TWI566703B - A grain extruded and puffed system - Google Patents

A grain extruded and puffed system Download PDF

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TWI566703B
TWI566703B TW103119826A TW103119826A TWI566703B TW I566703 B TWI566703 B TW I566703B TW 103119826 A TW103119826 A TW 103119826A TW 103119826 A TW103119826 A TW 103119826A TW I566703 B TWI566703 B TW I566703B
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Taiwan
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grain
feeding tube
module
extrusion
tube
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TW103119826A
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Chinese (zh)
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TW201545654A (en
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黃俊勇
蔡永祥
王芝穎
林華宗
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國立高雄海洋科技大學
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Description

穀物擠壓膨發系統 Grain extrusion system

本發明是有關於一種擠壓膨發系統,特別是指一種穀物擠壓膨發系統。 This invention relates to an extruded bulging system, and more particularly to a cereal squeezing system.

稻米、小麥等穀物一直是我國主要生產的農產品之一,而包含稻米、小麥等五穀雜糧也一直是國人的主要糧食來源。然而,由於食品加工技術的演進,除了一般作為主食的用途之外,還可藉由食品加工技術製作成膨發(puffing)穀物類的產品,一來不但可以延長穀物類作物的保存期限,二來還可以提升穀物類食品的附加價值,因此,目前市面上早已出現相當多不同種類的膨發穀物食品,以滿足不同消費者的需求。 Grains such as rice and wheat have always been one of the main agricultural products produced in China, and grains including rice and wheat have also been the main source of food for Chinese people. However, due to the evolution of food processing technology, in addition to the general use as a staple food, it is also possible to produce a product of puffing cereals by food processing technology, which not only prolongs the shelf life of cereal crops, It can also increase the added value of cereals. Therefore, there are quite a few different types of expanded cereals on the market to meet the needs of different consumers.

就製程面來看,現今欲製作膨發穀物食品大多是採用一穀物膨發機做為主要製程設備。膨發是一種將穀物進行乾熱預糊化的方法,所謂預糊化就是將穀物經擠壓成粉粒狀後,在適當溫度下加入少許水份即可調製成均勻糊狀物,可避免加熱糊化的麻煩。 As far as the process is concerned, most of today's bulging cereals use a grain sweller as the main process equipment. The bulging is a method of pre-gelatinizing the grain by dry-heating. The so-called pre-gelatinization is to squeezing the grain into a granule shape, and then adding a little water at an appropriate temperature to prepare a uniform paste, which can be avoided. The trouble of heating gelatinization.

一般而言,一穀物膨發機如圖1、2所示,當穀物置入一筒槽90中,借重力作用經由一進料管91而落於一擠壓膨發模組92中,然後該擠壓膨發模組92進行擠壓,以將穀物擠壓粉碎成粉狀,進而得以塑形以形成一膨發穀物類食品。然而,現今穀物膨發機最大的問題在於: 當該擠壓膨發模組92進行擠壓時,會產生熱能,同時因為穀物原料本身內含有約10%以上的水分,因此,水分受熱之後將產生水氣,而水氣將沿著該進料管91進入到該筒槽90中,會導致筒槽內的穀物發生糊化效應,使得其產生黏著性而不易輸送,所以,往往當糊化效應累積到一定的程度時,就必須將穀物膨發機停機以清除堵塞的糊化穀物,才可繼續進行製程。 In general, a grain squeezing machine is shown in Figs. 1 and 2, when the grain is placed in a cylindrical tank 90, and is dropped by gravity into a squeezing module 92 via a feeding tube 91, and then The extruded hair module 92 is extruded to pulverize the grain into a powder form which is then shaped to form a bulge cereal. However, the biggest problems with today's grain spreaders are: When the extruded swelling module 92 is pressed, heat energy is generated, and since the grain raw material itself contains about 10% or more of water, moisture is generated after the water is heated, and the moisture will follow the When the material tube 91 enters the cylindrical groove 90, the grain in the groove can be gelatinized, making it adhesive and not easy to transport. Therefore, when the gelatinization effect is accumulated to a certain extent, the grain must be The extruder is shut down to remove the clogged gelatinized grain before proceeding with the process.

對於需要大量生產的相關廠商而言,如此停機以清除堵塞穀物的做法,無疑是會造成產能下降、亦或生產成本變高的主要原因之一,所以,如何有效降低當穀物進行擠壓時所產生的水氣回流回筒槽內,對於相關廠商而言,是相當重視的議題之一。 For related manufacturers that need mass production, such shutdown to remove the blockage of grain is undoubtedly one of the main reasons for the decline in production capacity or the high production cost. Therefore, how to effectively reduce the grain when it is squeezed The generated moisture is returned to the tank, which is one of the most important issues for the relevant manufacturers.

因此,本發明之目的,即在提供一種穀物擠壓膨發系統,適用於擠壓膨發一穀物,其包含:一基座;一置料容器,設置於該基座上且將穀物放置於其中;一輸送元件,與該置料容器相連接;一進料模組,與該輸送元件相連接,其包括:一第一進料管,與該輸送元件相連接;一第二進料管,與該第一進料管相連接,且該第一進料管與該第二進料管分別與水平線呈一傾斜角度設置;一出料管,與該第二進料管相連接;一擠壓膨發模組,與該出料管相間隔設置,以擠壓輸出一糊狀物;及一電控模組,與該輸送元件電連接。 Accordingly, it is an object of the present invention to provide a cereal extrusion molding system suitable for use in extruding a cereal comprising: a base; a receiving container disposed on the base and having the cereal placed thereon Wherein: a conveying element connected to the receiving container; a feeding module connected to the conveying element, comprising: a first feeding tube connected to the conveying element; and a second feeding tube Connected to the first feed pipe, and the first feed pipe and the second feed pipe are respectively disposed at an oblique angle to the horizontal line; a discharge pipe is connected to the second feed pipe; The extruded expansion module is spaced apart from the discharge tube to squeeze out a paste; and an electronic control module is electrically connected to the delivery element.

於是,本發明之功效在於利用該第一進料管與該第二進料管呈一傾斜角度相連接,以形成一較為曲折之路徑,使得該擠壓膨發模組進行擠壓時所產生的水氣,不容易往回進入到該輸送元件中,因此,可以有效避免因擠壓過程中所產生的水氣,造成輸送元件中的穀物發生糊化的程度,進而可以增加系統的運作效率。 Therefore, the effect of the present invention is to use the first feeding tube and the second feeding tube to be connected at an oblique angle to form a relatively tortuous path, so that the extruded swelling module is produced when squeezed. The water vapor is not easy to enter into the conveying element, so that the moisture generated in the extrusion process can be effectively avoided, and the degree of gelatinization of the grain in the conveying element can be effectively increased, thereby increasing the operating efficiency of the system. .

〔習知〕 [study]

90‧‧‧筒槽 90‧‧‧Cylinder

91‧‧‧進料管 91‧‧‧ Feeding tube

92‧‧‧擠壓膨發模組 92‧‧‧Extrusion module

〔本創作〕 [this creation]

50‧‧‧基座 50‧‧‧ pedestal

501‧‧‧底板 501‧‧‧floor

502‧‧‧支架組 502‧‧‧ bracket group

51‧‧‧置料容器 51‧‧‧Feed container

511‧‧‧置料口 511‧‧‧Feeding port

512‧‧‧出料口 512‧‧‧Outlet

513‧‧‧容器本體 513‧‧‧ container body

52‧‧‧輸送元件 52‧‧‧Conveying components

53‧‧‧進料模組 53‧‧‧ Feeding module

531‧‧‧第一進料管 531‧‧‧First feeding tube

532‧‧‧第二進料管 532‧‧‧Second feed tube

533‧‧‧進料螺旋軸 533‧‧‧feed screw shaft

534‧‧‧電源供應器 534‧‧‧Power supply

535‧‧‧出料管 535‧‧‧Drawing tube

54‧‧‧擠壓膨發模組 54‧‧‧Extrusion module

541‧‧‧擠壓元件 541‧‧‧Extrusion components

542‧‧‧孔洞 542‧‧‧ hole

55‧‧‧電控模組 55‧‧‧Electric control module

圖1是先前技術之一立體圖;圖2是先前技術之一側視圖;圖3是本發明之一較佳實施例之立體圖;圖4是該較佳實施例之前視圖;圖5是該較佳實施例之側視圖;及圖6是該較佳實施例之進料模組之示意圖。 1 is a perspective view of a prior art; FIG. 2 is a side view of a prior art; FIG. 3 is a perspective view of a preferred embodiment of the present invention; FIG. 4 is a front view of the preferred embodiment; FIG. A side view of an embodiment; and Figure 6 is a schematic view of the feed module of the preferred embodiment.

有關本發明之相關申請專利特色與技術內容,在以下配合參考圖式之一個較佳實施例的詳細說明中,將可清楚的呈現。 The details of the related patents and the technical contents of the present invention will be apparent from the following detailed description of a preferred embodiment of the drawings.

聯合參閱圖3~5,本發明之一較佳實施例,適用於擠壓膨發一穀物,其包含:一基座50、一置料容器51、一輸送元件52、一進料模組53、一擠壓膨發模組54,及一電控模組55。 Referring to Figures 3 to 5, a preferred embodiment of the present invention is suitable for extruding a cereal comprising: a base 50, a receiving container 51, a conveying member 52, and a feeding module 53. An extrusion molding module 54 and an electronic control module 55.

其中,該基座50包括一底板501及一支架組502,該底板501平置於一平面上,且該支架組502設置於該擠壓膨發模組54上並與該置料容器51相連接,以支撐其立於該平面上。 The pedestal 50 includes a bottom plate 501 and a bracket set 502. The bottom plate 501 is placed on a flat surface, and the bracket set 502 is disposed on the extruded bulging module 54 and is opposite to the loading container 51. Connected to support it to stand on the plane.

該置料容器51包括:一具有一第一半徑之置料口511、一具有一第二半徑之出料口512,及一容器本體513,且該置料口511與該出料口512分別位於該容器本體 513之兩端。 The receiving container 51 includes: a receiving opening 511 having a first radius, a discharging opening 512 having a second radius, and a container body 513, and the receiving opening 511 and the discharging opening 512 respectively Located in the container body Both ends of 513.

較佳地,該置料容器51為一筒狀,且該置料口511之孔徑半徑遠大於該出料口512之孔徑半徑,因此,該置料容器中51的穀物將會因孔徑半徑縮小之故,集中導向於該出料口512,並且因重力作用落於該輸送元件52上。 Preferably, the receiving container 51 has a cylindrical shape, and the aperture radius of the receiving opening 511 is much larger than the aperture radius of the discharging opening 512. Therefore, the grain of 51 in the receiving container will be reduced by the aperture radius. For this reason, the discharge port 512 is concentrated and falls on the conveying member 52 due to gravity.

該輸送元件52與該出料口512相連接。 The conveying element 52 is connected to the discharge opening 512.

較佳地,該輸送元件52是一內設有一輸送螺旋軸之輸送管,該輸送螺旋軸帶動其中的穀物可有效率地輸送至該進料模組53中。 Preferably, the conveying member 52 is a conveying pipe provided with a conveying screw shaft, and the conveying screw shaft drives the grain therein to be efficiently conveyed into the feeding module 53.

聯合參閱圖5、6,該進料模組53包括:一第一進料管531、一第二進料管532、一進料螺旋軸533、一電源供應器534,及一出料管535;該第一進料管531之一端與該輸送元件52之第二端522連接,且其另一端與該第二進料管532連接,該進料螺旋軸533設置於該第二進料管532中,且該電源供應器534與該進料螺旋軸533連接,以供應驅動該進料螺旋軸533所需之電能,該出料管535與該第二進料管532相連接。 Referring to FIGS. 5 and 6, the feeding module 53 includes a first feeding tube 531, a second feeding tube 532, a feeding screw shaft 533, a power supply 534, and a discharge tube 535. One end of the first feeding tube 531 is connected to the second end 522 of the conveying element 52, and the other end thereof is connected to the second feeding tube 532. The feeding screw shaft 533 is disposed on the second feeding tube. In 532, the power supply 534 is coupled to the feed screw shaft 533 to supply the electrical energy required to drive the feed screw shaft 533, and the discharge tube 535 is coupled to the second feed tube 532.

該擠壓膨發模組54與該進料模組53相間隔設置之,其包括:一擠壓元件541及多數個孔洞542。其中,該擠壓元件541與該出料管535相間隔設置,且該等孔洞542與該擠壓元件541相連接。 The extrusion molding module 54 is spaced apart from the feeding module 53 and includes a pressing member 541 and a plurality of holes 542. The pressing member 541 is spaced apart from the discharge tube 535, and the holes 542 are connected to the pressing member 541.

該電控模組55與該輸送元件52電連接,使得該輸送元件52可以將其中的穀物帶動輸送至該第一進料管中531。 The electronic control module 55 is electrically coupled to the transport element 52 such that the transport element 52 can transport the grain therein to the first feed tube 531.

該穀物由該置料容器51之置料口511置入該容器本體513,並由該出料口512送入該輸送元件52中,該輸送元件52將其中穀物輸送至該第一進料管531中,並經此送入至該第二進料管532中,該電源供應器534驅動該進料螺旋軸533,使得進入該第二進料管532中的穀物 得以有效的輸送至該出料管535。 The grain is placed into the container body 513 from the receiving opening 511 of the receiving container 51, and is fed into the conveying member 52 by the discharge port 512, and the conveying member 52 conveys the grain therein to the first feeding tube. In 531, and fed into the second feed pipe 532, the power supply 534 drives the feed screw shaft 533 so that the grain entering the second feed pipe 532 It is efficiently delivered to the discharge pipe 535.

值得說明的是,該第一進料管531與該第二進料管532與水平線呈一傾斜角度設置之,且較佳地,該第一進料管531與該第二進料管532互為垂直設置,但在本發明中不以此為限。也就是說,當穀物由該輸送元件52送至第一進料管531後(即P點),會受到重力影響而落入至該第二進料管532中(即Q點),再受重力及該進料螺旋軸533帶動力而落至R點附近,最後由該出料管535落至該擠壓膨發模組54中。 It should be noted that the first feeding tube 531 and the second feeding tube 532 are disposed at an oblique angle with the horizontal line, and preferably, the first feeding tube 531 and the second feeding tube 532 are mutually It is set vertically, but is not limited thereto in the present invention. That is, when the grain is sent from the conveying member 52 to the first feeding pipe 531 (ie, point P), it is affected by gravity and falls into the second feeding pipe 532 (ie, point Q). Gravity and the feed screw shaft 533 are powered to fall near the point R, and finally drop from the discharge tube 535 into the extrusion swell module 54.

其中,在本較佳實施例中,該第一進料管531與該第二進料管532皆不為水平方向或是垂直方向設置,因此,由圖6所示,穀物由該輸送元件52送入到該擠壓膨發模組54中的傳送路徑依序經過P、Q、R點,因此,相較於先前技術而言,穀物的傳送路徑較為曲折。 In the preferred embodiment, the first feeding tube 531 and the second feeding tube 532 are not disposed in a horizontal direction or a vertical direction. Therefore, as shown in FIG. 6, the grain is transported by the conveying member 52. The conveying path fed into the extrusion molding module 54 sequentially passes through the points P, Q, and R, and therefore, the conveying path of the grain is relatively tortuous compared to the prior art.

穀物由該出料管535落至該擠壓膨發模組54之擠壓元件541中,然後該擠壓元件541擠壓穀物後成為粉狀物,同時,由於該擠壓元件541進行擠壓過程中會產生熱能,加上一般穀物原料內大致含有10%~17%的水分,因此粉狀物會因水分而形成糊狀物,之後糊狀物再經由該等孔洞542而擠壓出。 The grain falls from the discharge tube 535 into the pressing member 541 of the extrusion molding module 54, and then the pressing member 541 presses the grain to become a powder, and at the same time, the pressing member 541 is pressed. Thermal energy is generated during the process, and generally 10% to 17% of the water is contained in the general grain material, so that the powder forms a paste due to moisture, and then the paste is extruded through the holes 542.

此外,由於擠壓過程中,所產生的熱能可能會將部分水分形成水氣,並往回進入到該輸送元件52中,然而由於本較佳實施例中,利用該第一進料管531與該第二進料管532與水平線呈一傾斜角度設置的緣故,因此將使得水氣往回傳送至該輸送元件52的路徑較先前技術中顯得更為曲折,所以,可以有效降低水氣進入到該輸送元件52的比例,進而大幅改善穀物還在輸送元件52時受水氣影響而糊化的程度,也可以使得本較佳實施例因穀物糊化而降低產能的程度大幅改善。 In addition, due to the heat generated during the extrusion process, part of the moisture may form moisture and enter the conveying element 52. However, in the preferred embodiment, the first feeding tube 531 is utilized. The second feeding tube 532 is disposed at an oblique angle to the horizontal line, so that the path for the water gas to be transferred back to the conveying member 52 is more tortuous than in the prior art, so that the moisture can be effectively reduced. The proportion of the conveying element 52, in turn, greatly improves the extent to which the grain is gelatinized by the moisture during the conveying of the element 52, and can also greatly improve the degree of productivity reduction of the preferred embodiment by grain gelatinization.

特別是對於穀物顆粒大小小於24目(mesh)時,由於其顆粒大小較細更容易受到水氣影響而糊化,換句話說,更容易造成堵塞情形,然而藉由本較佳實施例中,將水氣進入到該輸送元件52的路徑設計成更為曲折之路徑後,則可以有效降低穀物因水氣影響而產生糊化的程度。 Especially when the grain size of the grain is less than 24 mesh, it is more susceptible to moisture and gelatinization due to its finer particle size, in other words, it is more likely to cause clogging, but in the preferred embodiment, After the path of water vapor entering the conveying element 52 is designed to be more tortuous, the degree of gelatinization of the grain due to the influence of moisture can be effectively reduced.

綜合上述,本發明利用該第一進料管與該第二進料管呈一傾斜角度相連接,以形成一較為曲折之路徑,使得該擠壓膨發模組進行擠壓時所產生的水氣,不容易往回進入到該輸送元件中,因此,可以有效避免因擠壓過程中所產生的水氣,造成輸送元件中的穀物發生糊化的程度,進而可以增加系統的運作效率,故可以達成本發明之目的。 In summary, the present invention utilizes the first feed tube and the second feed tube to be connected at an oblique angle to form a relatively tortuous path, such that the squeezed hair module is squeezed to produce water. Gas, it is not easy to go back into the conveying element, therefore, it is possible to effectively avoid the degree of gelatinization of the grain in the conveying element due to the moisture generated during the extrusion process, thereby increasing the operating efficiency of the system, The object of the invention can be achieved.

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.

501‧‧‧底板 501‧‧‧floor

51‧‧‧置料容器 51‧‧‧Feed container

511‧‧‧置料口 511‧‧‧Feeding port

513‧‧‧容器本體 513‧‧‧ container body

53‧‧‧進料模組 53‧‧‧ Feeding module

531‧‧‧第一進料管 531‧‧‧First feeding tube

532‧‧‧第二進料管 532‧‧‧Second feed tube

534‧‧‧電源供應器 534‧‧‧Power supply

535‧‧‧出料管 535‧‧‧Drawing tube

541‧‧‧擠壓元件 541‧‧‧Extrusion components

542‧‧‧孔洞 542‧‧‧ hole

55‧‧‧電控模組 55‧‧‧Electric control module

Claims (8)

一種穀物擠壓膨發系統,適用於擠壓膨發一穀物,其包含:一基座;一置料容器,設置於該基座上且將穀物放置於其中;一輸送元件,與該置料容器相連接;一進料模組,與該輸送元件相連接,其包括:一第一進料管,與該輸送元件相連接;一第二進料管,與該第一進料管相連接,且該第一進料管與該第二進料管分別與水平線呈一傾斜角度設置;一出料管,與該第二進料管相連接;一擠壓膨發模組,與該出料管相間隔設置,以擠壓輸出一糊狀物;及一電控模組,與該輸送元件電連接。 A cereal extrusion molding system suitable for extruding a cereal, comprising: a base; a receiving container disposed on the base and placing the cereal therein; a conveying element, and the receiving material The container is connected; a feeding module is connected to the conveying element, and comprises: a first feeding tube connected to the conveying element; and a second feeding tube connected to the first feeding tube And the first feeding tube and the second feeding tube are respectively disposed at an oblique angle with the horizontal line; a discharging tube is connected with the second feeding tube; an extrusion expansion module, and the discharging The tubes are spaced apart to squeezing and output a paste; and an electronic control module is electrically connected to the conveying member. 依據申請專利範圍第1項所述之穀物擠壓膨發系統,其中,該進料模組還包括:一設置於該第二進料管中的進料螺旋軸。 The grain extrusion swell system of claim 1, wherein the feed module further comprises: a feed screw shaft disposed in the second feed tube. 依據申請專利範圍第2項所述之穀物擠壓膨發系統,其中,該進料模組還包括:一與該進料螺旋軸電連接之電源供應器。 The grain extrusion swell system of claim 2, wherein the feed module further comprises: a power supply electrically connected to the feed screw shaft. 依據申請專利範圍第1項所述之穀物擠壓膨發系統,其中,該第一進料管與該第二進料管互為垂直設置之。 The grain extrusion swelling system according to claim 1, wherein the first feeding tube and the second feeding tube are disposed perpendicular to each other. 依據申請專利範圍第1項所述之穀物擠壓膨發系統,其中,該擠壓膨發模組包括:一與該出料管相間隔設置之擠壓元件,及多數個與該擠壓元件連接之孔洞。 The cereal extrusion molding system according to claim 1, wherein the extrusion molding module comprises: a pressing member spaced apart from the discharge tube, and a plurality of pressing members Connect the holes. 依據申請專利範圍第1項所述之穀物擠壓膨發系統,其中,該輸送元件是一內設有一輸送螺旋軸之輸送管。 The grain extrusion swelling system according to claim 1, wherein the conveying element is a conveying pipe having a conveying screw shaft therein. 依據申請專利範圍第1項所述之穀物擠壓膨發系統,其中,該置料容器包括:一具有一第一半徑之置料口、一具有一第二半徑之出料口,及一容器本體,且該第一半徑大於該第二半徑。 The grain extrusion swelling system according to claim 1, wherein the hopper container comprises: a hopper having a first radius, a discharge port having a second radius, and a container a body, and the first radius is greater than the second radius. 依據申請專利範圍第1項所述之穀物擠壓膨發系統,其中,該基座包括:一平置於一平面上之底板,及一設置於該擠壓膨發模組上並與該置料容器相連接之支架組。 The grain extrusion and swelling system according to claim 1, wherein the base comprises: a bottom plate placed on a flat surface, and a set on the extruded swelling module and the same A set of brackets to which the containers are attached.
TW103119826A 2014-06-09 2014-06-09 A grain extruded and puffed system TWI566703B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2539404Y (en) * 2001-12-04 2003-03-12 张腊军 Puffing machine for foodstuff
CN101524096A (en) * 2009-04-02 2009-09-09 北京中农康元粮油技术发展有限公司 Rice bran expansion preservation machine unit
TWM459714U (en) * 2013-05-13 2013-08-21 Tong Bae Food Co Ltd Rice roll shaping mechanism
CN203234012U (en) * 2013-01-31 2013-10-16 温特牧(北京)科技有限公司 Bulking machine equipment

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2539404Y (en) * 2001-12-04 2003-03-12 张腊军 Puffing machine for foodstuff
CN101524096A (en) * 2009-04-02 2009-09-09 北京中农康元粮油技术发展有限公司 Rice bran expansion preservation machine unit
CN203234012U (en) * 2013-01-31 2013-10-16 温特牧(北京)科技有限公司 Bulking machine equipment
TWM459714U (en) * 2013-05-13 2013-08-21 Tong Bae Food Co Ltd Rice roll shaping mechanism

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