CN101461486A - Production chain of instant dry rice noodles and technique for producing the same - Google Patents
Production chain of instant dry rice noodles and technique for producing the same Download PDFInfo
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- CN101461486A CN101461486A CNA2008102207576A CN200810220757A CN101461486A CN 101461486 A CN101461486 A CN 101461486A CN A2008102207576 A CNA2008102207576 A CN A2008102207576A CN 200810220757 A CN200810220757 A CN 200810220757A CN 101461486 A CN101461486 A CN 101461486A
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- 235000009566 rice Nutrition 0.000 title claims abstract description 207
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 62
- 238000000034 method Methods 0.000 title claims description 16
- 235000012149 noodles Nutrition 0.000 title abstract description 9
- 240000007594 Oryza sativa Species 0.000 title 1
- 241000209094 Oryza Species 0.000 claims abstract description 206
- 235000015110 jellies Nutrition 0.000 claims abstract description 120
- 239000008274 jelly Substances 0.000 claims abstract description 120
- 238000005406 washing Methods 0.000 claims abstract description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 25
- 238000007710 freezing Methods 0.000 claims abstract description 13
- 230000008014 freezing Effects 0.000 claims abstract description 13
- 238000005516 engineering process Methods 0.000 claims abstract description 10
- 238000005520 cutting process Methods 0.000 claims abstract description 9
- 239000004576 sand Substances 0.000 claims abstract description 9
- 230000007704 transition Effects 0.000 claims abstract description 9
- 238000010025 steaming Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 6
- 238000001035 drying Methods 0.000 claims abstract description 4
- 244000046052 Phaseolus vulgaris Species 0.000 claims description 150
- 235000010627 Phaseolus vulgaris Nutrition 0.000 claims description 150
- 239000000843 powder Substances 0.000 claims description 72
- 230000005540 biological transmission Effects 0.000 claims description 43
- 238000011084 recovery Methods 0.000 claims description 40
- 230000007246 mechanism Effects 0.000 claims description 38
- 235000020265 peanut milk Nutrition 0.000 claims description 22
- 230000032683 aging Effects 0.000 claims description 21
- 239000002002 slurry Substances 0.000 claims description 15
- 238000004513 sizing Methods 0.000 claims description 14
- 230000008569 process Effects 0.000 claims description 13
- 238000009955 starching Methods 0.000 claims description 13
- 238000003860 storage Methods 0.000 claims description 10
- 235000013312 flour Nutrition 0.000 claims description 7
- 238000000227 grinding Methods 0.000 claims description 7
- 210000003128 head Anatomy 0.000 claims description 7
- 238000012856 packing Methods 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 6
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- 210000000795 conjunctiva Anatomy 0.000 claims description 4
- 238000005498 polishing Methods 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 4
- 229920002472 Starch Polymers 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 238000001914 filtration Methods 0.000 claims description 2
- 235000019698 starch Nutrition 0.000 claims description 2
- 239000008107 starch Substances 0.000 claims description 2
- 230000001131 transforming effect Effects 0.000 claims description 2
- 239000002994 raw material Substances 0.000 abstract description 6
- 238000001816 cooling Methods 0.000 abstract 1
- 230000005484 gravity Effects 0.000 abstract 1
- 238000004806 packaging method and process Methods 0.000 abstract 1
- 238000005086 pumping Methods 0.000 abstract 1
- 238000007493 shaping process Methods 0.000 abstract 1
- 238000003756 stirring Methods 0.000 abstract 1
- 238000013461 design Methods 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
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Abstract
The invention discloses an instant dried rice noodle production line and production technology, The production line comprises: rich falling bucket, air-jetting rice polisher, specific gravity sand removing machine, rice color sorting machine, rice conveyor, rice pumping machine, jet rich washing machine, water riche separating tank, first stage pulp mill, second stage pulp mill, pulp screen, pulp storing machine, stirring type automatic pulp falling machine, noodle steaming machine, sheet jelly pre-drying machine, sheet jelly freezing machine, first sheet jelly recovering machine, second sheet jelly recovering machine, drum type transition conveyor, noodle cutting machine, rice noodle conveyor, quantitative cutting machine, automatic shaping machine, drying machine, air-cooling machine and packaging and conveyor disposed according to the material conveying flow. The production line and production technology of the present invention can realized the full-automatic production from raw material to finished product of instant dried rice noodle, achieve instant dried rice noodle with good quality, and high production efficiency.
Description
Technical field
The present invention relates to a kind of fried rice noodles production line, the dry river powder production line that can at once eat after particularly producing.
Background technology
Instant dry river powder because of it has that well-done degree is high, shape evenly, just can eat behind the good toughness, production, advantage that mouthfeel is good, be that people like one of food of eating, allow the people enjoy endless aftertastes especially if can accompany by appetizing soup stock.
Be used for making the dry river powder at present and generally be to use independent machinery, but find there is some deficiency through in a few years use, some parts complex manufacturing, manufacturing cost is higher, connects difficulty or puts in place inaccurately, easily causes in the production and shuts down, and influences product quality; Some parts loading and unloading difficulty in addition connects morely, is difficult for realizing production continuously, makes the food products rate of processing low etc.In addition, because the manually-operated of this kind machinery is more, and its production capacity is low, can not realize large batch of production, can not satisfy the needs of modern society.
Summary of the invention
First purpose of the present invention is for a kind of instant dry river powder production line is provided, second purpose is for the production technology of instant dry river powder is provided, utilize production line of the present invention and process, can realize that instant dry river powder is from the former full-automation production of expecting finished product, and the instant dry river opaque amount of producing is good, the production efficiency height.
For reaching first purpose, the instant dry river powder production line among the present invention comprises the Mi Dou that falls that transmits by material, jet-air rice polisher, the proportion sand removing machine, apparatus of selecting rice color, the rice conveyer, take out a meter machine, jet flow rice washing machine, water rice knockout drum, the one-level fiberizer, the secondary grinding pulp grinder, pulp screen, the storage pulp grinder, the stirring-type pulp grinder that falls automatically, flour steaming machine, the bean sheet jelly predryer, the bean sheet jelly refrigerator, a bean sheet jelly recovery machine, secondary bean sheet jelly recovery machine, drum-type transition conveyer, filament cutter, the bean vermicelli conveyer, quantitative cutting machine, the automatic sizing machine, dryer, Air cooler and packing conveyer.
Its production process is, raw materials such as rice is put into Mi Douzhong; The Mi Dou that falls is transported to jet-air rice polisher with rice, here rice is polished; Then, rice is transported to the proportion sand removing machine, utilizes the proportion difference of sandstone and rice that impurity such as sandstone are separated from rice here; Then rice is transported to apparatus of selecting rice color, again by the rice conveyor delivery to taking out a meter machine; Then rice is extracted in the jet flow rice washing machine, here rice is rinsed well by high hydraulic pressure; Then, enter water rice knockout drum; Then, enter the one-level fiberizer and carry out defibrination, then enter the secondary grinding pulp grinder and make the further refinement of Rice ﹠ peanut milk; Entering pulp screen then filters; Enter the storage pulp grinder then, then the ground rice slurry is transported to the stirring-type pulp grinder that falls automatically, Rice ﹠ peanut milk is changed into the powder lodicule that flows here; Then by flour steaming machine with the slaking of powder lodicule, make mobile powder lodicule change the bean sheet jelly that solidifies into; Through powder sheet predryer bean sheet jelly is carried out preliminary oven dry then, the humidity on the bean sheet jelly is reduced; Hang aging conveyer upper strata frame through bilayer then and make and form conjunctiva on the bean sheet jelly, make bean sheet jelly not produce bonding phenomenon; Bean sheet jelly is transported to bilayer from the upper strata frame and hangs the process of aging conveyer lower rack by the bean sheet jelly expansion recovery of bean sheet jelly recovery machine to folding in bilayer is hung the conveyer that wears out, hanging aging conveyer lower rack through bilayer then wears out, then enter into secondary bean sheet jelly recovery machine after wearing out out folding bean sheet jelly is launched to restore once more, so that the carrying out of back operation; By drum-type transition conveyer bean sheet jelly is transported to then and carries out chopping on the filament cutter, the thickness of bean vermicelli can be adjusted as required; By the bean vermicelli conveyer bean vermicelli that cuts is transported on the quantitative cutting machine then, here cuts off according to the length of required bean vermicelli; Automatically drop in the bean vermicelli box after bean vermicelli is cut off; Entering into the automatic sizing machine then finalizes the design to the bean vermicelli of powder box; Be transported in the dryer then and dry fully; Through Air cooler bean vermicelli is cooled off then; , so just finished the whole production of expecting finished product from former after the packing conveyer will be equipped with the compact package of bean vermicelli carries.In process of production, all be machinery production, the conveying of material also is an automatic transport, therefore, has realized the full-automation of producing, and the production efficiency height; On whole production line, because raw material has been carried out processing repeatedly, bean sheet jelly has been carried out oven dry, freezing and aging, bean vermicelli is finalized the design and dried, therefore, the quality of production is good.
Specialize as of the present invention, described jet flow rice washing machine comprises the water supply motor, takes out a meter motor, first wash rice jar, second and wash rice jar, the 3rd and wash rice jar; Described water supply motor is provided with pipeline and is connected with washing between the rice jar, and the described rice jar of washing is infundibulate, and described first washes the rice jar is provided with the first jet rifle, and second washes rice jar is provided with the second jet rifle; The pikestaff of the first jet rifle stretches into first and washes a meter pot bottom, and the rifle head of the first jet rifle stretches into second and washes on the rice jar; The pikestaff of the second jet rifle stretches into second and washes a meter pot bottom, and the rifle head of the second jet rifle stretches into the 3rd and washes on the rice jar; Described water supply motor and first is washed meter pot bottom and second and is washed a meter pot bottom and be equipped with pipeline and be connected; The described meter motor of taking out is connected with and takes out mitron, and the described mitron of taking out stretches into the 3rd and washes a meter pot bottom.Use powerful jet rifle that the rice of washing in the rice jar is washed away, by the jet rifle rice has been washed rice jar from first and be washed into the 3rd successively and wash the rice jar, experienced twice high-intensity current shooting altogether, the better effects if of washing rice.
Specialize as of the present invention, described stirring-type falls automatically, and pulp grinder comprises frame and the stock tank that falls; The described stock tank that falls is located on the frame; Stock tank one side that falls on the frame is provided with first motor, and described first motor is adjustable motor; Described frame is provided with bearing block, and bearing block is provided with the slurry cylinder; A side that falls to starching cylinder is provided with pulpboard; The pulpboard both sides that fall are provided with adjustable plate; The pulpboard that falls is provided with adjustment screw; Top, cylinder two ends is provided with the powder slurry and regulates scraper; Be provided with driving lever in the described stock tank that falls, described driving lever both sides are provided with positive stop, and driving lever is provided with transmission device.
The stirring-type pulp grinder that falls automatically is set on production line, because falling, stirring-type is provided with driving lever and transmission device in the pulp grinder, driving lever moves in the stock tank that falling under the effect of transmission device, therefore, can make the Rice ﹠ peanut milk in the stock tank not produce precipitation, make to be transported to powder slurry concentration unanimity on the pulpboard, guaranteed the quality of production of bean vermicelli; Owing to be provided with the adjustable motor that can regulate slurry drum movement speed on the cylinder falling to starching, the speed that falls to starching drum movement can be controlled Rice ﹠ peanut milk and be bonded at what of slurry cylinder, therefore, can control the thick of bean sheet jelly with thin; Owing on the pulpboard that falls, be provided with adjustable plate, therefore, can regulate the width of bean sheet jelly.
Specialize as of the present utility model, a described bean sheet jelly recovery machine comprises first frame, first driving mechanism, is provided with the conveyer belt of the axis of rolling, first thread roller, first initiatively barrel-type roller, the first passive barrel-type roller; Described first driving mechanism is provided with first gear and second gear, described first gear be arranged on first initiatively the 4th gear on the barrel-type roller be connected by chain, described second gear is connected by chain with the 3rd gear on the axis of rolling; The 6th gear that is provided with on described first thread roller be arranged on first initiatively the 5th gear on the barrel-type roller be connected by chain; Described barrel-type roller is the little ellipse in two broad in the middle.
The bean sheet jelly recovery machine is set on production line one time, on the bean sheet jelly recovery machine barrel-type roller is set, barrel-type roller is the little ellipse in two broad in the middle, the bean sheet jelly that is frozen enters on the conveyer belt of the axis of rolling through barrel-type roller, bean sheet jelly is through barrel-type roller the time, because barrel-type roller is the little ellipse in two broad in the middle, therefore, bean sheet jelly can produce tension force, make freezing before the folding automatic spread apart of bean sheet jelly.
Specialize as of the present invention, described refrigerator and aging machine are that bilayer is hung aging conveyer, and described bilayer is hung aging conveyer and comprised frame; Described frame is provided with shrouding; Described frame comprises upper strata frame and lower rack; Described upper strata frame is used for freezing, and lower rack is used to wear out; The upper strata frame is provided with first motor; Lower rack is provided with second motor; Described upper strata frame is provided with first transmission device, and first transmission device is provided with evenly distributed peg; Described lower rack is provided with second transmission device, and second transmission device is provided with evenly distributed peg, and the distance on described second transmission device between adjacent two pegs is less than the distance between the adjacent peg of described first transmission device; Be provided with a conveying device and a described bean sheet jelly recovery machine between described upper strata frame and the lower rack.
Described bilayer is hung aging conveyer and is divided two-layerly up and down, and the density of upper strata peg is little, and the density of lower floor's peg is big, the density of upper strata peg is little, can prevent that the bigger bean sheet jelly of humidity from bonding together, and the density of lower floor's peg is big, make and can hang more bean sheet jelly in the frame, and owing to bean sheet jelly passed through freezing, therefore, even peg density greatly can not make bean sheet jelly bond together yet, like this, the energy conserve space is enhanced productivity, by freezing, the aging time can be shortened greatly.
Specialize as of the present invention, described secondary bean sheet jelly recovery machine comprises second frame, second driving mechanism, second thread roller, second initiatively barrel-type roller, the second passive barrel-type roller, plain-barreled roll; Described second initiatively barrel-type roller be provided with octadentate wheel and the 9th gear, described octadentate take turns be arranged on second driving mechanism on the 7th gear link to each other by chain, described the 9th gear links to each other with the tenth gear on second thread roller; Described barrel-type roller is the little ellipse in two broad in the middle.
Secondary bean sheet jelly recovery machine is set on production line, on the secondary bean sheet jelly recovery machine barrel-type roller is set, barrel-type roller is the little ellipse in two broad in the middle, and the bean sheet jelly that is worn out enters on the filament cutter by drum-type transition conveyer through barrel-type roller, and bean sheet jelly is through barrel-type roller the time, because barrel-type roller is the little ellipse in two broad in the middle, therefore, bean sheet jelly can produce tension force, the feasible aging preceding folding automatic spread apart of bean sheet jelly, so that the chopping of filament cutter, the quality of production of assurance bean vermicelli.
Specialize as of the present invention, described automatic sizing machine comprises mainframe, motor, is provided with transmission mechanism in the described mainframe; Described transmission mechanism is divided into transmission mechanism and underdrive mechanism, and described upper and lower transmission mechanism includes sprocket wheel and chain; The described chain of going up transmission mechanism is provided with pressuring flat device, and the chain of described underdrive mechanism is provided with powder box.
The powder box of the pressuring flat device of last transmission mechanism and underdrive mechanism cooperatively interacts, and makes powder agglomates be extruded and last typing in the middle of operation, and its automaticity height can be realized continuous large batch of powder powder food typing, has improved production efficiency.
For reaching second purpose, the production craft step of instant dry river powder is:
(1) rice is transported to jet-air rice polisher by bucket elevator;
(2) in jet-air rice polisher, rice is polished;
(3) rice through polishing enters the proportion sand removing machine, utilizes the different sandstones of removing in the rice of proportion of sandstone and rice here;
(4) rice enters apparatus of selecting rice color;
(5) by the rice conveyer rice is transported to and takes out in meter machine;
(6) take out a meter machine rice is transported to jet flow rice washing machine, jet is washed meter technology and has been used powerful jet rifle that the rice of washing in the rice jar is washed away, by the jet rifle rice being washed rice jar from first is washed into the 3rd successively and washes the rice jar, experienced twice high-intensity current shooting altogether, the better effects if of washing rice;
(7) rice is transported in the water rice knockout drum, here water is separated from rice;
(8) enter the one-level fiberizer and the secondary grinding pulp grinder is worn into Rice ﹠ peanut milk with rice;
(9) Rice ﹠ peanut milk that mill is good is transported to and carries out filtering and impurity removing matter in the pulp screen;
(10) will filter good Rice ﹠ peanut milk is transported in the storage pulp grinder;
(11) the storage pulp grinder with Rice ﹠ peanut milk quantitative be transported to the stirring-type pulp grinder that falls automatically, change Rice ﹠ peanut milk into mobile powder lodicule, its transforming process is that the cylinder that falls to starching of rotation is transported to Rice ﹠ peanut milk fall on the pulpboard, forms the powder lodicule that flows on the pulpboard that falls, the thickness of described powder lodicule is controlled by the rotary speed that falls to starching cylinder, rotary speed is fast, and the thickness of powder lodicule is thick, and rotary speed is slow, the thin thickness of powder lodicule, the width of mobile powder lodicule is controlled by being installed in pulpboard adjusted plate;
(12) the powder lodicule that flows is made the slaking of powder slurry, makes powder starch the formation bean sheet jelly that bonds together by flour steaming machine;
(13) bean sheet jelly is transported to carries out prebake in the bean sheet jelly predryer, the water content of bean sheet jelly is reduced;
(14) bean sheet jelly through prebake is transported to ground floor bean sheet jelly refrigerator, makes the bean sheet jelly top layer form conjunctiva here, bonds together to prevent bean sheet jelly;
(15) through a bean sheet jelly recovery machine bean sheet jelly is launched to restore, its principle is: the roller of cydariform has been installed on recovery machine, and bean sheet jelly is in a bean sheet jelly recovery machine is carried, and bean sheet jelly advanced barrel-type roller, and here bean sheet jelly can produce tension force, thereby makes bean sheet jelly launch to restore;
(16) through second layer bean sheet jelly refrigerator, here bean sheet jelly is worn out;
(17) through secondary bean sheet jelly recovery machine bean sheet jelly is launched to restore again, it restores principle and once recovery is the same;
(18) through drum-type transition conveyer bean sheet jelly is transported to and carries out chopping on the filament cutter;
(19) through the bean vermicelli conveyer bean vermicelli is transported on the quantitative cutting machine and cuts off and be transported in the powder box;
(20) vermicelli in the powder box are carried out automatic sizing;
(21) stereotyped bean vermicelli is transported in the dryer dries, make the moisture in the bean vermicelli reach production requirement;
(22) bean vermicelli of drying cools off through Air cooler;
(23) pack and transfer out production line through the packing conveyer.
Adopt this technology, become in the process of Rice ﹠ peanut milk at rice, rice has carried out polishing, proportion desanding, selecting rice color and jet and has washed operations such as rice, is used for the preceding rice quality height of defibrination; Change in the process of bean sheet jelly at Rice ﹠ peanut milk, carried out prebake, freezing, once restore, wear out, secondary restores, like this, bean sheet jelly is difficult for bonding, and bean sheet jelly can be unfolded recovery, thereby gets ready for following operation, and bean sheet jelly is non-caked, has improved the quality of fried rice noodles; Described whole production technology has become packaged instant dry river powder with rice on a production line, so just realized the full-automation of producing, and has improved production efficiency.
Description of drawings
Fig. 1 is a schematic diagram of the present invention;
Fig. 2 is the partial enlarged drawing of A among Fig. 1;
Fig. 3 is the partial enlarged drawing of B among Fig. 1;
Fig. 4 is the partial enlarged drawing of C among Fig. 1;
Fig. 5 is the partial enlarged drawing of D among Fig. 1;
Fig. 6 is the structural representation of jet flow rice washing machine;
Fig. 7 is fall the automatically front view of pulp grinder of stirring-type;
Fig. 8 is fall the automatically vertical view of pulp grinder of stirring-type;
Fig. 9 hangs the conveyor construction schematic diagram for bilayer;
Figure 10 is a recovery machine structural representation;
Figure 11 is a secondary recovery machine structural representation;
Figure 12 is an automatic sizing machine structural representation.
The specific embodiment
Instant dry river powder production line shown in Fig. 1 to 5 comprises the rice bucket 1 that falls that transmits by material, jet-air rice polisher 2, proportion sand removing machine 3, apparatus of selecting rice color 4, rice conveyer 5, take out meter machine 6, jet flow rice washing machine 7, water rice knockout drum 8, one-level fiberizer 9, secondary grinding pulp grinder 10, pulp screen 11, storage pulp grinder 12, the stirring-type pulp grinder 13 that falls automatically, flour steaming machine 14, bean sheet jelly predryer 15, bean sheet jelly refrigerator 16, a recovery machine 17, secondary recovery machine 19, drum-type transition conveyer 20, filament cutter 21, bean vermicelli conveyer 22, quantitative cutting machine 23, automatic sizing machine 24, dryer 25, Air cooler 26 and packing conveyer 27.
As shown in Figure 6, wherein, described jet flow rice washing machine comprises water supply motor 503, takes out meter motor 504, first wash rice jar 506, second and wash rice jar the 507, the 3rd and wash rice jars 508; Described water supply motor is provided with pipeline and is connected with washing between the rice jar, and the described rice jar of washing is infundibulate, and described first washes rice jars 506 is provided with the first jet rifle 501, the second and washes a rice jar 507 and be provided with the second jet rifle 502; The pikestaff of the first jet rifle 501 stretches into first and washes rice jar 506 bottoms, and the rifle head of the first jet rifle 501 stretches into second and washes on the rice jar 507; The pikestaff of the second jet rifle 502 stretches into second and washes rice jar 507 bottoms, and the rifle head of the second jet rifle 502 stretches into the 3rd and washes on the rice jar; Described water supply motor and first is washed rice jar 506 bottoms and second and is washed rice jar 507 bottoms and be equipped with pipeline 505 and be connected; The described meter motor 504 of taking out is connected with and takes out mitron 509, and the described mitron 509 of taking out stretches into the 3rd and washes rice jar 508 bottoms.The raw material rice is successively through spray wind rice mill 2, proportion sand removing machine 3, behind the apparatus of selecting rice color 4, impurity such as the sandstone in the rice are cleaned out substantially, the rice dependence of being cleared up is taken out meter machine 6 rice suction first is washed in the rice jar 506, be infundibulate owing to wash the rice jar, rice is drawn close toward washing a rice jar center automatically, the convenient first jet rifle 501 is drawn rice, water supply motor 503 dashes first rice of washing rice jar 506 bottoms to the first jet rifle, 501 inside, rice is transported to the rifle head of the first jet rifle along the first jet rifle 501, and with the nozzle of high-tenacity with water be communicated with rice together directive second wash in the rice jars 507, this process is the flushing first time of rice; Washing rice jar 506 rice of coming from first sinks to second and washes rice jar 507 bottoms, the second jet rifle 502 will be accumulated in second rice of washing rice jar 507 bottoms and wash away out by the pump hydroelectric machine once more, the second jet rifle 502 is communicated with rice with water to be washed rice jars 508 to the 3rd together and penetrates, and this process is the flushing second time of rice; Wash rice jar 507 rice of coming from second and sink to the 3rd and wash rice jar 508 bottoms, take out meter motor 504 and the 3rd rice of washing in the rice jars 508 is pumped out to water rice seperator 6 by taking out mitron 509.
The pulp grinder 13 that falls automatically of stirring-type as shown in Figure 7 and Figure 8 comprises frame 131 and the stock tank 132 that falls; The stock tank 132 that falls is installed on the frame 131; It is adjustable motor that stock tank 132 1 sides that fall are provided with first motor, 133, the first motors 133, and is installed on the frame 131; Frame 131 is provided with bearing block 134, and bearing block 134 is provided with slurry cylinder 135; A side that falls to starching cylinder 135 is provided with pulpboard 137; Pulpboard 137 both sides that fall are provided with adjustable plate 138; The pulpboard 137 that falls is provided with adjustment screw 139; Top, cylinder two ends is provided with the powder slurry and regulates scraper 1310; Be provided with driving lever 1311 in the described stock tank 132 that falls, driving lever 1311 both sides are provided with the positive stop (not shown), and driving lever 1311 is provided with transmission device 1312.
As shown in Figure 9, refrigerating process and the integrated bilayer of aging technique are hung aging conveyer, described bilayer is hung aging conveyer and is comprised frame; Described frame is provided with shrouding; Described frame comprises upper strata frame 161 and lower rack 181; Upper strata frame 161 is provided with the first motor (not shown); Lower rack 181 is provided with the second motor (not shown); Upper strata frame 161 is provided with first transmission device, 162, the first transmission devices 162 and is provided with evenly distributed peg 163; Described lower rack 181 is provided with second transmission device, 182, the second transmission devices 182 and is provided with on evenly distributed peg 163, the second transmission devices distance between adjacent two pegs less than the distance between the adjacent peg of described first transmission device; Be provided with a conveying device 164 and a described bean sheet jelly recovery machine 17 between upper strata frame 161 and the lower rack 181.
A bean sheet jelly recovery machine 17 as shown in figure 10, the conveyer belt 173, first thread roller 174, first that comprise first frame 171, first driving mechanism 172, is provided with the axis of rolling be barrel-type roller 175, the first passive barrel-type roller 176 initiatively; First driving mechanism 172 is provided with first gear and second gear, first gear be arranged on first initiatively the 4th gear on the barrel-type roller 175 be connected by chain, second gear is connected by chain with the 3rd gear on the axis of rolling; The 6th gear that is provided with on described first thread roller 174 is connected by chain with the 5th gear on being arranged on the first active barrel-type roller 175; Described barrel-type roller is the little ellipse in two broad in the middle.
Secondary bean sheet jelly recovery machine 19 as shown in figure 11,, described secondary bean sheet jelly recovery machine comprises second frame 191, second driving mechanism 192, second thread roller 193, the second active barrel-type roller, 194, the second passive barrel-type roller 195, plain-barreled roll; Described second initiatively barrel-type roller 194 be provided with octadentate wheel and the 9th gear, described octadentate take turns be arranged on second driving mechanism 192 on the 7th gear link to each other by chain, described the 9th gear links to each other with the tenth gear on second thread roller 193; Described barrel-type roller is the little ellipse in two broad in the middle.
Automatic sizing machine 24 as described in Figure 12, described automatic sizing machine comprises mainframe 241, motor 242, is provided with transmission mechanism 243 in the described mainframe 241; Described transmission mechanism 243 is divided into transmission mechanism 2431 and underdrive mechanism 2432, and described upper and lower transmission mechanism includes sprocket wheel and chain; The described chain of going up transmission mechanism 2431 is provided with pressuring flat device 244, and the chain of described underdrive mechanism 2432 is provided with powder box 245.
Its production process is that raw materials such as rice are put in the rice bucket 1; The rice bucket 1 of falling is transported to jet-air rice polisher 2 with rice, here rice is polished; Then, rice is transported to proportion sand removing machine 3, utilizes the proportion difference of sandstone and rice that impurity such as sandstone are separated from rice here; Then rice is transported to apparatus of selecting rice color 4, is transported to meter machine 6 of taking out by rice conveyer 5 again; Rice is extracted in the jet flow rice washing machine 7 then, here rice is rinsed well by high hydraulic pressure; Then, enter water rice knockout drum 8; Then, enter one-level fiberizer 9 and carry out defibrination, then enter secondary grinding pulp grinder 10 and make the further refinement of Rice ﹠ peanut milk; Entering pulp screen 11 then filters; Enter storage pulp grinder 12 then, then Rice ﹠ peanut milk is transported to the stirring-type pulp grinder 13 that falls automatically, at first be the powder slurry in the storage pulp grinder 12 to be transported to stirring-type fall automatically in the stock tank 132 that falls of pulp grinder 13, under the turning effort that falls to starching cylinder 135 Rice ﹠ peanut milk is being transported on the pulpboard 137 then, simultaneously, described driving lever 1311 carries out the straight line back and forth movement in the stock tank 132 that falling under the effect of transmission device 1312, in case the Rice ﹠ peanut milk in the falling stop stock tank 132 produces precipitation, in addition, the rotary speed that falls to starching cylinder 135 can be controlled by adjustable motor 133, the thickness of the bean sheet jelly of producing is big, the rotary speed that then will fall to starching cylinder 135 is transferred fast, the thickness of the bean sheet jelly of producing is little, the rotary speed that then will fall to starching cylinder 135 is transferred slowly, and the distance between the adjusting adjustable plate 138 is controlled the width of bean sheet jelly, when the powder slurry fell pulp grinder automatically by stirring-type, then the powder slurry changed the powder lodicule that flows into; By flour steaming machine 14 powder is starched slaking then, make mobile powder lodicule change the bean sheet jelly that solidifies into; Carry out preliminary oven dry through 15 pairs of bean sheet jelly of powder sheet predryer then; Hanging aging conveyer upper strata frame 161 through bilayer then makes and forms conjunctiva on the bean sheet jelly, make bean sheet jelly not produce bonding phenomenon, the density that described bilayer is hung first peg 163 in the aging conveyer upper strata frame 161 is little, makes the distance between the adjacent bean sheet jelly big, like this, freezing is effective; Then through a bean sheet jelly recovery machine 17, bean sheet jelly is during through a bean sheet jelly recovery machine 17, through the first passive barrel-type roller 176, through the first active barrel-type roller 175, last then earlier, be transported to by conveyer belt 173 in the lower floor of refrigerator, in this process, because barrel-type roller is the little ellipse in two broad in the middle, therefore, bean sheet jelly can produce tension force, make freezing before the folding automatic spread apart of bean sheet jelly; Hang in aging conveyer lower rack 181 processes through bilayer again, the density of the peg on second transmission device of its inside is big, distance between the adjacent bean sheet jelly is little, like this can conserve space, and, bean sheet jelly has passed through prebake and freezing before hanging aging conveyer lower rack 181 entering bilayer, therefore, even the little phenomenon that also can not bond of the distance between the adjacent bean sheet jelly; Then enter into secondary bean sheet jelly recovery machine 19, its work principle is the same with a bean sheet jelly recovery, utilizes the special shape of barrel-type roller ovalisation small in ends broad in the middle, makes the bean sheet jelly through barrel-type roller produce tension force, thereby make folding bean sheet jelly launch to restore, so that the carrying out of back operation; By drum-type transition conveyer 20 bean sheet jelly is transported to then and carries out chopping on the filament cutter 21, the thickness of bean vermicelli can be adjusted as required; By bean vermicelli conveyer 22 bean vermicelli that cuts is transported on the quantitative cutting machine 23 then, here cuts off according to the length of required bean vermicelli; Automatically drop in the bean vermicelli box after bean vermicelli is cut off; Entering into automatic sizing machine 24 then finalizes the design to the bean vermicelli of powder box, its principle is: described powder box is sent in the underdrive mechanism 2432 of automatic sizing machine 24, go up simultaneously the powder box 245 that pressuring flat device 244 on the transmission mechanism 2431 enters into automatic sizing machine 24, powder powder in the powder box 245 is carried out the typing of a period of time, after a period of time, pressuring flat device 244 breaks away from powder box 245 under the effect of last transmission mechanism 2431, simultaneously, powder box 245 is transported in the next process, promptly in the dryer 25; Pruinescence is dried fully in dryer 25; Cool off through 26 pairs of beans vermicelli of Air cooler then; , so just finished the whole production of expecting finished product from former after packing conveyer 27 will be equipped with the compact package of bean vermicelli carries.
In process of production, all be machinery production, the conveying of material also is an automatic transport, therefore, has realized the full-automation of producing, and the production efficiency height; On whole production line, owing to carried out desanding, the polishing of rice, the look choosing of rice, the processing of raw material is thorough like this, when defibrination, passed through twice, the powder slurry is fine and smooth like this, and has successively carried out prebake, freezing, aging and oven dry, can prevent preferably that like this bean sheet jelly is bonded in together, therefore, the quality of production is good.
Claims (8)
1. an instant dry river powder production line is characterized in that: comprise the Mi Dou that falls that transmits by material, jet-air rice polisher, the proportion sand removing machine, apparatus of selecting rice color, the rice conveyer, take out a meter machine, jet flow rice washing machine, water rice knockout drum, the one-level fiberizer, the secondary grinding pulp grinder, pulp screen, the storage pulp grinder, the stirring-type pulp grinder that falls automatically, flour steaming machine, the bean sheet jelly predryer, the bean sheet jelly refrigerator, a bean sheet jelly recovery machine, secondary bean sheet jelly recovery machine, drum-type transition conveyer, filament cutter, the bean vermicelli conveyer, quantitative cutting machine, the automatic sizing machine, dryer, Air cooler and packing conveyer.
2. instant dry river powder production line according to claim 1 is characterized in that: described jet flow rice washing machine comprises the water supply motor, takes out a meter motor, first wash rice jar, second and wash rice jar, the 3rd and wash rice jar; Described water supply motor is provided with pipeline and is connected with washing between the rice jar, and the described rice jar of washing is infundibulate, and described first washes the rice jar is provided with the first jet rifle, and second washes rice jar is provided with the second jet rifle; The pikestaff of the first jet rifle stretches into first and washes a meter pot bottom, and the rifle head of the first jet rifle stretches into second and washes on the rice jar; The pikestaff of the second jet rifle stretches into second and washes a meter pot bottom, and the rifle head of the second jet rifle stretches into the 3rd and washes on the rice jar; Described water supply motor and first is washed meter pot bottom and second and is washed a meter pot bottom and be equipped with pipeline and be connected; The described meter motor of taking out is connected with and takes out mitron, and the described mitron of taking out stretches into the 3rd and washes a meter pot bottom.
3. instant dry river powder production line according to claim 2 is characterized in that: described stirring-type falls automatically, and pulp grinder comprises frame and the stock tank that falls; The described stock tank that falls is located on the frame; Stock tank one side that falls on the frame is provided with first motor, and described first motor is adjustable motor; Described frame is provided with bearing block, and bearing block is provided with the slurry cylinder; A side that falls to starching cylinder is provided with pulpboard; The pulpboard both sides that fall are provided with adjustable plate; The pulpboard that falls is provided with adjustment screw; Top, cylinder two ends is provided with the powder slurry and regulates scraper; Be provided with driving lever in the described stock tank that falls, described driving lever both sides are provided with positive stop, and driving lever is provided with transmission device.
4. instant dry river powder production line according to claim 3 is characterized in that: a described bean sheet jelly recovery machine comprises first frame, first driving mechanism, is provided with the conveyer belt of the axis of rolling, first thread roller, first initiatively barrel-type roller, the first passive barrel-type roller; Described first driving mechanism is provided with first gear and second gear, described first gear be arranged on first initiatively the 4th gear on the barrel-type roller be connected by chain, described second gear is connected by chain with the 3rd gear on the axis of rolling; The 6th gear that is provided with on described first thread roller be arranged on first initiatively the 5th gear on the barrel-type roller be connected by chain; Described barrel-type roller is the little ellipse in two broad in the middle.
5. instant dry river powder production line according to claim 4 is characterized in that: described bilayer freezing and that aging technique combines is hung aging conveyer, and described bilayer is hung aging conveyer and comprised frame; Described frame is provided with shrouding; Described frame comprises upper strata frame and lower rack; Described upper strata frame is used for freezing, and lower rack is used to wear out; The upper strata frame is provided with first motor; Lower rack is provided with second motor; Described upper strata frame is provided with first transmission device, and first transmission device is provided with evenly distributed peg; Described lower rack is provided with second transmission device, and second transmission device is provided with evenly distributed peg, and the distance in described second transmission device between adjacent two pegs is less than the distance between the adjacent peg of described first transmission device; Be provided with a conveying device and a described bean sheet jelly recovery machine between described upper strata frame and the lower rack.
6. instant dry river powder production line according to claim 5 is characterized in that: described secondary bean sheet jelly recovery machine comprises second frame, second driving mechanism, second thread roller, second initiatively barrel-type roller, the second passive barrel-type roller, plain-barreled roll; Described second initiatively barrel-type roller be provided with octadentate wheel and the 9th gear, described octadentate take turns be arranged on second driving mechanism on the 7th gear link to each other by chain, described the 9th gear links to each other with the tenth gear on second thread roller; Described barrel-type roller is the little ellipse in two broad in the middle.
7. instant dry river powder production line according to claim 6, it is characterized in that: described automatic sizing machine comprises mainframe, motor, is provided with transmission mechanism in the described mainframe; Described transmission mechanism is divided into transmission mechanism and underdrive mechanism, and described upper and lower transmission mechanism includes sprocket wheel and chain; The described chain of going up transmission mechanism is provided with pressuring flat device, and the chain of described underdrive mechanism is provided with the face box.
8. instant dry river powder production technology, processing step is:
(1) rice is transported to jet-air rice polisher by bucket elevator;
(2) in jet-air rice polisher, rice is polished;
(3) rice through polishing enters the proportion sand removing machine, utilizes the different sandstones of removing in the rice of proportion of sandstone and rice here;
(4) rice enters apparatus of selecting rice color;
(5) by the rice conveyer rice is transported to and takes out in meter machine;
(6) take out a meter machine rice is transported to jet flow rice washing machine, jet is washed meter technology and has been used powerful jet rifle that the rice of washing in the rice jar is washed away, by the jet rifle rice being washed rice jar from first is washed into the 3rd successively and washes the rice jar, experienced twice high-intensity current shooting altogether, the better effects if of washing rice;
(7) rice is transported in the water rice knockout drum, here water is separated from rice;
(8) enter the one-level fiberizer and the secondary grinding pulp grinder is worn into Rice ﹠ peanut milk with rice;
(9) Rice ﹠ peanut milk that mill is good is transported to and carries out filtering and impurity removing matter in the pulp screen;
(10) will filter good Rice ﹠ peanut milk is transported in the storage pulp grinder;
(11) the storage pulp grinder with Rice ﹠ peanut milk quantitative be transported to the stirring-type pulp grinder that falls automatically, change Rice ﹠ peanut milk into mobile powder lodicule, its transforming process is that the cylinder that falls to starching of rotation is transported to Rice ﹠ peanut milk fall on the pulpboard, forms the powder lodicule that flows on the pulpboard that falls, the thickness of described powder lodicule is controlled by the rotary speed that falls to starching cylinder, rotary speed is fast, and the thickness of powder lodicule is thick, and rotary speed is slow, the thin thickness of powder lodicule, the width of mobile powder lodicule is controlled by being installed in pulpboard adjusted plate;
(12) the powder lodicule that flows is made the powder pasteization, makes powder starch the formation bean sheet jelly that bonds together by flour steaming machine;
(13) bean sheet jelly is transported to carries out prebake in the bean sheet jelly predryer, the water content of bean sheet jelly is reduced;
(14) bean sheet jelly through prebake is transported to ground floor bean sheet jelly refrigerator, makes the bean sheet jelly top layer form conjunctiva here, bonds together to prevent bean sheet jelly;
(15) through a bean sheet jelly recovery machine bean sheet jelly is launched to restore, its principle is: the roller of cydariform has been installed on recovery machine, and bean sheet jelly is in a bean sheet jelly recovery machine is carried, and bean sheet jelly advanced barrel-type roller, and here bean sheet jelly can produce tension force, thereby makes bean sheet jelly launch to restore;
(16) through second layer bean sheet jelly refrigerator, here bean sheet jelly is worn out;
(17) through secondary bean sheet jelly recovery machine bean sheet jelly is launched to restore again, it restores principle and once recovery is the same;
(18) through drum-type transition conveyer bean sheet jelly is transported to and carries out chopping on the filament cutter;
(19) through the bean vermicelli conveyer bean vermicelli is transported on the quantitative cutting machine and cuts off and be transported in the powder box;
(20) vermicelli in the powder box are carried out automatic sizing;
(21) stereotyped bean vermicelli number is transported in the dryer dries, make the moisture in the bean vermicelli reach production requirement;
(22) bean vermicelli of drying cools off through Air cooler;
(23) pack and conveying place production line through the packing conveyer.
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