CN216127583U

CN216127583U - Automatic production line of vulcanizing machine

Info

Publication number: CN216127583U
Application number: CN202121798551.9U
Authority: CN
Inventors: 闫中领; 朱陈波
Original assignee: Zhejiang Sanwei Rubber Item Co ltd
Current assignee: Zhejiang Sanwei Rubber Item Co ltd
Priority date: 2021-08-03
Filing date: 2021-08-03
Publication date: 2022-03-25
Anticipated expiration: 2031-08-03

Abstract

The utility model discloses an automatic production line of a vulcanizing machine, and aims to overcome the defects that a rubber belt is difficult to completely flatten before and after vulcanization and is not collected neatly when the production line of the vulcanizing machine operates. The utility model comprises a base and is characterized in that a material feeding wheel, a first fixed pulley block, a flattening mechanism, a vulcanizing tank, a meter counter, a second fixed pulley block, a centralizing mechanism and a material receiving runner are sequentially arranged on the base from left to right, a plurality of pushing tanks capable of sliding up and down are arranged on the base, and the pushing tanks can push the started flattening mechanism and the centralizing mechanism upwards to be in close contact with the surface of a rubber belt; the rubber belt before vulcanization processing is unfolded, and the started flattening mechanism is always tightly attached to the conveyed rubber belt through the ejection box, so that the flattening efficiency of the rubber belt is improved; when the centralized processing is carried out to the rubber belt after the vulcanization processing, the centralized mechanism that makes the start-up through the ejection case closely laminates with the rubber belt of transportation all the time to improve the centralized effect of rubber belt.

Description

Automatic production line of vulcanizing machine

Technical Field

The utility model relates to the technical field of related equipment of a production line, in particular to an automatic production line of a vulcanizing machine.

Background

At present, when the existing vulcanizing machine carries out vulcanization processing on a rubber belt, the rubber belt is generally required to be unfolded firstly and sent into the vulcanizing machine, and then the vulcanized rubber belt is concentrated, so that the regular rubber belt is recycled; in the process, the feeding wheel and the receiving rotating wheel are generally driven simultaneously, so that the situation that the rubber belt is tight and cracks are avoided, and the whole transmission needs to be monitored and controlled in real time through a workbench; in addition, in a general vulcanizer line, a certain stacking and concentration are not ideal during flattening and concentration adjustment before and after vulcanization.

Chinese patent publication No. CN209987254U, bulletin day 2020, 24.01.M.24.A rubber strip joint vulcanizer working table is provided, which comprises a movable working table arranged on one side of a vulcanizer body and capable of lifting up and down, wherein the two ends of the movable working table are connected with a lengthening working table, the lengthening working table comprises a support frame and a support plate covering the upper side of the support frame, one side of the support plate far away from the vulcanizer body is provided with a stop lever mechanism with a height greater than the surface height of the support plate, the stop lever mechanism is tightly attached to the edge of the support plate and is connected to the support frame in a sliding manner, the support frame comprises a vertical beam connected with the movable working table, a cross beam connected with the support plate and an oblique beam forming a triangular structure with the vertical beam and the cross beam, the stop lever mechanism comprises a slide rod connected to the cross beam in a sliding manner, the cross beam is provided with a slide groove along the length direction thereof, one end of the sliding rod is provided with a limiting cap clamped in the sliding groove of the cross beam, and the other end of the sliding rod is vertically provided with a stop lever bent above the surface of the supporting plate. The rubber strip processing device solves the problem that the rubber strip is easy to drop when being processed. It has the defect that the flattening can not be well carried out before the vulcanization processing, thereby influencing the vulcanization quality.

SUMMERY OF THE UTILITY MODEL

The automatic production line of the vulcanizing machine overcomes the defects that the rubber belt is difficult to be completely flattened before and after vulcanization and is unevenly collected when the production line of the vulcanizing machine operates, and can effectively and efficiently flatten the rubber belt before vulcanization, so that the rubber belt is conveniently vulcanized and the vulcanized rubber belt is intensively treated, and the quality of collecting and coiling the rubber belt is improved.

In order to solve the technical problems, the utility model adopts the following technical scheme: the utility model provides a vulcanizer automatic production line, includes the base, characterized by, from left to right installs in proper order on the base and supplies material wheel, fixed pulley group one, exhibition flat mechanism, vulcanizes the case, fixed pulley group two, centralized mechanism, receives the material runner, and the speed that supplies material wheel and receipts material runner unreeled and the rolling is the same, installs the top push box that a plurality of can be gliding from top to bottom on the base, and the top push box can make the exhibition flat mechanism and the centralized mechanism that start upwards promote, carries out in close contact with the rubber tape surface.

In the utility model, when the rubber belt is vulcanized, the front and back conveying power is controlled by the servo motors arranged on the feeding wheel and the receiving wheel, and in the process, the feeding wheel and the receiving wheel are synchronously driven by the control console, thereby preventing the rubber belt from being tightened and generating cracks; the rubber belt before vulcanization processing is unfolded, the fixed pulley block I needs to be matched, and then the started flattening mechanism is tightly attached to the conveyed rubber belt all the time through the ejection box, so that the flattening efficiency of the rubber belt is improved, and the vulcanization quality of the rubber belt is improved; when the centralized processing is carried out to the rubber tape after the vulcanization processing, need cooperate through crown block two, then make the centralized mechanism that starts closely laminate with the rubber tape of transportation all the time through the ejection case to improve the centralized effect of rubber tape, thereby improved the collection efficiency of rubber tape.

Preferably, the upper side of the base is provided with a plurality of second support frames, the pushing box is installed between the second support frames, the flattening mechanism is installed in the pushing box and can slide along the slide rails in the second support frames, and a plurality of telescopic springs are arranged between the pushing box and the flattening mechanism. The mechanism can enable the flattening mechanism to be always in close contact with the rubber belt through flexible thrust, so that flattening efficiency is improved.

Preferably, the flattening mechanism comprises a U-shaped support, the U-shaped support is slidably mounted on the pushing box, a driving motor is mounted in the U-shaped support, and a first bidirectional threaded screw rod capable of flattening the rubber belt is mounted on a transmission shaft of the driving motor. The mechanism can drive the bidirectional threaded screw rod to rotate through the driving motor, so that the rubber belt can be unfolded from the middle to two sides.

Preferably, the base is provided with a plurality of first support frames, the first support frames are provided with first servo motors, and the feeding wheels are arranged on transmission shafts of the first servo motors. Facilitating the feeding of the rubber belt.

Preferably, the first pulley block comprises a plurality of first fixed pulleys and a plurality of second fixed pulleys, the first fixed pulleys are arranged on two sides of the U-shaped support, the second fixed pulleys are arranged on the support on the base, the second fixed pulleys are higher than the first fixed pulleys, and the first fixed pulleys are in a horizontal state. The rubber belt is convenient to transport and unfold, so that the rubber belt before vulcanization is convenient to feed.

Preferably, the meter recorder comprises a plurality of fixing frames arranged on the wall body of the vulcanizing tank, a rotating shaft capable of adjusting the angle through a motor is arranged between the two fixing frames, a connecting rod is arranged on the rotating shaft, and a meter counting rotating wheel capable of counting the length of the passing rubber belt is arranged on the connecting rod. The rubber belt of the vulcanization section is convenient to move and control.

Preferably, the pulley block II comprises a fixed pulley III, a plurality of fixed pulleys IV and a fixed pulley V, the fixed pulley III is arranged on a base on the right side of the metering rotating wheel, a plurality of support frames III are arranged on the base, the fixed pulley IV is arranged on a wall body between the support frames III, the fixed pulley V is arranged on the base on the right side of the fixed pulley IV, and the horizontal height of the fixed pulley V is higher than that of the fixed pulley IV. The rubber belt is convenient to transport and unfold, so that the vulcanized rubber belt is convenient to collect.

Preferably, the concentration mechanism is mounted on a bracket on which the fixed pulley is mounted, a two-way threaded screw rod II with the opposite thread direction to the two-way threaded screw rod I is mounted on the concentration mechanism, and the two-way threaded screw rod II can concentrate vulcanized rubber belts. This mechanism, accessible driving motor make two rotations of two-way screw lead screw to the rubber tape that makes the skew removes to the centre, rectifies, thereby is convenient for transport the rubber tape after vulcanizing.

Preferably, a support frame four is arranged on the base on the right side of the fixed pulley five, and the material receiving rotating wheel is installed between the support frame four. The vulcanized rubber belt is convenient to transport.

Compared with the prior art, the utility model has the beneficial effects that: (1) in the utility model, when the rubber belt is vulcanized, the front and back conveying power is controlled by the servo motors arranged on the feeding wheel and the receiving wheel, and in the process, the feeding wheel and the receiving wheel are synchronously driven by the control console, thereby preventing the rubber belt from being tightened and generating cracks; (2) when the rubber belt before vulcanization processing is unfolded, the fixed pulley block I needs to be matched, and then the started flattening mechanism is always tightly attached to the transported rubber belt through the pushing box, so that the flattening efficiency of the rubber belt is improved, and the vulcanization quality of the rubber belt is improved; when the rubber belt after the vulcanization processing is subjected to centralized processing, the rubber belt needs to be matched through the fixed pulley block II, then the centralized mechanism started through the ejection box is tightly attached to the conveyed rubber belt all the time, so that the centralized effect of the rubber belt is improved, and the collection efficiency of the rubber belt is improved.

Drawings

FIG. 1 is a schematic view showing the structure of an automatic production line of a vulcanizer of the present invention;

FIG. 2 is a cross-sectional view taken at "A-A" in FIG. 1;

FIG. 3 is a cross-sectional view taken at "B-B" in FIG. 1;

in the figure: 1. the base, 2, support frame one, 3, the feeding wheel, 4, fixed pulley one, 5, support frame two, 6, the tight mechanism in top, 7, fixed pulley two, 8, scribble gluey case, 9, the mount, 10, the connecting rod, 11, meter rice runner, 12, the fixed pulley, 13, support frame three, 14, the fixed pulley, 15, support frame four, 16, receive material runner, 17, two screw lead screw, 18, servo motor, 19, two screw lead screw, 21, the pivot, 22, spout one, 23, driving motor, 24, the gear chamber, 25, drive gear, 26, U-shaped support, 27, spout two, 28, the fixed push case, 29, expanding spring, 30, spring chamber, 31, the exhibition mechanism, 32, meter register ware, 33, the mechanism of concentrating.

Detailed Description

It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.

As used herein, the singular forms "a", "an", "the" and "the" include plural referents unless the content clearly dictates otherwise. It will be further understood that the terms "comprises" and/or "comprising," when used in this specification, specify the presence of stated features, integers, steps, operations, elements, units, modules, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, units, modules, components, and/or groups thereof. It will be understood that when an element is referred to as being "connected" or "coupled" to another element, it can be directly connected or coupled to the other element or intervening elements may also be present. Further, "connected" or "coupled" as used herein may include wirelessly connected or wirelessly coupled. As used herein, the term "and/or" includes all or any element and all combinations of one or more of the associated listed items.

The technical scheme of the utility model is further described in detail by the following specific embodiments in combination with the attached drawings:

example 1: an automatic production line of a vulcanizing machine (see attached figures 1-3) comprises a base 1 and is characterized in that a material supply wheel 3, a fixed pulley block I4, a flattening mechanism 31, a vulcanizing tank 8, a meter counter 32, a fixed pulley block II, a concentration mechanism 33 and a material receiving rotating wheel 16 are sequentially arranged on the base 1 from left to right, a front support frame I and a rear support frame I2 are fixedly arranged on the upper side wall body of the base 1 on the left side, a personal clothing motor 18 is fixedly arranged on the inner wall of the front support frame I2, the material supply wheel 3 is arranged on a power output shaft of the servo motor 18, a rotating shaft on the other side of the servo motor 18 is rotatably arranged with the support frame I2, a support frame IV 15 is fixedly arranged on the upper side wall body of the base 1 on the right side, the material receiving rotating wheel 16 is rotatably arranged between the support frames IV 15, the material receiving rotating wheel 16 is driven by the servo motor, the material supply wheel 3 and the material receiving rotating wheel 16 have the same unreeling and reeling speeds, a support frame II 5 is fixedly arranged on the base 1 on the right side of the support frame I2, an open slot is formed in the upper side of the second support frame, a second sliding slot 27 is formed in the wall body of the open slot, a fixed push box 28 is arranged in the second sliding slot 27 in a sliding mode, namely the fixed push box 28 can slide up and down in the second support frame, a third support frame 13 is arranged on the right side of the vulcanizing box 8, gear cavities 24 are formed in the front side wall body and the rear side wall body of the second sliding slot 27, driving gears 25 controlled by motors are rotatably arranged in the left side wall body and the right side wall body of each gear cavity 24, and the driving gears 25 are in meshed connection with racks in the side wall bodies of the fixed push boxes 28; the motor drives the driving gear to rotate, the driving gear can rotate forwards and backwards, the driving gear can rotate to electrically push the box 28 to slide up and down, so that the flattening mechanism is driven to be pressed upwards and tightly, the flattening quality is improved, and the principle of the concentration mechanism is the same; the same pushing box is arranged on the third support frame 13, and the pushing box 28 can push the started flattening mechanism 31 and the started concentration mechanism 33 upwards to be in close contact with the surface of the rubber belt. In the utility model, when the rubber belt is vulcanized, the front and back conveying power is controlled by the servo motors arranged on the feeding wheel 3 and the receiving runner 16, and in the process, the feeding wheel and the receiving runner need to be synchronously driven by the control console, thereby preventing the rubber belt from being tightened and generating cracks; the rubber belt before vulcanization processing is unfolded, the fixed pulley block I needs to be matched, and then the started flattening mechanism 31 is tightly attached to the conveyed rubber belt all the time through the ejection box 28, so that the flattening efficiency of the rubber belt is improved, and the vulcanization quality of the rubber belt is improved; when the centralized processing is carried out to the rubber tape after the vulcanization processing, need cooperate through crown block two, then make the centralized mechanism 33 that starts closely laminate with the rubber tape of transportation all the time through top push box 28 to improve the centralized effect of rubber tape, thereby improved the collection efficiency of rubber tape.

Sliding rails are arranged in the front side wall body and the rear side wall body of the second support frame 5, the pushing box 28 is arranged in the pushing box sliding rail between the second support frame 5, the flattening mechanism 31 is arranged in the pushing box 28, and a part of the flattening mechanism 31 is arranged in the front sliding rail and the rear sliding rail, so that the flattening mechanism 31 can slide along the front sliding rail and the rear sliding rail in the second support frame 5, and a plurality of telescopic springs 29 are arranged between the pushing box 28 and the flattening mechanism 31. The mechanism can enable the flattening mechanism 31 to be always in close contact with the rubber belt through flexible thrust, so that flattening efficiency is improved.

The flattening mechanism 31 comprises a U-shaped

support

26, 22 are arranged in the front side wall body and the rear side wall body of the U-shaped support 26, the U-shaped support 26 is slidably mounted in the first sliding groove 22, the U-shaped support 26 is of a U-shaped structure, a driving motor 23 is fixedly arranged in the wall body on the inner side of the U-shaped

support

26, 19 are fixedly arranged on a power output shaft of the driving motor 23, the U-shaped support 26 is slidably mounted in the pushing box 28, the driving motor 23 is mounted in the U-shaped support 26, and a first two-way threaded screw rod 17 capable of flattening the rubber belt is mounted on a transmission shaft of the driving motor 23. The mechanism can rotate a first two-way threaded screw rod 17 through a driving motor 23, so that the rubber belt is unfolded from the middle to two sides; the driving motor rotates to drive the bidirectional threaded screw rod I17 to rotate.

A plurality of first support frames 2 are arranged on the base 1, first servo motors 18 are arranged on the first support frames 2, and the feeding wheels 3 are arranged on transmission shafts of the first servo motors 18. Facilitating the feeding of the rubber belt.

The first pulley block comprises a plurality of first fixed pulleys 4 and second fixed pulleys 5, the first fixed pulleys 4 are installed on two sides of the U-shaped support 26, the second fixed pulleys 7 are installed on the support on the base 1, the second fixed pulleys 7 are higher than the first fixed pulleys 4, and the first fixed pulleys 4 are in a horizontal state. The rubber belt is convenient to transport and unfold, so that the rubber belt before vulcanization is convenient to feed.

The meter counter comprises a plurality of fixing frames 9 arranged on the wall body of the vulcanizing tank 8, a rotating shaft 1 capable of adjusting the angle through a motor is arranged between the two fixing frames 9, a connecting rod 10 is arranged on the rotating shaft 21, and a meter counting rotating wheel 11 capable of counting the length of a rubber belt passing through is arranged on the connecting rod 10. The rubber belt of the vulcanization section is convenient to move and control.

The second pulley block comprises a third fixed pulley 12, a fourth fixed pulley 14 and a fifth fixed pulley 20, the third fixed pulley 12 is installed on the base 1 on the right side of the metering rotating wheel 11, a plurality of support frames 13 are arranged on the base 1, the fourth fixed pulley 14 is installed on a wall body between the third support frames 13, the fifth fixed pulley 20 is installed on the base 1 on the right side of the fourth fixed pulley 14, and the level height of the fifth fixed pulley 20 is higher than that of the fourth fixed pulley 14. The rubber belt is convenient to transport and unfold, so that the vulcanized rubber belt is convenient to collect.

The concentration mechanism 33 is arranged on a bracket on which the fixed pulley IV 14 is arranged, the concentration mechanism 33 is provided with a bidirectional threaded screw rod II 19 with the opposite thread direction to the bidirectional threaded screw rod I17, and the bidirectional threaded screw rod II 19 can concentrate vulcanized rubber belts. This mechanism, accessible driving motor make two-way screw lead screw 19 rotate to the rubber tape that makes the skew removes to the centre, rectifies, thereby is convenient for transport the rubber tape after vulcanizing.

A support frame four 15 is arranged on the base 1 on the right side of the fixed pulley five 20, and a material receiving rotating wheel 16 is arranged between the support frame four 15. The vulcanized rubber belt is convenient to transport.

The working process is as follows: firstly, a servo motor is started, so that the feeding wheel 3 and the material receiving rotating wheel 16 can be synchronously driven through an operation table, the rubber belt is moved and transported under the auxiliary action of a first fixed pulley block and a second fixed pulley block, the rubber belt before vulcanization processing is unfolded and needs to be matched with the first fixed pulley block, and then the started flattening mechanism 31 is tightly attached to the transported rubber belt all the time through the pushing box 28, so that the flattening efficiency of the rubber belt is improved, and the vulcanization quality of the rubber belt is improved; when the centralized processing is carried out to the rubber tape after the vulcanization processing, need cooperate through crown block two, then make the centralized mechanism 33 that starts closely laminate with the rubber tape of transportation all the time through top push box 28 to improve the centralized effect of rubber tape, thereby improved the collection efficiency of rubber tape.

The above-described embodiments are merely preferred embodiments of the present invention, which is not intended to be limiting in any way, and other variations and modifications are possible without departing from the scope of the utility model as set forth in the appended claims.

Claims

1. The utility model provides a vulcanizer automatic production line, including base (1), characterized by, from left to right install in proper order on base (1) and supply material wheel (3), fixed pulley group one (4), flat mechanism (31) of exhibition, vulcanize case (8), fixed pulley group two, centralized mechanism (33), receive material runner (16), supply material wheel (3) and receive material runner (16) unreel with the speed of rolling the same, install a plurality of top push case (28) that can slide from top to bottom on base (1), top push case (29) can make flat mechanism (31) of exhibition and centralized mechanism (33) of start-up upwards promote, carry out in close contact with the rubber tape surface.

2. The automatic production line of the vulcanizing machine as claimed in claim 1, wherein a plurality of second supporting frames (5) are arranged on the upper side of the base (1), the pushing box (28) is arranged between the second supporting frames (5), the flattening mechanism (31) is arranged in the pushing box (28) and can slide along a slide rail in the second supporting frames (5), and a plurality of telescopic springs (29) are arranged between the pushing box (28) and the flattening mechanism (31).

3. The automatic production line of the vulcanizing machine as claimed in claim 1, characterized in that the flattening mechanism (31) comprises a U-shaped bracket (26), the U-shaped bracket (26) is slidably mounted on the ejector box (28), a driving motor (23) is mounted in the U-shaped bracket (26), and a first bidirectional threaded screw rod (17) capable of flattening the rubber belt is mounted on a transmission shaft of the driving motor (23).

4. The automatic production line of the vulcanizing machine as claimed in claim 1, characterized in that a plurality of first supporting frames (2) are arranged on the base (1), a first servo motor (18) is arranged on the first supporting frames (2), and the feeding wheel (3) is arranged on a transmission shaft of the first servo motor (18).

5. The automatic production line of the vulcanizing machine as claimed in claim 1, characterized in that the first pulley block comprises a plurality of first fixed pulleys (4) and a plurality of second fixed pulleys (5), the first fixed pulleys (4) are arranged on two sides of the U-shaped bracket (26), the second fixed pulleys (7) are arranged on the bracket on the base (1), the second fixed pulleys (7) are higher than the first fixed pulleys (4), and the plurality of first fixed pulleys (4) are in a horizontal state.

6. An automatic production line of a vulcanizing machine as claimed in claim 1, characterized in that the meter counter comprises a plurality of fixed frames (9) arranged on the wall body of the vulcanizing tank (8), a rotating shaft (1) capable of adjusting the angle through a motor is arranged between the two fixed frames (9), a connecting rod (10) is arranged on the rotating shaft (21), and a meter counter rotating wheel (11) capable of counting the length of the passing rubber belt is arranged on the connecting rod (10).

7. The automatic production line of the vulcanizing machine as claimed in claim 1, wherein the pulley block II comprises a fixed pulley III (12), a plurality of fixed pulleys IV (14) and a fixed pulley V (20), the fixed pulley III (12) is mounted on the base (1) on the right side of the metering rotating wheel (11), the base (1) is provided with a plurality of support frames III (13), the fixed pulley IV (14) is mounted on the wall body between the support frames III (13), the fixed pulley V (20) is mounted on the base (1) on the right side of the fixed pulley IV (14), and the fixed pulley V (20) is higher than the fixed pulley IV (14) in horizontal height.

8. The automatic production line of the vulcanizing machine as claimed in claim 1, characterized in that the concentration mechanism (33) is mounted on a bracket on which the fixed pulley four (14) is mounted, a two-way screw rod two (19) with the opposite screw direction to the two-way screw rod one (17) is mounted on the concentration mechanism (33), and the two-way screw rod two (19) can concentrate the vulcanized rubber belt.

9. The automatic production line of the vulcanizing machine as claimed in claim 1, wherein a support frame four (15) is arranged on the base (1) on the right side of the fixed pulley five (20), and the material receiving rotating wheel (16) is arranged between the support frames four (15).