CN208490775U - A kind of mushroom powder extrusion process equipment - Google Patents
A kind of mushroom powder extrusion process equipment Download PDFInfo
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- CN208490775U CN208490775U CN201721338077.5U CN201721338077U CN208490775U CN 208490775 U CN208490775 U CN 208490775U CN 201721338077 U CN201721338077 U CN 201721338077U CN 208490775 U CN208490775 U CN 208490775U
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- mushroom powder
- material receiving
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Abstract
The utility model relates to a kind of mushroom powder extrusion process equipments, belong to food processing technology field.The equipment includes being located at funnelform agitating device above rack, agitating device dropping material end is equipped with horizontal spiral feeder, it is opposite modifying device feeding inlet below the outlet of feed device, modifying device is provided with horizontal quenched auger and middle part is passed through steam, drain spout lower section of the modifying device far from feeding inlet one end is opposite extrusion pressing puffing apparatus material receiving port, extrusion pressing puffing apparatus is provided with the twin-screw that delivery end is extended to by material receiving port, delivery end is equipped with discharging template with holes, extrusion pressing puffing apparatus is wrapped the cooling ring for forming cooling zone by material receiving port to delivery end interval, form the heating coil of heating zone, form the heating coil of heating zone, form the high temperature coil of high-temperature region, peeling knife is housed outside delivery end.The equipment of the utility model then realizes the continuous mechanized of the utility model method, allows to be applied to conscientiously industrialized production processing.
Description
Technical field
The utility model relates to a kind of expanding processing equipment, especially a kind of mushroom powder extrusion process equipment belongs to
Food processing technology field.
Background technique
Mushroom also known as mushroom, the enzyme containing more than 30 kinds of trypsase, maltose etc. with pharmacological activity, to coordinating and
It helps human body body digestive function to have the function of improving, has the characteristics that nutrition is good, the high and low fat of albumen.Meanwhile in mushroom
Generated acidic materials in meat fat can be neutralized containing other alkaline microelements such as potassium, human body is made to keep soda acid flat
The raising of Blood Cholesterol is closed in weighing apparatus, anti-Hemostatic Oral Liquid acidification.
Mushroom powder is obtained by the dusting of mushroom physics, and nutritive value and pharmacological action are constant, manufacture leisure using it as base-material
Dilated food is that there is mushroom a kind of materialization of high nutritive value to embody.However, according to the applicant understood, existing mushroom powder squeezes swollen
Chemical industry equipment can not achieve variable to the technological parameter in process and adjust, and not only expansion rate is not high, but also be easy to cause and set
Standby blocking.Application No. is 201210573775.9 Chinese patent applications to disclose a kind of processing side of mushroom overheat explosion puffing drying
Method, specifically: (1) mushroom once purged, drains away the water, and is placed in predrying in electric heating constant-temperature blowing drying box；(2) thickness is taken
Uniform mushroom, mushroom handle are lain in upwards on the steel wire pallet of bulking machine loading room, seal loading room, are passed through superheated steam progress
Extruding；(3) loading room, the mushroom after being dried are opened in release after extruding.The technical solution be actually to entire mushroom into
Row steam extruding, mushroom internal organizational structure is without substantive variation, though the nutritional ingredient of mushroom is maintained substantially, extruding effect
Fruit is limited, cannot obtain crisp, fine and smooth mouthfeel；And the mushroom after steam extruding needs the hot wind of certain temperature to be dried,
Entire puffing process need to carry out in the expansion chamber for remaining certain vacuum degree, and process conditions are more harsh.
In addition, application No. is 201410497021.9 Chinese patent applications to disclose a kind of multi-flavor mushroom dilated food
Production method, using 10 kilograms of cornstarch, 25 kilograms of Strong flour, 5 kilograms of mushroom, 400 grams of egg, 10 kilograms of white granulated sugar,
1 kilogram of salt, appropriate green onion, bruised ginger, black pepper and peanut oil are raw material, and processing technology is raw material → spice → curing → molding
→ drying → frying-expansion → de-oiling → seasoning → packaging → finished product.Though it is good in taste, it needs by drying after molding, oil
The processes such as fried, de-oiling, not only complex procedures, but also while crisp, fine and smooth mouthfeel, the nutritional ingredient of mushroom is destroyed, and
Undisclosed suitable processing production equipment, it is difficult to realize industrialized production.
Summary of the invention
The purpose of this utility model is that: for the above problem of the existing technology, propose that one kind can managed
The mushroom powder extrusion process equipment for thinking while mouthfeel, keeping its nutritional ingredient, to make industrialized production process
Parameter real-time, tunable control effectively improves expansion rate, guarantees that process is smooth.
In order to achieve the above object mushroom powder extrusion processing method the following steps are included:
The first step, drying and crushing --- by after drying mushroom and corn be respectively crushed into mushroom powder and corn flour；
Second step, mixing --- in corn flour be added corn flour weight percent 10%-20% mushroom powder with
And the water of corn flour weight percent 15%-19%, stir into uniform mixture；
Third step, steam regulation of texture, conditioning of texture --- steam is passed through mixture boiling 15-20s, inhales it sufficiently in a heated state
Water softening, becomes pre-cooked quenched material；
4th step, extrusion --- quenched material is gradually increased in pressure, final pressure control 3-8MPa extruding
Space is sent into, successively through excess temperature control 30-40 DEG C cooling zone 3-5s, temperature control is in 50 DEG C -60 DEG C of heating zone 3-
5s, temperature control 140 DEG C -160 DEG C heating zone 4-6s, temperature control in 160 DEG C -180 DEG C of high-temperature region 5-7s, squeeze empty
Between export moment discharge extruding, export puffing material；
5th step, rotary-cut output --- puffing material is cut by predetermined length.
The mushroom powder extrusion process equipment for realizing above method includes being located at funnelform agitating device above rack,
Agitating device dropping material end is equipped with horizontal spiral feeder, is opposite quenched below the outlet of the feed device
Device feeding inlet, the modifying device is provided with horizontal quenched auger and middle part is passed through steam, and the modifying device is far from entering
It is opposite extrusion pressing puffing apparatus material receiving port below the drain spout of material mouth one end, the extrusion pressing puffing apparatus is provided with by material receiving port
Extend to the twin-screw of delivery end, the delivery end is equipped with discharging template with holes, the extrusion pressing puffing apparatus by material receiving port extremely
Heating coil, the heating coil for forming heating zone, shape that delivery end interval wraps and to form the cooling ring of cooling zone, forms heating zone
At the high temperature coil of high-temperature region, peeling knife is housed outside the delivery end.
The utility model mixes mushroom after pulverizing and sieving with corn flour, amount of water is added, first through the pre-cooked mistake of steam
Journey makes mixture sufficiently absorb water, and avoids gelatinization, stage by stage increasing temperature and pressure using cooling, the moisture in quenched material is made not boil,
It does not evaporate and " supersaturation " state is presented, once it is squeezed out from the die head of delivery end, pressure drop, the flash distillation of " supersaturation " moisture moment
It distributes, makes the abundant extruding of quenched material, become after cooling and solidifying and have effigurate porous structure dilated food.With the prior art
It compares, the steam of the utility model is pre-cooked to ensure that material sufficiently absorbs water at high temperature, while also mentioning for subsequent extrusion
Ideal material form is supplied；Extrusion after quenched then rationally controls heating, boosting, guarantees that quenched material reaches moisture
" supersaturation " in abrupt release pressure, there is no need to can obtain under the premise of not destroying nutritional ingredient through subsequent handlings such as fryings
Ideal expansion effect is obtained, and then guarantees crisp, fine and smooth mouthfeel.Meanwhile the equipment of the utility model then realize it is practical
The continuous mechanized of novel method allows to be applied to conscientiously industrialized production processing.
Detailed description of the invention
The utility model will be further described below with reference to the accompanying drawings.
Fig. 1 is the device structure schematic diagram of the utility model one embodiment.
Fig. 2 is the structural schematic diagram of modifying device in Fig. 1.
Fig. 3 is the structural schematic diagram of extrusion pressing puffing apparatus in Fig. 1.
In figure: 1, main motor, 2, rack, 3, control system, 4, oil inlet pipe, 5, oil return pipe, 6, grease-box, 7, return water
Pipe, 8, water inlet pipe, 9, cooling water tank, 10, steam pipe, 11, steam generator, 12, peeling knife, 13, rotary-cut motor, 14, steam
Outlet, 15, high temperature coil, 16, twin-screw, 17, heating coil, 18, heating coil, 19, cooling ring, 20, material receiving port, 21, leakage
Material mouth, 22, quenched auger, 23, modifying device, 24, steam inlet, 25, steam adjusting mouth, 26, feeding inlet, 27, quenched motor,
28, stirring motor, 29, agitating device, 30, feed device, 31, feeding motor, 32, gear-box, 33, shaft coupling, 34, observation
Mouthful.
Specific embodiment
The mushroom powder extrusion process equipment of one the present embodiment of embodiment is as shown in Figure 1,2 bottom of rack with idler wheel is pacified
It is equipped with steam generator 11, cooling water tank 9 and grease-box 6.Funnelform agitating device 29 is installed above rack 2, wherein
The agitating paddle driven equipped with stirring motor 28.29 dropping material end of agitating device is equipped with the flat spin feeding that feeding motor 31 drives
The outlet lower section of device 30, the feed device 30 is opposite 23 feeding inlet 26 of modifying device.
Modifying device 23 is as shown in Fig. 2, internal be equipped with two quenched augers 22 of level parallel and that rotation direction is opposite, by quenched
Motor 27 is driven by transmission mechanism.Pass through steam inlet 24 at two in the middle part of modifying device 23 to be passed through from steam generator 11
Steam, the quenched auger 22 of two opposite rotation directions can play the role of stirring and conveying simultaneously, add the material of inside by steam
Heat simultaneously fully absorbs steam moisture.The side of steam inlet 24 is equipped with the vapour formula steam that overflows and adjusts mouth 25 at two, and mixture is adjusted
Amount of cure.Modifying device 23 is opposite extrusion pressing puffing apparatus material receiving port below the drain spout 21 far from 26 one end of feeding inlet
20。
Extrusion pressing puffing apparatus is as shown in figure 3, internal equipped with the twin-screw 16 for extending to delivery end by material receiving port 20, this double spiral shell
Bar 16 is driven by main motor 1 by gear-box 32, and engagement screw pitch is tapered, therefore the pressure squeezed can be made to be gradually increased.It unloads
Expect that end is equipped with discharging template with holes, reversed retardation can be played.Extrusion pressing puffing apparatus is by material receiving port 20 between delivery end
The cooling ring 19 of cooling zone is formed every wrapping, the heating coil 18 for forming heating zone, the heating coil 17 for forming heating zone, is formed
The high temperature coil 15 of high-temperature region, cooling ring 19 constitute cooling cycle by water inlet pipe 8 and return pipe 7 and cooling water tank 9.Delivery end
The outer peeling knife 12 driven equipped with rotary-cut motor 13.
Using the present embodiment equipment carry out the processing of mushroom powder extrusion the following steps are included:
The first step, by after drying mushroom and corn be respectively crushed into mushroom powder and corn flour by 60 mesh.
Second step, mixing --- the dried thin mushroom of corn flour weight percent 10%-20% is added in agitating device
The water of powder amount and corn flour weight percent 15%-19%, driving stirring motor stir into uniform mixture.
Third step, steam regulation of texture, conditioning of texture --- modifying device is fed the mixture into, steam is passed through and carries out boiling 20s, make mixture
Sufficiently water suction heating softening, becomes pre-cooked quenched material；It is quenched that temperature of charge is not only improved by steam and is softened, sufficiently inhale
Moisture is received, good basis is established for extruding, material frictional resistance can also be reduced, promote running smoothly for extrusion process, reduce
Energy consumption improves yield.
4th step, extrusion --- quenched material falls into extrusion pressing puffing apparatus, acts on and lowering in the extruding conveying of twin-screw
Material first passes through temperature control in 30-40 DEG C, the cooling zone 5s of pressure very little, and avoiding quenched material temperature from spending height causes to be gelatinized and draw
Play blocking；Be then passed through temperature control 50 DEG C -60 DEG C, start to generate the heating zone 5s of smaller pressure；It is controlled using temperature
140 DEG C -160 DEG C, continue boosting heating zone 6s；It is finally controlled through excess temperature and reaches 8Mpa in 160 DEG C -180 DEG C, pressure
High-temperature region；It is exported by extrusion pressing puffing apparatus output end discharge extruding.In the process, the quenched material containing moisture is by double spiral shells
The impetus facing forward of bar and the reversed retardation of unloading mold, at the same by from outside heating and with screw rod and set
The heat effect of cylinder internal friction heat, final result makes quenched material be in the high pressure conditions of 180 DEG C of high temperature and 8MPa, due at this time
Pressure far more than the saturated vapour pressure at a temperature of extruding, therefore the moisture in quenched material will not explosive evaporation, later once from
Discharging template squeezes out, pressure drop, and the moisture moment flash distillation in quenched material distributes, and the palatable swollen of porous structure is formed after solidification
Helping digestion product.
5th step, rotary-cut output --- required length is pressed to the material after extruding using the motor-driven rotary cutter of rotary-cut
It is cut off to get final products are arrived.
Each motor and electric heating coil of the present embodiment pass through variable frequency adjustment, and feeding motor revolving speed is 100r/min-
120r/min, quenched motor speed are 120r/min-140r/min, and main motor revolving speed is 150r/min-190r/min, rotary-cut electricity
Machine requires to carry out variable frequency adjustment according to the physical length after extruding.
It is demonstrated experimentally that the present embodiment has the following obvious advantages:
1) dilated food produced not only crisp exquisiteness, mushroom taste is strong, and maintains nutritional ingredient, makes therein half
Cellulose is easier to allow absorption of human body.Although the prior art also takes the measure for adding mushroom powder in corn flour, ratio is added
Example is improper, fails to properly settle the not high problem of mushroom powder expansion rate, and ideal expansion rate is not achieved not only influences mouthfeel shortcake
It is crisp but also solid due to influencing mushroom high protein, low fat, polysaccharide, a variety of amino acid and multivitamin nutritional ingredient drop gallbladder
Alcohol, the effect for improving immunity.
2) unique mixture carries out the quenched pre-cooked process of temperature adjustment and conditioning before extrusion by steam
It can play the role of killing evil bacterium simultaneously, promote starch gelatinization, and make protein denaturation, improve its digestibility, reach
It is more advantageous to the purpose of extrusion.
3) by the rationally heating of setting extrusion, pressure process, quenched material is made to sufficiently achieve " supersaturation " of moisture,
Thus expansion rate significantly improves.
4) real-time, tunable and intelligent control of machined parameters in mushroom powder extrusion pressing puffing process, Er Qieke not only may be implemented
To process into the mushroom dilated food with different taste by adding suitable adjustment product, meets the needs of personalized.
Claims (4)
1. a kind of mushroom powder extrusion process equipment, including it is located at funnelform agitating device (29) above rack (2), it is described
Agitating device dropping material end is equipped with horizontal spiral feeder (30), it is characterised in that: below the outlet of the feed device
For opposite modifying device (23) feeding inlet (26), the modifying device is provided with horizontal quenched auger (22) and middle part is passed through
Steam, the modifying device are opposite extrusion pressing puffing apparatus material receiving port below the drain spout (21) far from feeding inlet one end
(20), the extrusion pressing puffing apparatus is provided with the twin-screw (16) that delivery end is extended to by material receiving port, and the delivery end is equipped with band
The discharging template in hole, the extrusion pressing puffing apparatus wrapped by material receiving port to delivery end interval formed cooling zone cooling ring (19),
The heating coil (18) for forming heating zone, the heating coil (17) for forming heating zone, the high temperature coil (15) for forming high-temperature region, institute
It states and peeling knife (12) is housed outside delivery end.
2. mushroom powder extrusion process equipment according to claim 1, it is characterised in that: dress inside the modifying device
There are two quenched augers of level parallel and that rotation direction is opposite.
3. mushroom powder extrusion process equipment according to claim 2, it is characterised in that: the engagement spiral shell of the twin-screw
Away from tapered.
4. mushroom powder extrusion process equipment according to claim 3, it is characterised in that: the bottom of the frame is mounted with
Steam generator, cooling water tank and grease-box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721338077.5U CN208490775U (en) | 2017-10-18 | 2017-10-18 | A kind of mushroom powder extrusion process equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721338077.5U CN208490775U (en) | 2017-10-18 | 2017-10-18 | A kind of mushroom powder extrusion process equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208490775U true CN208490775U (en) | 2019-02-15 |
Family
ID=65302108
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201721338077.5U Active CN208490775U (en) | 2017-10-18 | 2017-10-18 | A kind of mushroom powder extrusion process equipment |
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| Country | Link |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109845867A (en) * | 2019-02-26 | 2019-06-07 | 顾健健 | Cereals deep processing of farm products stretch system and its concrete technology method |
| CN110101014A (en) * | 2019-05-05 | 2019-08-09 | 中南林业科技大学 | A kind of extruding screw extruding cavity body structure |
| CN115251443A (en) * | 2022-09-26 | 2022-11-01 | 济南希克尔模具有限公司 | Puffed food puffed processing treatment facility |
-
2017
- 2017-10-18 CN CN201721338077.5U patent/CN208490775U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109845867A (en) * | 2019-02-26 | 2019-06-07 | 顾健健 | Cereals deep processing of farm products stretch system and its concrete technology method |
| CN109845867B (en) * | 2019-02-26 | 2022-07-22 | 吉林北显生态农业集团有限公司 | Grain agricultural product deep processing extension system and specific process method thereof |
| CN110101014A (en) * | 2019-05-05 | 2019-08-09 | 中南林业科技大学 | A kind of extruding screw extruding cavity body structure |
| CN110101014B (en) * | 2019-05-05 | 2022-09-16 | 中南林业科技大学 | Extrusion screw rod puffing cavity structure |
| CN115251443A (en) * | 2022-09-26 | 2022-11-01 | 济南希克尔模具有限公司 | Puffed food puffed processing treatment facility |
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