CN204317467U - Dilated food automatic assembly line - Google Patents
Dilated food automatic assembly line Download PDFInfo
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- CN204317467U CN204317467U CN201420661143.2U CN201420661143U CN204317467U CN 204317467 U CN204317467 U CN 204317467U CN 201420661143 U CN201420661143 U CN 201420661143U CN 204317467 U CN204317467 U CN 204317467U
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Abstract
The utility model discloses a kind of dilated food automatic assembly line, comprise charging equipment, powder liquid mixer, quantitative feeding machine, extruder, puffed strip conveyer, constant temperature and humidity ageing machine, automatic cutting off table successively, taste conveyer, taste machine, packing conveyor and packing machine; Extruder comprises extruding frame, extruding drive unit, extruder barrel and extruding screw, extruding drive unit is arranged in extruding frame, extruder barrel is arranged in extruding frame, extruding screw is located in extruder barrel, the front portion of extruder barrel is provided with charging aperture, and the rear portion of extruder barrel is provided with discharging opening; Discharging opening is connected with extrusion die; The front portion outer wall of extruder barrel being positioned at extruder barrel is provided with first heater, and the rear portion outer wall of extruder barrel being positioned at extruder barrel is provided with secondary heating mechanism.This structure can realize automatic charging, conveying and packaging, and therefore, the efficiency of production is high.Can expansion effect be improved, expanded more even.
Description
Technical field
The utility model relates to dilated food automatic assembly line.
Background technology
Dilated food be sixties Mo occur a kind of novel foodstuff, abroad also known as extruded food, spray quick-fried food, light food etc.It is using the less cereal, potato class, beans etc. of water content as primary raw material, they through pressurization, heat after make the volumetric expansion of raw material itself, inner institutional framework also there occurs change, through processing, shaping after make.Due to the institutional framework porous fluffy of this based food, crisp taste, shortcake are sweet, have certain nutritive value, invite liking very much of children.
Most dilated food is all by extruded.Traditional extruder is made up of machine barrel, screw rod and drive unit, screw rod is located in machine barrel, drive unit controls screw rod and rotates, machine barrel is provided with charging aperture and discharging opening, when there being material to enter into after in machine barrel through charging aperture, screw rod spin friction heat-dissipating carries out heat aging conveying to material, when material is through discharging opening, because temperature and pressure there occurs change, material occurs expanded in discharge outlet.Although this structure can shaping dilated food, because the rotary speed of screw rod is certain, and water content in material, outside climatic, inventory etc. change, the temperature of heating can be caused inconsistent, thus can cause expanded uneven, inconsistent.
For this reason, someone has added heater on machine barrel, be the preparation method disclosing a kind of instant food in the patent document on August 26th, 1992 as being 91100648.6 publication date at application number, and specifically disclose an extruder, extruder barrel is provided with electrical heating wire, electrical heating wire is utilized to carry out heat aging to the material in machine barrel, although this structure can according to the water content in material, outside climatic, inventory regulates the temperature of material in machine barrel, make the uniformity of temperature of charge good, but the front and back temperature in whole machine barrel is consistent substantially, therefore, expanded effect is bad.
At present, also have and adopt automation and semi-automation to produce dilated food, be the processing method disclosing a kind of gingkgo health care dilated food in the patent document on November 23rd, 2011 as being 201110137381.4 publication date at application number, it comprises the steps: (1) by ginkgo leaf ultramicro grinding, makes its breaking-wall cell; (2) get appropriate ginkgo powder, corn flour, white sugar, potassium sorbate, mixed after the damping that adds water and form expanded raw material; (3) adopt twin-screw Bulking Machine to the expanded aftershaping of expanded material extruding; (4) flexible package of vacuum nitrogen gas will be carried out after shaped article Drying and cooling.But temperature is not controlled preferably when extruding, therefore, expansion effect is not good enough.
Summary of the invention
In order to improve the expansion effect of dilated food, enhance productivity, the utility model improves a kind of dilated food automatic assembly line.
For achieving the above object, dilated food automatic assembly line, comprises charging equipment, powder liquid mixer, quantitative feeding machine, extruder, puffed strip conveyer, constant temperature and humidity ageing machine, automatic cutting off table successively by the throughput direction of material, taste conveyer, taste machine, packing conveyor and packing machine; Extruder comprises extruding frame, extruding drive unit, extruder barrel and extruding screw, extruding drive unit is arranged on and extrudes in frame and drive extruding screw to rotate, extruder barrel is arranged in extruding frame, extruding screw is located in extruder barrel, the front portion of extruder barrel is provided with charging aperture, and the rear portion of extruder barrel is provided with discharging opening; Discharging opening is connected with extrusion die; The front portion outer wall of extruder barrel being positioned at extruder barrel is provided with first heater, and the rear portion outer wall of extruder barrel being positioned at extruder barrel is provided with secondary heating mechanism.
Said structure, because the front and rear part at extruder barrel outer wall is provided with first heater and secondary heating mechanism respectively, first heater and secondary heating mechanism independence temperature control, like this, the front and back temperature of material in extruder barrel can be made inconsistent, general anterior temperature lower than the temperature at rear portion, according to expanded principle, after being extruded in the extruder barrel that material is higher from warm area, expanded better effects if.Because this automatic assembly line realizes automatic charging, automatically transporting materials, automatically packs, therefore, production efficiency is high.
Further, described first heater comprises the first sleeve pipe be enclosed within extruder barrel, forms the first hollow interlayer between the first sleeve pipe and extruder barrel, and the first sleeve pipe is provided with the first heat medium import and the first Crude product input; Described secondary heating mechanism comprises the second sleeve pipe be enclosed within extruder barrel, the second hollow interlayer is formed between second sleeve pipe and extruder barrel, second sleeve pipe is provided with the second heat medium import and the second Crude product input, first heater and secondary heating mechanism independence temperature control; On machine barrel, between first heater and secondary heating mechanism, cover has the collar; Gasket ring is provided with in the rear end of extruder barrel.When passing into gas, liquid or the steam with temperature in the first hollow interlayer, its heat is delivered in the material in extruder barrel by extruder barrel, add extruding screw and rotate the own heat produced, material in anterior extruder barrel is heated, allow the sufficient slaking of material, and the heating-up temperature of first heater can be controlled according to the situation of material, make material keep a stationary temperature value, thus it is expanded abundant, expanded more even to ensure below.When passing into the gas with temperature in the second hollow interlayer, when liquid or steam, its heat is delivered in the material in extruder barrel by extruder barrel, add extruding screw and rotate the own heat produced, material in anterior extruder barrel is heated, allow the sufficient slaking of material, and the temperature of first heater and secondary heating mechanism independently controls, therefore, secondary heating mechanism can be adjusted to higher temperature, like this, in the extruder barrel of rear portion, the temperature of material is higher, temperature is comparatively even, make material change of temperature and pressure after discharging opening large, expansion effect is better.The collar can play on the one hand the effect of sealing, can play heat insulation effect on the other hand, allows the phenomenon being not easy to produce between first heater and secondary heating mechanism and altering heat.
Further, described extruding screw comprises the body of rod and is located at the flight on body of rod outer wall, the flight being positioned at middle part is provided with axial otch, the flight being positioned at discharge outlet is provided with axial otch.When material is through having the flight of otch, partial material can directly enter between next adjacent flight through otch, carries out restructuring mixing to material, serve the effect of stirring, therefore, make the mixing of materials of conveying more even, can expanded effect be improved.
Further, discharging opening is connected with extrusion die, described extrusion die comprises discharge barrel, extruding end cap and extrusion die, and the upper end of discharge barrel is connected to discharge outlet, and extruding end cap is connected to the lower end of discharge barrel and compresses extrusion die.Utilize extruding end cap fixed press mould, be convenient to mount and dismount extrusion die, be also convenient to clear up extrusion die.Described extrusion die comprises template, pressing plate and gauze pad, and template is provided with extruded hole, and the diameter of extruded hole discharge end is less than the diameter of extruded hole feed end, and gauze pad is located at the front of template extruded hole feed end.By arranging gauze pad, can reconfigure material, make the mixing of material more even, in addition, vary in size before and after being arranged to by extruded hole, when material is extruded, can form larger pressure differential, expansion effect is good.
Further, described charging equipment comprises the dry powder straining machine, blower, storage tank, automatic weighing machine and the apron quantitive conveyor that connect successively.
Further, storage tank is connected with deduster, to reduce dust.
Further, described powder liquid mixer comprises spiral high-speed stirred conveyer and quantitative liquid feeding machine system.
Further, described quantitative liquid feeding system comprises the dosing agitator, dosing quantitative barrel, solution feed pump and the flowmeter that connect successively.
Accompanying drawing explanation
Fig. 1 is the structural representation of dilated food automatic assembly line.
Fig. 2 is the top view of dilated food automatic assembly line forward part.
Fig. 3 is the structural representation of extruder.
Fig. 4 is the structural representation of extruder head.
Fig. 5 is the A amplification view in Fig. 4.
Fig. 6 is the structural representation of extrusion die.
Fig. 7 is the sectional view of extrusion die.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is further elaborated.
As depicted in figs. 1 and 2, dilated food automatic assembly line comprise and comprise dry powder straining machine 102, blower 103, storage tank 104, automatic weighing machine 105, apron quantitive conveyor 106, powder liquid mixer 107, quantitative feeding machine 108, extruder 109, puffed strip conveyer 110, constant temperature and humidity ageing machine 111, automatic cutting off table 112 successively by the direction of transfer of material, taste conveyer 113, taste machine 114, packing conveyor 115 and packing machine 116.Storage tank 104 is connected with deduster 117.
Described powder liquid mixer 107 comprises spiral high-speed stirred conveyer 1071 and quantitative liquid feeding machine system, and described quantitative liquid feeding system comprises the dosing agitator 101, dosing quantitative barrel, solution feed pump and the flowmeter that connect successively.
As shown in Figure 3, extruder comprises extruding frame 1091, drive unit, extruder head and extrusion die 5.Extruding frame 1091 is provided with support 10911.
Described drive unit comprises motor 1092, drive pulley, negative pulley wheel and belt 1093, motor 1092 is arranged in extruding frame 1091, drive pulley is arranged on the output shaft of motor, negative pulley wheel is arranged on extruding screw, and belt 1093 is enclosed between drive pulley and negative pulley wheel.When motor 1092 works, driven by motor drive pulley rotates, and drive pulley drives extruding screw 2 to rotate by belt 1093 and negative pulley wheel.
As shown in Figure 4 and Figure 5, extruder head comprises extruder barrel 1, extruding screw 2, first heater and secondary heating mechanism.
As shown in Figure 5, described extruder barrel 1 comprises cylindrical shell 11 and end cap 12; Extruding cylindrical shell 11 is fixed on support 1011; At the middle part of cylindrical shell 11, cover has the collar, the described collar comprises the front collar 13 and the rear collar 14, the front collar 13 and the rear collar 14 tighten together, and in the rear end of cylindrical shell 11, cover has gasket ring 15, and the collar and gasket ring have the effect of axial location to first heater and secondary heating mechanism; End cap 12 is bolted on gasket ring 15; Cylindrical shell is provided with charging aperture 16 and discharging opening 17; The inner face of end cap 12 is provided with installing hole 121, be provided with sleeve 122 in installing hole 121, one end of screw rod 2 is arranged in sleeve 122, by arranging end cap 12, then be convenient to mount and dismount extruding screw 2, by arranging sleeve 122, then can prevent direct friction between extruding screw 2 and end cap 12, and just sleeve 122 there will be the phenomenon of wearing and tearing, as long as change sleeve 122 during maintenance, therefore, easy to maintenance, maintenance cost is low.End cap 12 is provided with handle 123, so that pick and place end cap 12.
As shown in Figure 5, described extruding screw 2 comprises the body of rod 21 and is located at the flight 22 on body of rod outer wall, the flight being positioned at middle part is provided with axial otch 221, the flight being positioned at discharge outlet is provided with axial otch 221.
Described first heater comprises and is enclosed within cylindrical shell 11 and the first sleeve pipe 31 being positioned at collar front, form the first hollow interlayer 32 between first sleeve pipe 31 and cylindrical shell 11, the first sleeve pipe 31 is provided with the first heat medium import 311 and the first Crude product input 312; First sleeve pipe 31 is provided with air gauge 33 and thermometer.Certainly, first heater also can be as heaters such as electrical heating wires.
Described secondary heating mechanism is electric heater unit.Described electric heater unit comprises sleeve and heating wire, has cavity between the extruder barrel of sleeve, is provided with described heating wire, in cavity, is filled with insulating particle in cavity, plays the effect of insulation.Certainly, secondary heating mechanism also can be the structure as first heater, that is: described secondary heating mechanism comprises the second sleeve pipe 41 be enclosed within extruder barrel, form the second hollow interlayer 42 between second sleeve pipe 41 and extruder barrel, the second sleeve pipe 41 is provided with the second heat medium import 43 and the second Crude product input 44.And two heater independence temperature controls.
As shown in Figures 5 to 7, discharging opening 17 is connected with extrusion die 5, described extrusion die 5 comprises discharge barrel 51, extruding end cap 52 and extrusion die 53, and the upper end of discharge barrel 51 is connected to discharge outlet, and extruding end cap 52 is threaded connection in the lower end of discharge barrel 51 and compresses extrusion die 53.Utilize extruding end cap fixed press mould, be convenient to mount and dismount extrusion die, be also convenient to clear up extrusion die.Described extrusion die 53 comprises template 531, pressing plate 532 and gauze pad 533, template 531 is provided with extruded hole 5311, the discharge end diameter of extruded hole is less than feed end diameter, so that form the pressure differential of increasing before and after extruded hole, make expansion effect better evenly, gauze pad is located at the front of template extruded hole feed end, and gauze pad 533 can reconfigure material, make the mixing of material more even, expansion effect is good.
The operation principle of the utility model dilated food automatic assembly line is: joined by material in dry powder straining machine 102, material in dry powder straining machine 102 is carried under the effect of blower 103 in storage tank 104, the dust produced in storage tank 104 has deduster 117 to process, material in storage tank 104 is transported in automatic weighing machine 105, material dosing in automatic weighing machine 105 is transported in powder liquid mixer 107 according to the proportion relation of material and water by apron quantitive conveyor 106, simultaneously, quantitative liquid feeding machine system supplies water in powder liquid mixer 107, in the process, if the ratio of material and water does not reach presetting requirement, then automatic weighing machine 105 take corresponding weight material timing be transported in powder liquid mixer 107 through apron quantitive conveyor, thus can ensure that the ratio of material and water within interval time reaches requirement, after material and water enter into powder liquid mixer 107, material is uniformly mixed, mixed material is transported in quantitative feeding machine 108, what quantitative feeding machine 108 was quantitative is sent in cylindrical shell 11 by the material mixed through feeding mouth 16, drive unit drives extruding screw to rotate, under the effect of extruding screw 2, material is fed forward, material is in course of conveying, the rotation of extruding screw 2 produces heat, in the first sleeve pipe 31, pass into steam simultaneously, steam is utilized to carry out non-contact thermal to the material of cylindrical shell front portion, make material amount of cure high, when material is through tool flight 22 jaggy, material restructuring mixing, realize the effect of stirring, make the mixing of material more even, when material is transported to cylindrical shell rear portion, the heat utilizing extruding screw 2 itself to produce and the heat of secondary heating mechanism heat further to material, afterwards material at the extruding screw place of discharge outlet because the effect of otch reconfigures mixing, allow mixing of materials even further, pass through the material of mixing through discharging opening 17, discharge barrel 51 is extruded from extrusion die 53, in extrusion, because the front and back diameter of extruded hole is different, the change of temperature and pressure difference is large, extrude bar expanded formation puffed strip at once, the puffed strip formed is transported in constant temperature and humidity ageing machine 111 through expanded conveyer 110, carry out aging to puffed strip in constant temperature and humidity ageing machine, dropped into taste conveyer 113 on by customized cut-off through aging puffed strip in automatic cutting off table 112, taste conveyer 113 puffed strip of cut-out to be transported in taste machine 114, automatically add as capsicum in taste machine 114, wet goods is prepared burden, batching is allowed fully to mix increase taste with puffed strip, puffed strip through mixing drops on packing conveyor 115, and be transported to packing machine 116 inner packing.
The utility model dilated food automatic assembly line can realize automatic charging, conveying and packaging, and therefore, the efficiency of production is high.Due to the heating utilizing first heater and secondary heating mechanism respectively material to be carried out to different temperatures, therefore, can expansion effect be improved, expanded more even.
Claims (8)
1. dilated food automatic assembly line, is characterized in that: comprise charging equipment, powder liquid mixer, quantitative feeding machine, extruder, puffed strip conveyer, constant temperature and humidity ageing machine, automatic cutting off table successively by the throughput direction of material, taste conveyer, taste machine, packing conveyor and packing machine; Extruder comprises extruding frame, extruding drive unit, extruder barrel and extruding screw, extruding drive unit is arranged on and extrudes in frame and drive extruding screw to rotate, extruder barrel is arranged in extruding frame, extruding screw is located in extruder barrel, the front portion of extruder barrel is provided with charging aperture, and the rear portion of extruder barrel is provided with discharging opening; Discharging opening is connected with extrusion die; The front portion outer wall of extruder barrel being positioned at extruder barrel is provided with first heater, and the rear portion outer wall of extruder barrel being positioned at extruder barrel is provided with secondary heating mechanism.
2. dilated food automatic assembly line according to claim 1, it is characterized in that: described first heater comprises the first sleeve pipe be enclosed within extruder barrel, form the first hollow interlayer between first sleeve pipe and extruder barrel, the first sleeve pipe is provided with the first heat medium import and the first Crude product input; Described secondary heating mechanism comprises the second sleeve pipe be enclosed within extruder barrel, the second hollow interlayer is formed between second sleeve pipe and extruder barrel, second sleeve pipe is provided with the second heat medium import and the second Crude product input, first heater and secondary heating mechanism independence temperature control; On machine barrel, between first heater and secondary heating mechanism, cover has the collar; Gasket ring is provided with in the rear end of extruder barrel.
3. dilated food automatic assembly line according to claim 1, it is characterized in that: described extruding screw comprises the body of rod and is located at the flight on body of rod outer wall, the flight being positioned at middle part is provided with axial otch, the flight being positioned at discharge outlet is provided with axial otch.
4. dilated food automatic assembly line according to claim 1, it is characterized in that: described extrusion die comprises discharge barrel, extruding end cap and extrusion die, the upper end of discharge barrel is connected to discharge outlet, and extruding end cap is connected to the lower end of discharge barrel and compresses extrusion die; Described extrusion die comprises template, pressing plate and gauze pad, and template is provided with extruded hole, and the diameter of extruded hole discharge end is less than the diameter of extruded hole feed end, and gauze pad is located at the front of template extruded hole feed end.
5. dilated food automatic assembly line according to claim 1, is characterized in that: described charging equipment comprises the dry powder straining machine, blower, storage tank, automatic weighing machine and the apron quantitive conveyor that connect successively.
6. dilated food automatic assembly line according to claim 5, is characterized in that: on storage tank, be connected with deduster.
7. dilated food automatic assembly line according to claim 1, is characterized in that: described powder liquid mixer comprises spiral high-speed stirred conveyer and quantitative liquid feeding machine system.
8. dilated food automatic assembly line according to claim 7, is characterized in that: described quantitative liquid feeding system comprises the dosing agitator, dosing quantitative barrel, solution feed pump and the flowmeter that connect successively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420661143.2U CN204317467U (en) | 2013-12-25 | 2014-11-07 | Dilated food automatic assembly line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320862610 | 2013-12-25 | ||
| CN2013208626103 | 2013-12-25 | ||
| CN201420661143.2U CN204317467U (en) | 2013-12-25 | 2014-11-07 | Dilated food automatic assembly line |
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| CN204317467U true CN204317467U (en) | 2015-05-13 |
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| CN201420661143.2U Expired - Fee Related CN204317467U (en) | 2013-12-25 | 2014-11-07 | Dilated food automatic assembly line |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105961820A (en) * | 2016-02-26 | 2016-09-28 | 河北晓进机械制造股份有限公司 | Automatic dust-free production line for textured protein |
| CN107618702A (en) * | 2017-11-06 | 2018-01-23 | 刘林琴 | A kind of bulking machine processed and packed for dilated food |
| CN108657499A (en) * | 2017-04-01 | 2018-10-16 | 顶益（开曼岛）控股有限公司 | A kind of puffing fried food taste technique and system |
| CN109433088A (en) * | 2018-12-11 | 2019-03-08 | 成都耐斯特科技有限公司 | A kind of rice grain pattern food processing system |
| CN110140896A (en) * | 2019-05-29 | 2019-08-20 | 盐城工学院 | A kind of processing unit (plant) and its processing method of fibrosis recombination steck |
| CN111067031A (en) * | 2019-12-27 | 2020-04-28 | 福建省长汀盼盼食品有限公司 | Low-fat production process and production line for puffed food |
| CN111972644A (en) * | 2020-08-21 | 2020-11-24 | 山东蔚来新材料有限公司 | DIY puffed food production system |
| CN114903193A (en) * | 2022-05-27 | 2022-08-16 | 河南米立方食品有限公司 | Puffed food preparation briquetting machine |
| CN115251442A (en) * | 2022-08-16 | 2022-11-01 | 沧州五谷食尚食品科技有限公司 | Extrusion device and method for puffed food |
| CN117074841A (en) * | 2023-10-17 | 2023-11-17 | 国网辽宁省电力有限公司 | Photo-thermal aging joint detection equipment for power equipment |
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2014
- 2014-11-07 CN CN201420661143.2U patent/CN204317467U/en not_active Expired - Fee Related
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105961820B (en) * | 2016-02-26 | 2023-06-16 | 河北晓进机械制造股份有限公司 | Automatic dust-free production line for wiredrawing proteins |
| CN105961820A (en) * | 2016-02-26 | 2016-09-28 | 河北晓进机械制造股份有限公司 | Automatic dust-free production line for textured protein |
| CN108657499A (en) * | 2017-04-01 | 2018-10-16 | 顶益（开曼岛）控股有限公司 | A kind of puffing fried food taste technique and system |
| CN107618702A (en) * | 2017-11-06 | 2018-01-23 | 刘林琴 | A kind of bulking machine processed and packed for dilated food |
| CN107618702B (en) * | 2017-11-06 | 2019-09-17 | 黄河 | A kind of bulking machine for dilated food processing and packaging |
| CN109433088A (en) * | 2018-12-11 | 2019-03-08 | 成都耐斯特科技有限公司 | A kind of rice grain pattern food processing system |
| CN110140896A (en) * | 2019-05-29 | 2019-08-20 | 盐城工学院 | A kind of processing unit (plant) and its processing method of fibrosis recombination steck |
| CN111067031A (en) * | 2019-12-27 | 2020-04-28 | 福建省长汀盼盼食品有限公司 | Low-fat production process and production line for puffed food |
| CN111972644A (en) * | 2020-08-21 | 2020-11-24 | 山东蔚来新材料有限公司 | DIY puffed food production system |
| CN114903193A (en) * | 2022-05-27 | 2022-08-16 | 河南米立方食品有限公司 | Puffed food preparation briquetting machine |
| CN115251442A (en) * | 2022-08-16 | 2022-11-01 | 沧州五谷食尚食品科技有限公司 | Extrusion device and method for puffed food |
| CN115251442B (en) * | 2022-08-16 | 2023-02-03 | 沧州五谷食尚食品科技有限公司 | Extrusion device and method for puffed food |
| CN117074841A (en) * | 2023-10-17 | 2023-11-17 | 国网辽宁省电力有限公司 | Photo-thermal aging joint detection equipment for power equipment |
| CN117074841B (en) * | 2023-10-17 | 2024-02-20 | 国网辽宁省电力有限公司 | Photo-thermal aging joint detection equipment for power equipment |
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Granted publication date: 20150513 Termination date: 20161107 |