CN105192513B - The exquisite pure natural vermicelli machine of dragon whiskers noodles shape - Google Patents

The exquisite pure natural vermicelli machine of dragon whiskers noodles shape Download PDF

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CN105192513B
CN105192513B CN201510684204.6A CN201510684204A CN105192513B CN 105192513 B CN105192513 B CN 105192513B CN 201510684204 A CN201510684204 A CN 201510684204A CN 105192513 B CN105192513 B CN 105192513B
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sheet jelly
bean sheet
bean
annular solid
slurry
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CN105192513A (en
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游德春
游子雄
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Abstract

The invention discloses a kind of exquisite pure natural vermicelli machines of dragon whiskers noodles shape, are related to a kind of vermicelli machine.The present invention is sequentially connected by pulping equipment, bean sheet jelly molding machine, cooling humidity discharging system, bean sheet jelly baking box, bean sheet jelly pre-cooling instant-frozen system, bean sheet jelly filament cutter, roasting silk case, section silk machine and finished product conveyer;The structure of the bean sheet jelly molding machine is mainly: at the top and centre of main body rack, it is respectively arranged with slurry feedway and annular solid, the outlet of slurry feedway and the entrance docking of annular solid, steam chest is wrapped in left one side of something outside annular solid, and ring heater is tightly attached to left one side of something on the inside of annular solid.Exquisite bean vermicelli of the 0.4mm × 0.4mm slightly as dragon whiskers noodles can will be made in bean starch by the present invention;This bean sheet jelly molding machine produces the not viscous machine of bean sheet jelly, does not have to oil, without any food additives and chemical adjuvant, and product produced is pure natural exquisite green food, improves product quality, optimizes the quality of product.

Description

The exquisite pure natural vermicelli machine of dragon whiskers noodles shape
Technical field
The present invention relates to a kind of vermicelli machine more particularly to a kind of exquisite pure natural vermicelli machines of dragon whiskers noodles shape.
Background technique
With the continuous improvement of people's lives level, exquisiteness is increasingly particular about in life, all contain food additives and change The food for learning adjuvant will gradually be become estranged by people, and pure natural exquisite bean vermicelli as dragon whiskers noodles is eventually deep by the joyous of people It meets.In addition, all kinds of crystal vermicelli equipment of present society prevalence are all to steam bean sheet jelly molding by steam chest using stainless steel band, Because starch glues, stickiness is strong, and all using steel band oily (chemical agent) as adjuvant is detached from the bean sheet jelly cooked from steel band.Powder All contain steel band oil component on silk, and stainless steel band service life is not grown, under normal production scenarios, since steel band exists for a long time It rotates, slight crack will be generated on surface less than half a year and can not work on roller, it is necessary to replace.And this crystal vermicelli equipment All very long, shortest also have more than 30 meters, long at 70 meters or more, takes up a large area, is not belonging to systematization assembling, manageability is not tieed up It repairs;Cut the short error of filament length it is larger, product is not neat;The thin exquisite bean vermicelli of 0.4mm × 0.4mm can not be produced and 0.2mm is very thin Fast food bean sheet jelly.
Summary of the invention
The object of the invention is that overcoming above-mentioned shortcoming and defect of the existing technology, a kind of dragon whiskers noodles shape essence is provided Cause pure natural vermicelli machine.
The object of the present invention is achieved like this:
The present invention includes existing pulping equipment, cooling humidity discharging system, bean sheet jelly baking box, bean sheet jelly pre-cooling instant-frozen system, powder Skin filament cutter, cuts silk machine and finished product conveyer at roasting silk case;
It is provided with bean sheet jelly molding machine;
Its connection relationship is:
Instant-frozen system, bean sheet jelly chopping is pre-chilled in pulping equipment, bean sheet jelly molding machine, cooling humidity discharging system, bean sheet jelly baking box, bean sheet jelly Machine, roasting silk case, section silk machine and finished product conveyer are sequentially connected.
The present invention has following advantages and good effect:
1. the thin exquisite powder straight, neat as dragon whiskers noodles of 0.4mm × 0.4mm can be made in bean starch by the present invention Silk, and have the characteristics that glittering and translucent, resistant to cook and tasty and refreshing;Potato starch can be made to 1mm × 1mm is thick, and length error does not surpass Cross the standard crystal vermicelli of 1mm and fast food vermicelli and bean vermicelli that thickness is thin in 0.15mm-0.25mm;It can be by rice and coarse cereals slurry system At shortening noodles.
2. not gluing machine, without any food additives and chemical adjuvant, process raw material only water and starch, fully belongs to Natural green food.The mode of mainly present invention production bean sheet jelly is different from what the upper popular crystal vermicelli equipment of society used Stainless steel band Rotation type, but it is rotary-type to use stainless steel ring body;Appearance works groove face never by any injury, Working time is longer, and surface is more smooth, all handles by face cleaning three times in each production cycle, bean sheet jelly cook after just by rapidly wind Cold, due to the principle expanded with heat and contract with cold, bean sheet jelly starts to loosen on work groove face, in addition being responsible for the metal crin of reversed removing bean sheet jelly Mesh belt roller and annular solid spacing are no more than 10mm, and design has progressive error, i.e., the linear velocity of crin mesh belt is slightly larger than annular Body is carried out and forces removing, therefore no matter the how strong starch of viscous stickiness produces in this equipment will not all glue machine, in addition to micro Pure grain wine, which moistens face cleaning rag, to be served outside cleaning groove face, then without edible oil and any chemical adjuvant, product Quality is extremely excellent.
3. product certified product rate is high, slag foam is few;The annular solid of this equipment bean sheet jelly molding machine be using large-scale lathe process and It is machined with the deep wide work groove face of 2.8mm at, surface, precision is very high, and when work rotates counterclockwise, by pushing up upper feed hopper Starch slurry is drained on shunting disk by five, bucket bottom comb tablet switch, is evenly dispersed to work groove face after decompression shunts On, it is then struck off by squeegee, well-done bean sheet jelly is made finally by the steam chest encircled on the right and back side heat treatment, Therefore bean sheet jelly width always standard it is consistent, without flash, surface smooth planar, local error is no more than 0.01mm, this ensure that Later period bean sheet jelly is very well when being opened by filament cutter pressure surface knife, will not run side and corrugation, certified product rate up to 98% or more, and Bean vermicelli thickness is consistent, quite perfect.
4. the body of stainless steel of bean sheet jelly molding machine can be used permanently, without maintenance and maintenance.
5. the present invention increases bean sheet jelly baking program than crystal vermicelli equipment in production procedure, slow will freeze be changed to it is quick-frozen, Crystal vermicelli equipment be will make ripe hot bean sheet jelly first pass through plastic wire band carry out humidity discharging, cooling, aging, enter back into freezer carry out compared with Then prolonged freezing opens item in feeding filament cutter pressure surface knife, since aging, cooling time are too long, causes well-done powder Skin is raw again phenomenon, or even damages color, and when chopping is easy automatic broken strip, and fine slag foam is more;This equipment is due to quick-frozen by bean sheet jelly It is preceding to be baked into half-dried soft bean sheet jelly, bean sheet jelly sustained, no broken strip, no fine slag foam when chopping is opened, and fully ensured that product Original flavor and bright in color.Substantially increase product quality and yield rate.
6. the present invention, using folded net operation, greatly shortens the length of equipment in roasting silk case, since equipment is short, own Wallboard belong to it is movable, of length no more than 2 meters of every block of wallboard, two baking box wallboards all by two sides metal plate press from both sides thermal insulation board, under Face bolt, above drawer-lock, be fixed on main body rack, it is only necessary to which a key can open all wallboards, cooling wallboard It is fixed using strong magnet, baking box both ends roller installation place is fitted with dodge gate, and it is internal that when work can open observation at any time Operating condition, so that failure is discharged.
7. transversal silk of the invention cuts method using intermittent, section silk machine is similar with steel plate shear, and product is first pressed After cut, remain static when bean vermicelli is sheared, therefore finished product bean vermicelli is very neat, length error be no more than 1mm, it is such Product can be packed using transparent plastic can, and extremely, similar product can not match in excellence or beauty fineness therewith in the market.
It is original with practicability 8. the present invention is the automatic production line of an output packaging from starch slurry to finished product bean vermicelli Then, complete equipment structure is assembled using systematization, to objective moving law and stability all done very careful analysis and Design is that one easy to maintenance, operation is simple, good appearance, sophisticated equipment with long service life.
Detailed description of the invention
Fig. 1 is the structural block diagram of this vermicelli machine;
Fig. 2 is the structural schematic diagram of bean sheet jelly molding machine 200;
Fig. 3 is the structural schematic diagram of slurry feedway 230;
A-slurry, B-bean sheet jelly, C-bean vermicelli.
100-pulping equipments.
200-bean sheet jelly molding machines,
210-main body racks;
220-annular solids;
230-slurry feedways,
231-hoppers,
232-spirally stir leaf,
233-comb tablets switch,
233a-comb tablet, 233b-rubber seal, 233c-fine tuning shaft,
233d-adjusting screw rod, 233e-fine-tuning screw, 233f-fork-shaped poke rod
233g-hand-rail type adjusts disk,
234-floating balls,
235-float switches;
240-slurry shunting disks;
250-steam chests;
260-exhaust apparatus (exhaust fan, gas block panel);
270-ring heaters;
280-squeegees;
290-face cleaning devices;
The 1st transmission mechanism of CD-1.
300-cooling humidity discharging systems.
400-bean sheet jelly baking boxes.
Instant-frozen system is pre-chilled in 500-bean sheet jelly.
600-bean sheet jelly filament cutters.
700-roasting silk casees.
800-cut silk machine.
900-finished product conveyers.
Specific embodiment
It is described in detail with reference to the accompanying drawings and examples:
One, the structure of vermicelli machine
1, overall
Such as Fig. 1, the present invention includes existing pulping equipment 100, cooling humidity discharging system 300, bean sheet jelly baking box 400, bean sheet jelly Instant-frozen system 500 is pre-chilled, bean sheet jelly filament cutter 600, roasting silk case 700, cuts silk machine 800 and finished product conveyer 900;
It is provided with bean sheet jelly molding machine 200;
Its connection relationship is:
Pulping equipment 100, bean sheet jelly molding machine 200, cooling humidity discharging system 300, bean sheet jelly baking box 400, bean sheet jelly pre-cooling are quick-frozen System 500, bean sheet jelly filament cutter 600, roasting silk case 700, section silk machine 800 and finished product conveyer 900 are sequentially connected.
The process flow of product processing:
Mixing is mixed slurry (water, starch)-bean sheet jelly molding (boiler is for steam, back side electric heating)-bean sheet jelly cooling-bean sheet jelly and is dried Quick-frozen-perpendicular chopping (opening the item)-bean vermicelli baking sizing-bean vermicelli humidity discharging cooling-bean vermicelli fixed length of roasting-bean sheet jelly cooling-bean sheet jelly is horizontal Cut-finished product output packaging.
Related technical performance:
* yield: 70kg/ hours
* total energy consumption: 45kw/ hours
* coal consumption: 5kg/ hours
* equipment package size: length is 13.6 meters wide 2.48 meters 1.2 meters high
* occupation area of equipment: 120 squares.
2, functional component
1) pulping equipment 100
Pulping equipment 100 is a kind of common apparatus;
Its function is that each kind of starch is made to certain density slurry A.
2) bean sheet jelly molding machine 200
Bean sheet jelly molding machine 200 is key equipment of the invention, and main function is that each kind of starch is made to well-done, thickness is equal Even bar shaped bean sheet jelly.
Such as Fig. 2, bean sheet jelly molding machine 200 includes main body rack 210, annular solid 220, slurry feedway 230, slurry shunting Device 240, steam chest 250, exhaust apparatus 260, ring heater 270, squeegee 280 and face cleaning device 290 and the 1st driver Structure CD-1;
Its position and connection relationship are:
At the top and centre of main body rack 210, it is respectively arranged with slurry feedway 230 and annular solid 220, slurry supplies The entrance of outlet and annular solid 220 to device 230 docks, and steam chest 250 is wrapped in left one side of something outside annular solid 220, annular Heater 270 is tightly attached to left one side of something of 220 inside of annular solid, and the right side of the entrance of annular solid 220 is arranged in slurry part flow arrangement 240 The upper left side of the entrance of annular solid 220 is arranged in top, exhaust apparatus 260, and squeegee 280 is mounted on the upper left of annular solid 220 Side, the upper right side of 290 annular solid 220 of face cleaning device;
1st transmission mechanism CD-1 provides power for other rotating parts.
(1) main body rack 210
Such as Fig. 2, main body rack 210 is a kind of metal support.
(2) annular solid 220
Such as Fig. 2, annular solid 220 is that one kind makes starch slurry continuously be formed for being in strip bean sheet jelly and carry and rotate to next process Carrier.
1.5 meters of 220 diameter of annular solid;Two edge of inner ring is welded with rectangular reinforcing rib, by 8 metal flat bars it is triangular in shape from Central axis supports to the unilateral fixation of reinforcing rib;Outer peripheral surface is machined with the work nest of 2.8mm depth, 380mm wide;Both sides turning has 3mm diameter semicircle R slot.
Specifically, 1.5 meters of 220 diameter of annular solid, is process using thick 304 stainless steel plates of 8mm;The weldering of two edge of inner ring It is connected to rectangular reinforcing rib, it is solid to form triangle unilateral support from reinforcing rib to central axis by the stainless steel flat bar of 50mm × 10mm It is fixed, it is solid and reliable;Outer peripheral surface is machined with 2.8mm depth, the work nest of 380mm wide flows into for slurry A, steams and is formed;Both sides Turning has 3mm diameter semicircle R slot, protects gas for steam chest and is used;Transmission is fixed using 4 points of chains in 220 side border of annular solid, It is stirred using 4 points of chain chain wheels;Counterclockwise operate.
(3) starch slurry feedway 230
Such as Fig. 2,3, starch slurry feedway 230 includes hopper 231, spirally stirs leaf 232, comb tablet switch 233, floating ball 234 and float switch 235;
Its position and connection relationship are:
In hopper 231, it is provided with spirally stirs leaf 232 therebetween, be provided with floating ball 234, floating ball 234 at an upper portion thereof It is connected with float switch 235;
231 bottom of hopper is provided with comb tablet switch 233.
1. hopper 231
Hopper 231 is a kind of container that wide at the top and narrow at the bottom, bottom is arc-shaped, and container bottom is provided with 5 leak hole 231a;
Its function is to hold slurry A, and flow downward out slurry A by leak hole 231a.
2. spirally stirring leaf 232
Spirally to stir leaf 232 be a kind of general part, and rotation axis is connected with the first transmission shifting mechanism A, and when rotation directly wipes The bottom of hopper 231;
Its function is stirring slurry A, and prevents slurry A precipitating blocking leak hole 231a.
3. comb tablet switch 233
Comb tablet switch 233 includes comb tablet 233a, rubber seal 233b, adjusts shaft 233c, adjusts screw rod 233d, fine tuning Screw rod 233e, fork-shaped poke rod 233f, hand-rail type adjust disk 233g, fine-tuning nut 233h, fine tuning miniature lever 233i, movable screw Female 233j and movable sleeve 233k;
It is respectively corresponded in the bottom of 5 leak hole 231a of hopper 231 and is provided with 5 rubber seal 233b, each comb tablet The front end of 233a is placed in each rubber seal 233b in the following, being close to each sealing ring 233b, and the tail end of each comb tablet 233a is solid There are a fine-tuning nut 233h, each fine-tuning nut 233h to cover on each fine-tuning screw 233e, each fine-tuning screw 233e surely Tail end is provided with a fine tuning miniature lever 233i convenient for rotation fine tuning;
Shaft 233c is adjusted to connect with 5 fine-tuning nut 233h respectively, tail end is fixed with a fork-shaped poke rod 233f, The upper end of fork-shaped poke rod 233f is provided with traveling nut 233j, and traveling nut 233j, which covers, is adjusting the front end screw rod 233d, adjusts Screw rod 233d tail end, which passes through a movable sleeve 233k and is fixed with a hand-rail type, adjusts disk 233g, and the side movable sleeve 233k is connected to In circle block set on bracket.
Its working mechanism is:
* coarse adjustment: manual rotation's hand-rail type adjusts disk 233g, turns traveling nut 233j, fork-shaped poke rod 233f, adjusting Axis 233c, fine-tuning nut 233h and comb tablet 233a are moved left and right, thus the size of 5 leak hole 231a of coarse adjustment hopper 231, i.e., slightly Adjust slurry A outflow number.
* finely tune: manual rotation some fine tuning miniature lever 233i can make comb tablet corresponding to this fine tuning miniature lever 233i 233a is moved left and right, thus the size of the corresponding leak hole 231a of fine tuning, that is, finely tune road slurry A outflow number.
4. floating ball 234
Floating ball 234 is a kind of general part, the floating ball of similar toilet water closet, is mounted on 231 the inside of hopper, works as hopper When slurry A in 231 reach a certain height, float switch 235 is acted, close the outlet of slurry A, function is control hopper The potential difference of starch slurry A in 231 keeps leak hole 231a spillage pressure balance.
5. float switch 235;
Float switch 235 and floating ball 234 are used cooperatively.
(4) shunting disk 240
Such as Fig. 2, shunting disk 240 is the slurry A that will flow out from 5 leak hole 231a under hopper 231 by being diverted to ring On the work groove face of body 220;Shunting disk 240 is in dustpan shape, long 330mm, wide 37mm, the high 20mm in three sides, behind baffle is counter encloses It is hooked on crosshead, following grout outlet is freely fitted on the work groove face of annular solid 220 by the self weight of disk body, and disk body is in incline Ramp-like, exit of trying to get to the heart of a matter is equipped with the stainless steel square bar of a 12.5mm × 12.5mm from 55mm sidewards, and square bar has from baseplane The gap of 4mm, square bar can be rotated by adjusting after disk, and square bar angle can make gap become smaller when rotation, there was only 1mm, adjusting side when minimum Bar gap is in order to correspond to the pressure that 5 leak hole 231a are flowed downward out, to achieve the purpose that shunting.
(5) steam chest 250
Such as Fig. 2, steam chest 250 is made of using red copper flat bar, copper sheet and stainless steel plate;It is close to stainless steel in semi-circular shape Annular solid 220 is fixed on up and down on main body rack 210, it is easy to be dismantled, length is the half of 220 perimeter of annular solid, steam chest 250 both sides bottom are fixed with the copper wire of diameter 3mm, and identical is pressed in the R slot of 220 surface two sides of annular solid, to guarantee ring Steam of the body 220 in the running in work nest does not leak;Lubrication is supplied by steam, and lubricating oil is not necessarily to, very clean;Steam Case 250 divides double-layer structure, and internal layer is flat pipe type air bag, is covered above air bag with heat-insulating heat-preserving material, appearance is stainless steel plate;Gas Capsule supplies steam by boiler, and steam pressure is uniformly distributed in inside, then by the aperture that is distributed under air bag bottom plate to annular solid Starch slurry injection on 220 work nest, the distance of injection are 15mm, therefore the speed steamed is fast and effect is ideal.
(6) exhaust apparatus 260
Exhaust apparatus 260 includes exhaust fan and gas block panel.
Exhaust fan is made using ventilation fan on the market in the ramp-like top for being erected at steam chest 250 and slurry A import With the steam that slurry A entrance ejects when being the work of withdraws vapor case 250, prevents steam from moving forward and cause movable squeegee 280 fevers cause paste to break down.
The effect of gas block panel is to stop steam to be flushed on squeegee 280 and make slurry A by thermocoagulation in shunting disk 240;Gear The long 480mm of gas plate, width 90mm, are arc-shaped, and the side that is bullied is recessed;Both ends are also secured on the fixed bracket of steam chest 250 away from steaming 250 feed inlet 60mm of vapour case, can freely overturn, and following both ends are abutted along ring rotation direction, and intermediate there are the gap 5mm powder supplies Slurry A passes through, and when steam discharge flings gas block panel concave panel, steam recoils backward at once, and the steam of recoil can be rapidly by exhaust fan Extraction becomes droplet and directly drip moving in the slurry A of sizing below when working in order to prevent after vapor condensation, gear gas Plate lower edge is welded with a small sink, and slot centre is slightly higher, and the carbonated drink left from gas block panel is flowed out along small sink to both ends, stream In the R slot for entering 220 both sides of annular solid, the lubrication that 250 red copper round bar of steam chest is run in R slot just ensure that, it is very clean, If breaking down below with slurry A when work, it can be flipped up exclusion at any time, it is very reasonable to design.
(7) ring heater 270
Such as Fig. 2, ring heater 270 is 1.7m long, width 300mm, thickness 60mm, is tightly attached to left one side of something of 220 inside of annular solid, Can front and back adjustment heating position, inside have more laterally fixed porcelain tubes, be fixed with 1 4kw resistance wire back and forth on porcelain tube.
Heating the reason is that: when cooking bean sheet jelly and being produced upwards under annular solid 220, outside be provided with a drum type brake blower fan into Row rapid cooling, cooling are the hot steam and distilled water in order to exclude bean sheet jelly surface, and for ensureing bean sheet jelly from annular It is successfully detached from the work groove face of body 220;Therefore heating is the heat in order to supplement annular solid work nest face, to guarantee next follow Slurry A is formed rapidly in ring, while accelerating the well-done of the bottom surface bean sheet jelly B.
The switch enclosure of ring heater 270 is mounted on the main body rack 210 of bean sheet jelly molding machine 200, is located at operator Smoothly locate, power supply contactor in 200 comprehensive switch cabinet of bean sheet jelly molding machine, switch enclosure be equipped with small-sized single-phase air switch, 20A ammeter and green indicator light, mainly control heater power source, if it find that bean sheet jelly cooks excessively, operator can be with Hand closes heater power source.
(8) squeegee 280
Such as Fig. 2, squeegee 280 is made of above with the stainless steel substrates that a shaft is fixed one piece of long 370mm, width 40mm; Shaft is through the both ends of steam chest 250 and fixes on the bracket 210, and 280 strut rail of squeegee works on groove face in annular solid 220, Scraping blade mouth is micro- to turn forward, and mouth can freely be overturn, for adjusting the spacing between scraping blade mouth and the work groove face of annular solid 220, it Main function be to strike off the slurry A that shunting disk 240 flows out, be no more than the part the bean sheet jelly B thickness error produced 0.01mm.Due to bean sheet jelly B produce absolutely it is flat, width criteria is consistent, it is ensured that chopping is very well in process below, silk It not will appear bean sheet jelly and run the strange phenomenons such as side, elephant skin.Therefore product quality greatly improves, and certified product rate is up to 98% or more.
(9) face cleaning device 290
Such as Fig. 2, face cleaning device 290 includes the 1st, 2 work nest scraper 29a, 29b and face cleaning rag 29c;1st work nest is scraped Knife 29a, face cleaning rag 29c and the 2nd work nest scraper 29b are successively set on annular
At the upper right corner that body 220 works on groove face (at counter-clockwise 300 degree).
Slurry A works in annular solid 220 and forms the well-done and uniform bean sheet jelly B of thickness on groove face, is running down to ring At 300 degree of body, bean sheet jelly B is stripped work nest;Work groove face after bean sheet jelly B removing initially enters the 1st work nest scraper 29a, Formula is scraped using shovel, pressure size is adjustable, the effect of the 1st work nest scraper 29a be bean sheet jelly B disengaging after residue scrape it is dry Only;Surface after shovel is scraped enters face cleaning rag 29c, face cleaning rag 29c is cylindrical be stuck under elastic force pressing plate it is tight with work groove face Contiguity touching, work groove face are very clean after passing through;Then enter the 2nd work nest scraper 29b again, has thoroughly removed last extremely micro- The residue of amount;Work groove face, which comes back under starch slurry shunting disk, has started second round cycle operation.
(10) the 1st transmission mechanism CD-1
As Fig. 2, the 1st transmission mechanism CD-1 provide power to other rotatable parts.
The working mechanism of bean sheet jelly molding machine 200:
Slurry A is drained on starch shunting disk 240 after decompression shunts by 5 comb tablet switch 233a, flows uniformly to annular In the work nest of body 220, since annular solid 220 is gently counterclockwise operating always, slurry A first leads on work groove face Cross after squeegee 280 strikes off, enter in steam chest 250 under through gas block panel, using boiler supply high-temperature steam and The ring heater 270 at the back side is handled, and slurry A works in annular solid 220 and forms the well-done and uniform bean sheet jelly of thickness on groove face B is being run down at 300 degree of annular solid, and bean sheet jelly B is stripped work nest;Work groove face after bean sheet jelly B removing is filled by face cleaning 290 are set, last extremely micro residue has been thoroughly removed;Work groove face, which comes back under starch slurry shunting disk, has started second Loop cycle work;The absolute standard of the bean sheet jelly B width that this bean sheet jelly molding machine 200 produces is consistent, and thickness can be from 0.2mm- 1.5mm is arbitrarily adjusted, and local thickness's error of bean sheet jelly B is no more than 0.01mm.
Following each functional component is common apparatus, can directly select or give related improvement, so its structure and work It is described only briefly as mechanism.
3) cooling humidity discharging system 300
Cooling humidity discharging system 300 is a kind of common apparatus;
Its function is: the hot steam on elimination bean sheet jelly surface and viscous viscosity, keeps its internal cooling.
Its structure is by the bracket and bean sheet jelly baking box 400 of the bracket parted hair and bean sheet jelly molding machine 200 of metal crin mesh belt Main body rack be connected, it is 3 meters long;By 200 one end of bean sheet jelly molding machine it is low and by 400 one end height of bean sheet jelly baking box in the gradient installation, Lower mesh belt is triangular in shape, and triangle is mounted below a rectangle water storage box, has a folding cotton to be tightly embedded among water storage box Under clamping plate, while mesh belt is also abutted, mesh belt nuzzles up from cotton when running, and cotton 90% impregnates in water, and water level is by water inlet switch With apopore adjust, remain balance, therefore, metal crin mesh belt run when surface also always band water, in this way design be for Make just to separate from bean sheet jelly molding machine 200 and there is high temperature and have the bean sheet jelly of extremely strong viscous stickiness not sticky net band, then Into passing through in the plastic wire band on 400 upper layer of bean sheet jelly baking box back and forth, natural cooling, hot bean sheet jelly have completely eliminated table twice The upsurge and viscosity in face, it is internal also substantially cooling, bean sheet jelly baking box 400 can be just smoothly entered in this way.
4) bean sheet jelly baking box 400
Bean sheet jelly baking box 400 is a kind of common apparatus.
Its function is will to cool down humidity discharging system 300 wet-milling skin after cooling and be baked into water content to only have 40%~50% to have The half-dried soft bean sheet jelly of elasticity, to improve the quality of perpendicular later chopping (opening item), bean sheet jelly baking box 400 is cold using circulating baking But method.
Its specific structure is by hot wind isocon, cold wind isocon, foraminous conveyer, mesh belt active in cabinet and cabinet The components such as subsidiary heat blower and cooling small blast fan form with passive roller and the back side.Bean sheet jelly baking box 400 Divide three layers of upper, middle and lower, upper layer is the cooling humidity discharging layer of bean sheet jelly, and middle layer is baking layer, and lower layer is bean sheet jelly cooling layer and freeze tunnel, layer It is separated between layer using active insulation plate;General frame is welded using channel steel, and interlude front channel steel bracket is using activity branch Frame is the maintenance and installation for facilitating air hose and mesh belt in this way;It toasts layer two sides board wall and insulation board, top two is pressed from both sides using two sides steel plate It is fixed uniting to unlock, there is bolt to stablize below, cooling wallboard is fixed using magnet, and all wallboards belong to movable, disassembly pole It is convenient.
Baking box both ends are equipped with roller bearing seat support, each bearing block can fore-aft travel adjust, entire cabinet It is placed on roasting silk case 700, front is equipped with dodge gate, and when production can observe that bean sheet jelly circulation in baking box both ends turns at any time Head situation;Active roll tube is mounted on by 200 one end of bean sheet jelly molding machine, and transmission is contacted using 3 points of chains, in addition by 4 points of chains Chain wheel is connected outside wallboard with active drive mechanism CD-1, and metal mesh belt is tightened by driving and driven roller is horizontal, using phase Mutual mismatch synchronization operation method operation.
Hot air pipe is mounted among mesh belt or more, gap 25mm between air hose and air hose, and it is logical from centre that mesh belt clamps bean sheet jelly It crosses and carries out circulating baking, hot air pipe two sides is drilled with planetary aperture all over the sky and carries out hot wind shunting;Hot wind is projected from aperture away from bean sheet jelly Only 10~15mm, capacity usage ratio is very high, and 60~70 DEG C of baking temperature, bean sheet jelly baking degree requires the water content up to 40%-50% to be in Moccasin shape.
The temperature of bean sheet jelly baking box 400 is supplied by heat blower, can also be supplied using gas heat-exchanger;Hot wind hair Raw device is located at the back side interlude of bean sheet jelly baking box 400, is fitted with air inlet in all hot air pipes and is connected with generator, sends out Raw device inner transverse has electrothermal tube respectively, and generator is connect by pipeline with cfentrifugal blower;The work of heat blower is former Reason is that heat is generated by electrothermal tube in heat blower, and centrifugal blower blowout heat, which is transported in hot air pipe, dry to product It is roasting;Electric heating power supply is controlled by bean sheet jelly molding machine comprehensive switch cabinet, has 4 single-phase air switches to control 4 electrothermal tubes, temperature control respectively It is to be completed by increase and decrease electrothermal tube number;6 hot wind isocons are installed, bean sheet jelly passes through 6 times inside and follows in bean sheet jelly baking box 400 Ring, baking time are 15-20 minutes.
Cooling layer will be entered after bean sheet jelly baking, the type of cooling is similar to roasting mode, and cold wind is a common compact centrifugation The supply of formula air blower, is completed by a cold wind isocon, and bean sheet jelly recycles twice in cooling layer, and the cooling degree of bean sheet jelly is to require ratio Room temperature is low ideal, thus quick-frozen convenient for downstream.
5) instant-frozen system 500 is pre-chilled in bean sheet jelly
It is a kind of common apparatus that instant-frozen system 500, which is pre-chilled, in bean sheet jelly.
Its function is to eliminate the extremely strong flexibility of half-dried bean sheet jelly, smoothly to erect chopping (opening item).
Instant-frozen system 500, which is pre-chilled, in bean sheet jelly is completed by freeze tunnel, and structure is sealed by refrigeration case, 3 horsepower L series half Closed-loop refrigeration compressor and micro computer control case composition, main function be in order to reduce bean sheet jelly be just baked it is extremely strong soft Property, pico- bursting by freezing epidermis extrudes its internal moisture, so that chopping function smoothly opens item into bean vermicelli.
Freeze tunnel is mounted on the bottom of bean sheet jelly baking box 400, and the horizontal strip shape gob that is provided with is for metal mesh belt among the plate of both ends library It holds half-dried bean sheet jelly to pass through, the freeze tunnel back side with refrigeration case is connected by flat pipeline, refrigeration case internal condensation device By outside condenser cooling supply.Minimum temperature can reach -30 DEG C, and required temperature is adjusted by micro computer automatic control box when work, speed Freeze facility and installation implementation is responsible for by refrigeration equipment company.
The cooling humidity discharging system of bean sheet jelly molding machine, bean sheet jelly and bean sheet jelly baking box and by the clamping mesh belt of freeze tunnel all by One active drive mechanism CD-1 transmission, active drive mechanism CD-1 are mounted among two equipment, are responsible for by a speed regulating motor It being driven, there are 2 pieces of 4 points of chain chain wheels to drive two sets of equipment respectively on main shaft, two pieces of chain wheels are fitted with hung type clutch, And have control stick, after general production, first bean sheet jelly molding machine clutch is separated, bean sheet jelly tail end is waited finally to walk from freeze tunnel Out, this can just turn off motor switch.
6) bean sheet jelly filament cutter 600
Bean sheet jelly filament cutter 600 is a kind of common apparatus;
Its function be will be quick-frozen after bean sheet jelly perpendicular cut and (open item) into bean vermicelli.
Bean sheet jelly filament cutter 600 is by oblique bracket, 450 type Fine dried noodle cutters, and bean sheet jelly balances roller, the components group such as transmission device At;It is a separate component, is placed in bean sheet jelly baking box tail end, main transmission is driven after belt pulley once slows down using speed regulating motor Axis has a pinion gear on spindle nose, and the gear wheel that pinion gear is stirred on the knife of face works, and face knife can at any time more on bracket It changes, face knife is replaced according to the needs of product.
Bean sheet jelly first passed through before entering surface knife chopping bean sheet jelly balance roller, balance be made of three free rollers, two Under, one upper, two under are placed in parallel with face knife chopping roller, and the distance between two rollers are small in the straight of upper roller Diameter is mounted on a movable support in upper roller, and when preparing chopping, operator must start upper roller, with the hands will Bean sheet jelly, which is knocked down, to be put down balance roller after the knife chopping of face again and pushes down bean sheet jelly, and under the pulling force effect of face knife chopping, balance roller is not It is only capable of freely rolling flattening-out bean sheet jelly, is allowed to wrinkle resistant, and there are also very strong pressure, therefore ensure that the stability of perpendicular chopping.
7) silk case 700 is baked
Roasting silk case 700 is a kind of common apparatus;
Its function is to dry the half-dried bean vermicelli cut out from bean sheet jelly filament cutter 600, cooling humidity discharging, the picture for straighe of being formed The same finished product bean vermicelli of dragon whiskers noodles.
For roasting silk case 700 using the folded circulating baking cooling method of net, this method is by testing for many years and this equipment One of core technology;The structure of roasting silk case 700 is half-dried bean vermicelli slag foam separator, hot wind isocon in cabinet and cabinet, Cooling isocon, mesh belt, the active and passive roller of mesh belt, the vertical small guarantor heat blower subsidiary with roller and the back side are cooling With small blast fan, the components such as main drive gear composition.
The front end top of roasting silk case 700 is equipped with half-dried bean vermicelli slag foam separator, and separator is driven by a core shift disk Connecting rod pushes a square bar, horizontal on head below square bar to fix a diameter 10mm stainless steel round bar, positioned at the defeated of roasting silk case 700 Enter among mesh belt, it is arc-shaped to be swung left and right, the bean vermicelli cut on filament cutter is just sent to the input of roasting silk case 700 when swinging to the left On mesh belt, distance input mesh belt roller 40mm when the half-dried bean vermicelli that filament cutter is cut is fallen down, therefore only normal continuous long powder Silk can just be sent into roasting silk case 700 by oscillating rod, connect in disk if having fine slag foam and broken strip all and can fall, guarantee below in this way The high quality of product, in turn ensures and is not polluted by fine slag foam in roasting silk case 700.
Roasting silk case 700 is divided two layers in entirety, and upper layer is bean vermicelli baking setting layer, and lower layer is bean vermicelli cooling humidity discharging layer. It is separated between two layers with active insulation plate.Body structure and defeated heat, defeated cooling system are identical as bean sheet jelly baking box 400, bake silk case 700 is more little wider than bean sheet jelly baking box 400, uniquely the difference is that cabinet tail portion extends 1.3 meters, is equipped with half-dried bean vermicelli above The metal mesh belt of input is equipped with a pair of of roller below and metal mesh belt is driven to hold the output of finished product bean vermicelli, installs into end Transversal silk machine 800 carry out fixed length it is transversal.
Be equipped in roasting silk case 700 8 hot air pipes and 1 it is cold be in charge of, the support of diameter very little is fitted on each air hose Roller, all air hoses are lain among metal mesh belt, and carrying roller above, which holds metal mesh belt, holds bean vermicelli progress flow-type circulation Baking, baking temperature are 80 DEG C -90 DEG C.The half-dried bean vermicelli that filament cutter 600 is cut out is after inputting roasting silk case 700, just always Baking, cooling procedure are completed in metal mesh belt clamping.
Two casees cfentrifugal blowers and cooling be all layered with small blast fan are uniformly mounted on a bracket, install Outside workshop at 2~5 meters, then pipeline is used to be connected with Devices in Workshop, the reason is that preventing noise effect from producing.
Vertical small guarantor's band roller in two casees is all mounted on main passive mesh belt roller bearing seat support, small roller off-network band Back gauge is adjustable, and main function runs side phenomenon when being limitation mesh belt operation and occurs.
Two casees both ends back side is fitted with Residual heat removal pipe, and effect is to bake the Residual heat removal of zonal tide after roasted product The heat exhausting pipe of silk case 700 connects up bean sheet jelly baking box heat exhausting pipe, and workshop is uniformly discharged by a rectangular tube, just will not in this way Influence shopwork room temperature.
8) silk machine 800 is cut
Cutting silk machine 800 is a kind of common apparatus, is similar to steel plate shearing machine;
Its function is by strip bean vermicelli fixed-length cut-off.
It cuts silk machine 800 to be mounted on bean vermicelli baking box caudal end chassis plane, main member is by bracket, bracket both sides For the up and down sliding chute seat of upper tool post, clip the movable upper tool post of peak steel blade, the lower tool apron with peak steel cutting edge.Cut pressure Each a piece of round peach mouth disk in power both ends on movable carriage, peach mouth disk main shaft is mounted on bean vermicelli baking box bracket, by one Big belt pulley is connected with main drive gear;Main drive gear is to be driven after a belt pulley reduction of speed by a speed regulating motor;Greatly One 3 points of chain chain wheels are installed on the inside of belt pulley to be responsible for being driven the half-dried bean vermicelli slag foam separator of roasting 700 front end top of silk case;Chain It is that gear is installed outside main bearing seat on the inside of chain wheel, driven gear is stirred by a transfer gear, driven gear is outer and fills There are 4 points of chain chain wheels, which is responsible for being driven bean vermicelli baking box, and chain wheel size determines the length of transversal silk.
The lower tool apron of shear 800 is mounted on fixed bracket, and bracket both sides are equipped with sliding chute seat, upper movable carriage both ends It moves up and down in sliding slot and is cut with tool apron formation;Gap 35mm, upper activity are exported for bean vermicelli between the edge of a knife and the cutting edge of pedestal The knife rest back side be equipped with can up and down elastic force press strip mechanism, mouth and stud with the soft item of silica gel under press strip, which is in always 1mm is about descended after the cutting edge of blade, when upper movable carriage is pushed by peach mouth disk prepares truncation, the soft item of silica gel will be tight by budgust silk It is pressed on the cutting edge of lower tool apron, subsequent blade just starts to cut.
Bean vermicelli output is cut to be formed there are two mesh belt roller and be rolled up and down to roller, sends out when bean vermicelli exports in order to prevent Raw thickness variation, upper roller bearings at both ends box use the stable device of movable support plus-pressure spring, and upper roller can be upper and lower Activity has the gap 70mm, short bean vermicelli and slag foam to be discharged to without exception from gap in output roller delivery outlet and connects disk away from the shearing edge of a knife The inside has purified the quality of product.
In order to which bean vermicelli cuts neat, this equipment cuts method using intermittent, there is a gear on the inside of big belt pulley;The tooth Wheel is also the driving gear of bean vermicelli baking box, which is removed 1/8 tooth, when round peach mouth disk will cut the upper work of silk machine 800 When movable knife rack is pressed onto knife-edge apart from lower tool apron cutting edge 2mm, driving gear initially enters no-teeth, therefore bean vermicelli baking box is immediately It stops operating, the standby budgust silk under the edge of a knife is also at stationary state simultaneously, and the peach mouth disk times that belt pulley drives is rotating, activity Knife rest continues to push, and bean vermicelli is truncated, and after bean vermicelli truncation, knife rest rises rapidly under the elastic force effect of the pressure spring on the sliding slot of both ends, When the edge of a knife rises to from tool apron cutting edge 2-3mm, driving gear no-teeth of having passed by starts to continue to stir middle rotating disk and band Driven gear is moved, 4 points of chain chain wheels on driven gear drive bean vermicelli baking box mesh belt to remain in operation.Therefore finished product bean vermicelli is very Neat, length error is no more than 1mm, to optimize the appearance of product.The design is also the core technology of this equipment.
A V-arrangement funnel is installed before cutting the lower tool apron of silk machine 800, the finished product bean vermicelli cut is by funnel bottom opening at handle Shape drops on the foraminous conveyer of finished product conveyer 900 and is sent to packing shop.
9) finished product conveyer 900
Finished product conveyer 900 is a kind of common apparatus;
Its function is that the transversal good bean vermicelli of fixed length is transported to packing shop.
Finished product conveyer 900 is by oblique bracket, driving and driven roller, foraminous conveyer composition.Transmission miniature is subtracted by one Fast device motor drive, motor are fixed on the low side of oblique bracket, are connected using 3 points of chains with mesh belt active roll tube, bracket is low End is placed under the V-arrangement funnel for cutting silk machine 800, high-end to extend to finished product packing workshop, and when work slowly will be in the finished product shape Bean vermicelli is transported on the workbench of packing shop to be packed for worker.

Claims (1)

1. a kind of exquisite pure natural vermicelli machine of dragon whiskers noodles shape, including existing pulping equipment (100), cooling humidity discharging system (300), Bean sheet jelly baking box (400), bean sheet jelly filament cutter (600), roasting silk case (700), cuts silk machine (800) at bean sheet jelly pre-cooling instant-frozen system (500) With finished product conveyer (900);
It is characterized by:
It is provided with bean sheet jelly molding machine (200);
Pulping equipment (100), bean sheet jelly molding machine (200), cooling humidity discharging system (300), bean sheet jelly baking box (400), bean sheet jelly pre-cooling Instant-frozen system (500), bean sheet jelly filament cutter (600), roasting silk case (700), section silk machine (800) and finished product conveyer (900) successively connect It connects;
The bean sheet jelly molding machine (200) includes main body rack (210), annular solid (220), slurry feedway (230), slurry Part flow arrangement (240), steam chest (250), exhaust apparatus (260), ring heater (270), squeegee (280), face cleaning device (290) and the 1st transmission mechanism (CD-1);
At the top and centre of main body rack (210), it is respectively arranged with slurry feedway (230) and annular solid (220), slurry The outlet of feedway (230) and the entrance docking of annular solid (220), steam chest (250) are wrapped in the left side of annular solid (220) outside One side of something, ring heater (270) are tightly attached to left one side of something on the inside of annular solid (220), and slurry part flow arrangement (240) is arranged in annular The upper right side of the entrance of body (220), exhaust apparatus (260) are arranged in the upper left side of the entrance of annular solid (220), squeegee (280) it is mounted on the upper left side of annular solid (220), face cleaning device (290) is mounted on the upper right side of annular solid (220);
1st transmission mechanism (CD-1) provides power for other rotating parts;
The annular solid (220) be it is a kind of make starch slurry be continuously formed be in strip bean sheet jelly and carry rotate to next process Carrier;
1.5 meters of diameter of annular solid (220);Two edge of inner ring is welded with rectangular reinforcing rib, triangular in shape therefrom by 8 metal flat bars Mandrel supports to the unilateral fixation of reinforcing rib;Outer peripheral surface is machined with the work nest of 2.8mm depth, 380mm wide;Both sides turning has 3mm Diameter semicircle R slot;
The slurry feedway (230) includes hopper (231), spirally stirs leaf (232), comb tablet switch (233), floating ball (234) and float switch (235);
In hopper (231), it is provided with spirally stirs leaf (232) therebetween, be provided with floating ball (234), floating ball at an upper portion thereof (234) it is connected with float switch (235);
Hopper (231) bottom is provided with comb tablet switch (233);
The hopper (231) is a kind of container that wide at the top and narrow at the bottom, bottom is arc-shaped, and container bottom is provided with 5 leak holes (231a);
The comb tablet switch (233) includes comb tablet (233a), rubber seal (233b), adjusts shaft (233c), adjusts silk Bar (233d), fine-tuning screw (233e), fork-shaped poke rod (233f), hand-rail type adjust disk (233g), fine-tuning nut (233h), Finely tune miniature lever (233i), traveling nut (233j) and movable sleeve (233k);At the bottom of 5 leak holes (231a) of hopper (231) Portion is correspondingly arranged on 5 rubber seal (233b) respectively, and the front end of each comb tablet (233a) is placed in each rubber seal (233b) in the following, being close to each sealing ring (233b), the tail end of each comb tablet (233a) is fixed with a fine-tuning nut (233h), Each fine-tuning nut (233h) covers on each fine-tuning screw (233e), and each fine-tuning screw (233e) tail end is provided with a fine tuning Miniature lever (233i) is convenient for rotation fine tuning;It adjusts shaft (233c) to connect with 5 fine-tuning nuts (233h) respectively, tail end is fixed There is a fork-shaped poke rod (233f), the upper end of fork-shaped poke rod (233f) is provided with traveling nut (233j), traveling nut (233j), which covers, is adjusting the front end screw rod (233d), adjusts screw rod (233d) tail end and passes through a movable sleeve (233k) and be fixed on the other hand It shakes formula and adjusts disk (233g), the side movable sleeve (233k) is connected in the circle block set on bracket;
The steam chest (250) is close to stainless steel ring body (220) in semi-circular shape, and steam chest (250) both sides bottom is fixed There is the copper wire of diameter 3mm, is pressed in the R slot of annular solid (220) surface two sides in consistent manner;Steam chest (250) divides double-layer structure, Internal layer is flat pipe type air bag, is covered above air bag with heat-insulating heat-preserving material, appearance is stainless steel plate.
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