CN211466984U - Cutting production line for homogeneous plate - Google Patents

Cutting production line for homogeneous plate Download PDF

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Publication number
CN211466984U
CN211466984U CN201921642578.1U CN201921642578U CN211466984U CN 211466984 U CN211466984 U CN 211466984U CN 201921642578 U CN201921642578 U CN 201921642578U CN 211466984 U CN211466984 U CN 211466984U
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China
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band saw
conveyor belt
conveying
wheel
belt
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CN201921642578.1U
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Chinese (zh)
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陈建明
刘海峰
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Jiangsu Xiecheng Science and Technology Development Co Ltd
Jiangsu Almine New Materials Stock Co ltd
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Jiangsu Xiecheng Science and Technology Development Co Ltd
Jiangsu Almine New Materials Stock Co ltd
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Abstract

The utility model discloses a cutting production line of homogeneous plate, including loading attachment, blank device, branch feed bin, conveying platform and the diolame device of arranging in proper order, blank device includes the blank frame. The whole device is reasonable in structural design, based on a principle similar to that of bean curd block cutting, transversely and longitudinally cut into corresponding sizes according to size requirements, and then is subjected to slicing transmission and packaging, when the whole device runs simultaneously, most of generated floating ash is collected through arrangement of the first dust suction bin and the second dust suction bin and matching with a movable door on the cutting rack, so that the floating ash in a production plant area is reduced, and the environment of the production plant area is greatly improved; meanwhile, the excess materials generated in the production process are knocked down to the ground through the stirring blades; in addition, the air cylinder and the heat sealing cutter assembly are matched during film covering and packaging, so that high-efficiency film covering is realized, labor force is greatly saved, and production efficiency is improved.

Description

Cutting production line for homogeneous plate
Technical Field
The utility model relates to a production line, in particular to homogeneous board cutting production line.
Background
The homogeneous plate is a common fireproof heat-insulating material in the market, the homogeneous plate mainly takes silicon and calcium minerals as raw materials, an inorganic cementing material can be added in the manufacturing process, the raw materials are mixed and stirred by water, products with corresponding shapes and sizes can be manufactured by manufacturers according to the actual requirements of customers, the homogeneous plate is mainly used in the building industry, is a heat-insulating plate with very good fireproof performance, the melting point of the material can reach 2000 ℃, the occurrence of fire can be effectively avoided, meanwhile, the homogeneous plate also has very good waterproof performance, the material can play a very good protection role on the wall body of a building, and can effectively prevent rainwater from corroding the wall body of the building.
The general size of the homogeneous board that the production line of present homogeneous board produced is all bigger to the square shape exists, needs to cut its size according to customer's demand after such homogeneous board production and revises, increases along with the cost of labor, and enterprise development demand, and how efficient promotion production efficiency is very necessary, and traditional cutting mode all goes on in open space simultaneously, influences greatly to operating personnel and mill's environment, does not accord with the requirement to the production environment at present. To this end, we propose a homogeneous plate cutting line.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a main aim at provides a homogeneous board cutting production line can effectively solve the problem in the background art.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a refining board cutting production line, is including loading attachment, blank device, branch feed bin, conveying platform and the diolame device that arranges in proper order, the blank device includes the blank frame, be equipped with horizontal cutting room, first vertical cutting room, switching-over platform and the vertical cutting room of second in the blank frame in proper order, first vertical cutting room and the vertical cutting room of second are the right angle and arrange, switching-over platform one side be equipped with the blank frame in the first dust absorption storehouse of intercommunication, divide the feed bin top to be equipped with sucking disc mechanism and divide feed bin and second dust absorption storehouse intercommunication.
Furthermore, loading attachment includes first conveying roller, first conveying roller is the fretwork form in the middle part of the material loading end, and one side is equipped with first cylinder on the first conveying roller of next-door neighbour fretwork form end, the piston rod end connection of first cylinder has first push pedal, first conveying roller opposite side and with first push pedal department is equipped with first baffle.
Furthermore, the transverse main cutting chamber is provided with a second conveying roller, a conveying belt A and a plurality of groups of band saw structures, the plurality of groups of band saw structures are not on the same horizontal plane, each band saw structure comprises a first driving band saw wheel and a first driven band saw wheel which are arranged on two sides above the main conveying belt and are symmetrically distributed, and a saw blade for connecting the first driving band saw wheel and the first driven band saw wheel, and the first driving band saw wheel is in transmission connection with an output shaft of a first motor through a belt;
the first longitudinal cutting chamber is adjacent to the transverse cutting chamber, the first longitudinal cutting chamber comprises a conveyor belt C connected with the conveyor belt A, and at least one group of a second driving band saw wheel and a second driven band saw wheel which are longitudinally arranged and connected through a saw blade, the second driving band saw wheel is in transmission connection with an output shaft of a second motor through a belt, and a space for the saw blade to penetrate through is arranged between the conveyor belt A and the conveyor belt C;
the reversing table comprises a third conveying roller connected with the conveying belt C, a second push plate is arranged on one side above the third conveying roller, the vertical distance L between the second push plate and the third conveying roller is slightly larger than zero, and the second push plate is fixedly connected with a piston rod of a second air cylinder;
the vertical cutting chamber of second includes that conveyer belt D, conveyer belt E and vertical at least a set of third initiative band saw wheel and the passive band saw wheel that passes through the saw blade connection that sets up, the third initiative band saw wheel passes through the belt and is connected with third motor output shaft transmission, is equipped with the space that supplies the saw blade to pass between conveyer belt D and the conveyer belt E, conveyer belt F and the interior conveyer belt G of branch feed bin link up is passed through to conveyer belt E's output, the adjacent side of conveyer belt G is equipped with conveyer belt H, conveying platform is connected to conveyer belt H output, conveying platform links up with the diolame device.
Furthermore, the vertical height L of the first driving band saw wheel and the first driven band saw wheel from the front to the back of the multiple groups of band saw structures to the conveyor belt A is reduced in sequence, the second conveying roller corresponds to the lower portion of the band saw structure at the forefront end, and the conveyor belt A corresponds to the lower portion of the residual band saw structure.
Furthermore, stirring blades are arranged on one sides of the conveyor belt A and the conveyor belt C.
Preferably, the sucker mechanism comprises a sucker frame and a supporting frame which are arranged in the material distribution bin;
a first shifting device for the sucking disc frame to move back and forth and a second shifting device for the sucking disc frame to move up and down are arranged at the upper end in the material distribution bin;
the sucking disc frame upper end is equipped with negative pressure bin and the top cap that matches with negative pressure bin top, the piston rod tip fixed connection of top cap and third cylinder, the negative pressure bin is through many first pipelines and sucking disc intercommunication, and the negative pressure bin passes through the second pipeline and is connected with negative-pressure air fan, be equipped with the solenoid valve on the admission line of third cylinder.
Further, the diolame device is including setting up workstation, last support body, the lower support body in conveying platform one side, conveying platform one side is equipped with the third push pedal, the piston rod tip fixed connection of third push pedal and fourth cylinder, be equipped with heat-seal cutter unit under the workstation pan feeding end, between last support body and the lower support body, be equipped with under the heat-seal cutter unit and seal the shim, heat-seal cutter unit reciprocates by the fifth cylinder drive that sets up on last support body, upward be equipped with first action wheel, first follow driving wheel, first movable rod and many first dead levers on the support body, support body bottom is equipped with the second action wheel down, the second is from driving wheel, second movable rod and many second dead levers.
Preferably, heat-seal knife tackle spare includes the heat-seal grillage, heat-seal grillage lower extreme fixed connection heat-seal sword, the interlude has the electrothermal tube in the heat-seal sword, the bilateral symmetry of heat-seal sword is equipped with the crimping board, the piston rod tip fixed connection of heat-seal grillage upper end and fifth cylinder, guide arm and guide arm sliding connection are passed to heat-seal grillage both sides, the guide arm sets up at last support body and between the lower support body.
Preferably, the first dust collection bin and the second dust collection bin are both provided with a dust extraction fan, and bag-type dust collectors are arranged in the first dust collection bin and the second dust collection bin.
Furthermore, a second baffle is arranged at the tail end of the conveying table and on the side adjacent to the third push plate.
Compared with the prior art, the utility model discloses following beneficial effect has:
a homogeneous plate cutting production line is reasonable in structural design, based on a principle similar to that of bean curd block cutting, the bean curd block is transversely cut and longitudinally cut into corresponding sizes according to size requirements and then is subjected to slicing conveying and packaging, when the whole device runs simultaneously, most of floating ash generated is collected through arrangement of a first dust suction bin and a second dust suction bin and matching with a movable door on a cutting rack, the floating ash in a production plant area is reduced, and the environment of the production plant area is greatly improved; meanwhile, the excess materials generated in the production process are knocked down to the ground through the stirring blades; in addition, the air cylinder and the heat sealing cutter assembly are matched during film covering and packaging, so that high-efficiency film covering is realized, labor force is greatly saved, and production efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of a conveying structure of a homogeneous board cutting production line of the present invention;
FIG. 2 is a schematic view of the overall structure of the homogeneous plate cutting production line of the present invention;
FIG. 3 is the inside plan view of the homogeneous plate cutting production line of the present invention;
FIG. 4 is a side view of a transverse cutting chamber of the homogeneous plate cutting production line of the present invention;
FIG. 5 is a schematic view of the connection structure of the first active band saw wheel, the second active band saw wheel and the saw blade of the transverse cutting chamber of the uniform plate cutting production line of the utility model;
FIG. 6 is a front view of a first longitudinal cutting chamber and a second longitudinal cutting chamber of the homogeneous plate cutting production line of the present invention;
FIG. 7 is a schematic view of the structure of the sucking disc mechanism of the homogeneous plate cutting production line of the present invention;
FIG. 8 is a partial structural plan view of the sucking disc mechanism of the homogeneous plate cutting production line of the present invention;
FIG. 9 is a schematic structural view of the film coating device of the homogeneous plate cutting production line of the present invention;
FIG. 10 is a schematic view of the heat sealing knife assembly of the homogeneous plate cutting production line of the present invention;
FIG. 11 is a front view of the heat sealing knife assembly of the homogeneous plate cutting production line of the present invention;
FIG. 12 is a schematic view of the heat sealing knife assembly and the sealing knife pad matching structure of the homogeneous plate cutting production line of the present invention;
FIG. 13 is a schematic view of the upper and lower plastic film conveying structure of the homogeneous plate cutting production line of the present invention;
FIG. 14 is a schematic view of the front and rear structure of the homogeneous plate cutting line of the present invention;
figure 15 is the utility model discloses even board cutting production line stirring leaf schematic structure.
In the figure: 1. a feeding device; 11. a first transfer roller; 12. a first cylinder; 13. a first push plate; 14. a first baffle plate; 2. a material cutting device; 3. a material distributing bin; 4. a transfer table; 5. the film coating device 5, 2 and the material cutting device; 21. a material cutting frame; 22. a transverse cutting chamber; 221. a conveyor belt A; 222. a first active band saw wheel; 223. a first passive band saw wheel; 224. a first motor; 225. a second transfer roller; 23. A first longitudinal cutting chamber; 232. A conveyor belt C; 233. a second active band saw wheel; 234. a second passive band saw wheel; 235. a second motor; 24. a reversing table; 241. a third transfer roller; 242. a second push plate; 243. a second cylinder; 25. a second longitudinal cutting chamber; 251. a conveyor belt D; 252. a conveyor belt E; 253. a third active band saw wheel; 254. a third passive band saw wheel; 255. a third motor; 256. a conveyor belt F; 3. a material distributing bin; 32. A suction cup mechanism; 33. a conveyor belt G; 34. a conveyor belt H; 321. a suction cup holder; 322. a support frame; 3201. a first guide rail; 3202. a passive guide roller; 3203. a fourth motor; 3204. a first rack; 3205. a fifth motor 3206, a fixed pulley; 3207. a balancing weight; 3208. a transmission rod; 3209. a second rack; 3210. rotating the rod; 3211. a second gear; 3213. a negative pressure chamber; 3214. a top cover; 3215. a third cylinder; 3216. a first conduit; 3217. a suction cup; 3218. a second conduit; 3219. a negative pressure fan; 3220. an electromagnetic valve; 3221. a guide cylinder; 4. a transfer table; 41. a third push plate; 42. a fourth cylinder; 43. a second baffle; 51. a work table; 52. an upper frame body; 501. a first drive wheel; 502. a first driven wheel; 503. a first movable bar; 504. a first fixing lever; 505. a second drive wheel; 506. a second driven wheel; 507. a second movable bar; 508. a second fixing bar; 5041. a first fixing rod A; 5042. a first fixing rod B; 5043. a first fixing bar C; 5044. a first fixing rod D; 5045. A second fixing rod A; 5046. a second fixing rod B; 5047. a second fixing bar C; 5048. a second fixing rod D; 54. a heat seal knife assembly; 401. a heat-sealing plate frame; 402. a heat seal knife; 403. an electric heating tube; 404. a pressure welding plate; 405. a guide bar; 406. a chamber; 4061. a silica gel plate; 4062. a metal plate; 55. sealing the cutter pad; 56. a fifth cylinder; 6. a first dust collection bin; 7. a second dust collection bin; 8. a thermoplastic device; 10. stirring blades; 101. a stirring blade; 102. a stirring rod.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.
As shown in fig. 1-15, a homogeneous plate cutting production line comprises a feeding device 1, a cutting device 2, a material dividing bin 3, a conveying table 4 and a film coating device 5 which are arranged in sequence,
the feeding device 1 comprises a first conveying roller 11, the middle part of the feeding end of the first conveying roller 11 is hollow, a first air cylinder 12 is arranged on one side of the first conveying roller 11 close to the hollow end, a first push plate 13 is connected to the end part of a piston rod of the first air cylinder 12, and a first baffle plate 14 is arranged on the other side of the first conveying roller 11 and opposite to the first push plate 13;
the cutting device 2 comprises a cutting rack 21, a transverse cutting chamber 22, a first longitudinal cutting chamber 23, a reversing table 24 and a second longitudinal cutting chamber 25 are sequentially arranged in the cutting rack 21, each corresponding chamber on the cutting rack 21 is provided with a movable door, and the movable doors are closed during cutting to reduce floating of scraps;
the transverse main cutting chamber 22 is provided with a second conveying roller 225, a conveying belt A221 and six groups of belt saw structures which are respectively A group, B group, C group, D group, E group and F group, wherein the six groups of belt saw structures are not on the same horizontal plane, each belt saw structure comprises a first driving belt saw wheel 222 and a first driven belt saw wheel 223 which are arranged on two sides above the conveying belt A221 and are symmetrically distributed, and a saw blade connected with the first driving belt saw wheel 222 and the first driven belt saw wheel 223, the first driving belt saw wheel 222 is in transmission connection with an output shaft of a first motor 224 through a belt, the vertical heights L of the six groups of belt saw structures from front to back from the first driving belt saw wheel 222 and the first driven belt saw wheel 224 to the conveying belt A221 are sequentially reduced, the second conveying roller 225 is corresponding to the lower side of the front-end belt saw structure, and the conveying belt A221 is corresponding to the lower side of the rest;
the first longitudinal cutting chamber 23 is adjacent to the transverse cutting chamber 21, the first longitudinal cutting chamber 23 comprises a conveyor belt C232 connected with the conveyor belt A221, and two groups of second driving band saw wheels 233 and second driven band saw wheels 234 which are longitudinally arranged and connected through a saw blade, the second driving band saw wheels 233 are in transmission connection with an output shaft of a second motor 235 through a belt, a space for the saw blade to pass through is arranged between the conveyor belt A221 and the conveyor belt C232, the design enables the saw blade to be vertically arranged, and a saw opening is aligned with a homogeneous plate block conveyed from the transverse cutting chamber 21 to realize longitudinal cutting;
the stirring blade 10 is arranged on one side of the conveyor belt A221 and one side of the conveyor belt C232, the stirring blade 10 comprises a stirring blade 101 and a stirring rod 102, and is driven by a motor to rotate, and the structural design has the function that massive impurities generated in the process of transversely cutting uniform plates can be timely cleaned, so that the influence on the normal conveying of the conveyor belt due to the fact that the impurities fall on the conveyor belt A221 and the conveyor belt C232 or are piled on the edge of the conveyor belt is avoided;
the reversing table 24 comprises a third conveying roller 241 connected with the conveying belt C232, a second push plate 242 is arranged on one side above the third conveying roller 241, the vertical distance L between the second push plate 242 and the third conveying roller 241 is slightly larger than zero, the second push plate 242 is fixedly connected with a piston rod of a second air cylinder 243, when the longitudinally cut homogeneous plate is conveyed to the third conveying roller 241, the homogeneous plate is pushed to the second longitudinal cutting chamber 25 through the second push plate 242, the first longitudinal cutting chamber 24 is arranged in a right angle mode relative to the second longitudinal cutting chamber 25, and reversing is achieved through the action of the second push plate 242;
the second longitudinal cutting chamber 25 comprises a conveyor belt D251, a conveyor belt E252, and at least one group of a third driving band saw wheel 253 and a third driven band saw wheel 254 which are longitudinally arranged and connected through a saw blade, the third driving band saw wheel 253 is in transmission connection with an output shaft of a third motor 255 through a belt, a space for the saw blade to pass through is arranged between the conveyor belt D251 and the conveyor belt E252, the saw blade is also vertically arranged, a saw opening is aligned with a homogeneous plate to realize longitudinal cutting, the output end of the conveyor belt E252 is connected with a conveyor belt G33 in the distributing bin 3 through a conveyor belt F256, a conveyor belt H34 is arranged on the adjacent side of the conveyor belt G33, the output end of the conveyor belt H34 is connected with a conveyor table 4, and the conveyor table 4 is connected with a.
A first dust suction bin 6 communicated with the interior of the blanking rack 21 is arranged on one side of the reversing table 24, a suction cup mechanism 32 is arranged at the top of the material distribution bin 3, the material distribution bin 3 is communicated with a second dust suction bin 7, dust suction fans are arranged on one sides of the first dust suction bin 6 and the second dust suction bin 7, and bag-type dust collectors are arranged in the first dust suction bin 6 and the second dust suction bin 7;
the suction cup mechanism 32 comprises a suction cup frame 321 and a supporting frame 322 which are arranged in the material distributing bin 3;
a first shifting device for enabling the suction cup frame 321 to move left and right and a second shifting device for enabling the suction cup frame 321 to move up and down are arranged at the upper end in the material distribution bin 3;
the first shifting device comprises a first guide rail 3201, a driven guide roller 3202 and a transmission structure, wherein the first guide rail 3201 is symmetrically arranged, the driven guide roller 3202 is in rolling connection with the first guide rail 3201, the transmission structure is arranged above the first guide rail 3201 on one side, first rollers are arranged at two ends of the driven guide roller 3202, the first rollers are in sliding connection with the first guide rail 3201, the transmission structure comprises a fourth motor 3203 and a first rack 3204, a first gear on an output shaft of the third motor 3203 is meshed with the first rack 3204, the support frame 322 is fixedly connected with the driven guide roller 3202, the fourth motor 3203 is fixed on the support frame 322, and the fourth motor 3203 works in a forward and reverse rotation mode to drive the first gear to walk on the first rack 3204, so that the support frame 322;
the second shifting device comprises a first lifting structure and a fifth motor 3205 which are symmetrically arranged between two first guide rails 3201, the fifth motor 3205 is also fixed on the support frame 322, the first lifting structure comprises a fixed pulley 3206 arranged on the top of the support frame 322, the fixed pulley 3206 is connected with a balancing weight 3207 through one end of a connecting rope, the balancing weight 3207 is arranged in a guide cylinder 3221, the bottom of the guide cylinder 3221 is fixedly connected with the bottom of the support frame 322, the fixed pulley 3206 is connected with a transmission rod 3208 through the other end of the connecting rope, a second rack 3209 is arranged on the transmission rod 3208, the bottom end of the transmission rod 3208 is fixedly connected with the suction cup frame 321, the fourth motor 3205 is connected with a rotating rod 3210 through a chain wheel transmission, second gears 3211 are arranged at two ends of the rotating rod 3210, the second gears 3211 are respectively engaged with the symmetrically arranged second racks 3209, the same fifth motor 3205 rotates to drive the rotating rod 3210 to rotate so as to drive the second, the transmission rod 3208 drives the suction disc frame 321 to move up and down by matching with the balancing weight 3207 and the fixed pulley 3206;
the upper end of the sucking disc frame 321 is provided with a negative pressure chamber 3213 and a top cover 3214 matched with the top of the negative pressure chamber 3213, the top cover 3214 is fixedly connected with the end of a piston rod of a third cylinder 3215, the negative pressure chamber 3213 is communicated with a sucking disc 3217 through a plurality of first pipelines 3216, the negative pressure chamber 3213 is connected with a negative pressure fan 3219 through a second pipeline 3218, an air inlet pipeline of the third cylinder 3215 is provided with an electromagnetic valve 3220, the electromagnetic valve 3220 controls the air inlet and air flow blocking functions, thereby controlling the sucking disc 3217 to suck up and put down;
the film coating device 5 comprises a working table 51, an upper frame body 52 and a lower frame body 53 which are arranged on one side of the conveying table 4, a third push plate 41 is arranged on one side of the conveying table 4, the third push plate 41 is fixedly connected with the end part of a piston rod of a fourth air cylinder 42, a second baffle plate 43 is arranged at the tail end of the conveying table 4 and on the side adjacent to the third push plate 41, the conveying table 4 comprises a driving conveying roller and a plurality of driven conveying rollers which are connected with a conveying belt H34, and the driving conveying rollers and the driven conveying rollers are driven by; a heat-sealing knife assembly 54 is arranged right above a feeding end of the workbench 51 and between the upper frame body 52 and the lower frame body 53, the heat-sealing knife assembly 54 comprises a heat-sealing plate frame 401, the lower end of the heat-sealing plate frame 401 is fixedly connected with a heat-sealing knife 402, an electric heating tube 403 is inserted in the heat-sealing knife 402, crimping plates 404 are symmetrically arranged on two sides of the heat-sealing knife 402, the upper end of the heat-sealing plate frame 401 is fixedly connected with the end part of a piston rod of a fifth air cylinder 56, two sides of the heat-sealing plate frame 401 penetrate through a guide rod 405 to be slidably connected with the guide rod 405, the guide rod 405 is arranged between the upper frame body 52 and the lower frame body 53, a knife-sealing pad 55 is arranged right below the heat-sealing knife assembly 54, the heat-sealing knife assembly 54 is driven to move up and down by the fifth air cylinder 56 arranged on the upper frame body 52, a first driving wheel 501, a first driven wheel 502, a first movable rod 503, a first fixing rod, A second driven wheel 506, a second movable bar 507, a second fixed bar a5045, a second fixed bar B5046, a second fixed bar C5047, and a second fixed bar D5048;
it should be noted that, the utility model relates to a cutting production line for homogeneous plates, during operation, the whole homogeneous plate is forked into the first conveying roller 11 by the forklift, the hollow on the first conveying roller 11 provides the working space for the forklift, the width of the homogeneous plate is larger than the width of the hollow, it is ensured that the homogeneous plate does not fall down on the homogeneous plate, the homogeneous plate is conveyed forwards along with the first conveying roller 11, the working principle of the first conveying roller 11 is that the first conveying roller 11 is connected with the first driving roller by the transmission of the motor, the first driving roller drives the first driven roller to realize the material conveying, when conveying to the position of the first cylinder 12, the first cylinder 12 starts to work, drive the first push plate 13 to apply force on the homogeneous plate, so that the homogeneous plate is pushed to the first baffle 14, because the first baffle 14 is linear, the homogeneous plate is positioned and conveyed forwards along the first baffle 14 side, when the homogeneous plate is conveyed to the transverse cutting chamber 22, calculating the heights of six groups of band saw structures according to the calculated sizes in advance, taking the uniform plate size of 100cm (long) 101cm (wide) 101cm (high) as an example, dividing the uniform plate into 50cm (long) 50cm (wide) 20cm (high), firstly, the uniform plate enters a group A band saw structure, cutting the upper surface 1cm position of the uniform plate by a lower saw cut A of a saw blade A tensioned on a first driving band saw wheel A and a first driven band saw wheel A, removing the surface skin of the uniform plate, removing impurities on the upper surface of the uniform plate or the uneven condition of the upper surface caused in the production process of the uniform plate, ensuring the quality of the final divided uniform plate, falling the generated uniform plate waste material from the hollowed part on a second conveying roller 225 at the moment, conveying the uniform plate of which the surface skin is removed from a second 225 to a conveying belt A (the principle that the conveying roller is connected with the driving shaft A by a motor in a transmission way, the driving shaft A drives the driven shaft A through a belt pulley to realize material transmission) to sequentially pass through a lower saw notch B of a saw blade B tensioned on a first driving band saw wheel B and a first driven band saw wheel B, a lower saw notch C of a saw blade C tensioned on the first driving band saw wheel C and the first driven band saw wheel C, a lower saw notch C of a saw blade D tensioned on the first driving band saw wheel D and the first driven band saw wheel D, a lower saw notch E of a saw blade E tensioned on the first driving band saw wheel E and the first driven band saw wheel E, and a lower saw notch F of a saw blade F tensioned on the first driving band saw wheel F and the first driven band saw wheel F for cutting, wherein the height difference of the lower saw notch B, the lower saw notch C, the lower saw notch D, the lower saw notch E and the lower notch F is sequentially adjusted to be 20cm according to production requirements; cut by the transverse cutting chamber 22, conveyed to the first longitudinal cutting chamber 23 along with the conveyor belt A221;
the first longitudinal cutting chamber 23 is provided with a second driving band saw wheel A and a second driven band saw wheel A which are vertically distributed, a second driving band saw wheel B and a second driven band saw wheel B, the diameter of the second driving band saw wheel A and the diameter of the second driven band saw wheel A are required to be larger than 50cm, one side saw cut of a saw blade G tensioned on the second driving band saw wheel A and the second driven band saw wheel A are aligned with the position 50cm on the width of the homogeneous plate, one side saw cut of a saw blade H tensioned on the second driving band saw wheel B and the second driven band saw wheel B, close to the homogeneous plate, is aligned with the position 1cm on the width of the homogeneous plate, so that excessive materials are cut off at one longitudinal side (if the excessive materials are removed at two sides, the principle is the same, and the description is not given here), meanwhile, the homogeneous plate realizes longitudinal cutting and partitioning, a stirring blade 10 arranged at one side of a conveyor belt A221 and a conveyor belt C232 can drop the waste materials, and at the time the homogeneous plate is divided into 20 pieces with the size of 100cm long homogeneous plate, the whole cut uniform plate is still in a block shape and is conveyed to a third conveying roller 241 of the reversing table 24 through a conveying belt C232 in a matching manner, the working principle of the third conveying roller 241 is that a motor is connected with a third driving roller in a transmission manner, the third driving roller drives a plurality of third driven rollers to realize material conveying, at the moment, a second air cylinder 243 pushes a second push plate 242 to apply force on the uniform plate, so that the uniform plate is conveyed to a conveying belt D251 of a second longitudinal cutting chamber 25 to realize 90-degree reversing, the second longitudinal cutting chamber 25 is provided with a group of third driving band saw wheel 253 and a third driven band saw wheel 254 which are vertically distributed, at the moment, the diameters of the third driving band saw wheel 253 and the third driven band saw wheel 254 are required to be more than 50cm, one side of saw blades H tensioned on the third driving band saw wheel 253 and the third driven band saw wheel 254 is aligned with the central line of the uniform plate, so that the uniform plate is longitudinally cut along the central line from the other direction, at the moment, the homogeneous plate is divided into 24 homogeneous plates with the size of 50cm by 20cm, the cut homogeneous plate is continuously conveyed into the material distribution bin 3 through the conveying belt F256, and the sucking disc mechanism 32 realizes the block conveying of the homogeneous plate;
in the cutting process, the movable door on the cutting rack 21 is closed, so that the transverse cutting chamber 22, the first longitudinal cutting chamber 23, the reversing table 24 and the second longitudinal cutting chamber 25 are cut in a relatively sealed environment, and floating dust generated in the cutting process is collected by the dust suction fan of the first dust suction bin 6 during cutting, so that the production environment is greatly improved, and the body health of operators is facilitated;
starting a third motor 3203 to enable a first gear to be meshed with a first rack 3204 to realize movement, so as to drive a support frame 322 and a driven guide roller 3202 to move to enable a sucker rack 321 to be suspended right above a homogenizing plate, at the moment, closing the third motor 3203, starting a fourth motor 3205, enabling the fourth motor 3205 to rotate reversely, enabling the fourth motor 3205 to rotate to drive a rotating rod 3210 to rotate, so as to enable a second gear 3211 to rotate, enabling a driving rod 3208 to move downwards to drive a sucker 3217 on the sucker rack 2 to be just placed on a first layer of homogenizing plate, at the moment, opening a third air cylinder 3215, controlling a top cover 3214 to close by the third air cylinder 3215, enabling a negative pressure fan 3219 to work, so as to form a negative pressure state in a negative pressure chamber 3213 through a second pipeline 3218, further enabling the sucker 3217 to be in a negative pressure state through a first pipeline 3216, so as to suck the first layer of homogenizing plate, and after the first layer of homogenizing plate is sucked, the first gear is engaged with the first rack 3204 to realize movement, so as to drive the support frame 322 and the driven guide roller 3202 to move, so that the adsorbed first layer of uniform plates are arranged above the conveyor belt H34, the third motor 3203 is closed, the fourth motor 3205 is started, the fourth motor 3205 rotates reversely, the fourth motor 3205 rotates to drive the rotating rod 3210 to rotate, so that the second gear 3211 rotates, the driving rod 3208 moves downwards, the adsorbed first layer of uniform plates are close to the upper surface of the conveyor belt H34, at the moment, the fourth motor 3205 is closed, the third cylinder 3215 controls the top cover 3214 to be opened, when the top cover 3214 is opened, the sucking disc 3217 is not controlled by negative pressure, the adsorption force on the uniform plates is lost, so that the first layer of uniform plates is just arranged on the conveyor belt H34 to continue conveying, after one-time adsorption and conveying is finished, the first displacement device drives the whole to return backwards to continue adsorbing the second layer of uniform plates, and repeating the above actions, the final formation of 1 sheet into a packaging unit continues with the transfer of conveyor H34 to transfer station 4, a packaging unit arriving on transfer station 4; in the working process of the sucker mechanism 32, the dust exhaust fan of the second dust exhaust bin 7 starts to work to suck impurities or dust layers on the surface of each homogeneous plate, so that the quality of a final product is ensured, and the final product is convenient to package;
initially, an upper plastic film is placed between the first driving wheel 501 and the first driven wheel 502, a lower plastic film is placed between the second driving wheel 505 and the second driven wheel 506, and then the upper plastic film is laid by pressing the first fixed rod a5041, the first movable rod 503, the first fixed rod B5042, the first fixed rod C5043 and the first fixed rod D5044 according to fig. 14; laying a lower plastic film according to a second fixed rod A5045, a second movable rod 507, a second fixed rod B5046, a second fixed rod C5047 and a second fixed rod D5048, starting a heat-sealing cutter assembly 54, pushing a heat-sealing plate frame 401 downwards by a fifth air cylinder 56 so as to drive a heat-sealing cutter 402 to heat-seal the initial ends of the upper plastic film and the lower plastic film downwards, conveying the cut homogeneous plate to a conveying table 4 along a conveying belt of a production line, pushing the cut plate by a fourth air cylinder 42 at the same time to drive the upper plastic film and the lower plastic film to a working table 51, pushing the heat-sealing plate frame 401 by the fifth air cylinder 56 after the plate frame is placed on the working table 51 so as to drive the heat-sealing cutter 402 to a cavity 406 of a sealing cutter pad 55 so as to heat-seal the two ends of the upper plastic film and the lower plastic film and cut the middle of the upper plastic film, pushing another group of conveyed plates by the fourth air cylinder 42 to drive the upper plastic film and the, and sequentially circulating, feeding the cut products into a thermoplastic device 8 for thermoplastic molding, and removing the products by workers after thermoplastic molding to form a production line until the processing is finished.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (10)

1. The utility model provides a homogeneous board cutting production line which characterized in that: including loading attachment (1), blank device (2), branch feed bin (3), conveying platform (4) and diolame device (5) that arrange in proper order, blank device (2) are including blank frame (21), be equipped with horizontal cutting room (22), first vertical cutting room (23), switching-over platform (24) and the vertical cutting room (25) of second in the blank frame (21) in proper order, first vertical cutting room (23) and the vertical cutting room (25) of second are the right angle and arrange, switching-over platform (24) one side is equipped with and inhales dirt storehouse (6) with intercommunication in blank frame (21), divide feed bin (3) top to be equipped with sucking disc mechanism (32) and divide feed bin (3) and inhale dirt storehouse (7) intercommunication with the second.
2. A homogeneous plate cutting line according to claim 1, wherein: the feeding device (1) comprises a first conveying roller (11), the first conveying roller (11) is hollow in the middle of the feeding end, a first air cylinder (12) is arranged on one side of the first conveying roller (11) close to the hollow end, a first push plate (13) is connected to the end portion of a piston rod of the first air cylinder (12), and a first baffle plate (14) is arranged on the other side of the first conveying roller (11) and opposite to the first push plate (13).
3. A homogeneous plate cutting line according to claim 1, wherein: the transverse cutting chamber (22) is provided with a second conveying roller (225), a conveying belt A (221) and a plurality of groups of band saw structures, the plurality of groups of band saw structures are not on the same horizontal plane, each band saw structure comprises a first driving band saw wheel (222) and a first driven band saw wheel (223) which are arranged on two sides above the second conveying roller (225) and the conveying belt A (221) and are symmetrically distributed, and a saw blade for connecting the first driving band saw wheel and the first driven band saw wheel, and the first driving band saw wheel (222) is in transmission connection with an output shaft of a first motor (224) through a belt;
the first longitudinal cutting chamber (23) is adjacent to the transverse cutting chamber (22), the first longitudinal cutting chamber (23) comprises a conveyor belt C (232) connected with a conveyor belt A (221), and at least one group of second driving band saw wheels (233) and second driven band saw wheels (234) which are longitudinally arranged and connected through a saw blade, the second driving band saw wheels (233) are in transmission connection with an output shaft of a second motor (235) through a belt, and a space for the saw blade to pass through is arranged between the conveyor belt A (221) and the conveyor belt C (232);
the reversing table (24) comprises a third conveying roller (241) connected with the conveying belt C (232), a second push plate (242) is arranged on one side above the third conveying roller (241), the vertical distance L between the second push plate (242) and the third conveying roller (241) is slightly larger than zero, and the second push plate (242) is fixedly connected with a piston rod of a second air cylinder (243);
the second longitudinal cutting chamber (25) comprises a conveyor belt D (251), a conveyor belt E (252) and at least one group of third driving band saw wheel (253) and a third driven band saw wheel (254) which are longitudinally arranged and connected through a saw blade, the third driving band saw wheel (253) is in transmission connection with an output shaft of a third motor (255) through a belt, a space for the saw blade to pass through is formed between the conveyor belt D (251) and the conveyor belt E (252), the output end of the conveyor belt E (252) is connected with a conveyor belt G (33) in the distributing bin (3) through a conveyor belt F (256), a conveyor belt H (34) is arranged on the adjacent side of the conveyor belt G (33), the output end of the conveyor belt H (34) is connected with the conveying table (4), and the conveying table (4) is connected with the film coating device (5).
4. A homogeneous plate cutting line according to claim 3, wherein: the vertical height L of the first driving band saw wheel (222) and the first driven band saw wheel (223) from the conveying belt A (221) to the rear of the multi-group band saw structure is reduced in sequence, the second conveying roller (225) corresponds to the lower portion of the band saw structure at the forefront end, and the conveying belt A (221) corresponds to the lower portion of the residual band saw structure.
5. A homogeneous plate cutting line according to claim 3, wherein: and one sides of the conveyor belt A (221) and the conveyor belt C (232) are provided with stirring blades (10).
6. A homogeneous plate cutting line according to claim 3, wherein: the sucker mechanism (32) comprises a sucker frame (321) and a supporting frame (322) which are arranged in the material distribution bin (3);
a first shifting device for the suction cup frame (321) to move back and forth and a second shifting device for the suction cup frame (321) to move up and down are arranged at the upper end in the material distribution bin (3);
the upper end of the sucking disc frame (321) is provided with a negative pressure chamber (3213) and a top cover (3214) matched with the top of the negative pressure chamber (3213), the top cover (3214) is fixedly connected with the end part of a piston rod of a third cylinder (3215), the negative pressure chamber (3213) is communicated with the sucking disc (3217) through a plurality of first pipelines (3216), the negative pressure chamber (3213) is connected with a negative pressure fan (3219) through a second pipeline (3218), and an electromagnetic valve (3220) is arranged on an air inlet pipeline of the third cylinder (3215).
7. A homogeneous plate cutting line according to claim 3, wherein: diolame device (5) including setting up workstation (51), last support body (52), lower support body (53) in conveying platform (4) one side, conveying platform (4) one side is equipped with third push pedal (41), the piston rod tip fixed connection of third push pedal (41) and fourth cylinder (42), be equipped with heat-seal knife tackle spare (54) directly over workstation (51) pan feeding end, go up between support body (52) and lower support body (53), be equipped with under heat-seal knife tackle spare (54) and seal sword pad (55), heat-seal knife tackle spare (54) reciprocates by setting up fifth cylinder (56) drive on last support body (52), upward be equipped with first action wheel (501), first follow driving wheel (502), first movable rod (503) and many first dead lever (504) on support body (52), lower support body (53) bottom is equipped with second action wheel (505), A second driven wheel (506), a second movable rod (507), and a plurality of second fixed rods (508).
8. The homogeneous plate cutting line according to claim 7, wherein:
heat-seal knife tackle spare (54) is including heat-seal grillage (401), heat-seal grillage (401) lower extreme fixed connection heat-seal sword (402), it has electrothermal tube (403) to alternate in heat-seal sword (402), the bilateral symmetry of heat-seal sword (402) is equipped with crimping board (404), the piston rod tip fixed connection of heat-seal grillage (401) upper end and fifth cylinder (56), guide arm (405) and guide arm (405) sliding connection are passed to heat-seal grillage (401) both sides, guide arm (405) set up at last support body (52) under and between support body (53).
9. A homogeneous plate cutting line according to claim 1, wherein: and dust extraction fans are arranged on one sides of the first dust absorption bin (6) and the second dust absorption bin (7), and bag-type dust collectors are arranged in the first dust absorption bin (6) and the second dust absorption bin (7).
10. The homogeneous plate cutting line according to claim 7, wherein: and a second baffle (43) is arranged at the tail end of the conveying table (4) and at the side adjacent to the third push plate (41).
CN201921642578.1U 2019-09-29 2019-09-29 Cutting production line for homogeneous plate Active CN211466984U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921642578.1U CN211466984U (en) 2019-09-29 2019-09-29 Cutting production line for homogeneous plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921642578.1U CN211466984U (en) 2019-09-29 2019-09-29 Cutting production line for homogeneous plate

Publications (1)

Publication Number Publication Date
CN211466984U true CN211466984U (en) 2020-09-11

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921642578.1U Active CN211466984U (en) 2019-09-29 2019-09-29 Cutting production line for homogeneous plate

Country Status (1)

Country Link
CN (1) CN211466984U (en)

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