fixedly installed in the side of the cylinder that tests the speed.
Beneficial effect
The steel rope core conveying belt inner core breakpoint detecting device that has mark function of the present invention, compared with prior art can be online in real time, accurately steel rope core conveying belt inner core breakpoint location is carried out mark, solved manual searching breakpoint location can not accomplish in real time, at wire tag, and the inaccurate problem of mark position.
Description of drawings
Fig. 1 is integral structure scheme drawing of the present invention;
Wherein, test the speed cylinder, 21-master control port, 22-subcontrol port, 23-onboard motherboard, 31-power port, 32-first control port, 33-second control port, 34-the 3rd control port, 35-the 4th control port, 36-the 5th control port, 11-ray emitter power port, 12-ray emitter control port of 1-ray emitter, 2-detector array, 3-front-end processor, 4-Long-distance Control machine, 51-labelling apparatus, 52-solenoid-driven plate, 6-photoelectric commutator, 7-steel rope core conveying belt, 531-tachogen, 532-.
Fig. 2 is the structural representation of labelling apparatus of the present invention;
Wherein, 511-electromagnetic valve, 512-label solution, 513-cylinder body, 514-mozzle, 515-nozzle, 516-pressure thing, 517-piston, 518-piston rod.
The specific embodiment
Further understand and understanding for making architectural feature of the present invention and the effect reached had, cooperate detailed explanation in order to preferred embodiment and accompanying drawing, be described as follows:
As shown in Figure 1, a kind of steel rope core conveying belt inner core breakpoint detecting device that has mark function of the present invention, comprise front-end processor 3 and the monitoring device that is attached thereto respectively, speed measuring device and labelling apparatus, described monitoring device is installed on the detector array 2 of steel rope core conveying belt 7 tops and forms with the ray emitter 1 that is installed on steel rope core conveying belt 7 belows by level, detector array 2 is corresponding with ray emitter 1, described ray emitter 1 is the X ray projector, and described detector array 2 is the X ray detector array.Described speed measuring device is crushed on steel rope core conveying belt 7 belows, comprises being connected in the tachogen on the onboard motherboard 23 531 and the cylinder 532 that tests the speed in the detector array 2, and tachogen 531 is connected with the secondary port 22 of onboard motherboard 23.
Described steel rope core conveying belt 7 is pressed on the cylinder 532 that tests the speed, and transmits synchronously with steel rope core conveying belt 7 and rolls and utilize tachogen 531 calculating of testing the speed, and the rotating shaft end of the cylinder that tests the speed is installed with tachogen 531.Labelling apparatus 51 links to each other with the 4th control port 35 of front-end processor 3 by solenoid-driven plate 52, comes detected breakpoint is carried out real-time mark.The 3rd control port 34 of described front-end processor 3 connects Long-distance Control machine 4 by photoelectric commutator 6, Long-distance Control machine 4 can provide convenient operation and uses for equipment, in the breakpoint testing process, can show the situation of breakpoint at Long-distance Control machine 4, also can carry out the setting of all kinds of parameters by 4 pairs of front-end processors of remote control equipment 3.
As shown in Figure 2, described labelling apparatus 51 comprises that cylinder body 513, mozzle 514, nozzle 515 for storing marking solution 512 reach the pressure thing 516 that is used for control cylinder type metal cylinder interior pressure; Piston 517 is installed in the cylindrical metal cylinder body 513, and piston rod 518 is welded as a whole with piston 517, and pressure thing 516 is fixed on the piston rod 518 by screw thread.Described labelling apparatus also comprises electromagnetic valve 511, solenoid-driven plate 52 links to each other with the 4th control port 35 of electromagnetic valve 511 and front-end processor 3 respectively by cable, this moment, front-end processor 3 can be opened electromagnetic valve 511 by control solenoid-driven plate 52, the solution 512 that is stored in after electromagnetic valve 511 is opened in the cylinder body 513 flow to nozzle 515 from mozzle 514 under the pressure of pressure thing 516, thereby carries out mark.Wherein, described metal cylinder body 513 is an airtight container, and piston 517 is in contact with it the position and is provided with seal ring 519, and described label solution 512 is for having bright-colored, the solution of energy rapid solidification.
The onboard motherboard 23 of described detector array 2 connects master port 21 and secondary port 22, and master port 21 links to each other with second control port 33 of front-end processor 3.The ray emitter control port 12 of ray emitter 1 links to each other with first control port 32 of front-end processor 3.Power supply 8 links to each other with the ray emitter power port 11 of ray emitter 1, is ray emitter 1 power supply.Power supply 9 links to each other with the power port 31 of front-end processor 3, is front-end processor 3 power supplies.The 3rd control port 34 of described front-end processor 3 connects Long-distance Control machine 4 by photoelectric commutator 6.
During actual the use, at first open ray emitter 1 by remote control computer 4, the ray that ray emitter 1 sends is by steel rope core conveying belt 7, when ray sees through steel rope core conveying belt 7, because adhesive tape is different to the decay of ray with steel wire, the strong and weak variation just appears in formed electric signal in the onboard motherboard 23 of the detector array 2 of adhesive tape upside, electric signal is converted into network signal after by onboard motherboard 23, and network signal is transferred to front-end processor 3 by the master port 21 of detector array 2, second control port 33 of front-end processor 3; Simultaneously, because steel rope core conveying belt 7 drives tachogen 531 and rotates, tachogen 531 is transferred to onboard motherboard 23 by the secondary port 22 of detector array 2 with speed signal, 23 pairs of signals of onboard motherboard are handled the master port 21 that is converted into network signal and passes through detector array 2, second control port 33 of front-end processor 3 is transferred to front-end processor 3, front-end processor 3 sends to Long-distance Control industrial computer 4 after signal being converted to optical signal and by photoelectric commutator 6 optical signal being converted to electric signal, and the data of 4 pairs of collections of Long-distance Control industrial computer form real-time adhesive tape perspective and storage.
But if want accurately to judge the position of breakpoint, then can adorn an initial point marker in fixing position on the steel rope core conveying belt 7, the initial point marker is the metal material with distinctive appearance, is used for determining that breakpoint location is as an initial point.The initial point marker is the metal material with distinctive appearance, is installed on the steel rope core conveying belt 7.The cylinder 532 that tests the speed of speed measuring device the inside is in the length of girth for configuring in advance, therefore when configuring the initial point marker when beginning, test the speed cylinder 532 along with steel rope core conveying belt 7 how many circles that rolled just are recorded in the front-end processor 3, the number of turns that the girth of the cylinder 532 that tests the speed then is multiplied by rolling just can judge that the initial point marker begins apart from length.At this moment, the data of 4 pairs of collections of Long-distance Control industrial computer are carried out analyzing and processing, judge the faults such as fracture, tap of load-transfer device inner wire automatically, form real-time adhesive tape perspective and storage; Simultaneously, the perspective of initial point label 54 also stores on the Long-distance Control industrial computer 4, distance and storage between Long-distance Control industrial computer 4 each breakpoint of record and the initial point label 54.Finished the testing of steel rope core conveying belt inner core breakpoint this moment.
When needs carry out mark to fracture place, equally also used speed measuring device, at first can Long-distance Control industrial computer 4 be arranged according to the installation site of labelling apparatus 51, labelling apparatus 51 is installed in top or the side of steel rope core conveying belt 7, as long as can the position with initial point label par preferably can be set so that the solution mark is just passable.After the initial point label is found breakpoint through detecting device, tachogen 531 determines that by test the speed cylinder 532 and initial point label each breakpoint is to the position distance of initial point label, after arriving fracture place, just open electromagnetic valve 511 by front-end processor 3 control solenoid-driven plates 52 then, label solution 512 in the cylindrical metal cylinder body 513 is under the effect of pressure thing 516 and piston 517, be ejected on the steel rope core conveying belt 7 from nozzle 515 by mozzle 514, thereby play the effect of mark, make things convenient for the user timely, fast fracture place is keeped in repair.
Labelling apparatus also can be located at the place that certain distance is arranged apart from the initial point label, only this range data need be got final product by arranging in the Long-distance Control machine 4 input front end handlers 3, when judging the breakpoint distance, add that this distance parameter gets final product, and has realized the effect of automatic detection and mark too.
More than show and described groundwork of the present invention, principal character and advantage of the present invention.The technical personnel of the industry should be understood; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and the specification sheets is principle of the present invention; the present invention also has various changes and modifications without departing from the spirit and scope of the present invention, and these changes and improvements all fall in the claimed scope of the present invention.The protection domain that the present invention requires is defined by appending claims and equivalent thereof.