CN103156267B - Bulking machine - Google Patents

Bulking machine Download PDF

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Publication number
CN103156267B
CN103156267B CN201310071977.8A CN201310071977A CN103156267B CN 103156267 B CN103156267 B CN 103156267B CN 201310071977 A CN201310071977 A CN 201310071977A CN 103156267 B CN103156267 B CN 103156267B
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equipment
main
conditioners
rotating speed
shafts
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CN103156267A (en
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不公告发明人
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Tongling Chuang Chuang hi tech creation Co.,Ltd.
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WENTEMU (BEIJING) TECHNOLOGY Co Ltd
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Abstract

Originally it is new to be related to a kind of expanded machine equipment(200), for processing the material for including such as low temperature soy meal, it includes:Pre-puffed feed bin(201), match somebody with somebody for loading material and the material is substantially identical proportion evenly into feeder;Feeder(202), its feed end connects the discharging opening of the pre-puffed feed bin, the charging aperture of its termination differential pre-conditioners that discharge;Differential pre-conditioners(203), including cylinder, the agitating shafts that its internal installation two is furnished with blade;Main barrel(204), including the sleeve equipped with liner, sleeve water flowing cooling and can lead to two main shafts are provided with inside steam insulation, the main barrel, and the draw ratio of the main shaft is 7.5:1 to 37.5:Between 1;Main driving structure(205), including an input shaft and at least two output shafts, it reduces to the rotating speed of input shaft the rotating speed of output shaft in proportion, while making at least two output shafts rotate in the same direction.The present invention is advantageous in that, wire drawing soybean protein can be produced using the low temperature dregs of rice, it can be used to the bean food of production safety and high-quality in the presence of other auxiliary materials are such as the former powder of paddy, monosodium glutamate.

Description

Bulking machine
Technical field
The present invention relates to the machinery equipment field for food processing, it is used for more particularly to one kind to including low temperature soy meal Raw material carry out extrusion processing expanded machine equipment.
Background technology
The present invention relates to the machinery equipment field for food processing, it is used for more particularly to one kind to including low temperature soy meal Raw material carry out extrusion processing expanded machine equipment.
Wherein, cereal expanding machine or flour bulking machine are cheap, be with rice, corn, sorghum rice, glutinous millet etc. for original Material, and can add various condiment, using self-heating can by the original it is expanded into 90 times with first-class flavour popped corn.For example corn is swollen Change machine, which enables addition raw material after power, can produce hollow rod, peanut shape, biscuit shape shape, millet flower-shape, twist shape, small fiber crops The variously-shaped different popped corn such as flower-shape, quincunx.Flour bulking machine can process pentalpha with mold, square, green The popped corns such as beans shape, rhombus, crispy rice shape, match box-like, it is expanded go out shape of product variation, and with autotomying building mortion. Such as 25-50 kilograms of puffing machine for popcorn hourly output, at the same it is expanded go out corn flower pattern can make on demand.It is furnished with mould at random Head and machine use operational manual.
Wherein, feed extruder can be single screw extruding puffing machine, its be mainly used in expanding food, animal and fowl fodder or For expanded single raw material, the pre- place of raw material in can also being produced as vegetable fat and beverage wine;In addition, it can also be double spiral shells Bar extruding puffing machine, is mainly used in high-grade aquatic products material, the production and processing of pet material, particularly tough materiel machining.
Usually, existing various bulking machines include:(1) screw rod, as the part that bulking machine is main, represents screw-rod structure Parameter have diameter, pitch, root footpath, helical angle and blade section structure.The draw ratio and screw rod and Builking cavity of extruder member The gap of internal wall also has a great impact to the performance of bulking machine.(2) discharging mode, is rearmost part of the product by bulking machine Part, has a significant impact to the output of the shape of product, quality, density, outward appearance, feature and bulking machine.(3) bearing housing part Mainly by bearing housing, main shaft, bearing, axle sleeve, end cap.(4) oil filtration cooling system, mainly by oil pump, cooler, oil strain Device, valve, connecting pipe etc. are constituted.
Specifically, such as No. 200610039218.3 Chinese patent application discloses one kind by Jiangsu shepherd group
" extrusion type puffing device " that Co., Ltd proposes, it includes:Extrusion chamber, extrusion chamber built with extrusion chamber The extruding screw being engaged, the outlet side of extruding screw is provided with the current stabilization extrusion being connected with extrusion chamber, current stabilization extrusion Provided with the extruded hole being coaxially disposed with extruding screw, described current stabilization extrusion side is provided with extruding jet nozzle, and one is driven by motor Switch to and be flattened on the outside of extruding jet nozzle, between the current stabilization extrusion and extruding jet nozzle provided with axially connected heat exchanger and Conflux part, and the hole of confluxing being connected with extruding jet nozzle is provided with the part that confluxes, and heat exchanger includes some changing parallel across housing Heat pipe, is tightly connected between heat exchanger tube and housing, and housing is provided with refrigerant import and refrigerant exit, each heat exchanger tube two ends difference Connect extruded hole and hole of confluxing.
The extrusion type puffing device is as shown in Figure 1:1 is extruding screw, and 2 be extrusion chamber, and 3 be extrusion chamber, and 4 be current stabilization
Extrusion, 5 be upper piston, and 6 be lower piston, and 7 be stroke regulating lever, and 8 be extruded hole, and 9 be indicator scale, and 10 be shell Body, 11 be temperature sensor, and 12 be refrigerant exit, and 13 be heat exchanger tube, and 14 be refrigerant import, and 15 be control valve for refrigerant flow, 16 It is the part that confluxes for control computer, 17,18 be hole of confluxing, and 19 be extruding jet nozzle, and 20 be cutting knife, and 21 be motor.
As described above, the dilated product of the extrusion machine equipment and technique of prior art mainly for the treatment of feed grade, And for producing the dilated product of cereals.For the dregs of beans rich in protein, existing bulking equipment relates generally to be used for Process high dregs of beans.High temperature meal is the dregs of beans that soybean produces after high temperature extrusion after de-oiling.Using high temperature meal existing defects, for example Contain more toxin in high temperature meal, so that product cannot be used for human food.
Thus, in the prior art, the bulking machine available for expeditiously production safety and high-grade processed soybean food is lacked Equipment.
The content of the invention
To overcome the defect of prior art and covering the shortage, the present invention proposes a kind of be used for by processing low temperature dregs of rice next life The expanded machine equipment of extrusion of product of the production rich in beans matter albumen.
According to a kind of bulking machine of the present invention, for processing the material containing the low temperature dregs of rice, it includes:Pre-puffed feed bin, is used In loading material, and make material with equal proportion evenly into feeder;Feeder, its feed end connection is described pre- swollen The discharging opening in material storehouse, the charging aperture of its termination differential pre-conditioners that discharge;In differential pre-conditioners, including cylinder, the cylinder Portion is installed by two agitating shafts for being furnished with blade;Main barrel, including the sleeve equipped with liner, sleeve can cool down and lead to steam with water flowing Two main shafts are installed inside insulation, the main barrel, the draw ratio of the main shaft can be 7.5:1 to 37.5:Adjusted between 1; Main driving structure, including an input shaft and at least two output shafts, the rotating speed of input shaft is reduced to output shaft by it in proportion Rotating speed, while making at least two output shaft rotating Vortexes.
The equipment also includes rectifying cavity, and it includes pressurized ring, direct current cylinder and burden-guiding cone;The material contact of the rectifying cavity Part is made up of food grade high temperature-resistant polymer material;The volume of the internal diameter of the pressurized ring and direct current cylinder presses material stream Amount is sized, and thus makes the systematism level of product more preferable.
Further, embodiments in accordance with the present invention, the bulking machine also includes:Forming panel, it causes material by rule Lattice are molded;In addition, the extrusion machinery energy in the total open area restricting host cylinder of shaping masterplate suffered by material.It is wherein described into Pattern plate is flat-die or ring mould, for making material be molded by trimmed size.In addition, the equipment also includes:Cutting knife, it is by motor Driving, according to demand by through being molded the product cutting that comes out of masterplate into segmentation.
According to one embodiment of present invention, conveyor screw is installed in the inside of the feeder, the spiral can be by electricity Machine controls its rotating speed;Wherein when material reaches high charge level in the pre-puffed storehouse, now material density is heavier, conveyor screw Rotating speed is slower;When material is located at low material position, material density is lighter, in order to keep stable feeding capacity, the rotating speed of conveyor screw Accelerate in proportion, thus the feeder accurately adjusts feeding capacity within the specific limits, make the thing into differential pre-conditioners Material is uniform.
According to one embodiment of present invention, the differential pre-conditioners, including cylinder, cylinder interior is provided with two respectively Agitating shaft equipped with multiple blades, the rotating speed of described two agitating shafts is respectively 100 revs/min and 200 revs/min;And described In differential quality-adjusting device, be provided with cylinder water injection hole, charging aperture and add steam vent, to add water, steam or grease, meat slurry or Pigment etc., wherein pass through mixing so that material with the certain temperature and moisture in the range of 60-100 DEG C evenly into In main barrel, and the curing degree of now material is caused to reach 30-35%.Preferably, two of the differential pre-conditioners stir Mix on axle respectively equipped with 60 blades.And the angle or length of the blade are adjustable.
According to one embodiment of present invention, the main driving structure, includes gear-box, the parameter bag of the gear-box Include:
Input speed:1750RPM,
Output speed:653RPM,
Gear ratio:2.692,
Output torque:2X 1925Nm,
Power output:263kW,
The gear-box can external draw ratio be 37.5 to the maximum:1 axle.
According to one embodiment of present invention, round screw thread, the side of different pitch are installed on the main shaft of the main barrel The stressed collar of shape spiral, triangle spiral or different length, thus can change machinery by adjusting the profile and coiled arrangement of spiral The input of energy.
The present invention is advantageous in that, bulking machine of the invention is produced available for food applications using the low temperature dregs of rice Soybean protein, it is to avoid high temperature meal potential safety hazard that may be present.Soybean protein in dregs of beans by stirring, crush, after broken chain, It is combined with unclassified stores, forms new molecular substance, and generation can have the beans matter of given shape and taste after overmolding Food.The bulking machine of the present invention, can efficiently produce the beans matter food of safety, high-quality, instead of the meat of high-protein high-fat Based food, new approach is provided for green and healthy food and drink.
Brief description of the drawings
With reference to the embodiment described in an illustrative manner in the following description and with reference to the accompanying drawing, the present invention These and other aspect will become obvious, and will be further explained, in the drawing:
Fig. 1 show a kind of structural representation of bulking machine according to prior art;
Fig. 2 show the structural representation of the bulking machine according to the present invention;
Fig. 3 show the schematic diagram of pre-puffed feed bin;
Fig. 4 show the schematic diagram of pre-conditioners;
It is the schematic diagram of main driving structure shown in Fig. 5;
Fig. 6 show the schematic diagram of main barrel;
Fig. 7 show the schematic diagram of rectifying cavity;
Fig. 8 show the schematic diagram of forming panel.
Embodiment
Following examples further illustrate present disclosure, but should not be construed as limiting the invention.
Primary material passes through precomminution working process so that the average particle size of material is less than 300 mesh, preferably smaller than 100 Mesh, wherein mainly including low temperature soy meal in primary material.According to the present invention, the raw material for producing food-grade wire-drawing protein can be with It is:Baking soybean flour (white peas or beans piece, low temperature dregs of rice etc.);Protein isolate, wheat gluten, starch (wheaten starch or cornstarch); Protein concentrate and starch (wheaten starch or cornstarch);Peanut meal, rapeseed dregs;Sesame seed meal;Broad bean powder;Green soya bean flour etc..
Referring to shown in accompanying drawing 2, according to the bulking machine 200 of the present invention, can be used to processing includes such as low temperature soy meal Material and the beans matter product for producing food-grade.Specifically, bulking machine of the invention includes:Pre-puffed feed bin 201, for loading thing Material, the pre-puffed feed bin should may be such that material to wait proportion evenly into feeder;Feeder 202, its feed end connects The discharging opening of the pre-puffed feed bin is connect, and its discharge end connects the charging aperture of differential pre-conditioners;Differential pre-conditioners 203, Including cylinder, two agitating shafts for being furnished with blade are installed in inside;Main barrel 204, including the sleeve equipped with liner, sleeve are machined with Chuck, can be cooled down with water flowing, can also lead to and two main shafts, the major diameter of the main shaft are provided with inside steam insulation, the main barrel Than can be 7.5:1 to 37.5:Adjusted between 1;Main driving structure 205, including an input shaft and two output shafts, it will be defeated The rotating speed for entering axle reduces to the rotating speed of output shaft in proportion, while making two axle rotating Vortexes of output;Rectifying cavity 206, including increase Pressure ring, direct current cylinder and burden-guiding cone.
Shown in Figure 3, the flat tower silo of the pre-puffed feed bin 300 is furnished with arch breaking apparatus, changes and is provided with height Level detector 302, makes material with equal proportion evenly into following feeder.
Again as shown in Fig. 2 the feed end of the feeder 202 connects the discharging opening of the pre-puffed feed bin 201, and it goes out Expect that end connects the charging aperture of the differential pre-conditioners 203.Wherein, conveyor screw is installed in the inside of feeder, can passes through Controller controls its rotating speed.For example, when material reaches high charge level in pre-puffed storehouse, now material density is heavier, conveying Revolution speed of screw is slower;And when material is located at low material position, material density is lighter, in order to keep stable feeding capacity, conveyor screw Rotating speed can accelerate, so, this feeder can accurately adjust feeding capacity within the specific limits, make enter the differential it is pre- quenched The material of device is uniform.For example, by the adjustment of sensor and control system, the Pouring oar of feeder can one thousandth with It is interior.
Shown in Figure 4, the differential pre-conditioners 400 in the present invention for example can be by two a diameter of 2:3 cylinder welding And circular cavity 401 is formed, two agitating shafts 402,403 respectively equipped with 60-80 blade are installed inside it, the two stirrings The rotating speed of axle 402,403 is adjustable between 100-500 and 200-1000 revs/min respectively.In addition, according to the design of the present invention, leading to The angle of inclination of adjustment blade, residence time of the adjustable material in quality-adjusting device are spent, and material here most long is stopped The time is stayed up to 600 seconds.Wherein, the differential rotation of two agitating shafts is the mixing intensity in order to strengthen material in quality-adjusting device. Meanwhile, on the cavity of quality-adjusting device, it is arranged with multiple inlet openings, admission opening, enters auxiliary material hole etc., can equably adds in proportion Water, steam, grease, meat slurry or pigment etc..In quality-adjusting device here, mixed by strong stirring, material and moisture Certain temperature (60-100 DEG C) is able to evenly into the main barrel being attached thereto, and the curing degree of material can reach 30-60%.
Referring to Fig. 5, main driving mechanism 500, including gear-box 501, it has an input shaft 501, two output shafts 502nd, 503, the rotating speed of input shaft is reduced to the rotating speed of output shaft in proportion, while making two axles of output lead to rotation.Wherein, Gear-box is processed by following requirement:
Input speed:900RPM, 1500 RPM, 2000RPM
Output speed:334RPM, 557RPM, 742RPM
Gear ratio:2.692
Output torque:2X1925Nm–2X2500Nm
Power output:263kW–400kW
Output shaft centre-to-centre spacing:2.756”(70mm)–5.906”(150mm).
The gear-box configured by above-mentioned requirements can be 37.5 to the maximum with external draw ratio:1 axle.Motor maximum can be configured 400kW level Four variable-frequency motors.
Referring to shown in Fig. 2 and Fig. 6, according to the bulking machine 200 of the present invention, its main barrel part 204, with equipped with liner Sleeve, sleeve can be cooled down with water flowing, can also lead to steam insulation.Two main shafts 601,602, the length of main shaft are installed inside it Footpath ratio can be 7.5:1 to 37.5:Adjusted between 1.On main shaft different pitch can be respectively mounted by the difference of shearing force Round screw thread, square spiral, the stressed collar of triangle spiral and different length, to be advised for different materials and different finished products Lattice require to provide different mechanical energy.Here, mechanical energy input can be changed by adjusting the profile and coiled arrangement of spiral How much, without being realized with the mode of traditional adjustment draw ratio, wherein in this main shaft coiled arrangement, installing optimal 3-8 The abnormal-shaped screw of times diameter length, such as square spiral and triangle spiral.This length can be selected between 5-7 times of diameters.
Shown in Figure 7, in bulking machine of the invention, the rectifying cavity is made up of pressurized ring, direct current cylinder and burden-guiding cone, All it is made up with material contact portion of food grade high temperature-resistant polymer material.The volume of internal diameter and the direct current cylinder of pressurized ring is pressed The flow of material is sized, it is therefore an objective to make the systematism of product more preferable.(volume of internal diameter and the direct current cylinder of pressurized ring is with production Amount is relevant with the total open area of template, and optimum value is that pressurized ring perforated area is the 1/2 of the template gross area, can be 1/3-1/ Floated between 2.For example when hourly output is 1 ton hour, the optimal volume of direct current cylinder is 3200CM3, range of choice is 2500- 3500CM3, during change of production, this numerical value changes simultaneously in proportion.
As shown in figure 8, in the bulking machine according to the present invention, the forming panel can be point flat-die or ring mould, and it is led If being used to make material be molded by trimmed size, while the mechanical energy as suffered by material in total open area restricting host cylinder Influence.(template can also need to use fluid with multiple products such as rectifying cavity combination production polychrome, sandwich, many raw materials or co-extrusion pressures Pump injects different one or more raw materials in direct current cylinder.)
In addition, in the bulking machine of the present invention, may also include cutting knife, it is driven by variable-frequency motor, main function is to make to squeeze The length of the product gone out reaches specification requirement.
In addition, in addition to the content clearly stated more than, bulking machine of the invention also include those generally for Part and composition that certain function should be included are realized, it is it will be appreciated that and realizing for those skilled in the art.
Although accompanying drawing and it is described above in be shown specifically and describe the present invention, these diagram and description quilt It is considered illustrative or exemplary and not restrictive;The invention is not restricted to the disclosed embodiments.In the required guarantor of practice In the process of the present invention of shield, those skilled in the art are appreciated that simultaneously by studying accompanying drawing, disclosure and appended claims Realize other changes carried out to the disclosed embodiments.In the claims, word " comprising " is not excluded for other elements or step Suddenly, and indefinite article " one " be not excluded for it is multiple.The only busy of some methods is described in mutually different dependent claims The combination that these methods cannot be used to advantage is not indicated that in fact.Any reference in claim is not construed as limit Scope processed.

Claims (9)

1. a kind of expanded machine equipment (200), for processing the material for including low temperature soy meal, it includes:
Pre-puffed feed bin (201,300), for load material and make the material be substantially identical proportion evenly into feed Glassware;
Feeder (202), its feed end connects the discharging opening of the pre-puffed feed bin, and it, which discharges, terminates entering for differential pre-conditioners Material mouth;
Differential pre-conditioners (203,400), including cylinder, the agitating shafts (402,403) that its internal installation two is furnished with blade;
Main barrel (204), including the sleeve equipped with liner, sleeve can water flowing cooling and lead to inside steam insulation, the main barrel Two main shafts are installed, the draw ratio of the main shaft is 7.5:1 to 37.5:Between 1;
Main driving structure (205,500), including an input shaft and at least two output shafts (502,503), it is by input shaft Rotating speed reduces to the rotating speed of output shaft in proportion, while making at least two output shafts rotate in the same direction;
The equipment also includes rectifying cavity (206), and it includes pressurized ring, direct current cylinder and burden-guiding cone;The material of the rectifying cavity connects Contact portion point is made up of food grade high temperature-resistant polymer material;The volume of the internal diameter of the pressurized ring and direct current cylinder presses material Flow is sized, and thus makes the systematism level of product more preferable.
2. equipment (200) as claimed in claim 1, is characterised by, in addition to:
Forming panel, it causes material to be molded by specification;And, thing in the total open area restricting host cylinder of the forming panel The suffered extrusion machinery energy of material.
3. equipment (200) as claimed in claim 1 or 2, is characterised by, the equipment also includes:
Cutting knife, it is driven by motor, according to demand by the product cutting come out through forming panel into segmentation.
4. equipment as claimed in claim 1, is characterised by, the inside of the feeder (202) is provided with conveyor screw, and this is defeated Square auger can be by its rotating speed of motor control;Wherein
When material reaches high charge level in the pre-puffed storehouse, now material density is heavier, and conveyor screw rotating speed is slower;Work as thing Material position is when low material position, and material density is lighter, in order to keep stable feeding capacity, and the rotating speed of conveyor screw is accelerated in proportion, by This described feeder accurately adjusts feeding capacity within the specific limits, makes the material into differential pre-conditioners uniform.
5. equipment as claimed in claim 1, is characterised by,
The differential pre-conditioners (203), including cylinder, cylinder interior are provided with two agitating shafts for being respectively furnished with multiple blades, The rotating speed of two agitating shafts is respectively 100 revs/min and 200 revs/min;And in the differential pre-conditioners, in cylinder On be provided with water injection hole, charging aperture and add steam vent, to add water, steam or grease, meat slurry or pigment, wherein by mixing, So that material with the certain temperature and moisture in the range of 60-100 DEG C evenly into main barrel, and cause now The curing degree of material reaches 30-35%.
6. equipment as claimed in claim 1, is characterised by, the main driving structure (205), include gear-box, the tooth The parameter of roller box includes:
Input speed:1750RPM,
Output speed:653RPM,
Gear ratio:2.692,
Output torque:2X1925Nm,
Power output:263kW,
The gear-box can external draw ratio be 37.5 to the maximum:1 axle.
7. equipment (200) as claimed in claim 1, is characterised by, it is provided with not on the main shaft (601,602) of the main barrel , thus can be by adjusting the profile of spiral with the stressed collar of the round screw thread of pitch, square spiral, triangle spiral or different length And coiled arrangement, change the input of mechanical energy.
8. equipment (200) as claimed in claim 2, wherein the forming panel is flat-die or ring mould, for making material proportionately Product specification is molded.
9. equipment (200) as claimed in claim 5, is characterised by, two stirrings of the differential pre-conditioners (203,400) Respectively equipped with 60 blades on axle (402,403), and the angle or length of the blade are adjustable.
CN201310071977.8A 2013-01-31 2013-03-07 Bulking machine Active CN103156267B (en)

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CN201640417U (en) * 2010-01-11 2010-11-24 欣利机械有限公司 Curing granulator
CN201667980U (en) * 2010-03-15 2010-12-15 武勇 Airflow stirring curing conditioner
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