CN210538831U - Powder-folding production unit - Google Patents
Powder-folding production unit Download PDFInfo
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- CN210538831U CN210538831U CN201920890989.6U CN201920890989U CN210538831U CN 210538831 U CN210538831 U CN 210538831U CN 201920890989 U CN201920890989 U CN 201920890989U CN 210538831 U CN210538831 U CN 210538831U
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Abstract
The utility model provides a production unit is rolled over to powder, according to material movement path, the material is in proper order through mixer, powder book make-up machine, slitter, drying-machine. The stirrer adopts the stirring wings inclined up and down to fully mix the materials in the horizontal direction and the vertical direction, and the mixing is uniform and efficient. Through additionally assuming electromagnetic induction coil in the middle part of the forming machine barrel, the material is sufficiently cured, and the two ends of the barrel are respectively provided with a cooling area, so that the material is prevented from being cured too early, the sticky plug is plugged in the barrel, and the material is prevented from being excessively cured, so that the puffing is caused, and the taste of the product is influenced. The strip cutting machine is provided with the compression roller to flatten the strip-shaped powder roll so as to facilitate strip cutting. The cut powder is fully dried through an S-shaped path formed by a plurality of layers of conveyor belts of the dryer.
Description
Technical Field
The utility model relates to a food processing technology field is a production unit is rolled over to powder particularly.
Background
The powder is a popular folk snack with Anhui, which is prepared by grinding mung bean, soybean, rice or two of the two components into powder, adding water according to a certain proportion, mixing, heating and spreading into cake shape, cutting into strips and drying in the sun, wherein the cooking method is similar to that of noodles. Most of the products are produced manually in families, and only the requirements of the families are met.
The flour is easy to store after being folded and dried in the sun, tastes chewy, has rich nutritional value and is favored by more and more people. However, in the prior art, the special production equipment for the powder folder is still deficient, so that the production scale of the powder folder cannot meet the market demand.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a production unit is rolled over to powder and solves above-mentioned problem in order to solve among the prior art defect that special production facility is deficient is rolled over to powder.
In order to achieve the above purpose, the technical solution of the present invention is as follows:
a powder-breaking production unit comprises:
a mixer; the blender comprises a blending barrel; a stirring shaft is vertically arranged in the stirring barrel; the bottom end of the stirring shaft extends out of the bottom wall of the stirring barrel and is linked with a first power device; a plurality of stirring fins are fixed on the stirring shaft rod body in the stirring barrel; the stirring barrel is also provided with a discharge hole; a gate valve plate is arranged at the discharge port;
a powder folding forming machine; the powder folding forming machine comprises a single-screw extrusion device, a heating device, a cooling device and a cutting device; the single-screw extrusion device comprises a screw barrel and a screw arranged in the screw barrel; the heating device comprises an electromagnetic induction coil wound on the surface of the screw cylinder; the electromagnetic induction coil is positioned in the middle of the screw barrel; the barrel bodies of the screw barrels positioned at two ends of the electromagnetic induction coil are respectively a first cooling area and a second cooling area; the cooling device comprises a first water pipe and a second water pipe; a water outlet of the first water pipe is used for spraying water to cool the first cooling area; a water outlet of the second water pipe is used for spraying water to cool the second cooling area;
the single-screw extrusion device extrudes hollow cylindrical powder; the cutting device comprises a scalpel; the splitting knife is fixed at a discharge port of the single-screw extrusion device; the splitting knife cuts the semi-finished product into strip-shaped powder folds along the axis of the semi-finished product;
a slitting machine; the slitter comprises a conveying mechanism; a press roller and a cutter device are also fixed on the conveying mechanism; the strip-shaped powder is folded on the conveying mechanism and sequentially passes through the compression roller and the cutter device; the cutter device is linked with the second power device; the second power device drives the cutter device to move up and down to cut the strip-shaped powder into strip-shaped powder pieces;
a dryer; the dryer includes a drying chamber; the drying chamber comprises a feeding hole and a discharging hole; a plurality of layers of conveying belts are arranged in the drying chamber from top to bottom; the moving directions of the two adjacent layers of conveying belts are opposite; the end of the upper layer of the conveying belt is provided with a chute, and the lower end of the chute is positioned above the starting end of the lower layer of the conveying belt; the feeding port is arranged on one side of the starting end of the uppermost layer of the conveying belt; the discharge hole is positioned at one side of the end of the lowest layer of the conveying belt.
Preferably, four stirring fins are fixed on the stirring shaft; the four stirring fins are uniformly distributed on the stirring shaft; two of the four stirring fins incline upwards, and the other two stirring fins incline downwards.
Preferably, the first power device is a motor.
Preferably, a heat insulation layer is further arranged between the induction coil and the screw cylinder.
Preferably, the cooling device comprises a reservoir, and water in the reservoir is pumped into the first water pipe and the second water pipe through pumping; sleeves are arranged in the first cooling area and the second cooling area of the screw barrel; the sleeve is fixed with the screw cylinder in a sealing way; a gap is reserved between the sleeve and the screw cylinder; the top of the sleeve is provided with a water inlet, and the bottom of the sleeve is provided with a water outlet; the water outlet of the first water pipe is communicated with the sleeve water inlet of the first cooling area; the water outlet of the second water pipe is communicated with the sleeve water inlet of the second cooling area; and the sleeve water outlet of the first cooling area and the sleeve water outlet of the second cooling area are communicated with the water reservoir through pipelines.
Preferably, an extrusion die head is arranged at the end part of the single-screw extrusion device; the cutting device comprises a cross rod; one end of the cross rod is fixed on the fixing support of the screw cylinder, and the other end of the cross rod is fixed with the sectioning knife; the sectioning knife is positioned in the front upper part of the die head; the cutting edge of the cutting knife and the axis of the die head are in the same vertical plane.
Preferably, the slitter comprises a frame; the compression roller is rotationally fixed on the rack, and the conveying mechanism is a conveyor belt conveyor; the upper surface of compression roller and conveyer belt conveyer has the confession the clearance that the strip powder was rolled over and is passed through.
Preferably, the second power device comprises a positive and negative rotation motor and a screw rod; the cutter device comprises a cutter; the moving path of the conveyor belt conveyor is vertical to the cutter face of the cutter; two ends of the cutter are respectively fixedly connected with a vertical rod; the upright rod is fixed on the rack and can move up and down; the bottom end of the upright rod is connected with the screw rod; the positive and negative rotation motor is linked with the screw rod; the positive and negative rotation motor drives the screw rod to move up and down.
Preferably, in the drying chamber; the conveying belt is provided with five layers of conveying belts, namely a first layer of conveying belt, a second layer of conveying belt, a third layer of conveying belt, a fourth layer of conveying belt and a fifth layer of conveying belt from top to bottom in sequence; the second layer of conveying belt, the third layer of conveying belt and the fourth layer of conveying belt are driven to operate by the same motor.
Preferably, the driving rotating shafts of the second layer of conveying belt, the third layer of conveying belt and the fourth layer of conveying belt are positioned on the same side; the second layer of conveying belt is linked with the driving rotating shaft of the fourth layer of conveying belt through a chain wheel; a gear is fixed on the driving rotating shaft of the third layer of conveying belt; the gear is located the sprocket outside and with the sprocket linkage.
Compared with the prior art, the utility model, following beneficial effect has:
the utility model provides a production facility is rolled over to powder simple structure, and production efficiency is high.
Through designing into different inclination with a plurality of stirring wings, be that the material is in the mix in-process, not only the material turns in the horizontal direction, still turns in the vertical direction, makes the material mix more evenly abundant.
An electromagnetic induction coil is wound on the outer wall of the screw cylinder, so that the heating temperature of the material reaches the design requirement; and the two ends of the screw barrel are respectively provided with a cooling area, so that the phenomenon that the material is stuck in the barrel after being cured too early to cause blockage in the screw barrel is avoided; set up the cooling zone at spiral shell section of thick bamboo tip, avoid the material to take place to puff after long-time heating, influence product quality. And the sleeve is arranged on the screw cylinder and is communicated with the water storage tank through a pipeline, so that the cooling water is collected and recycled.
When the cylindrical powder is cut open, the strip-shaped powder is formed, so that the later-stage strip cutting is facilitated. The splitting knife is arranged above the die head, namely the cylindrical powder is split from the top, and under the action of self weight, the split powder is turned over to two sides to form a belt shape.
The press roller is arranged on the conveying belt of the slitter, so that the strip-shaped powder is folded smoothly, and the strip can enter the lower part of the cutter conveniently.
The five layers of conveying belts are arranged in the drying chamber, so that the running path of the strip-shaped powder in the drying chamber is elongated, namely the drying time meets the drying requirement; and the driving rotating shafts of the middle three layers of conveying belts are driven by the chain wheels, and one motor provides power, so that the structure in the drying chamber is simplified while energy is saved and consumption is reduced.
Drawings
FIG. 1 is a schematic view of the overall structure of a powder folding production unit of the present invention;
FIG. 2 is a schematic structural view of a stirrer in the powder folder production unit of the present invention;
fig. 3 is a schematic structural view of a powder folding forming machine in the powder folding production unit of the present invention;
FIG. 4 is a schematic structural view of a slitter in a vermicelli making machine set of the present invention;
fig. 5 is a schematic structural view of a dryer in a powder folding production unit of the present invention.
Detailed Description
In order to further understand and appreciate the structural features and advantages of the present invention, preferred embodiments and the accompanying drawings are described in detail as follows:
as shown in fig. 1, a powder folding production unit, according to a material running path, materials sequentially pass through a stirrer 1, a powder folding forming machine 2, a slitter 3 and a dryer 4.
Wherein:
as shown in fig. 2, the mixer 1 includes a mixer barrel 11. A stirring shaft 12 is vertically arranged in the mixing barrel 11; the bottom of (mixing) shaft 12 stretches out 11 diapalls of stirring cylinder and is linked with first power device 13, the utility model provides a first power device 13 is the motor. A plurality of stirring fins 14 are fixed on a stirring shaft 12 rod body in the stirring barrel 11; the stirring barrel 11 is also provided with a discharge hole 15; a gate valve plate 16 is arranged at the discharge port 15; in order to mix the materials fully, the stirring shaft 12 of the utility model is fixed with four stirring wings 14; four stirring fins 14 are uniformly distributed on the stirring shaft 12; two of the four stirring fins 14 are inclined upward, and the other two stirring fins 14 are inclined downward.
As shown in fig. 3, the powder folding molding machine 2 includes a single screw extrusion device, a heating device, a cooling device, and a cutting device; the single screw extrusion device includes a screw barrel 21 and a screw disposed in the screw barrel 21. The heating device comprises an electromagnetic induction coil 22 wound on the surface of the screw cylinder 21; the electromagnetic induction coil 22 is positioned in the middle of the screw cylinder 21; an insulating layer 23 is also arranged between the induction coil and the screw cylinder 21.
In order to avoid the material to cause glutinous stifled and the excessive heating causes the popped condition of gluing in screw section of thick bamboo 21 too early curing, the utility model discloses the barrel that is in electromagnetic induction coil 22 both ends at screw section of thick bamboo 21 is first cooling area territory and second cooling area territory respectively. The cooling device comprises a first water pipe 24 and a second water pipe 25. The water outlet of the first water pipe 24 is used for cooling the first cooling area by spraying water, and the water outlet of the second water pipe 25 is used for cooling the second cooling area by spraying water. The cooling device further includes a reservoir 26 for pumping water from the reservoir 26 into the first and second water pipes 24 and 25; in order to save water, the utility model discloses all be provided with sleeve 27 in the first cooling area of barrel 21 and second cooling area. The sleeve 27 is fixed with the screw cylinder 21 in a sealing way; a gap is reserved between the sleeve 27 and the screw cylinder 21; the top of the sleeve 27 is provided with a water inlet, and the bottom is provided with a water outlet; the water outlet of the first water pipe 24 is communicated with the water inlet of the sleeve 27 of the first cooling area; the water outlet of the second water pipe 25 is communicated with the water inlet of the sleeve 27 of the second cooling area; the water outlet of the sleeve 27 of the first cooling area and the water outlet of the sleeve 27 of the second cooling area are communicated with the water storage tank 26 through pipelines.
The single screw extrusion device extrudes hollow cylindrical powder through the die head 28; the cutting device comprises a cross bar 29 and a cutting knife 20; one end of the cross bar 29 is fixed on the fixed support of the screw cylinder 21, and the other end is fixed with the sectioning knife 20; the cutting knife 20 is fixed at the front upper part of the die head, and the cutting edge of the cutting knife 20 is positioned in the same vertical plane with the axis of the die head. The splitting knife 20 splits the semi-finished product into strip-shaped powder folds along the axis of the semi-finished product.
As shown in fig. 4, the slitter 3 includes a frame 31, a conveying mechanism 32, a press roller 33, and a cutter device 34. The compression roller 33 is rotationally fixed on the frame 31, and the conveying mechanism 32 is a conveyor belt conveyor; the press roller 33 is located above the conveyor belt conveyor and has a gap with the upper surface of the conveyor for the strip-shaped powder to pass through. The strip-shaped powder is folded on the conveying mechanism 32 and passes through the pressing roller 33 and the cutter device 34 in sequence. The cutter device 34 is linked with the second power device 35; the second power device 35 drives the cutter device to move up and down to cut the strip-shaped powder into strip-shaped powder.
The second power unit 35 includes a forward/reverse rotation motor 351 and a screw 352. The sleeve of the screw 352 is fixed to the frame. The cutter device 34 includes a cutter 341; the moving path of the conveyor belt is vertical to the cutter surface of the cutter 341; two ends of the cutter 341 are respectively fixedly connected with a vertical rod 342; the upright rod 342 is fixed on the frame 31 and can move up and down; the bottom end of the upright rod 342 is connected with a screw rod 352; the forward and reverse rotation motor 351 is linked with the screw rod 352; the forward and reverse rotation motor 351 drives the screw rod 352 to move up and down, so that the up and down movement of the cutter 341 is realized.
As shown in fig. 5, the dryer 4 includes a drying chamber 41; the drying chamber 41 includes a feed port and a discharge port. For accurate feeding, a chute 43 is provided at the feed port and the discharge port, respectively. The cut powder is fed to the feed inlet by a conveyor belt 45. A bracket 411 is fixed in the drying chamber 41, and a plurality of layers of conveyor belts are arranged on the bracket 411 from top to bottom. The moving directions of the two adjacent layers of conveying belts are opposite.
In order to facilitate the powder on the upper conveyer belt to roll over the accuracy and fall into the lower floor's conveyer belt, the utility model discloses set up chute 3 at the feed inlet to be in the initiating terminal of upper conveyer belt. The end of the upper layer conveying belt is provided with a chute 43, and the lower end of the chute 43 at the end of the upper layer conveying belt is positioned above the starting end of the lower layer conveying belt; the starting end side of the uppermost layer of the conveying belt at the feeding port; the discharge port is positioned at one side of the end of the lowermost layer of the conveying belt.
The utility model is arranged in the drying chamber 41; the conveying belt is provided with five layers of conveying belts, namely a first layer of conveying belt, a second layer of conveying belt, a third layer of conveying belt, a fourth layer of conveying belt and a fifth layer of conveying belt from top to bottom in sequence; wherein the second layer of conveyer belt, the third layer of conveyer belt, the fourth layer of conveyer belt adopt same motor 45 to drive the operation to realize energy saving and consumption reduction's purpose. Specifically, the driving rotating shafts of the second layer of conveying belt, the third layer of conveying belt and the fourth layer of conveying belt are positioned at the same side; the driving rotating shafts of the second layer of conveying belt and the fourth layer of conveying belt are linked through a chain wheel 44; a gear 421 is fixed on the driving rotating shaft of the third layer of the conveying belt; the gear 421 is located outside the chain wheel 44 and is in interference engagement with the outside of the chain wheel 44, so that the running direction of the third layer of the conveying belt is opposite to the running direction of the second and fourth layers of the conveying belt.
The drying chamber 41 is heated by a heating rod (not shown) to heat the temperature inside the chamber, so that the powder is dehydrated, and after the moisture is evaporated, the moisture is automatically discharged from an air outlet 411 on the top wall of the drying chamber 41. The powder after slitting is folded and is got into drying chamber 41 from the feed inlet, through the functioning speed of adjustment 5 layers of conveyer belts, makes the powder fold and satisfies the stoving requirement from getting into drying chamber 41 to the discharge gate through the S-shaped route consuming time that 5 layers of conveyer belts formed, has reached the purpose of stoving. Because the temperature is higher in the drying chamber 41, the utility model discloses a high temperature resistant metal material supports the conveyer belt.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the principles of the present invention may be applied to any other embodiment without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a production unit is rolled over to powder which characterized in that: the method comprises the following steps:
a mixer; the blender comprises a blending barrel; a stirring shaft is vertically arranged in the stirring barrel; the bottom end of the stirring shaft extends out of the bottom wall of the stirring barrel and is linked with a first power device; a plurality of stirring fins are fixed on the stirring shaft rod body in the stirring barrel; the stirring barrel is also provided with a discharge hole; a gate valve plate is arranged at the discharge port;
a powder folding forming machine; the powder folding forming machine comprises a single-screw extrusion device, a heating device, a cooling device and a cutting device; the single-screw extrusion device comprises a screw barrel and a screw arranged in the screw barrel; the heating device comprises an electromagnetic induction coil wound on the surface of the screw cylinder; the electromagnetic induction coil is positioned in the middle of the screw barrel; the barrel bodies of the screw barrels positioned at two ends of the electromagnetic induction coil are respectively a first cooling area and a second cooling area; the cooling device comprises a first water pipe and a second water pipe; a water outlet of the first water pipe is used for spraying water to cool the first cooling area; a water outlet of the second water pipe is used for spraying water to cool the second cooling area;
the single-screw extrusion device extrudes hollow cylindrical powder; the cutting device comprises a scalpel; the splitting knife is fixed at a discharge port of the single-screw extrusion device; the splitting knife cuts the semi-finished product into strip-shaped powder folds along the axis of the semi-finished product;
a slitting machine; the slitter comprises a conveying mechanism; a press roller and a cutter device are also fixed on the conveying mechanism; the strip-shaped powder is folded on the conveying mechanism and sequentially passes through the compression roller and the cutter device; the cutter device is linked with the second power device; the second power device drives the cutter device to move up and down to cut the strip-shaped powder into strip-shaped powder pieces;
a dryer; the dryer includes a drying chamber; the drying chamber comprises a feeding hole and a discharging hole; a plurality of layers of conveying belts are arranged in the drying chamber from top to bottom; the moving directions of the two adjacent layers of conveying belts are opposite; the end of the upper layer of the conveying belt is provided with a chute, and the lower end of the chute is positioned above the starting end of the lower layer of the conveying belt; the feed inlet is positioned at one side of the starting end of the uppermost layer of the conveying belt; the discharge hole is positioned at one side of the end of the lowest layer of the conveying belt.
2. The powder folder production unit as claimed in claim 1, wherein: four stirring fins are fixed on the stirring shaft; the four stirring fins are uniformly distributed on the stirring shaft; two of the four stirring fins incline upwards, and the other two stirring fins incline downwards.
3. The powder folder production unit as claimed in claim 1, wherein: the first power device is a motor.
4. The powder folder production unit as claimed in claim 1, wherein: and a heat insulation layer is also arranged between the induction coil and the screw cylinder.
5. The powder folder production unit as claimed in claim 1, wherein: the cooling device comprises a reservoir, and water in the reservoir is pumped into the first water pipe and the second water pipe through pumping; sleeves are arranged in the first cooling area and the second cooling area of the screw barrel; the sleeve is fixed with the screw cylinder in a sealing way; a gap is reserved between the sleeve and the screw cylinder; the top of the sleeve is provided with a water inlet, and the bottom of the sleeve is provided with a water outlet; the water outlet of the first water pipe is communicated with the sleeve water inlet of the first cooling area; the water outlet of the second water pipe is communicated with the sleeve water inlet of the second cooling area; and the sleeve water outlet of the first cooling area and the sleeve water outlet of the second cooling area are communicated with the water reservoir through pipelines.
6. The powder folder production unit as claimed in claim 1, wherein: an extrusion die head is arranged at the end part of the single-screw extrusion device; the cutting device comprises a cross rod; one end of the cross rod is fixed on the fixing support of the screw cylinder, and the other end of the cross rod is fixed with the sectioning knife; the sectioning knife is positioned in the front upper part of the die head; the cutting edge of the cutting knife and the axis of the die head are in the same vertical plane.
7. The powder folder production unit as claimed in claim 1, wherein: the slitter comprises a frame; the compression roller is rotationally fixed on the rack, and the conveying mechanism is a conveyor belt conveyor; the upper surface of compression roller and conveyer belt conveyer has the confession the clearance that the strip powder was rolled over and is passed through.
8. The powder folder production unit as claimed in claim 7, wherein: the second power device comprises a positive and negative rotation motor and a screw rod; the cutter device comprises a cutter; the moving path of the conveyor belt conveyor is vertical to the cutter face of the cutter; two ends of the cutter are respectively fixedly connected with a vertical rod; the upright rod is fixed on the rack and can move up and down; the bottom end of the upright rod is connected with the screw rod; the positive and negative rotation motor is linked with the screw rod; the positive and negative rotation motor drives the screw rod to move up and down.
9. The powder folder production unit as claimed in claim 1, wherein: in the drying chamber; the conveying belt is provided with five layers of conveying belts, namely a first layer of conveying belt, a second layer of conveying belt, a third layer of conveying belt, a fourth layer of conveying belt and a fifth layer of conveying belt from top to bottom in sequence; the second layer of conveying belt, the third layer of conveying belt and the fourth layer of conveying belt are driven to operate by the same motor.
10. The powder folder production unit as claimed in claim 9, wherein: the driving rotating shafts of the second layer of conveying belt, the third layer of conveying belt and the fourth layer of conveying belt are positioned on the same side; the second layer of conveying belt is linked with the driving rotating shaft of the fourth layer of conveying belt through a chain wheel; a gear is fixed on the driving rotating shaft of the third layer of conveying belt; the gear is located the sprocket outside and with the sprocket linkage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920890989.6U CN210538831U (en) | 2019-06-14 | 2019-06-14 | Powder-folding production unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920890989.6U CN210538831U (en) | 2019-06-14 | 2019-06-14 | Powder-folding production unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210538831U true CN210538831U (en) | 2020-05-19 |
Family
ID=70618160
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920890989.6U Expired - Fee Related CN210538831U (en) | 2019-06-14 | 2019-06-14 | Powder-folding production unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210538831U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112089005A (en) * | 2020-10-12 | 2020-12-18 | 佛山浩美泰食品有限公司 | Automatic vermicelli production equipment |
| CN113856382A (en) * | 2021-10-20 | 2021-12-31 | 岳阳德利亨新材料科技有限公司 | Rotary type broken bar and tangent line integrated equipment for material processing |
-
2019
- 2019-06-14 CN CN201920890989.6U patent/CN210538831U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112089005A (en) * | 2020-10-12 | 2020-12-18 | 佛山浩美泰食品有限公司 | Automatic vermicelli production equipment |
| CN113856382A (en) * | 2021-10-20 | 2021-12-31 | 岳阳德利亨新材料科技有限公司 | Rotary type broken bar and tangent line integrated equipment for material processing |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200519 |
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| CF01 | Termination of patent right due to non-payment of annual fee |