CN209234937U - A kind of watermelon seeds processing unit (plant) - Google Patents
A kind of watermelon seeds processing unit (plant) Download PDFInfo
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- CN209234937U CN209234937U CN201821700796.1U CN201821700796U CN209234937U CN 209234937 U CN209234937 U CN 209234937U CN 201821700796 U CN201821700796 U CN 201821700796U CN 209234937 U CN209234937 U CN 209234937U
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Abstract
A kind of watermelon seeds processing unit (plant), including extruding apparatus, drying unit and conveying device；Extruding apparatus includes support, rack and barrel, rack one end and support are hinged, other end is connect by the first oil cylinder with support, driving motor is installed in rack, electric heater and multiple groups support roller, barrel is arranged in rack, multi-turn track is fixedly connected with outside barrel, each circle track is assemblied on each group support roller, driving motor drives barrel to rotate on support roller by gear and gear ring, end cap is mounted in barrel two sides, electric heater is arranged below barrel, air inlet pipe and exhaust pipe have been respectively communicated on two end caps, valve is mounted in air inlet pipe and exhaust pipe, the utility model can carry out expanding treatment to watermelon seeds, crack watermelon seed surface, destroy watermelon seeds watchcase, so that watermelon seeds are easy to be peeled off.
Description
Technical field
The utility model relates to a kind of watermelon seeds processing unit (plant)s.
Background technique
With the continuous improvement of people's living standard and material conditions, the demand of hobby property snack food is facilitated increasingly to increase
Add, after instant nut food is listed in daily recommended dietary in resident's dietary guidelines, the leisure such as nut roasted seeds and nuts food
Product are even more to be developed rapidly with average annual 15% growth rate, and flavor watermelon seeds are exactly Typical Representative therein, and watermelon seeds series is stopped
Not busy food have become the majority of consumers after dinner, festival celebration celebration etc. sell prosperous product fastly.So since watermelon seeds shell mechanism itself causes
Close, solid, tasty and baking time is long, especially knocks the series of problems such as shell difficulty and has seriously affected the product in person in middle and old age, juvenile youngster
The consumption specific gravity of virgin crowd.
Summary of the invention
The technical problem to be solved by the present invention is to provide a kind of watermelon seeds processing unit (plant)s, can carry out to watermelon seeds swollen
Change processing, cracks watermelon seed surface, destroys watermelon seeds watchcase, so that watermelon seeds are easy to be peeled off.
In order to solve the above-mentioned technical problem, the technical solution of the utility model are as follows:
A kind of watermelon seeds processing unit (plant), including extruding apparatus, drying unit and conveying device；
Extruding apparatus includes support, rack and barrel, and rack one end and support are hinged, other end by the first oil cylinder with
Support connection is equipped with driving motor, electric heater and multiple groups support roller in rack, and barrel is arranged in rack, solid outside barrel
Surely it is connected with multi-turn track, each track that encloses is assemblied on each group support roller, and driving motor drives barrel holding in the palm by gear and gear ring
Rotated on wheel, be mounted on end cap in barrel two sides, electric heater is arranged below barrel, be respectively communicated on two end caps into
Tracheae and exhaust pipe are mounted on valve in air inlet pipe and exhaust pipe；
The drying unit includes baking oven, is equipped with multiple groups wired belt conveyer in baking oven, each group wired belt conveyer is from top to bottom
Successively interlaced arrangement constitutes snakelike drying channel by each group wired belt conveyer in baking oven, divides on the baking oven of drying channel both ends
Feed hopper and discharge bucket are not installed, are respectively equipped with air-heater and discharge pipe in baking oven bottom surface and top surface；
The watermelon seeds that extruding apparatus processes are transported in baking oven by conveying device.
More rake teeths are equipped in barrel.
End cap is connect by mechanism for opening/closing with barrel, and the mechanism for opening/closing includes the second oil cylinder being fixedly connected on the rack
With the rotary joint for being fixedly connected on end cap central, the second cylinder piston rod is connect with rotary joint, offered on end cap with
The through-hole of rotary joint air inlet connection, air inlet pipe and exhaust pipe are respectively communicated on two rotary joint exhaust outlets.
It further include control system, the control system includes PLC controller, person-computer union, air-cooler, is mounted on
Temperature sensor and pressure sensor on exhaust pipe, the valve be motor-driven valve, air-cooler air outlet by hose be connected into
Tracheae, temperature sensor and humidity sensor send the signal monitored to PLC controller, PLC controller control motor-driven valve,
Electric heater, air-cooler, the first oil cylinder and the second oil cylinder, person-computer union displays temperature sensor and pressure sensor transmission
The data to come over.
The beneficial effects of the utility model are:
1, by heating, pressurizeing to watermelon seeds, so that the microbulking of watermelon seeds surface texture and keratinization, watermelon seed surface is allowed
Generation slight crack, structure are destroyed, and are then quickly cooled down to watermelon seeds using cold wind, are made watermelon seed surface harmomegathus, pull
Watermelon seeds two panels shell makes the contraction of shell junction is micro- to burst, to facilitate people to peel off watermelon seeds.
2, control system can automatically control watermelon seeds puffing time, pressure, temperature and number, improve the micro- swollen of watermelon seeds
Change effect, reduces labor intensity of workers.
3, after carrying out air-flow microbulking processing to watermelon seeds, since there is slight crack, Ke Yiji in watermelon seeds shell institutional framework
It is big to shorten boiling tasty time and tasty effect, 30% or more digestion time can be shortened, tasty effect is more uniform and reaches kernel
To complete tasty effect.
4, after carrying out air-flow microbulking processing to watermelon seeds, since microbulking makes watermelon seeds shell keratinization, water has been got through
Divide transmission channels, greatly shorten the baking frying time, so that its frying process time is shortened 20% or more, realization is energy-saving and aobvious
It writes and improves production efficiency and other effects.
Detailed description of the invention
The utility model is described further with reference to the accompanying drawing:
Fig. 1 is the structural schematic diagram of the utility model,
Fig. 2 is the partial enlargement structural representation of the utility model,
Connection relationship diagram of the Fig. 3 between each electrical part of the utility model.
In figure: support 1, barrel 3, end cap 4, mechanism for opening/closing 5, air-cooler 6, driving motor 7, conveying device 8, dries at rack 2
Equipment for drying 9, support roller 10, electric heater 11, the first oil cylinder 12, track 13, rake teeth 31, the second oil cylinder 51, rotary joint 52, exhaust pipe
53, motor-driven valve 54, temperature sensor 55, pressure sensor 56, hose 61, air inlet pipe 62, gear 71, gear ring 72, baking oven 91, into
Hopper 92, discharge bucket 93, wired belt conveyer 94, air-heater 95, discharge pipe 96.
Specific embodiment
As shown in Fig. 1 to 3, a kind of watermelon seeds processing unit (plant), including extruding apparatus, drying unit 9 and conveying device 8；
Extruding apparatus includes support 1, rack 2 and barrel 3, and 2 one end of rack and support 1 are hinged, and other end passes through first
Oil cylinder 12 is connect with support 1, and driving motor 7, electric heater 11 and multiple groups support roller 10 are equipped in rack 2, and every group of support roller 10 is
It is made of multiple support rollers 10, barrel 3 is arranged in rack 2, and multi-turn track 13 is fixedly connected with outside barrel 3, each to enclose track 13
It being assemblied on each group support roller 10, driving motor 7 drives barrel 3 to rotate on each group support roller 10 by gear 71 and gear ring 72,
3 two sides of barrel are mounted on end cap 4, and electric heater 11 is arranged below barrel 3, have been respectively communicated with air inlet pipe on two end caps 4
62 and exhaust pipe 53, valve is mounted in air inlet pipe 62 and exhaust pipe 53；
The drying unit 9 includes baking oven 91, is equipped with multiple groups wired belt conveyer 94, each group wired belt conveyer 94 in baking oven 91
Successively interlaced arrangement from top to bottom, constitutes snakelike drying channel by each group wired belt conveyer 94, in drying channel in baking oven 91
It is separately installed with feed hopper 92 and discharge bucket 93 on both ends baking oven 91, is respectively equipped with 95 He of air-heater in 91 bottom surface of baking oven and top surface
Discharge pipe 96 after watermelon seeds are entered in baking oven 91 by feed hopper 92, conveys on multiple groups wired belt conveyer 94, in the mistake of conveying
Cheng Zhong, the hot wind that air-heater 95 is blown out air-dry watermelon seeds on wired belt conveyer 94；
The watermelon seeds that extruding apparatus processes are transported in baking oven 91 by conveying device 8, and conveying device 8 can be bucket and mention
Machine.
More rake teeths 31 are equipped in barrel 3.Rake teeth 31 is for improving mixing effect of the watermelon seeds in barrel.
End cap 4 is connect by mechanism for opening/closing 5 with barrel 3, the mechanism for opening/closing 5 including be fixedly connected in rack 2 the
Two oil cylinders 51 and the rotary joint 52 for being fixedly connected on 4 center of end cap, 51 piston rod of the second oil cylinder are connect with rotary joint 52,
The through-hole being connected to 52 air inlet of rotary joint is offered on end cap 4, air inlet pipe 62 and exhaust pipe 53 are respectively communicated with to be revolved at two
On 52 exhaust outlet of adapter.
It further include control system, the control system includes PLC controller, person-computer union, air-cooler 6, installation
Temperature sensor 55 and pressure sensor 56 on exhaust pipe 53, the valve are motor-driven valve 54, and air-cooler air outlet passes through
Hose is connected to air inlet pipe 62, temperature sensor 55 and humidity sensor and sends the signal monitored to PLC controller, PLC control
Device control motor-driven valve 54, electric heater 11, air-cooler, the first oil cylinder 12 and the second oil cylinder 51 processed, person-computer union display temperature
Degree sensor 55 and the data that send of pressure sensor 56, and manually control motor-driven valve 54, electric heater 11, air-cooler,
First oil cylinder 12 and the second oil cylinder 51, wherein PLC controller is to control the first oil cylinder 12 and second respectively by two solenoid valves
Oil cylinder 51 is flexible.While rotary joint 52 can guarantee that barrel 3 normally rotates, gas normal discharge in barrel 3 can be allowed.
A kind of processing method of watermelon seeds, includes the following steps:
Step 1: the first oil cylinder 12 lifts, tilt barrel 3, the second oil cylinder 51 for making way for higher position is shunk, so that
End cap 4 is opened, and after cooked melon seeds are poured into barrel 3, closes end cap 4, last first oil cylinder 12 retracts, and barrel 3 is fallen after rise extremely
Horizontal position；
Step 2: electric heater 11 heats barrel 3, while driving motor 7 passes through gear 71 and the driving material of gear ring 72
Cylinder 3 rotates on support roller 10, and watermelon seeds are rolled heating in closed barrel 3, at the same time, pressure sensor 56 and temperature
Sensor 55 monitors gas pressure and temperature in barrel 3 in real time；
Step 3: the middle watermelon seeds with barrel 3 are heated continuously, air themperature and pressure are also increased in barrel 3,
After temperature rises to 75 DEG C and pressure rises 0.2Mpa, electric heater stops heating, and air-cooler and two motor-driven valves 54 are opened, allowed
Cold air is rapidly introduced into barrel 3, so that 3 pressure of barrel and watermelon seeds temperature rapid decrease, after 5-8S, two electronic
Valve 54 is closed, and electric heater starting again heats the watermelon seeds in barrel 3,3 air themperature of barrel is made to rise to 100 DEG C
Rise 0.4Mpa with pressure, and keep heating 5 minutes, be then passed through cold air 8S into barrel again, makes the temperature of melon seeds anxious
Speed decline heats 100 DEG C again later, and is kept for 5 minutes, and alternate cycles are cold and hot repeatedly repeatedly；
By alternately and repeatedly to watermelon seeds heating for multiple times and cooling, pressurization and decompression, and accurately control heating temperature, pressure
And the time, enable the uniform microbulking of watermelon seeds surface texture and keratinization, watermelon seed surface is allowed to generate slight crack, structure hair
It is raw to destroy, make watermelon seed surface harmomegathus repeatedly, pull watermelon seeds two panels shell, makes two panels shell junction is micro- to burst, facilitate people
Peel off to watermelon seeds.
Step 4: the first oil cylinder 12 lifts, tilt barrel 3, the second oil cylinder 51 for then making way for lower position is shunk,
So that end cap 4 is opened, watermelon seeds are poured into conveying device, watermelon seeds are transported in baking oven 91 by conveying device, so same
Shi Kaiqi air-heater 95 is dried using the watermelon seeds on each wired belt conveyer 94 of hot wind, on the other hand, due to each networking
Band conveyer 94 successively interlaced arrangement from top to bottom, the conveying distance for making watermelon seeds extended, improve watermelon seeds
Drying effect.
Claims (4)
1. a kind of watermelon seeds processing unit (plant), it is characterised in that: including extruding apparatus, drying unit (9) and conveying device；
Extruding apparatus includes support (1), rack (2) and barrel (3), and hingedly, other end is logical for rack (2) one end and support (1)
It crosses the first oil cylinder (12) to connect with support (1), driving motor (7), electric heater (11) and multiple groups support roller is installed in rack (2)
(10), barrel (3) setting is fixedly connected with multi-turn track (13) outside barrel (3) in rack (2), respectively encloses track (13) dress
It fits on each group support roller (10), driving motor (7) is revolved on support roller (10) by gear (71) and gear ring (72) driving barrel (3)
Turn, be mounted on end cap (4) in barrel (3) two sides, electric heater (11) setting divides on two end caps (4) below barrel (3)
It is not communicated with air inlet pipe (62) and exhaust pipe (53), is mounted on valve in air inlet pipe (62) and exhaust pipe (53)；
The drying unit (9) includes baking oven (91), is equipped with multiple groups wired belt conveyer (94) in baking oven (91), each group mesh-belt conveying
Machine (94) successively interlaced arrangement from top to bottom, constitutes snakelike drying channel in baking oven (91) by each group wired belt conveyer (94),
Feed hopper (92) and discharge bucket (93) are separately installed on drying channel both ends baking oven (91), in baking oven (91) bottom surface and top surface
It is respectively equipped with air-heater (95) and discharge pipe (96)；
The watermelon seeds that extruding apparatus processes are transported in baking oven (91) by conveying device.
2. a kind of watermelon seeds processing unit (plant) according to claim 1, it is characterised in that: be equipped with more rakes in barrel (3)
Tooth (31).
3. a kind of watermelon seeds processing unit (plant) according to claim 1 or 2, it is characterised in that: end cap (4) passes through mechanism for opening/closing
(5) it is connect with barrel (3), the mechanism for opening/closing (5) includes the second oil cylinder (51) being fixedly connected on rack (2) and fixed company
The rotary joint (52) at end cap (4) center is connect, the second oil cylinder (51) piston rod is connect with rotary joint (52), in end cap (4)
On offer the through-hole being connected to rotary joint (52) air inlet, air inlet pipe (62) and exhaust pipe (53) are respectively communicated with to be revolved at two
On adapter (52) exhaust outlet.
4. a kind of watermelon seeds processing unit (plant) according to claim 3, it is characterised in that: it further include control system, the control
System processed includes PLC controller, person-computer union, air-cooler (6), the temperature sensor being mounted on exhaust pipe (53)
(55) and pressure sensor (56), the valve are motor-driven valve (54), and air-cooler (6) air outlet is connected to air inlet by hose (61)
Pipe (62), temperature sensor (55) and humidity sensor send the signal monitored to PLC controller, PLC controller control
Motor-driven valve (54), electric heater (11), air-cooler, the first oil cylinder (12) and the second oil cylinder (51), person-computer union display temperature
The data that degree sensor (55) and pressure sensor (56) are sent.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821700796.1U CN209234937U (en) | 2018-10-19 | 2018-10-19 | A kind of watermelon seeds processing unit (plant) |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821700796.1U CN209234937U (en) | 2018-10-19 | 2018-10-19 | A kind of watermelon seeds processing unit (plant) |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209234937U true CN209234937U (en) | 2019-08-13 |
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ID=67525377
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821700796.1U Active CN209234937U (en) | 2018-10-19 | 2018-10-19 | A kind of watermelon seeds processing unit (plant) |
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| Country | Link |
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| CN (1) | CN209234937U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109259275A (en) * | 2018-10-19 | 2019-01-25 | 武汉旭东食品有限公司 | A kind of watermelon seeds processing unit (plant) and method |
-
2018
- 2018-10-19 CN CN201821700796.1U patent/CN209234937U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109259275A (en) * | 2018-10-19 | 2019-01-25 | 武汉旭东食品有限公司 | A kind of watermelon seeds processing unit (plant) and method |
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