CN103156267A - Bulking machine - Google Patents

Bulking machine Download PDF

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Publication number
CN103156267A
CN103156267A CN2013100719778A CN201310071977A CN103156267A CN 103156267 A CN103156267 A CN 103156267A CN 2013100719778 A CN2013100719778 A CN 2013100719778A CN 201310071977 A CN201310071977 A CN 201310071977A CN 103156267 A CN103156267 A CN 103156267A
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equipment
shafts
cylinder
rotating speed
main
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CN2013100719778A
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CN103156267B (en
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不公告发明人
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Tongling Chuang Chuang hi tech creation Co.,Ltd.
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WENTEMU (BEIJING) TECHNOLOGY Co Ltd
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Abstract

The invention relates to a bulking machine (200), which is used for processing materials such as low temperature soybean meal, the bulking machine comprises a prebulking bunker (201) used for filling the materials and uniformly introducing the materials in a feeder with basically equal proportion; the feeder (202) which is characterized in that a feeding end is connected to a discharge hatch of the prebulking bunker, a discharge end is connected to a feeding port of a differential velocity pre-conditioning device; the differential velocity pre-conditioning device (203) comprises a cylinder, wherein two mixer shafts with blades are arranged in the differential velocity pre-conditioning device; a host cylinder (204) comprising a sleeve with an inner liner, wherein the sleeve can cooled through introducing water and insulated through introducing steam, and two main shafts are arranged in the host cylinder, the length-diameter ratio of the main shaft is between 7.5:1 to 37.5:1; a main driving structure (205) comprising an input shaft and at least two output shafts, wherein the rotating speed of the input shaft is reduced to the rotating speed of the output shaft in proportion, simultaneously, at least two output shafts enable homodromous rotation. The bulking machine has the beneficial effect that the low temperature meal can be used for producing wire drawing soybean protein, under the effect of other auxiliary materials such as gluten flour and gourmet powder, the bulking machine can be used for producing bean products with safe and high quality.

Description

Bulking machine
Technical field
The present invention relates to the plant equipment field for food processing, relate to particularly a kind of bulking machine equipment for the raw material that comprises low temperature soy meal being carried out extrusion processing.
Background technology
The present invention relates to the plant equipment field for food processing, relate to particularly a kind of bulking machine equipment for the raw material that comprises low temperature soy meal being carried out extrusion processing.
Wherein, cereal expanding machine or flour bulking machine are cheap, are take rice, corn, sorghum rice, glutinous millet etc. as raw material, and can add various condiment, utilize the self-heating can be with 90 times of expanded one-tenth of the original with first-class flavour popped corn.Enabling such as puffing machine for popcorn adds after power raw material just can produce hollow clavate, peanut shape, biscuit shape shape, millet flower shape, twist shape, small fried dough twists shape, the various different popped corns such as quincunx.The flour bulking machine is mixed mould can process the popped corns such as pentalpha, square, mung bean shape, rhombus, crispy rice shape, match box-like, the expanded shape of product variation that goes out, and have the building mortion of autotomying.Puffing machine for popcorn hourly output 25-50 kilogram for example, the simultaneously expanded popcorn type that goes out can be made as required.Be furnished with at random die head and machine and use operational manual.
Wherein, feed extruder can be single screw extruding puffing machine, and it is mainly used in expanding food, animal and fowl fodder or is used for expanded single raw material, also can be as the pre-place of vegetable fat and beverage wine production Raw; In addition, it can be also the twin-screw extruding puffing machine, is mainly used in high-grade aquatic products material, the production and processing of pet material, particularly tough materiel machining.
Usually, existing various bulking machines comprise: (1) screw rod, as the main parts of bulking machine, the parameter of expression screw-rod structure has diameter, pitch, root footpath, helical angle and blade section structure.The gap of the draw ratio of extruder member and screw rod and expanded cavity inner wall also has a great impact the performance of bulking machine.(2) discharging mode is the last parts that product passes through bulking machine, and the output of shape, quality, density, outward appearance, characteristics and the bulking machine of product is had a significant impact.(3) the bearing housing part is mainly by bearing housing, main shaft, bearing, axle sleeve, end cap.(4) machine oil filters cooling system, mainly is comprised of oil pump, cooler, oil filter, valve, connecting tube etc.
particularly, for example No. 200610039218.3 Chinese patent application discloses a kind of " extrusion type puffing device " that is proposed by Jiangsu MuYang Group, Ltd., it comprises: extrusion chamber, the extruding screw that matches with extrusion chamber is housed in extrusion chamber, the outlet side of extruding screw is provided with the current stabilization extrusion that is connected with extrusion chamber, the current stabilization extrusion is provided with the extruded hole with the coaxial setting of extruding screw, described current stabilization extrusion one side is provided with extruding jet nozzle, one is flattened on the extruding jet nozzle outside by switching to of driven by motor, be provided with the heat exchanger that axially is connected and the part that confluxes between described current stabilization extrusion and extruding jet nozzle, conflux and be provided with the hole of confluxing that is connected with extruding jet nozzle on part, heat exchanger comprises some parallel heat exchanger tubes that pass housing, be tightly connected between heat exchanger tube and housing, housing is provided with refrigerant import and refrigerant exit, extruded hole is connected respectively and the hole of confluxing in each heat exchanger tube two ends.
This extrusion type puffing device is as shown in Figure 1: 1 is extruding screw, and 2 is extrusion chamber, and 3 is extrusion chamber, and 4 is the current stabilization extrusion, 5 is upper piston, and 6 is lower piston, and 7 is stroke regulating lever, and 8 is extruded hole, 9 is indicator scale, and 10 is housing, and 11 is temperature sensor, and 12 is refrigerant exit, 13 is heat exchanger tube, and 14 is the refrigerant import, and 15 is control valve for refrigerant flow, 16 for controlling computer, and 17 for confluxing part, and 18 for confluxing the hole, 19 is extruding jet nozzle, and 20 is cutting knife, and 21 is motor.
As mentioned above, the extruder equipment and process of prior art is mainly for the treatment of the dilated product of feed grade, and for the production of the dilated products of cereals.For the dregs of beans that is rich in protein, existing bulking equipment relates generally to be used to processing high dregs of beans.The high temperature dregs of rice are the dregs of beans that produces after de-oiling after soybean process high temperature extrusion.Use the high temperature dregs of rice to have defective, for example the high temperature dregs of rice contain more toxin, thereby make product can not be used for the human food.
Thus, in prior art, lack and can be used for the bulking machine equipment of production safety and high-grade processed soybean food expeditiously.
Summary of the invention
For the defective that overcomes prior art with cover the shortage, the present invention proposes a kind of for produce the bulking machine equipment of extruding of the product that is rich in beans matter albumen by the processing low temperature dregs of rice.
According to a kind of bulking machine of the present invention, be used for the material that processing contains the low temperature dregs of rice, it comprises: pre-expanded feed bin is used for packing into material, and makes material enter equably in feeder with the proportion that equates; Feeder, its feed end connects the discharging opening of described pre-expanded feed bin, the charging aperture of the pre-quality-adjusting device of its discharging termination differential; The pre-quality-adjusting device of differential comprises cylinder, and this cylinder interior is installed two shafts of being furnished with blade; Main barrel comprises the sleeve of being furnished with liner, and sleeve can the cooling and logical steam insulation of water flowing, and described main barrel inside is equipped with two main shafts, and the draw ratio of this main shaft can be adjusted between 7.5:1 to 37.5:1; Main drives structure comprises a power shaft and at least two output shafts, and it reduces to the rotating speed of power shaft the rotating speed of output shaft in proportion, makes simultaneously at least two output shaft rotating Vortexes.
Described equipment also comprises rectifying cavity, and it comprises pressurized ring, direct current cylinder and burden-guiding cone; The material contact portion of described rectifying cavity is made by the food grade heat-resistant polymer; The volume of the internal diameter of described pressurized ring and described direct current cylinder is pressed mass flow and is adjusted size, makes thus the systematism level of product better.
Further, according to embodiments of the invention, described bulking machine also comprises: forming panel, and it makes material by the specification moulding; In addition, the suffered extrusion machinery energy of material in the total open area restricting host cylinder of moulding masterplate.Wherein said forming panel is flat-die or ring mould, is used for making material by the moulding of finished product specification.In addition, described equipment also comprises: cutting knife, it will become segmentation through moulding masterplate product cutting out according to demand by motor-driven.
According to one embodiment of present invention, in the inside of described feeder, conveyor screw is installed, this spiral can be by its rotating speed of Electric Machine Control; Wherein when material reached high charge level in described pre-expanded storehouse, this moment, material density was heavier, and the conveyor screw rotating speed is slower; When material was positioned at low material level, material density was lighter, and in order to keep stable feeding capacity, the rotating speed of conveyor screw is accelerated in proportion, and described feeder is accurately adjusted feeding capacity within the specific limits thus, makes the material that enters the pre-quality-adjusting device of differential even.
According to one embodiment of present invention, the pre-quality-adjusting device of described differential comprises cylinder, and cylinder interior is equipped with two shafts of respectively being furnished with a plurality of blades, and the rotating speed of described two shafts is respectively 100 rev/mins and 200 rev/mins; And in described differential quality-adjusting device, be provided with water injection hole, charging aperture and add steam vent on cylinder, in order to add water, steam or grease, meat slurry or pigment etc., wherein by mixing, make during material enters main barrel equably with the uniform temperature in 60-100oC scope and moisture, and make the curing degree of material this moment reach 30-35%.Preferably, respectively are furnished with 60 blades on two shafts of the pre-quality-adjusting device of described differential.And the angle of described blade or length are adjustable.
According to one embodiment of present invention, described main drives structure includes gear-box, and the parameter of described gear-box comprises:
Input speed: 1750 RPM,
Output speed: 653 RPM,
Gear ratio: 2.692,
Output torque: 2 X 1925 Nm,
Power output: 263 kW,
Described gear-box can external draw ratio be the axle of 37.5:1 to the maximum.
According to one embodiment of present invention, the stressed collar of round screw thread, square spiral, triangle spiral or the different length of different pitch is installed on the main shaft of described main barrel, can by adjusting profile and the coiled arrangement of spiral, changes the input of mechanical energy thus.
Usefulness of the present invention is, bulking machine of the present invention utilizes the low temperature dregs of rice to produce the soybean protein that can be used for food applications, the potential safety hazard of having avoided the high temperature dregs of rice to exist.Soybean protein in dregs of beans combines with unclassified stores through after stirring, pulverizing, breaking chain, forms new molecular substance, and generate the beans matter food that can have given shape and taste after overmolding.Bulking machine of the present invention can be produced safe, high-quality beans matter food efficiently, replaces the meat product of high-protein high-fat, for the green health food and drink provides new approach.
Description of drawings
With reference to embodiment and the described accompanying drawing of reference described in the mode of example in the following description, these and other aspect of the present invention will become apparent, and will be further illustrated, in described accompanying drawing:
Figure 1 shows that the structural representation according to a kind of bulking machine of prior art;
Figure 2 shows that the structural representation according to bulking machine of the present invention;
Figure 3 shows that the schematic diagram of pre-expanded feed bin;
Figure 4 shows that the schematic diagram of pre-quality-adjusting device;
Figure 5 shows that the schematic diagram of main drives structure;
Figure 6 shows that the schematic diagram of main barrel;
Figure 7 shows that the schematic diagram of rectifying cavity;
Figure 8 shows that the schematic diagram of forming panel.
The specific embodiment
Following examples further illustrate content of the present invention, but should not be construed as limitation of the present invention.
Just stage material is processed through precomminution processing, makes the average particle size of material less than 300 orders, preferably less than 100 orders, wherein just mainly comprises low temperature soy meal in stage material.According to the present invention, for the production of the raw material of food-grade wire-drawing protein can be: low-temperature defatted bean powder (white peas or beans sheet, the low temperature dregs of rice etc.); Protein isolate, wheat gluten, starch (wheaten starch or cornstarch); Protein concentrate and starch (wheaten starch or cornstarch); Peanut meal, rapeseed dregs; Sesame seed meal; The broad bean powder; Green soya bean flour etc.
Shown in accompanying drawing 2, according to bulking machine 200 of the present invention, can operate for processing and comprise the material of low temperature soy meal for example and produce the beans matter product of food-grade.Particularly, bulking machine of the present invention comprises: pre-expanded feed bin 201, be used for packing into material, and described pre-expanded feed bin should make material enter equably in feeder so that geometric ratio is heavy; Feeder 202, its feed end connects the discharging opening of described pre-expanded feed bin, and its discharge end connects the charging aperture of the pre-quality-adjusting device of differential; The pre-quality-adjusting device 203 of differential comprises cylinder, two shafts of being furnished with blade of inner installation; Main barrel 204 comprises the sleeve of being furnished with liner, and sleeve is processed with chuck, and is can water flowing cooling, also can lead to steam insulation, and described main barrel inside is equipped with two main shafts, and the draw ratio of this main shaft can be adjusted between 7.5:1 to 37.5:1; Main drives structure 205 comprises a power shaft and two output shafts, and it reduces to the rotating speed of power shaft the rotating speed of output shaft in proportion, makes simultaneously two axle rotating Vortexes of output; Rectifying cavity 206 comprises pressurized ring, direct current cylinder and burden-guiding cone.
Shown in Figure 3, the flat tower silo of described pre-expanded feed bin 300 is furnished with arch breaking apparatus 301, and height level detector 302 is installed, and makes material to equate that proportion enters in following feeder equably.
And for example shown in Figure 2, the feed end of described feeder 202 connects the discharging opening of described pre-expanded feed bin 201, and its discharge end connects the charging aperture of the pre-quality-adjusting device 203 of described differential.Wherein, in the inside of feeder, conveyor screw is installed, can controls by controller its rotating speed.For example, when material reached high charge level in pre-expanded storehouse, this moment, material density was heavier, and the conveyor screw rotating speed is slower; And when material was positioned at low material level, material density was lighter, and in order to keep stable feeding capacity, the rotating speed of conveyor screw can be accelerated, and like this, this feeder can accurately be adjusted feeding capacity within the specific limits, makes the material that enters the pre-quality-adjusting device of this differential even.For example, by the adjustment of sensor and control system, the feeding precision of feeder can be in one thousandth.
Shown in Figure 4, the pre-quality-adjusting device 400 of differential in the present invention, for example can be formed by the cylinder welding that two diameters are 2:3 circular cavity 401, two shafts 402,403 of respectively being furnished with 60-80 blade are installed by section within it, and these two shafts 402,403 rotating speed is adjustable between 100-500 and 200-1000 rev/mins respectively.In addition, according to design of the present invention, by adjusting the angle of inclination of blade 405, the time of staying of adjustable material in quality-adjusting device, and make material long residence time herein can reach 600 seconds.Wherein, the rotation of the differential of two shafts is in order to strengthen the mixing intensity of material in quality-adjusting device.Simultaneously, on the cavity of quality-adjusting device, be arranged with a plurality of inlet openings, admission opening, enter auxiliary material hole etc., can add equably in proportion water, steam, grease, meat slurry or pigment etc.In quality-adjusting device herein, mix by strong stirring, material and moisture are able to certain temperature (60-100oC) enter in the main barrel that is attached thereto equably, and make the curing degree of material can reach 30-60%.
Referring to Fig. 5, main driving mechanism 500 comprises gear-box 501, and it has 501, two output shafts 502 of a power shaft, 503, the rotating speed of power shaft is reduced in proportion the rotating speed of output shaft, makes simultaneously two axles of output lead to rotation.Wherein, gear-box is processed by following requirement:
Input speed: 900RPM, 1500 RPM, 2000RPM
Output speed: 334RPM, 557RPM, 742RPM
Gear ratio: 2.692
Output torque: 2X1925 Nm – 2X2500 Nm
Power output: 263kW – 400kW
Output shaft centre-to-centre spacing: 2.756 " (70 mm) – 5.906 " (150 mm).
The axle that can external draw ratio be 37.5:1 by the gear-box of above-mentioned requirements configuration to the maximum.The motor maximum can configure 400kW level Four variable-frequency motor.
Referring to Fig. 2 and shown in Figure 6, according to bulking machine 200 of the present invention, its main barrel part 204 has the sleeve of being furnished with liner, and sleeve is can water flowing cooling, also can lead to steam insulation.Section is equipped with two main shafts 601,602 within it, and the draw ratio of main shaft can be adjusted between 7.5:1 to 37.5:1.The stressed collar of round screw thread, square spiral, triangle spiral and the different length of different pitch can be installed respectively, in order to require to provide different mechanical energy for different materials and different trimmed sizes by the difference of shearing force on main shaft.At this, can by adjusting profile and the coiled arrangement of spiral, the mechanical energy input what change, and needn't realize with the mode of traditional adjustment draw ratio, wherein on this main shaft coiled arrangement, the abnormal-shaped screw of best 3-8 times diameter length is installed, as square spiral and triangle spiral.This length can be selected between 7 times of diameters of 5 –.
Shown in Figure 7, in bulking machine of the present invention, described rectifying cavity is comprised of pressurized ring, direct current cylinder and burden-guiding cone, is all made by the food grade heat-resistant polymer with the material contact portion.The volume of the internal diameter of pressurized ring and direct current cylinder is pressed the flow of material and is adjusted size, and purpose is to make the systematism of product better.(volume of the internal diameter of pressurized ring and direct current cylinder is all relevant with the total open area of output and template, and optimum value is that the pressurized ring perforated area is 1/2 of the template gross area, can float between 1/3 – 1/2.For example working as hourly output is 1 ton hour, and the optimal volume of direct current cylinder is 3200CM3, and range of choice is 2500 – 3500CM3, and during change of production, this numerical value changes in proportion simultaneously.
As shown in Figure 8, in bulking machine according to the present invention, described forming panel can be minute flat-die or ring mould, and it is mainly be used to making material by the moulding of finished product specification, presses simultaneously the impact of the suffered mechanical energy of material in total open area restricting host cylinder.(template also can with multiple products such as rectifying cavity combinations produce polychrome, sandwich, many raw materials or co-extrusion pressures, need to use fluid pump that one or more different raw materials are injected the direct current cylinder.)
In addition, in bulking machine of the present invention, also can comprise cutting knife, it is driven by variable-frequency motor, and Main Function is to make the length of the product of extruding reach specification requirement.
In addition, know that except above the content of explaining, bulking machine of the present invention also comprises those generally for parts and the composition of realizing that certain function should comprise, it can be understood and realize for those skilled in the art.
Although be shown specifically and described the present invention in accompanying drawing and aforementioned description, these diagrams and description are considered to illustrative or typical and nonrestrictive; The invention is not restricted to the disclosed embodiments.In putting into practice the present invention for required protection process, those skilled in the art by the research accompanying drawing, disclosure and appended claims are appreciated that and other changes of realizing the disclosed embodiments are carried out.In the claims, word " comprises " does not get rid of other elements or step, and indefinite article " " is not got rid of a plurality of.The fact that only has of some method of narration does not represent advantageously to use the combination of these methods in mutually different dependent claims.Any Reference numeral in claim should not be interpreted as limited field.

Claims (10)

1. a bulking machine equipment (200), be used for the material that processing comprises low temperature soy meal, and it comprises:
Pre-expanded feed bin (201,300), the material that is used for packing into are joined and are made described material to equate that basically proportion enters feeder equably;
Feeder (202), its feed end connects the discharging opening of described pre-expanded feed bin, the charging aperture of the pre-quality-adjusting device of its discharging termination differential;
The pre-quality-adjusting device of differential (203,400) comprises cylinder, two shafts (401,402) of being furnished with blade (303) of its inner installation;
Main barrel (204) comprises the sleeve of being furnished with liner, but the cooling and logical steam insulation of sleeve water flowing, described main barrel inside is equipped with two main shafts, and the draw ratio of this main shaft is between 7.5:1 to 37.5:1;
Main drives structure (205,500) comprises a power shaft and at least two output shafts (601,602), and it reduces to the rotating speed of power shaft the rotating speed of output shaft in proportion, and at least two output shafts are rotated in the same way.
2. equipment as claimed in claim 1 (200), be characterised in that, also comprises:
Forming panel, it makes material by the specification moulding; And, the suffered extrusion machinery energy of material in the total open area restricting host cylinder of described moulding masterplate.
3. equipment as claimed in claim 1 or 2 (200), be characterised in that, described equipment also comprises:
Cutting knife, it will become segmentation through moulding masterplate product cutting out according to demand by motor-driven.
4. equipment as claimed in claim 1, be characterised in that, the inside of described feeder (202) is equipped with conveyor screw, and this spiral can be by its rotating speed of Electric Machine Control; Wherein
When material reached high charge level in described pre-expanded storehouse, this moment, material density was heavier, and the conveyor screw rotating speed is slower; When material was positioned at low material level, material density was lighter, and in order to keep stable feeding capacity, the rotating speed of conveyor screw is accelerated in proportion, and described feeder is accurately adjusted feeding capacity within the specific limits thus, makes the material that enters the pre-quality-adjusting device of differential even.
5. equipment as claimed in claim 1, be characterised in that,
The pre-quality-adjusting device of described differential (203) comprises cylinder, and cylinder interior is equipped with two shafts of respectively being furnished with a plurality of blades, and the rotating speed of described two shafts is respectively 100 rev/mins and 200 rev/mins; And
In described differential quality-adjusting device, be provided with water injection hole, charging aperture and add steam vent on cylinder, in order to add water, steam or grease, meat slurry or pigment etc., wherein by mixing, make during material enters main barrel equably with the uniform temperature in 60-100oC scope and moisture, and make the curing degree of material this moment reach 30-35%.
6. equipment as claimed in claim 1, be characterised in that, described main drives structure (205) includes gear-box, and the parameter of described gear-box comprises:
Input speed: 1750 RPM,
Output speed: 653 RPM,
Gear ratio: 2.692,
Output torque: 2 X 1925 Nm,
Power output: 263 kW,
Described gear-box can external draw ratio be the axle of 37.5:1 to the maximum.
7. equipment as claimed in claim 1 (200), be characterised in that, the main shaft (601 of described main barrel, the stressed collar of round screw thread, square spiral, triangle spiral or the different length of different pitch is installed 602), can by adjusting profile and the coiled arrangement of spiral, change the input of mechanical energy thus.
8. equipment as claimed in claim 1 (200), be characterised in that, described equipment also comprises rectifying cavity (206), and it comprises pressurized ring, direct current cylinder and burden-guiding cone; The material contact portion of described rectifying cavity is made by the food grade heat-resistant polymer; The volume of the internal diameter of described pressurized ring and described direct current cylinder is pressed mass flow and is adjusted size, makes thus the systematism level of product better.
9. equipment as claimed in claim 2 (200), wherein said forming panel are flat-die or ring mould, are used for making material by the moulding of finished product specification.
10. equipment as claimed in claim 5 (200), be characterised in that two shafts (401 of the pre-quality-adjusting device of described differential (203,400), 402) respectively be furnished with 60 blades on, and the angle of described blade (403) or length are adjustable.
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TWI566703B (en) * 2014-06-09 2017-01-21 國立高雄海洋科技大學 A grain extruded and puffed system
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