CN112089005A - Automatic vermicelli production equipment - Google Patents
Automatic vermicelli production equipment Download PDFInfo
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- CN112089005A CN112089005A CN202011082758.6A CN202011082758A CN112089005A CN 112089005 A CN112089005 A CN 112089005A CN 202011082758 A CN202011082758 A CN 202011082758A CN 112089005 A CN112089005 A CN 112089005A
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- vermicelli
- conveying belt
- shaft
- slurry
- conveying
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 241000209094 Oryza Species 0.000 claims abstract description 90
- 235000007164 Oryza sativa Nutrition 0.000 claims abstract description 90
- 235000009566 rice Nutrition 0.000 claims abstract description 90
- 238000001816 cooling Methods 0.000 claims abstract description 50
- 239000011248 coating agent Substances 0.000 claims abstract description 26
- 238000000576 coating method Methods 0.000 claims abstract description 26
- 238000005406 washing Methods 0.000 claims abstract description 22
- 238000010025 steaming Methods 0.000 claims abstract description 21
- 238000005520 cutting process Methods 0.000 claims abstract description 19
- 229920002472 Starch Polymers 0.000 claims abstract description 8
- 235000019698 starch Nutrition 0.000 claims abstract description 8
- 239000008107 starch Substances 0.000 claims abstract description 8
- 238000002360 preparation method Methods 0.000 claims abstract description 6
- 238000000227 grinding Methods 0.000 claims abstract description 4
- 230000007246 mechanism Effects 0.000 claims description 111
- 239000002002 slurry Substances 0.000 claims description 70
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 34
- 238000002791 soaking Methods 0.000 claims description 31
- 230000005540 biological transmission Effects 0.000 claims description 29
- 238000002156 mixing Methods 0.000 claims description 22
- 238000004537 pulping Methods 0.000 claims description 22
- 238000003801 milling Methods 0.000 claims description 16
- 239000000843 powder Substances 0.000 claims description 15
- 238000011084 recovery Methods 0.000 claims description 13
- 238000007581 slurry coating method Methods 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 10
- 230000001360 synchronised effect Effects 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 9
- 238000007664 blowing Methods 0.000 claims description 7
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 238000005086 pumping Methods 0.000 claims description 4
- 238000004064 recycling Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 238000005057 refrigeration Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 235000011888 snacks Nutrition 0.000 description 3
- 235000013312 flour Nutrition 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 235000012149 noodles Nutrition 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
Images
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C9/00—Other milling methods or mills specially adapted for grain
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/102—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D11/00—Combinations of several similar cutting apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/083—Rack-and-pinion means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/02—Belt- or chain-engaging elements
- B65G23/04—Drums, rollers, or wheels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- Food Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Forests & Forestry (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Cereal-Derived Products (AREA)
- Commercial Cooking Devices (AREA)
Abstract
The invention discloses automatic vermicelli production equipment which is characterized by comprising a rice washing device, a rice cooling and grinding device, a starch preparation device, a starch coating and steaming device, a conveying and cooling device, a vermicelli folding device and a vermicelli cutting device which are sequentially arranged.
Description
Technical Field
The invention relates to the technical field of food production and processing equipment, in particular to automatic vermicelli production equipment.
Background
The Chaoshan rice noodles are famous local snacks of Guangdong Chaoshan, and the Guangzhou people are named as 'Shahe rice noodles'. The snack is a snack semi-finished product prepared by thin-layer steaming and cooling rice flour slurry, and cutting into strips for later use. But the traditional method has low production efficiency and is difficult to meet the market demand. Therefore, it is necessary to develop a corresponding production apparatus to improve the production efficiency.
Disclosure of Invention
The invention aims to provide automatic vermicelli production equipment with simple structure and high production efficiency for solving the defects of the prior art.
The invention adopts the following technical scheme to realize the purpose: an automatic vermicelli production device is characterized by comprising a rice washing device, a rice cooling and grinding device, a starch preparation device, a starch coating and steaming device, a conveying and cooling device, a vermicelli folding device and a slitting device which are arranged in sequence,
the rice washing device comprises a rice washing barrel provided with a rice pouring hopper, a water inlet and a water outlet, and a rice washing stirring assembly is arranged in the rice washing barrel;
the cooling rice milling device comprises a rice soaking barrel, a water cooling machine and a slurry milling machine, a rice pumping device is arranged between the rice washing barrel and the rice soaking barrel, a water outlet pipe of the water cooling machine is connected with the rice soaking barrel to supply cold water into the rice soaking barrel, and a feed inlet of the slurry milling machine is arranged below a rice outlet of the rice soaking barrel, so that rice soaked in the cold water enters the slurry milling machine to be milled;
the output end of the pulping machine corresponds to the pulp mixing device, and the pulp mixing device comprises a pulp mixing barrel and a pulp mixing and stirring device arranged in the pulp mixing barrel;
the slurry coating and powder steaming device comprises a slurry tank for containing slurry, a conveying belt device, a slurry coating mechanism and a slurry tank slurry recycling mechanism, wherein the slurry coating mechanism comprises a coating roller and a coating motor device which is connected with and drives the coating roller to rotate; the slurry groove slurry recovery mechanism comprises a slurry recovery barrel arranged below the slurry groove, the slurry groove is provided with a slurry outlet, and the slurry outlet is connected with an output pipe and extends to the slurry recovery barrel;
a powder steaming chamber is arranged at the periphery of the conveying belt device, and the conveying belt device penetrates through the powder steaming chamber and is butted with the conveying cooling device;
the conveying and cooling device comprises a rack arranged in the refrigeration channel, a plurality of groups of vermicelli conveying mechanisms arranged up and down on the rack and a power device for connecting and driving the vermicelli conveying mechanisms, wherein at least two layers of vermicelli conveying belt assemblies are arranged in each group of vermicelli conveying mechanisms; the vermicelli conveying belt assembly comprises a driving belt wheel shaft, a driven belt wheel shaft, and a transmission chain and a conveying belt sleeved between the driving belt wheel shaft and the driven belt wheel shaft, wherein the driven belt wheel shaft of each layer of vermicelli conveying belt assembly is provided with a transmission chain wheel, and a chain is connected between the transmission chain wheels of each layer, so that synchronous conveying of each layer of vermicelli conveying belt assembly in each group of vermicelli conveying mechanism is realized; a synchronous operation mechanism is arranged between the upper and lower groups of vermicelli conveying mechanisms, the vertical rod of the synchronous operation mechanism and a driving gear fixed on the vertical rod are arranged, a driven gear in meshing transmission with the driving gear is arranged on a driving pulley shaft of at least one layer of vermicelli conveying belt component in the vermicelli conveying mechanism, and the vertical rod is driven to operate through a power device, so that each group of vermicelli conveying mechanisms are driven to operate synchronously, and the operation is stable;
the vermicelli folding device comprises a reciprocating type conveying belt device and a vermicelli cutting device which are arranged at the output end of the conveying and cooling device, the reciprocating type conveying belt device comprises a driving shaft, a driven shaft, a conveying belt sleeved between the driving shaft and the driven shaft and a forward and reverse rotating motor device which is connected with and drives the driving shaft to rotate, and flaky vermicelli can be stacked in the conveying process through the forward and reverse alternate operation of the forward and reverse rotating motor device; the vermicelli cutting device comprises a cutter frame crossing two sides of the conveying belt, a lifting mechanism arranged on the cutter frame and a cutter fixed on the lifting mechanism, and vermicelli is cut off by the downward movement of the cutter;
the slitting device comprises an upper layer conveying belt mechanism, a lower layer conveying belt mechanism and a roller type slitting mechanism corresponding to the upper layer conveying belt mechanism and the lower layer conveying belt mechanism, wherein the upper layer conveying belt mechanism comprises an upper layer driving shaft, an upper layer driven shaft and an upper layer conveying belt sleeved between the upper layer driving shaft and the upper layer driven shaft; the lower layer conveying belt mechanism comprises a lower layer driving shaft, a lower layer driven shaft, a lower conveying belt and a motor device, wherein the lower conveying belt is sleeved between the lower layer driving shaft and the lower layer driven shaft, and the motor device is connected with and drives the lower layer driving shaft; a chain wheel transmission mechanism is connected between the upper layer driving shaft and the lower layer driving shaft, so that the upper layer driving shaft and the lower layer driving shaft can synchronously run; the roller type vermicelli cutting mechanism comprises a front roller shaft, a rear roller shaft and corresponding bearings, wherein the front roller shaft and the rear roller shaft are arranged at the end part of the upper layer conveying belt and are parallel to each other with gaps left, sheet vermicelli is fed into the upper layer conveying belt mechanism and cut into strips by the roller shafts, and the vermicelli is sent out by the lower layer conveying belt mechanism.
As a further explanation of the above scheme, a guide rail corresponding to the pulping machine is arranged below the rice soaking barrel, the pulping machine is movably arranged on the guide rail, a pulp blending barrel is arranged outside the guide rail, and the pulp prepared by the pulping machine is sent into the pulp blending barrel for pulp blending and stirring treatment; the bottom of the pulping machine is provided with a travelling wheel which is in sliding contact with the guide rail.
Furthermore, a receiving hopper is arranged at the top of the pulping machine, a rice outlet of the rice soaking barrel is arranged at the bottom of the rice soaking barrel, and soaked rice directly falls into the receiving hopper; the lower part of the rice soaking barrel is provided with a funnel part, the bottom end of the funnel part is connected with a rice outlet pipe, and a water outlet pipe of the water cooling machine is connected from the side part or the top of the rice soaking barrel.
Furthermore, the slurry preparation barrel is provided with a slurry outlet, the slurry outlet is connected with a feed pipe, and the output end of the feed pipe extends into the slurry tank to provide slurry for the slurry tank; the feeding pipes comprise a main feeding pipe and a plurality of sections of feeding branch pipes connected with the main feeding pipe, and each section of feeding branch pipe extends to different positions of the slurry tank, so that the slurry tank is fed more uniformly; the lower part of the slurry recycling bin is connected with a circulating water pipe, the circulating water pipe is connected with a circulating pump, and the output end of the circulating pump is connected with a feeding pipe through a pipeline.
Further, the conveying belt device comprises a driving conveying roller, a driven conveying roller and a conveying belt sleeved between the driving conveying roller and the driven conveying roller, and a supporting plate is arranged below the conveying belt; the coating motor device comprises a motor and a chain wheel transmission mechanism connected with the motor, and the chain wheel transmission mechanism is connected with and drives the coating roller.
Furthermore, a bearing is arranged on a rack of the conveying and cooling device, the vertical rod is positioned on the bearing, the power device comprises a motor device and an output shaft connected with the motor device, and the output shaft is connected with the vertical rod.
Furthermore, a positioning support is arranged on the rack, a bearing seat corresponding to the output shaft is arranged on the positioning support, a driving bevel gear is arranged on the output shaft, and a driven bevel gear meshed with the driving bevel gear is arranged at the end part of the vertical rod.
Furthermore, a plurality of groups of fan brackets are arranged at the top of the rack, and a blowing fan is fixed on each fan bracket, so that the cooling speed of the vermicelli is accelerated under the action of the blowing fan; the fan support comprises supporting legs and a fan fixing frame, the supporting legs are fixed to the two sides of the rack, the fan fixing frame is connected between the supporting legs on the two sides, and the fan is fixed on the fan fixing frame.
Furthermore, a precooling conveying belt is arranged at the input end of the refrigerating channel, the precooling conveying belt is arranged in an inclined mode, and the output end of the precooling conveying belt corresponds to the top vermicelli conveying mechanism.
The lifting mechanism adopts a cylinder driving mode, the cylinder main body is vertically fixed on the cutter frame, and a piston rod of the cylinder is connected with the cutter to drive the cutter to move up and down.
Furthermore, a mounting seat corresponding to the air cylinder is arranged on the cutter frame, the tail end of a piston rod of the air cylinder is connected with a connecting joint, and the connecting joint is fixedly connected with the cutter; the cutter includes the fixed diaphragm that corresponds with attach fitting and the cutter board with fixed diaphragm vertically, the setting of fixed diaphragm for the installation of cutter is more stable.
Furthermore, the conveying speed of the conveying belt of the reciprocating type conveying belt device is consistent with that of the vermicelli feeding device, so that vermicelli can be stably conveyed in the vermicelli stacking process, and the stacking is smoother; the both sides of conveyer belt are provided with respectively and keep off the frame.
Furthermore, the time interval of descending of the cutter is the time of forward and reverse alternation of the forward and reverse rotation motor device for 2-4 times, so that the vermicelli is cut off after being stacked for 3-5 layers.
Furthermore, the upper layer conveying belt mechanism, the roller shaft and the corresponding bearings are respectively fixed on a support bracket; the end of the hob shaft is connected with a gear transmission mechanism, and the motor device is connected with and drives the hob shaft through the gear transmission mechanism.
Furthermore, an upper limit position limiting component which spans two sides of the upper layer conveying belt is arranged on the supporting bracket, is positioned above the upper layer conveying belt and adopts a form of a stay wire or a shaft lever; a stop lever arranged in parallel with the roller shaft is arranged outside the roller shaft, and a gap is reserved between the stop lever and the roller shaft; the two sides of the lower layer conveying belt mechanism are respectively provided with a flange to prevent vermicelli from sliding away from the side part.
The invention adopts the technical proposal to achieve the following beneficial effects:
the invention adopts the automatic vermicelli production equipment which mainly comprises a rice washing device, a cooling rice grinding device, a starch preparation device, a starch coating and steaming device, a conveying and cooling device, a vermicelli folding device and a slitting device which are arranged in sequence, all the working procedures are conveyed and matched through the conveying device, and the quick and stable production mode not only can improve the production efficiency, but also can reduce the labor intensity of workers and meet the production requirements.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a cooling rice milling apparatus;
FIG. 3 is a schematic view of a cooling rice milling apparatus;
FIG. 4 is a schematic structural view of a slurry coating and powder steaming device;
FIG. 5 is a schematic structural view of a slurry coating and powder steaming device;
FIG. 6 is a schematic view of the structure of the conveying cooling device;
FIG. 7 is a schematic view of the structure of the conveying and cooling device;
FIG. 8 is a schematic view of the structure of the conveying cooling device;
FIG. 9 is a schematic view of a blower fan mounting structure of the transport cooling unit;
FIG. 10 is a schematic view of a vermicelli folding device;
FIG. 11 is a schematic view of a vermicelli folding device;
FIG. 12 is a schematic structural view of a slitting device;
fig. 13 is a schematic structural view of the slitting device.
Description of reference numerals: 1. 1-1 part of rice washing device, 1-2 parts of rice pouring hopper, 2 parts of rice washing barrel, 2-1 parts of rice cooling and milling device, 2-2 parts of rice soaking barrel, 2-3 parts of water cooling machine, 2-31 parts of pulping machine, 2-4 parts of receiving hopper, 2-5 parts of rice pumping device, 2-6 parts of guide rail, 3 parts of traveling wheel, 3-1 parts of pulp preparing device, 3-2 parts of pulp preparing barrel, 4 parts of pulp preparing and stirring device, 4-1 parts of pulp coating and powder steaming device, 4-2 parts of pulp tank, 4-21 parts of conveying belt device, 4-3 parts of supporting plate, 4-31 parts of pulp coating mechanism, 4-32 parts of coating roller, 4-4 parts of coating motor device, 4-41 parts of pulp tank pulp recovery mechanism, 4-42 parts of pulp recovery barrel, 4-, 4-6 parts of inclined plate, 4-7 parts of side baffle plate, 4-71 parts of feeding pipe, 4-72 parts of main feeding pipe, 4-8 parts of feeding branch pipe, 5 parts of powder steaming chamber, 5-1 parts of conveying cooling device, 5-2 parts of refrigerating channel, 5-21 parts of vermicelli conveying mechanism, 5-211 parts of vermicelli conveying belt assembly, 5-212 parts of driving belt wheel shaft, 5-213 parts of driven belt wheel shaft, 5-214 parts of driving chain, 5-22 parts of conveying belt, 5-23 parts of driving chain wheel, 5-24 parts of chain, 5-241 parts of synchronous running mechanism, 5-242 parts of vertical rod, 5-243 parts of driving gear, 5-3 parts of driven gear, 5-4 parts of power device, 5-5 parts of bearing, 5-6 parts of positioning bracket, 5-7 parts of, 5-8 parts of air blowing fan, 6-6 parts of precooling conveyer belt, 6-1 parts of vermicelli folding device, 6-11 parts of reciprocating conveyer belt device, 6-12 parts of driving shaft, 6-13 parts of driven shaft, 6-14 parts of conveyer belt, 6-15 parts of positive and negative rotating motor device, 6-2 parts of baffle frame, 6-21 parts of vermicelli cutting device, 6-211 parts of cutter frame, 6-212 parts of mounting seat, 6-22 parts of connecting joint, 6-23 parts of lifting mechanism, 6-231 parts of cutter, 6-232 parts of fixed transverse plate, 7-1 parts of cutter plate, 7-1 parts of vermicelli cutting device, 7-2 parts of upper conveyer belt mechanism, 7-3 parts of lower conveyer belt mechanism, 7-31 parts of roller type vermicelli cutting mechanism, 7-32 parts of front roller shaft, 7-33 parts of rear roller, A chain wheel transmission mechanism 7-5, a support bracket 7-6, an upper limit component 7-7, a stop lever 7-8 and a flange.
Detailed Description
The technical solution is described in detail with reference to specific embodiments below.
As shown in fig. 1-13, the invention is vermicelli automatic production equipment, which comprises a rice washing device 1, a cooling rice milling device 2, a slurry preparation device 3, a slurry coating and powder steaming device 4, a conveying and cooling device 5, a vermicelli folding device 6 and a strip cutting device 7 which are arranged in sequence, wherein the rice washing device 1 comprises a rice washing bucket 1-1 provided with a rice pouring hopper and a water inlet and a water outlet, and a rice washing stirring component is arranged in the rice washing bucket; the cooling rice milling device 2 comprises a rice soaking barrel 2-1, a water cooling machine 2-2 and a milling machine 2-3, a rice pumping device 2-4 is arranged between the rice washing barrel and the rice soaking barrel, a water outlet pipe of the water cooling machine 2-2 is connected with the rice soaking barrel to supply cold water for the rice soaking barrel, a feed inlet of the milling machine 2-3 is arranged below a rice outlet of the rice soaking barrel 2-1, and rice soaked in the cold water enters the milling machine to be milled; the output end of the pulping machine corresponds to the pulp mixing device, and the pulp mixing device 3 comprises a pulp mixing barrel 3-1 and a pulp mixing and stirring device 3-2 arranged in the pulp mixing barrel; the slurry coating and powder steaming device 4 comprises a slurry tank 4-1 for containing slurry, a conveyer belt device 4-2, a slurry coating mechanism 4-3 and a slurry tank slurry recovery mechanism 4-4, wherein the slurry coating mechanism 4-3 comprises a coating roller 4-31 and a coating motor device 4-32 which is connected with and drives the coating roller to rotate, the coating roller corresponds to the slurry tank and can take out the slurry in the slurry tank during rotation, an inclined plate 4-5 is arranged between the coating roller and the conveyer belt device, and side baffles 4-6 are arranged on two sides of the inclined plate, so that the slurry taken out by the coating roller can be uniformly distributed along the inclined plate and flows into the conveyer belt device; the slurry groove slurry recovery mechanism 4-4 comprises a slurry recovery barrel 4-41 arranged below the slurry groove, the slurry groove is provided with a slurry outlet, and the slurry outlet is connected with an output pipe and extends to the slurry recovery barrel; the lower part of the slurry recycling barrel is connected with a circulating water pipe, the circulating water pipe is connected with a circulating pump 4-42, the output end of the circulating pump is connected with a feeding pipe 4-7 through a pipeline, the feeding pipe 4-7 comprises a main feeding pipe 4-71 and a plurality of sections of feeding branch pipes 4-72 connected with the main feeding pipe, and each section of feeding branch pipe extends to different positions of the slurry tank, so that the slurry tank is fed more uniformly. The periphery of the conveying belt device is provided with a powder steaming chamber 4-8, the front end and the rear end of the powder steaming chamber are provided with openings, and the conveying belt device penetrates through the powder steaming chamber and is in butt joint with the conveying cooling device; a heating device is arranged in the flour steaming chamber and used for heating the slurry; the slurry after the heat treatment forms the sheet-shaped vermicelli. The conveying and cooling device 5 comprises a frame arranged in the refrigerating channel 5-1, a plurality of groups of vermicelli conveying mechanisms 5-2 arranged up and down on the frame and a power device 5-3 connected with and driving the vermicelli conveying mechanisms, wherein each group of vermicelli conveying mechanisms is provided with at least two layers of vermicelli conveying belt assemblies 5-21; the vermicelli conveying belt assembly comprises a driving belt wheel shaft 5-211, a driven belt wheel shaft 5-212, a transmission chain 5-213 and a conveying belt 5-214, wherein the transmission chain 5-213 and the conveying belt 5-214 are sleeved between the driving belt wheel shaft and the driven belt wheel shaft, transmission chain wheels 5-22 are arranged on the driven belt wheel shafts of all layers of vermicelli conveying belt assemblies, and chains 5-23 are connected between the transmission chain wheels of all layers, so that synchronous conveying of all layers of vermicelli conveying belt assemblies in each group of vermicelli conveying mechanisms is realized; a synchronous operation mechanism 5-24 is arranged between the upper and lower groups of vermicelli conveying mechanisms, the synchronous operation mechanism comprises an upright rod 5-241 and a driving gear 5-242 fixed on the upright rod, a driven gear 5-243 in meshing transmission with the driving gear is arranged on a driving pulley shaft of at least one layer of vermicelli conveying belt component in the vermicelli conveying mechanism, the upright rod is driven to operate by a power device, so that each group of vermicelli conveying mechanisms are driven to operate synchronously, and the operation is stable; the vermicelli folding device 6 comprises a reciprocating type conveying belt device 6-1 and a vermicelli cutting device 6-2 which are arranged at the output end of the conveying and cooling device, the reciprocating type conveying belt device comprises a driving shaft 6-11, a driven shaft 6-12, a conveying belt 6-13 sleeved between the driving shaft and the driven shaft and a forward and reverse rotating motor device 6-14 which is connected with and drives the driving shaft to rotate, and flaky vermicelli can be overlapped in the conveying process through the forward and reverse alternate operation of the forward and reverse rotating motor device; the vermicelli cutting device comprises cutter frames 6-21 crossing two sides of the conveying belt, lifting mechanisms 6-22 arranged on the cutter frames and cutters 6-23 fixed on the lifting mechanisms, and vermicelli is cut off by descending of the cutters; the slitting device 7 comprises an upper-layer conveying belt mechanism 7-1, a lower-layer conveying belt mechanism 7-2 and a roller type slitting mechanism 7-3 corresponding to the upper-layer conveying belt mechanism and the lower-layer conveying belt mechanism, wherein the upper-layer conveying belt mechanism comprises an upper-layer driving shaft, an upper-layer driven shaft and an upper-layer conveying belt sleeved between the upper-layer driving shaft and the upper-layer driven shaft; the lower layer conveying belt mechanism comprises a lower layer driving shaft, a lower layer driven shaft, a lower conveying belt and a motor device, wherein the lower conveying belt is sleeved between the lower layer driving shaft and the lower layer driven shaft, and the motor device is connected with and drives the lower layer driving shaft; a chain wheel transmission mechanism 7-4 is connected between the upper layer driving shaft and the lower layer driving shaft, so that the upper layer driving shaft and the lower layer driving shaft can synchronously run; the roller type strip cutting mechanism comprises a front roller shaft 7-31, a rear roller shaft 7-32 and corresponding bearings 7-33 which are arranged at the end part of the upper layer conveying belt, the front roller shaft and the rear roller shaft are parallel to each other with a gap, sheet vermicelli is fed through the upper layer conveying belt mechanism, is cut into strips by the roller shafts, and is sent out through the lower layer conveying belt mechanism.
Furthermore, a guide rail 2-5 corresponding to the pulping machine is arranged below the rice soaking barrel, the pulping machine is movably arranged on the guide rail, a pulp mixing barrel 3-1 is arranged outside the guide rail, and the pulp prepared by the pulping machine is sent into the pulp mixing barrel for pulp mixing and stirring treatment; the bottom of the pulping machine is provided with traveling wheels 2-6 which are in sliding contact with the guide rails. The top of the pulping machine 2-3 is provided with a receiving hopper 2-31, the rice outlet of the rice soaking barrel is arranged at the bottom of the rice soaking barrel, and soaked rice directly falls into the receiving hopper; the lower part of the rice soaking barrel is provided with a funnel part, the bottom end of the funnel part is connected with a rice outlet pipe, and a water outlet pipe of the water cooling machine is connected from the side part or the top of the rice soaking barrel.
Further, the conveyer belt device 4-2 comprises a driving conveyer roller, a driven conveyer roller and a conveyer belt sleeved between the driving conveyer roller and the driven conveyer roller, and a support plate 4-21 is arranged below the conveyer belt; the coating motor devices 4-32 comprise motors and chain wheel transmission mechanisms connected with the motors, and the chain wheel transmission mechanisms are connected with and drive the coating rollers. The frame of the conveying and cooling device 5 is provided with a bearing 5-4, the upright rod is positioned on the bearing, the power device 5-3 comprises a motor device and an output shaft connected with the motor device, and the output shaft is connected with the upright rod to drive the upright rod.
Furthermore, a positioning bracket 5-5 is arranged on the frame, a bearing seat corresponding to the output shaft is arranged on the positioning bracket, a driving bevel gear is arranged on the output shaft, and a driven bevel gear meshed with the driving bevel gear is arranged at the end part of the upright rod. The top of the frame is provided with a plurality of groups of fan brackets 5-6, and the fan brackets are fixed with air blowing fans 5-7, so that the cooling speed of the vermicelli is accelerated through the action of the air blowing fans; the fan support comprises supporting legs and a fan fixing frame, the supporting legs are fixed to the two sides of the rack, the fan fixing frame is connected between the supporting legs on the two sides, and the fan is fixed on the fan fixing frame.
Furthermore, the input end of the refrigeration channel is provided with pre-cooling conveyer belts 5-8, the pre-cooling conveyer belts are arranged in an inclined mode, and the output ends of the pre-cooling conveyer belts correspond to the top vermicelli conveying mechanism.
Further, in the vermicelli folding device 6, the lifting mechanisms 6-22 adopt a cylinder driving mode, a cylinder main body is vertically fixed on the cutter frame, and a piston rod of the cylinder is connected with the cutter to drive the cutter to move up and down. The cutting knife rest 6-21 is provided with a mounting seat 6-211 corresponding to the cylinder, the tail end of the piston rod of the cylinder is connected with a connecting joint 6-212, and the connecting joint is fixedly connected with the cutting knife; the cutter comprises a fixed transverse plate 6-231 corresponding to the connecting joint and a cutter plate 6-232 vertical to the fixed transverse plate, and the arrangement of the fixed transverse plate enables the installation of the cutter to be more stable.
Furthermore, the conveying speed of the conveying belt of the reciprocating type conveying belt device 6-1 is consistent with that of the vermicelli supply device, so that vermicelli can be conveyed stably in the vermicelli stacking process, and stacking is smoother; two sides of the conveying belt are respectively provided with a baffle frame 6-15. The time interval of descending the cutter is the time of positive and negative alternation of the positive and negative rotation motor device for 2 to 4 times, so that the vermicelli is cut off after being stacked for 3 to 5 layers.
Furthermore, in the slitting device 7, an upper layer conveying belt mechanism, a roller shaft and corresponding bearings are respectively fixed on a support bracket 7-5; the end of the hob shaft is connected with a gear transmission mechanism, and the motor device is connected with and drives the hob shaft through the gear transmission mechanism. The supporting bracket is provided with upper limit positioning components 7-6 which cross over the two sides of the upper layer conveying belt, the upper limit positioning components are positioned above the upper layer conveying belt and adopt the form of a stay wire or a shaft lever; the embodiment adopts a pull wire mode. A stop lever 7-7 arranged in parallel with the roller shaft is arranged outside the roller shaft, and a gap is reserved between the stop lever and the roller shaft; two sides of the lower layer conveying belt mechanism are respectively provided with flanges 7-8 to prevent the vermicelli from sliding away from the side part.
Compared with the prior art, the whole production process is completed by automatic equipment, the labor intensity of workers is low, the production efficiency is greatly improved, the technological process completed by the equipment is more stable, and the product quality is better.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various changes and modifications can be made without departing from the inventive concept of the present invention, and these changes and modifications are all within the scope of the present invention.
Claims (10)
1. An automatic vermicelli production device is characterized by comprising a rice washing device, a rice cooling and grinding device, a starch preparation device, a starch coating and steaming device, a conveying and cooling device, a vermicelli folding device and a slitting device which are arranged in sequence,
the rice washing device comprises a rice washing barrel provided with a rice pouring hopper, a water inlet and a water outlet, and a rice washing stirring assembly is arranged in the rice washing barrel;
the cooling rice milling device comprises a rice soaking barrel, a water cooling machine and a slurry milling machine, a rice pumping device is arranged between the rice washing barrel and the rice soaking barrel, a water outlet pipe of the water cooling machine is connected with the rice soaking barrel to supply cold water into the rice soaking barrel, and a feed inlet of the slurry milling machine is arranged below a rice outlet of the rice soaking barrel, so that rice soaked in the cold water enters the slurry milling machine to be milled;
the output end of the pulping machine corresponds to the pulp mixing device, and the pulp mixing device comprises a pulp mixing barrel and a pulp mixing and stirring device arranged in the pulp mixing barrel;
the slurry coating and powder steaming device comprises a slurry tank for containing slurry, a conveying belt device, a slurry coating mechanism and a slurry tank slurry recovery mechanism, wherein the slurry coating mechanism comprises a coating roller and a coating motor device which is connected with and drives the coating roller to rotate; the slurry groove slurry recovery mechanism comprises a slurry recovery barrel arranged below the slurry groove, the slurry groove is provided with a slurry outlet, and the slurry outlet is connected with an output pipe and extends to the slurry recovery barrel;
a powder steaming chamber is arranged at the periphery of the conveying belt device, and the conveying belt device penetrates through the powder steaming chamber and is butted with the conveying cooling device;
the conveying and cooling device comprises a rack arranged in the refrigeration channel, a plurality of groups of vermicelli conveying mechanisms arranged up and down on the rack and a power device for connecting and driving the vermicelli conveying mechanisms, wherein at least two layers of vermicelli conveying belt assemblies are arranged in each group of vermicelli conveying mechanisms; the vermicelli conveying belt assembly comprises a driving belt wheel shaft, a driven belt wheel shaft, and a transmission chain and a conveying belt sleeved between the driving belt wheel shaft and the driven belt wheel shaft, wherein the driven belt wheel shaft of each layer of vermicelli conveying belt assembly is provided with a transmission chain wheel, and a chain is connected between the transmission chain wheels of each layer, so that synchronous conveying of each layer of vermicelli conveying belt assembly in each group of vermicelli conveying mechanism is realized; a synchronous operation mechanism is arranged between the upper and lower groups of vermicelli conveying mechanisms, the vertical rod of the synchronous operation mechanism and a driving gear fixed on the vertical rod are arranged, a driven gear in meshing transmission with the driving gear is arranged on a driving pulley shaft of at least one layer of vermicelli conveying belt component in the vermicelli conveying mechanism, and the vertical rod is driven to operate through a power device, so that each group of vermicelli conveying mechanisms are driven to operate synchronously;
the vermicelli folding device comprises a reciprocating type conveying belt device and a vermicelli cutting device which are arranged at the output end of the conveying and cooling device, the reciprocating type conveying belt device comprises a driving shaft, a driven shaft, a conveying belt sleeved between the driving shaft and the driven shaft and a forward and reverse rotating motor device which is connected with and drives the driving shaft to rotate, and flaky vermicelli can be stacked in the conveying process through the forward and reverse alternate operation of the forward and reverse rotating motor device; the vermicelli cutting device comprises a cutter frame crossing two sides of the conveying belt, a lifting mechanism arranged on the cutter frame and a cutter fixed on the lifting mechanism, and vermicelli is cut off by the downward movement of the cutter;
the slitting device comprises an upper layer conveying belt mechanism, a lower layer conveying belt mechanism and a roller type slitting mechanism corresponding to the upper layer conveying belt mechanism and the lower layer conveying belt mechanism, wherein the upper layer conveying belt mechanism comprises an upper layer driving shaft, an upper layer driven shaft and an upper layer conveying belt sleeved between the upper layer driving shaft and the upper layer driven shaft; the lower layer conveying belt mechanism comprises a lower layer driving shaft, a lower layer driven shaft, a lower conveying belt and a motor device, wherein the lower conveying belt is sleeved between the lower layer driving shaft and the lower layer driven shaft, and the motor device is connected with and drives the lower layer driving shaft; a chain wheel transmission mechanism is connected between the upper layer driving shaft and the lower layer driving shaft, so that the upper layer driving shaft and the lower layer driving shaft can synchronously run; the roller type vermicelli cutting mechanism comprises a front roller shaft, a rear roller shaft and corresponding bearings, wherein the front roller shaft and the rear roller shaft are arranged at the end part of the upper layer conveying belt and are parallel to each other with gaps left, sheet vermicelli is fed into the upper layer conveying belt mechanism and cut into strips by the roller shafts, and the vermicelli is sent out by the lower layer conveying belt mechanism.
2. The automatic vermicelli production equipment according to claim 1, wherein a guide rail corresponding to the pulping machine is arranged below the rice soaking barrel, the pulping machine is movably arranged on the guide rail, a pulping barrel is arranged outside the guide rail, and the pulp prepared by the pulping machine is sent into the pulping barrel to be subjected to pulping stirring treatment; the bottom of the pulping machine is provided with a travelling wheel which is in sliding contact with the guide rail.
3. The automatic vermicelli production equipment according to claim 1 or 2, wherein a receiving hopper is arranged at the top of the pulping machine, a rice outlet of the rice soaking barrel is arranged at the bottom of the rice soaking barrel, and soaked rice directly falls into the receiving hopper; the lower part of the rice soaking barrel is provided with a funnel part, the bottom end of the funnel part is connected with a rice outlet pipe, and a water outlet pipe of the water cooling machine is connected from the side part or the top of the rice soaking barrel.
4. The automatic vermicelli production equipment according to claim 3, wherein the mixing barrel is provided with a slurry outlet, the slurry outlet is connected with a feed pipe, and the output end of the feed pipe extends into the slurry tank to provide slurry for the slurry tank; the feeding pipes comprise a main feeding pipe and a plurality of sections of feeding branch pipes connected with the main feeding pipe, and each section of feeding branch pipe extends to different positions of the slurry tank, so that the slurry tank is fed more uniformly; the lower part of the slurry recycling bin is connected with a circulating water pipe, the circulating water pipe is connected with a circulating pump, and the output end of the circulating pump is connected with a feeding pipe through a pipeline.
5. The automatic vermicelli production equipment according to claim 1, wherein the conveyer belt device comprises a driving conveyer roller, a driven conveyer roller and a conveyer belt sleeved between the driving conveyer roller and the driven conveyer roller, and a support plate is arranged below the conveyer belt; the coating motor device comprises a motor and a chain wheel transmission mechanism connected with the motor, and the chain wheel transmission mechanism is connected with and drives the coating roller.
6. The automatic vermicelli production equipment according to claim 1, wherein a bearing is arranged on a frame of the conveying and cooling device, the vertical rod is positioned on the bearing, the power device comprises a motor device and an output shaft connected with the motor device, and the output shaft is connected with the vertical rod; the rack is provided with a positioning bracket, the positioning bracket is provided with a bearing seat corresponding to the output shaft, the output shaft is provided with a driving bevel gear, and the end part of the upright rod is provided with a driven bevel gear meshed with the driving bevel gear.
7. The automatic vermicelli production equipment according to claim 1, wherein a plurality of groups of fan brackets are arranged at the top of the stand, and a blowing fan is fixed on each fan bracket, so that the cooling speed of vermicelli is increased under the action of the blowing fan; the fan bracket comprises supporting legs fixed on two sides of the frame and a fan fixing frame connected between the supporting legs on the two sides, and the fan is fixed on the fan fixing frame; the input end of the refrigerating channel is provided with a precooling conveying belt, the precooling conveying belt is arranged in an inclined mode, and the output end of the precooling conveying belt corresponds to the vermicelli conveying mechanism on the topmost layer.
8. The automatic vermicelli production equipment according to claim 1, wherein the lifting mechanism is driven by a cylinder, a cylinder main body is vertically fixed on the cutter frame, and a piston rod of the cylinder is connected with the cutter to drive the cutter to move up and down; the cutting knife rest is provided with a mounting seat corresponding to the air cylinder, the tail end of a piston rod of the air cylinder is connected with a connecting joint, and the connecting joint is fixedly connected with the cutting knife; the cutter includes the fixed diaphragm that corresponds with attach fitting and the cutter board with fixed diaphragm vertically, the setting of fixed diaphragm for the installation of cutter is more stable.
9. The automatic vermicelli production equipment according to claim 1, wherein the conveying speed of the conveying belt of the reciprocating type conveying belt device is consistent with the conveying speed of the conveying belt of the vermicelli feeding device, so that vermicelli can be conveyed smoothly in the vermicelli stacking process, and the stacking is smoother; two sides of the conveying belt are respectively provided with a baffle frame; the time interval of descending the cutter is the time of positive and negative alternation of the positive and negative rotation motor device for 2 to 4 times, so that the vermicelli is cut off after being stacked for 3 to 5 layers.
10. The automatic vermicelli production apparatus according to claim 1, wherein the upper layer conveyor mechanism, the roller shaft and the corresponding bearing are respectively fixed on a support bracket; the end part of the roller shaft is connected with a gear transmission mechanism, and the motor device is connected with and drives the roller shaft through the gear transmission mechanism; the supporting bracket is provided with an upper limit position assembly which spans two sides of the upper layer conveying belt, the upper limit position assembly is positioned above the upper layer conveying belt and adopts a form of a stay wire or a shaft lever; a stop lever arranged in parallel with the roller shaft is arranged outside the roller shaft, and a gap is reserved between the stop lever and the roller shaft; the two sides of the lower layer conveying belt mechanism are respectively provided with a flange to prevent vermicelli from sliding away from the side part.
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