CN209609783U - A kind of jujube deep processing processing unit - Google Patents

A kind of jujube deep processing processing unit Download PDF

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CN209609783U
CN209609783U CN201822107724.2U CN201822107724U CN209609783U CN 209609783 U CN209609783 U CN 209609783U CN 201822107724 U CN201822107724 U CN 201822107724U CN 209609783 U CN209609783 U CN 209609783U
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jujube
cutting blade
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于梅
温凯
张鲲
刘青
毕文慧
岳凤丽
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Shandong Agriculture and Engineering University
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Abstract

本实用新型属于农业设备技术领域,具体涉及一种大枣深加工处理装置,包括筛选系统、去屑系统、分级切片系统、烫洗系统、冷却系统、烘烤系统;本实用新型通过风选和流通过滤的复合机选方式,能够对大枣原料进行高效率筛分,同时因为通过利用重量和尺寸的差别进行筛选分离,能够将大部分杂质剥离出去,以免影响后续设备工作,保障设备的使用寿命。本实用新型通过粘连吸附和静电吸附的复合去屑工艺,能够将大枣原料中和大枣表面上带有的细微杂质去除干净,同时在去屑过程中不断翻滚大枣,保证去屑无死角。且通过实时清理去屑部件的工艺设计,能够保证去屑系统单位使用周期寿命足够长,降低停机维护频率,节约生产成本。

The utility model belongs to the technical field of agricultural equipment, and specifically relates to a jujube deep processing device, including a screening system, a dandruff removal system, a grading and slicing system, a scalding system, a cooling system, and a baking system; The filtering compound machine selection method can efficiently screen jujube raw materials, and at the same time, by using the difference in weight and size for screening and separation, most impurities can be stripped out, so as not to affect the subsequent equipment work and ensure the service life of the equipment . The utility model can remove the tiny impurities in the jujube raw materials and on the surface of the jujube through the composite dandruff removal process of adhesion adsorption and electrostatic adsorption, and at the same time continuously roll the jujube during the dandruff removal process to ensure that there is no dead angle for dandruff removal . And through the process design of cleaning the chip removal parts in real time, it can ensure that the unit service life of the chip removal system is long enough, reduce the frequency of shutdown maintenance, and save production costs.

Description

一种大枣深加工处理装置A jujube deep processing device

技术领域technical field

本实用新型属于农业设备技术领域,具体涉及一种大枣深加工处理装置。The utility model belongs to the technical field of agricultural equipment, in particular to a jujube deep processing device.

背景技术Background technique

得益于工业化在农业耕种中的大范围普及应用,农产品的单位产量不断上升,使得加工后的农产品使用范围得以扩大,例如果蔬产品现阶段已经不单满足于即食即用,更多的时候是被加工成耐储存的产品形式投放到快速食品生产中或是生药品制备中。这当然就对果蔬产品的加工提出了新的要求,例如加工效率要更快,加工效果要更好更全面,加工后得到产品尺寸更低,储存周期更长等。大枣属于温带作物,适应性强,种植范围广泛。具有耐旱、耐涝的特性,是发展节水型林果业的首选良种。同时大枣维生素含量非常高,有“天然维生素丸”的美誉,具有滋阴补阳的功效。所以市场上对于大枣产品有着极大的需求。Thanks to the widespread application of industrialization in agricultural cultivation, the unit output of agricultural products has continued to rise, which has expanded the scope of use of processed agricultural products. For example, at this stage, fruit and vegetable products are not only satisfied with ready-to-eat. It is processed into a shelf-stable product form and put into fast food production or raw drug preparation. This of course puts forward new requirements for the processing of fruit and vegetable products, such as faster processing efficiency, better and more comprehensive processing effects, lower product size after processing, and longer storage period. Jujube is a temperate crop with strong adaptability and a wide range of planting. With the characteristics of drought and waterlogging tolerance, it is the first choice for the development of water-saving forestry and fruit industry. At the same time, the vitamin content of jujube is very high, and it has the reputation of "natural vitamin pill" and has the effect of nourishing yin and tonifying yang. Therefore, there is a great demand for jujube products in the market.

但是目前的大枣深加工设备大多存在以下几个方面的通病:(1)目前的设备装置对于大枣原料的筛选一般采用人工方式,这样效率低不说还很难将细微的杂质去除,而采用机械筛选的方式又太过粗放,很少按照分级方式进行筛选,这样又容易导致尺寸过大的杂质进入到后续设备中,降低设备使用寿命;(2) 现行的设备在对大枣进行清洁去屑时大多采用单一手段,很难将大枣表面带有的杂质清洗干净,很容易降低最终产品的质量;(3)目前的设备一般是对整枣进行加工,很少能将大枣切割成大小均匀的枣片,而整枣加工中不但在后续的烫洗晒干环节中所需要的工期更长,成本更高,而且因为接触面积小,很难将产品风味完全激发出来;(4)目前的设备在对大枣进行烫洗的时候更多是采用静态烫洗,而且只是单纯烫洗,一来没办法进一步将大枣本身带有的杂质去除干净,二来烫洗效果一般,不利于快速全面激发出产品风味;(5)当前的装置在大枣冷却晒干工艺中更多是采用平面作业方式,无法对大枣进行立体式作业,而平面平铺作业中很容易因为堆积导制冷却不足或晒干不够进而导致大枣酸味积累过重,影响产品口感。However, most of the current jujube deep processing equipment has the following common problems: (1) the current equipment generally adopts manual methods for the screening of jujube raw materials, which is not only inefficient, but also difficult to remove fine impurities. The mechanical screening method is too extensive, and it is rarely screened according to the grading method, which will easily lead to oversized impurities entering the subsequent equipment and reducing the service life of the equipment; (2) the current equipment is cleaning and removing jujubes. Mostly adopt a single method when scraping, it is difficult to clean the impurities on the surface of the jujube, and it is easy to reduce the quality of the final product; (3) the current equipment generally processes the whole jujube, and seldom cuts the jujube into pieces. Jujube slices of uniform size, and the processing of whole jujubes not only requires a longer construction period and higher cost in the subsequent scalding and drying process, but also because of the small contact area, it is difficult to fully stimulate the flavor of the product; (4) The current equipment mostly uses static scalding when scalding jujube, and it is only pure scalding. Firstly, there is no way to further remove the impurities contained in jujube. Secondly, the effect of scalding is average, not It is beneficial to quickly and comprehensively stimulate the flavor of the product; (5) the current device is more of a plane operation method in the jujube cooling and drying process, and it is impossible to perform three-dimensional operations on the jujube, and it is easy to be caused by accumulation in the plane tiling operation. Insufficient cooling or drying in the sun will lead to the accumulation of sour taste of jujube, which will affect the taste of the product.

综合上述问题,设计开发一种大枣深加工处理装置已经成为了当前一个亟待解决的课题。Based on the above problems, designing and developing a kind of jujube deep processing device has become a current problem to be solved urgently.

实用新型内容Utility model content

针对现有技术中存在的问题,本实用新型的目的是提供一种大枣深加工处理装置。Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a jujube deep processing device.

为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

一种大枣深加工处理装置,包括筛选系统、去屑系统、分级切片系统、烫洗系统、冷却系统、烘烤系统;所述筛选系统位于去屑系统一端的上方,分级切片系统一端和去屑系统另一端贴合,分级切片系统底端设置在烫洗系统一侧顶端,烫洗系统位于冷却系统正上方,冷却系统一端和烘烤系统一侧紧靠;A jujube deep processing device, comprising a screening system, a dandruff removal system, a grading and slicing system, a scalding system, a cooling system, and a baking system; The other end of the system is attached, the bottom of the grading and slicing system is set on the top of one side of the scalding system, the scalding system is located directly above the cooling system, and one end of the cooling system is close to the side of the baking system;

所述筛选系统包括进料斗、控制阀、门板、风选箱、进风管、鼓风机一、滑动门、横杆、筛分管道、翻盖、分离器一、分离器二;所述风选箱为U字形结构,进料斗一端和风选箱U字形一端外侧嵌套,进料斗另一端为开口结构,控制门一端设置在进料斗一端处两侧,门板一端和控制阀另一端连接,门板另一端嵌套在进料斗一端处侧面,进风管一端分别和风选箱外侧嵌套,一进风管设置在进料斗和滑动门之间,另一进风管设置横杆上方,进风管另一端和鼓风机一连接,滑动门设置在风选箱底部,横杆均匀设置在风选箱内,筛分管道一端和风选箱U字形另一端内侧连接,翻盖均匀设置在筛分管道顶端,分离器一、分离器二依次放置在筛分管道内,且分离器一、分离器二均位于翻盖下方;The screening system includes a feed hopper, a control valve, a door panel, a winnowing box, an air inlet pipe, a blower one, a sliding door, a cross bar, a screening pipeline, a flip cover, a separator one, and a separator two; the winnowing box It is a U-shaped structure, one end of the feed hopper is nested outside the U-shaped end of the winnowing box, the other end of the feed hopper is an open structure, one end of the control door is set on both sides of one end of the feed hopper, and one end of the door plate is connected to the other end of the control valve. The other end of the door panel is nested on the side of one end of the feed hopper, and one end of the air inlet pipe is respectively nested with the outside of the winnowing box. One air inlet pipe is arranged between the feed hopper and the sliding door, and the other air inlet pipe is arranged above the cross bar. The other end of the air inlet pipe is connected to the blower, the sliding door is set at the bottom of the winnowing box, the cross bar is evenly set in the winnowing box, one end of the screening pipe is connected to the inner side of the other U-shaped end of the winnowing box, and the flip cover is evenly set on the screening pipe At the top, separator 1 and separator 2 are placed in the screening pipeline in sequence, and both separator 1 and separator 2 are located under the flip cover;

所述去屑系统包括旋转履带、毛刷、转机一、回转机架、旋转拨片、风机、转机二、旋转机架、静电刷、鼓风机二、送风管道、传送履带、毛毡块、回收箱;所述旋转履带顶部一端位于筛分管道另一端下方,毛刷设置在旋转履带内侧,转机一底端、风机、转机二底端依次和旋转履带顶部两侧周期性连接,转机一之间通过回转机架连接,旋转拨片均匀嵌套在回转机架上,转机二一侧和旋转机架外侧连接,旋转机架内侧之间通过静电刷连接,鼓风机二设置在转机二另一侧上,送风管道一端设置在鼓风机二顶端,送风管道另一端正对旋转机架上半部分,传送履带均匀嵌套在旋转履带底部,毛毡块均匀卡合在传送履带上,回收箱放置在传送履带一端下方;The dandruff removal system includes a rotary crawler, a brush, a rotary machine, a rotary frame, a rotary paddle, a fan, a rotary machine two, a rotary frame, an electrostatic brush, a blower two, an air supply pipe, a conveying track, a felt block, and a recovery box One end of the top of the rotating crawler is located below the other end of the screening pipeline, the brush is arranged on the inner side of the rotating crawler, the bottom of the first turn, the fan, and the second bottom of the turn are periodically connected with both sides of the top of the turntable in sequence, and the first turn passes through The rotary frame is connected, and the rotary paddles are evenly nested on the rotary frame. One side of the rotary frame is connected to the outer side of the rotary frame, and the inner side of the rotary frame is connected by an electrostatic brush. The blower two is set on the other side of the rotary frame. One end of the air supply pipe is set on the top of the second blower, the other end of the air supply pipe is facing the upper half of the rotating frame, the conveyor track is evenly nested on the bottom of the rotary track, the felt block is evenly snapped on the conveyor track, and the recycling box is placed on the conveyor track below one end;

所述分级切片系统包括收集斗、分级槽一、滚杠分级器一、转机三、切片砂轮、切割槽、转机四、旋切刀片、传送管道、分级槽二、滚杠分级器二、旋切刀片组一、分级槽三、旋切刀片组二、汇流漏斗、接头;所述收集斗开口一端和旋转履带另一端贴合,分级槽一一端和收集斗另一端连接,滚杠分级器一底端嵌套在分级槽一内侧中段,滚杠分级器一顶端和分级槽二一端连接,转机三底端分别贴合在处于不同层的分级槽一、分级槽二和分级槽三外侧壁,转机三顶端之间通过切片砂轮连接,且切片砂轮分别在处于不同层的滚杠分级器一和滚杠分级器二下方,切割槽一端分别和处于不同层的分级槽一另一端、分级槽二另一端和分级槽三另一端连接,转机四设置在切割槽外侧壁,处于不同层的转机四之间分别通过旋切刀片、旋切刀片组一、旋切刀片组二连接,且旋切刀片、旋切刀片组一、旋切刀片组二均穿过处于不同层的切割槽底端,切割槽另一端和汇流漏斗顶端之间通过传送管道连接,分级槽二内侧中段和分级槽三一端之间通过滚杠分级器二连接,汇流漏斗底端和接头顶端连接;The grading and slicing system includes a collection bucket, a grading tank 1, a roller classifier 1, a rotary machine 3, a slicing grinding wheel, a cutting tank, a rotary machine 4, a rotary cutting blade, a conveying pipeline, a grading tank 2, a rolling bar classifier 2, a rotary cutter Blade set 1, grading tank 3, rotary cutting blade set 2, confluence funnel, joint; one end of the opening of the collecting hopper is attached to the other end of the rotating track, one end of the grading trough is connected to the other end of the collecting hopper, and the roller classifier 1 The bottom end is nested in the middle section of the inner side of grading tank 1, the top end of the roller classifier 1 is connected to the end of grading tank 2, and the bottom end of the turning machine 3 is respectively attached to the outer walls of grading tank 1, grading tank 2 and grading tank 3 in different layers , the three tops of the turning machine are connected by sliced grinding wheels, and the sliced grinding wheels are respectively under the roller classifier 1 and the roller classifier 2 in different layers, and one end of the cutting groove is respectively connected with the grading groove 1 and the grading groove in different layers. The other end of the second end is connected with the other end of the grading groove three, and the rotary machine four is arranged on the outer wall of the cutting groove, and the rotary machine four in different layers are respectively connected by the rotary cutting blade, the rotary cutting blade group 1, and the rotary cutting blade group two, and the rotary cutting The blade, rotary cutting blade group 1, and rotary cutting blade group 2 all pass through the bottom end of the cutting groove in different layers, the other end of the cutting groove and the top of the confluence funnel are connected by a transmission pipeline, the inner middle section of the grading groove 2 and the grading groove 31 The ends are connected by the second roller classifier, and the bottom end of the confluence funnel is connected with the top end of the joint;

所述烫洗系统包括工作腔一、螺旋管、超声机、导线、电机一、机架一、加热棒、工作弯管、气泡机、电机二、工作腔二、滑动框、过滤板、加水口、放水口、出料口;所述接头底端穿过工作腔一一端顶部和螺旋管一端连接,螺旋管另一端和出料口顶端连接,且出料口底端穿过工作腔一另一端底部,超声机均匀嵌套在工作腔一顶部两侧,超声机之间通过导线连接,且电机一内侧上半部和导线两端连接,机架一上半部嵌套在工作弯管一端顶部,机架一一侧和电机一侧面连接,机架一下半部位于工作弯管内,机架一下半部之间通过加热棒连接,且加热棒中段位于螺旋管中心位置,气泡机嵌套在工作弯管另一端顶部,气泡机顶端和电机二顶端连接,工作腔二和工作腔一之间通过工作弯管连接,滑动框均匀嵌套在工作腔二一端顶部,过滤板嵌套在滑动框内,加水口设置在工作腔二另一端顶部,放水口设置在工作腔二另一端底部;The scalding system includes working chamber 1, spiral tube, ultrasonic machine, wire, motor 1, frame 1, heating rod, working elbow, air bubble machine, motor 2, working chamber 2, sliding frame, filter plate, water inlet , water discharge port, and discharge port; the bottom end of the joint passes through the working chamber—one end top is connected to one end of the spiral tube, the other end of the spiral pipe is connected to the top end of the discharge port, and the bottom end of the discharge port passes through the working chamber—the other At the bottom of one end, the ultrasonic machine is evenly nested on both sides of the top of the working chamber. The ultrasonic machines are connected by wires, and the inner upper half of the motor is connected to both ends of the wires. The upper half of the frame is nested at one end of the working elbow. The top, one side of the frame is connected to the side of the motor, the lower half of the frame is located in the working elbow, the lower half of the frame is connected by a heating rod, and the middle section of the heating rod is located in the center of the spiral tube, and the bubble machine is nested At the top of the other end of the working elbow, the top of the air bubble machine is connected to the top of the second motor, the working chamber two and the first working chamber are connected through the working elbow, the sliding frame is evenly nested on the top of the working chamber two, and the filter plate is nested in In the sliding frame, the water inlet is set at the top of the other end of the working chamber two, and the water discharge port is set at the bottom of the other end of the working chamber two;

所述冷却系统包括篮子、振动节、旋转关节、滑车、滑轨架、集水槽、机架二、冷凝柱、换水口、输水管网、框架一、喷头、框架二、风扇组、电机三;所述篮子位于出料口底端正下方,振动节一端和篮子两侧上半部连接,振动节另一端和滑车一端之间通过旋转关节连接,滑车另一端和滑轨架内侧卡合,篮子底端位于集水槽一端上方,集水槽另一端外侧和冷凝柱之间通过机架二连接,且冷凝柱位于集水槽另一端上方,换水口设置在集水槽侧面一端,集水槽侧面另一端和框架一之间通过输水管网连接,喷头均匀设置在框架一内侧,框架二一端和框架一正对,风扇组均匀设置框架二上,电机三和框架二底端连接。The cooling system includes a basket, a vibrating joint, a rotary joint, a pulley, a slide rail frame, a sump, a frame two, a condensation column, a water exchange port, a water delivery pipe network, a frame one, a nozzle, a frame two, a fan group, and a motor three The basket is located directly below the bottom of the discharge port, one end of the vibration joint is connected to the upper half of both sides of the basket, the other end of the vibration joint is connected to one end of the pulley through a rotary joint, the other end of the pulley is engaged with the inner side of the slide rail frame, and the basket The bottom end is located above one end of the sump, the other end of the sump is connected to the condensation column through frame two, and the condensation column is located above the other end of the sump, the water exchange port is set at one end of the side of the sump, the other end of the side of the sump is connected to the frame The first is connected by a water pipe network, the sprinkler head is evenly arranged on the inner side of the first frame, one end of the second frame is directly opposite to the second frame, the fan group is evenly arranged on the second frame, and the third motor is connected to the bottom end of the second frame.

进一步优化,所述烘烤系统包括滚轮导轨、烘烤箱、烘烤机架、烘灯组,所述滚轮导轨一端侧面和框架二正对,烘烤箱和滚轮导轨卡合,烘烤机架位于滚轮导轨另一端,烘灯组均匀设置在烘烤机架顶端,这能使得大枣在来回移动过程中作全方位的晒干处理,同时避免出现发酸过重的现象。For further optimization, the baking system includes a roller guide rail, a baking oven, a baking rack, and a baking lamp group. Located at the other end of the roller guide rail, the drying lamp group is evenly arranged on the top of the roasting rack, which can make the jujube dry in all directions during the back and forth movement, and at the same time avoid the phenomenon of excessive sourness.

进一步优化,所述进风管上设置有滤网,这能保证大枣原料不会出现反向掉落的情况,以免堵塞风机。Further optimization, the air inlet pipe is provided with a filter screen, which can ensure that the jujube raw materials will not fall backwards, so as not to block the fan.

进一步优化,所述分离器一中挡杆为横向设置,分离器二中挡杆为纵向设置,且分离器一和分离器二上均设置有把手,通过分离器的过滤能够保证将柔性或可变形杂质最大程度筛选出来,使得风选效果达到最佳。In further optimization, the stop bar in the first separator is arranged horizontally, the stop bar in the second separator is arranged vertically, and handles are arranged on the first separator and the second separator, and the filtering through the separator can ensure that the flexible or movable The deformed impurities are screened out to the greatest extent, so that the winnowing effect can reach the best.

进一步优化,所述毛刷两侧设置有软挡板,以免大枣在去屑过程中出现掉落现象,造成原料损失,降低停机维护频率。For further optimization, soft baffles are provided on both sides of the brush to prevent the jujube from falling during the dandruff removal process, resulting in loss of raw materials and reducing the frequency of downtime and maintenance.

进一步优化,所述旋切刀片组一、旋切刀片组二的旋切刀片个数依次增加,通过逐级剪切能够保证快速高效的将大枣剪切成大小均匀的枣片。Further optimization, the number of rotary cutting blades in the first rotary cutting blade group and the second rotary cutting blade group increases successively, and the jujube can be cut into jujube slices of uniform size quickly and efficiently through step-by-step shearing.

进一步优化,所述螺旋管上均匀设置有孔洞,能够使得枣片在水流中作动态烫洗。Further optimization, holes are evenly arranged on the spiral tube, which can make the jujube slices be dynamically scalded in the water flow.

进一步优化,所述过滤板上均匀设置有滤孔,能够将烫洗过程中出现的杂质进一步吸收。Further optimization, filter holes are evenly arranged on the filter plate, which can further absorb impurities that appear in the scalding process.

进一步优化,所述放水口上设置有滑动密封门。Further optimization, the water outlet is provided with a sliding sealing door.

进一步优化,所述篮子上均匀设置有条形孔。For further optimization, the basket is uniformly provided with strip-shaped holes.

进一步优化,所述烘灯组上灯泡为太阳光模拟灯泡。For further optimization, the light bulbs on the drying lamp group are sunlight simulating light bulbs.

本实用新型的有益效果在于:The beneficial effects of the utility model are:

(1)本实用新型在筛选系统中通过风选和流通过滤的复合机选方式,能够对大枣原料进行高效率筛分,同时因为通过利用重量和尺寸的差别进行筛选分离,能够将大部分杂质剥离出去,以免影响后续设备工作,保障设备的使用寿命。(1) In the screening system, the utility model can screen jujube raw materials with high efficiency through the composite machine selection method of winnowing and flow-through filtration. The impurities are stripped out so as not to affect the subsequent equipment work and ensure the service life of the equipment.

(2)本实用新型在去屑系统中通过粘连吸附和静电吸附的复合去屑工艺,能够将大枣原料中和大枣表面上带有的细微杂质去除干净,同时在去屑过程中不断翻滚大枣,保证去屑无死角。且通过实时清理去屑部件的工艺设计,能够保证去屑系统单位使用周期寿命足够长,降低停机维护频率,节约生产成本。(2) In the dandruff removal system of the utility model, through the composite dandruff removal process of adhesion adsorption and electrostatic adsorption, the fine impurities in the jujube raw material and on the surface of the jujube can be removed, and at the same time, the dandruff removal process is continuously tumbling Jujube, guarantees no dead ends for dandruff removal. And through the process design of cleaning the chip removal parts in real time, it can ensure that the unit service life of the chip removal system is long enough, reduce the frequency of shutdown maintenance, and save production costs.

(3)本实用新型在分级切片系统中通过滚杠分级器能够先将大枣按照尺寸范围大致区分开,后根据大枣颗粒大小结合对应的剪切道序,能够同步将大枣快速高效的剪切成尺寸大小均匀的枣片,使得在后续烫洗晒干工艺中因为极大的加工接触面积,能够快速低成本的将枣干风味激发出来。(3) In the grading and slicing system, the utility model can roughly distinguish jujubes according to the size range through the rolling bar classifier, and then combine the corresponding cutting sequence according to the particle size of the jujubes, so that the jujubes can be quickly and efficiently processed synchronously. Cut into jujube slices of uniform size, so that in the subsequent scalding and drying process, due to the huge processing contact area, the flavor of dried jujube can be stimulated quickly and at low cost.

(4)本实用新型在烫洗系统中采用动态烫洗的工艺,不但可以将加工中大枣又裹挟上的杂质清除干净,同时因为动态烫洗中大枣片不断翻滚,烫洗效果好且快,能够快速全面的激发出枣干的风味,同时设备能够循环工作,不但节水,还能降低设备停机换水和维护的频率,保证生产效率。(4) The utility model adopts the process of dynamic scalding in the scalding system, which can not only remove the impurities on the jujube during processing, but also because the jujube slices are constantly rolling during the dynamic scalding, the scalding effect is good and Fast, can quickly and comprehensively stimulate the flavor of dried dates, and at the same time, the equipment can work in a cycle, which not only saves water, but also reduces the frequency of equipment shutdown for water change and maintenance to ensure production efficiency.

(5)本实用新型在大枣冷却晒干工艺采用立体式作业,能够解决常规平面平铺作业中经常出现的大枣产品发酸过重的现象,保证大枣产品的口感。(5) The utility model adopts a three-dimensional operation in the jujube cooling and drying process, which can solve the phenomenon of excessive sourness of the jujube products that often occurs in the conventional flat tiling operation, and ensure the taste of the jujube products.

附图说明Description of drawings

图1为本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.

图2为本实用新型筛选系统结构示意图。Fig. 2 is a structural schematic diagram of the screening system of the present invention.

图3为本实用新型进料斗、控制阀、门板结构剖视图。Fig. 3 is a sectional view of the structure of the feed hopper, the control valve and the door panel of the utility model.

图4为本实用新型筛选系统局部结构剖视图。Fig. 4 is a cross-sectional view of a partial structure of the screening system of the present invention.

图5为本实用新型进风管、鼓风机一结构示意图。Fig. 5 is a structural schematic diagram of the air inlet pipe and blower of the present invention.

图6为本实用新型筛分管道、翻盖、分离器一、分离器二局部结构剖视图。Fig. 6 is a cross-sectional view of the partial structure of the screening pipeline, flip cover, separator 1 and separator 2 of the present invention.

图7为本实用新型去屑系统结构示意图。Fig. 7 is a structural schematic diagram of the dandruff removal system of the present invention.

图8为本实用新型旋转履带、转机一、回转机架、旋转拨片结构示意图。Fig. 8 is a structural schematic diagram of the utility model's rotating crawler belt, turning machine one, rotating frame, and rotating paddles.

图9为本实用新型旋转履带、转机二、旋转机架、静电刷、鼓风机二、送风管道结构示意图。Fig. 9 is a schematic diagram of the structure of the utility model's rotary crawler belt, the second turning machine, the rotating frame, the electrostatic brush, the second blower, and the air supply duct.

图10为本实用新型分级切片系统结构示意图。Fig. 10 is a structural schematic diagram of the hierarchical slicing system of the present invention.

图11为本实用新型分级切片系统局部结构示意图。Fig. 11 is a schematic diagram of a partial structure of the hierarchical slicing system of the present invention.

图12为本实用新型烫洗系统结构示意图。Fig. 12 is a structural schematic diagram of the scalding system of the present invention.

图13为本实用新型烫洗系统局部结构剖视图一。Fig. 13 is a sectional view of a partial structure of the scalding system of the present invention.

图14为本实用新型烫洗系统局部结构剖视图二。Fig. 14 is a sectional view 2 of a partial structure of the scalding system of the present invention.

图15为本实用新型冷却系统结构示意图。Fig. 15 is a schematic structural diagram of the cooling system of the present invention.

图16为本实用新型篮子、振动节、旋转关节、滑车、滑轨架结构示意图。Fig. 16 is a structural schematic diagram of a basket, a vibrating joint, a rotary joint, a pulley, and a slide rail frame of the present invention.

图17为本实用新型冷却系统局部结构示意图一。Fig. 17 is a partial structural schematic diagram of the cooling system of the present invention.

图18为本实用新型冷却系统局部结构示意图二。Fig. 18 is the second schematic diagram of the partial structure of the cooling system of the present invention.

图19为本实用新型滚轮导轨、烘烤箱结构示意图。Fig. 19 is a structural schematic diagram of the roller guide rail and the oven of the present invention.

图20为本实用新型烘烤机架、烘灯组结构示意图。Fig. 20 is a structural schematic diagram of the baking frame and the drying lamp group of the utility model.

其中,进料斗1、控制阀101、门板102、风选箱2、进风管201、鼓风机一 202、滑动门203、横杆204、筛分管道205、翻盖206、分离器一207、分离器二208、旋转履带3、毛刷301、转机一302、回转机架303、旋转拨片304、风机305、转机二306、旋转机架307、静电刷308、鼓风机二309、送风管道3010、传送履带3011、毛毡块3012、回收箱3013、收集斗4、分级槽一401、滚杠分级器一402、转机三403、切片砂轮404、切割槽405、转机四406、旋切刀片 407、传送管道408、分级槽二409、滚杠分级器二4010、旋切刀片组一4011、分级槽三4012、旋切刀片组二4013、汇流漏斗4014、接头4015、工作腔一5、螺旋管501、超声机502、导线503、电机一504、机架一505、加热棒506、工作弯管507、气泡机508、电机二509、工作腔二5010、滑动框5011、过滤板 5012、加水口5013、放水口5014、出料口5015、篮子6、振动节601、旋转关节602、滑车603、滑轨架604、集水槽7、机架二701、冷凝柱702、换水口703、输水管网704、框架一705、喷头706、框架二8、风扇组801、电机三802、滚轮导轨9、烘烤箱901、烘烤机架10、烘灯组1001。Among them, feed hopper 1, control valve 101, door panel 102, winnowing box 2, air inlet pipe 201, blower one 202, sliding door 203, cross bar 204, screening pipeline 205, flip cover 206, separator one 207, separation Device two 208, rotating track 3, hair brush 301, turning machine 1 302, rotary frame 303, rotating paddle 304, blower fan 305, turning machine 2 306, rotating frame 307, electrostatic brush 308, blower 2 309, air supply duct 3010 , conveying crawler belt 3011, felt block 3012, recycling box 3013, collecting bucket 4, grading tank 1 401, roller classifier 1 402, turning machine 3 403, slicing grinding wheel 404, cutting groove 405, turning machine 4 406, rotary cutting blade 407, Transmission pipe 408, grading tank 2 409, roller classifier 2 4010, rotary cutting blade set 1 4011, grading tank 3 4012, rotary cutting blade set 2 4013, confluence funnel 4014, joint 4015, working chamber 1 5, spiral tube 501 , ultrasonic machine 502, wire 503, motor one 504, frame one 505, heating rod 506, working elbow 507, air bubble machine 508, motor two 509, working chamber two 5010, sliding frame 5011, filter plate 5012, water inlet 5013 , water discharge port 5014, discharge port 5015, basket 6, vibration joint 601, rotary joint 602, pulley 603, slide rail frame 604, sump 7, frame 2 701, condensation column 702, water exchange port 703, water pipe network 704, frame one 705, nozzle 706, frame two 8, fan group 801, motor three 802, roller guide rail 9, oven 901, baking frame 10, lamp group 1001 for drying.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

如图1~20所示,一种大枣深加工处理装置,包括筛选系统、去屑系统、分级切片系统、烫洗系统、冷却系统、烘烤系统;所述筛选系统位于去屑系统一端的上方,分级切片系统一端和去屑系统另一端贴合,分级切片系统底端设置在烫洗系统一侧顶端,烫洗系统位于冷却系统正上方,冷却系统一端和烘烤系统一侧紧靠;As shown in Figures 1 to 20, a jujube deep processing device includes a screening system, a dandruff removal system, a grading and slicing system, a scalding system, a cooling system, and a baking system; the screening system is located above one end of the dandruff removal system One end of the grading and slicing system is attached to the other end of the dandruff removal system, the bottom of the grading and slicing system is set on the top of one side of the scalding system, the scalding system is located directly above the cooling system, and one end of the cooling system is close to the side of the baking system;

所述筛选系统包括进料斗1、控制阀101、门板102、风选箱2、进风管201、鼓风机一202、滑动门203、横杆204、筛分管道205、翻盖206、分离器一207、分离器二208;所述风选箱2为U字形结构,进料斗1一端和风选箱2U字形一端外侧嵌套,进料斗1另一端为开口结构,控制阀101一端设置在进料斗1一端处两侧,门板102一端和控制阀101另一端连接,门板102另一端嵌套在进料斗1一端处侧面,进风管201一端分别和风选箱2外侧嵌套,一进风管201 设置在进料斗1和滑动门203之间,另一进风管201设置横杆204上方,进风管201另一端和鼓风机一202连接,滑动门203设置在风选箱2底部,横杆204 均匀设置在风选箱2内,筛分管道205一端和风选箱2U字形另一端内侧连接,翻盖206均匀设置在筛分管道205顶端,分离器一207、分离器二208依次放置在筛分管道205内,且分离器一207、分离器二208均位于翻盖206下方;所述进风管201上设置有滤网。所述分离器一207中挡杆为横向设置,分离器二208中挡杆为纵向设置,且分离器一207和分离器二208上均设置有把手。The screening system includes a feed hopper 1, a control valve 101, a door panel 102, a winnowing box 2, an air inlet pipe 201, a blower one 202, a sliding door 203, a cross bar 204, a screening pipeline 205, a flip cover 206, and a separator one. 207. Separator 2 208; the winnowing box 2 is a U-shaped structure, one end of the feed hopper 1 and one U-shaped end of the winnowing box 2 are nested outside, the other end of the feed hopper 1 is an open structure, and one end of the control valve 101 is arranged at the inlet On both sides of one end of the hopper 1, one end of the door panel 102 is connected to the other end of the control valve 101, the other end of the door panel 102 is nested on the side of one end of the feed hopper 1, and one end of the air inlet pipe 201 is respectively nested with the outside of the winnowing box 2. The air duct 201 is arranged between the feed hopper 1 and the sliding door 203, another air inlet pipe 201 is arranged above the cross bar 204, the other end of the air inlet pipe 201 is connected with the blower 1 202, and the sliding door 203 is arranged at the bottom of the winnowing box 2 , the cross bar 204 is evenly arranged in the winnowing box 2, one end of the screening pipeline 205 is connected to the inner side of the U-shaped other end of the winnowing box 2, the flip cover 206 is evenly set on the top of the screening pipeline 205, and the first separator 207 and the second separator 208 are placed in sequence In the screening pipeline 205, the first separator 207 and the second separator 208 are located under the flip cover 206; the air inlet pipe 201 is provided with a filter screen. The stop bar in the first separator 207 is arranged horizontally, the stop bar in the second separator 208 is arranged vertically, and both the first separator 207 and the second separator 208 are provided with handles.

所述去屑系统包括旋转履带3、毛刷301、转机一302、回转机架303、旋转拨片304、风机305、转机二306、旋转机架307、静电刷308、鼓风机二309、送风管道3010、传送履带3011、毛毡块3012、回收箱3013;所述旋转履带3 顶部一端位于筛分管道205另一端下方,毛刷301设置在旋转履带3内侧,转机一302底端、风机305、转机二306底端依次和旋转履带3顶部两侧周期性连接,转机一302之间通过回转机架303连接,旋转拨片304均匀嵌套在回转机架303上,转机二306一侧和旋转机架307外侧连接,旋转机架307内侧之间通过静电刷308连接,鼓风机二309设置在转机二306另一侧上,送风管道3010 一端设置在鼓风机二309顶端,送风管道3010另一端正对旋转机架307上半部分,传送履带3011均匀嵌套在旋转履带3底部,毛毡块3012均匀卡合在传送履带3011上,回收箱3013放置在传送履带3011一端下方;所述毛刷301两侧设置有软挡板。The dandruff removal system includes a rotating track 3, a hair brush 301, a turning machine 302, a rotating frame 303, a rotating paddle 304, a fan 305, a turning machine 2 306, a rotating frame 307, an electrostatic brush 308, a blower 2 309, and an air supply Pipeline 3010, conveying crawler belt 3011, felt block 3012, recovery box 3013; One end of the top of the rotating crawler belt 3 is located below the other end of the screening pipeline 205, and the hairbrush 301 is arranged on the inside of the rotating crawler belt 3, the bottom end of a turning machine 302, fan 305, The bottom of turn 2 306 is periodically connected to both sides of the top of the rotating crawler belt 3 in sequence, and the turn 1 302 is connected through the turntable 303, and the rotating paddle 304 is evenly nested on the turntable 303, and one side of turn 2 306 is connected to the rotating The outside of the frame 307 is connected, the inside of the rotating frame 307 is connected by an electrostatic brush 308, the second blower 309 is arranged on the other side of the second turn 306, one end of the air supply duct 3010 is arranged on the top of the second blower 309, and the other end of the air supply duct 3010 Face the upper part of the rotating frame 307, the conveying crawler 3011 is evenly nested on the bottom of the rotating crawler 3, the felt block 3012 is evenly engaged on the conveying crawler 3011, and the recovery box 3013 is placed under one end of the conveying crawler 3011; the brush 301 There are soft baffles on both sides.

所述分级切片系统包括收集斗4、分级槽一401、滚杠分级器一402、转机三403、切片砂轮404、切割槽405、转机四406、旋切刀片407、传送管道408、分级槽二409、滚杠分级器二4010、旋切刀片组一4011、分级槽三4012、旋切刀片组二4013、汇流漏斗4014、接头4015;所述收集斗4开口一端和旋转履带 3另一端贴合,分级槽一401一端和收集斗4另一端连接,滚杠分级器一402底端嵌套在分级槽一401内侧中段,滚杠分级器一402顶端和分级槽二409一端连接,转机三403底端分别贴合在处于不同层的分级槽一401、分级槽二409和分级槽三4012外侧壁,转机三403顶端之间通过切片砂轮404连接,且切片砂轮404分别在处于不同层的滚杠分级器一402和滚杠分级器二4010下方,切割槽405一端分别和处于不同层的分级槽一401另一端、分级槽二409另一端和分级槽三4012另一端连接,转机四406设置在切割槽405外侧壁,处于不同层的转机四406之间分别通过旋切刀片407、旋切刀片组一4011、旋切刀片组二 4013连接,且旋切刀片407、旋切刀片组一4011、旋切刀片组二4013均穿过处于不同层的切割槽405底端,切割槽405另一端和汇流漏斗4014顶端之间通过传送管道408连接,分级槽二409内侧中段和分级槽三4012一端之间通过滚杠分级器二4010连接,汇流漏斗4014底端和接头4015顶端连接;所述旋切刀片组一4011、旋切刀片组二4013的旋切刀片个数依次增加。The grading and slicing system includes a collection bucket 4, a grading tank 401, a roller classifier 402, a turning machine 403, a slicing grinding wheel 404, a cutting tank 405, a turning machine 406, a rotary cutting blade 407, a transmission pipeline 408, and a grading tank 2 409, rolling bar classifier two 4010, rotary cutting blade group one 4011, classifying groove three 4012, rotary cutting blade group two 4013, confluence funnel 4014, joint 4015; one end of the opening of the collection bucket 4 is fitted with the other end of the rotary crawler belt 3 One end of grading tank 401 is connected to the other end of collecting bucket 4, the bottom end of rolling bar classifier 1 402 is nested in the inner middle section of grading tank 1 401, the top of rolling bar classifier 1 402 is connected to one end of grading tank 2 409, and turn 3 403 The bottom ends are attached to the outer sidewalls of the first grading groove 401, the second grading groove 409 and the third 4012 of the grading groove in different layers, and the tops of the turning machine 3 403 are connected by the slicing grinding wheel 404, and the slicing grinding wheel 404 is respectively placed on the rollers of different layers. Below bar classifier 1 402 and roll bar classifier 2 4010, one end of cutting groove 405 is respectively connected with the other end of classifying groove 1 401 in different layers, the other end of classifying groove 2 409 is connected with the other end of classifying groove 3 4012, and turn 4 406 is set On the outer wall of the cutting groove 405, the rotating machines four 406 in different layers are respectively connected by the rotary cutting blade 407, the rotary cutting blade group one 4011, and the rotary cutting blade group two 4013, and the rotary cutting blade 407, the rotary cutting blade group one 4011 Rotary cutting blade group two 4013 all pass through the bottom end of the cutting groove 405 in different layers, the other end of the cutting groove 405 and the top of the confluence funnel 4014 are connected by a transmission pipe 408, the inner middle section of the second grading groove 409 and one end of the third 4012 of the grading groove They are connected by the second roller classifier 4010, and the bottom end of the confluence funnel 4014 is connected with the top end of the joint 4015; the number of rotary cutting blades of the first rotary cutting blade set 4011 and the second rotary cutting blade set 4013 increases sequentially.

所述烫洗系统包括工作腔一5、螺旋管501、超声机502、导线503、电机一504、机架一505、加热棒506、工作弯管507、气泡机508、电机二509、工作腔二5010、滑动框5011、过滤板5012、加水口5013、放水口5014、出料口 5015;所述接头4015底端穿过工作腔一5一端顶部和螺旋管501一端连接,螺旋管501另一端和出料口5015顶端连接,且出料口5015底端穿过工作腔一5另一端底部,超声机502均匀嵌套在工作腔一5顶部两侧,超声机502之间通过导线503连接,且电机一504内侧上半部和导线503两端连接,机架一505上半部嵌套在工作弯管507一端顶部,机架一505一侧和电机一504侧面连接,机架一505下半部位于工作弯管507内,机架一505下半部之间通过加热棒506 连接,且加热棒506中段位于螺旋管501中心位置,气泡机508嵌套在工作弯管507另一端顶部,气泡机508顶端和电机二509顶端连接,工作腔二5010和工作腔一5之间通过工作弯管507连接,滑动框5011均匀嵌套在工作腔二5010一端顶部,过滤板5012嵌套在滑动框5011内,加水口5013设置在工作腔二5010另一端顶部,放水口5014设置在工作腔二5010另一端底部;所述螺旋管501 上均匀设置有孔洞。所述过滤板5012上均匀设置有滤孔。所述放水口5014上设置有滑动密封门。The scalding system includes working chamber one 5, spiral tube 501, ultrasonic machine 502, wire 503, motor one 504, frame one 505, heating rod 506, working elbow 507, air bubble machine 508, motor two 509, working chamber Two 5010, sliding frame 5011, filter plate 5012, water inlet 5013, water outlet 5014, discharge port 5015; the bottom end of the joint 4015 passes through the working chamber one 5 and the top is connected to one end of the spiral tube 501, and the other end of the spiral tube 501 It is connected to the top of the discharge port 5015, and the bottom end of the discharge port 5015 passes through the bottom of the other end of the working chamber 5. The ultrasonic machine 502 is evenly nested on both sides of the top of the working chamber 5. The ultrasonic machines 502 are connected by wires 503. And motor one 504 inboard upper half is connected with lead 503 two ends, and frame one 505 upper half is nested in work elbow 507 one end top, and frame one 505 side is connected with motor one 504 side, and frame one 505 The half is located in the working elbow 507, the lower half of the frame one 505 is connected by a heating rod 506, and the middle section of the heating rod 506 is located in the center of the spiral pipe 501, and the air bubble machine 508 is nested on the top of the other end of the working elbow 507. The top of the bubble machine 508 is connected to the top of the motor 2 509, the working chamber 5010 and the working chamber 15 are connected through the working elbow 507, the sliding frame 5011 is evenly nested on the top of the working chamber 2 5010, and the filter plate 5012 is nested in the sliding In the frame 5011, the water inlet 5013 is set at the top of the other end of the working chamber 2 5010, and the water outlet 5014 is set at the bottom of the other end of the working chamber 2 5010; the spiral tube 501 is uniformly provided with holes. Filter holes are uniformly arranged on the filter plate 5012 . The water outlet 5014 is provided with a sliding sealing door.

所述冷却系统包括篮子6、振动节601、旋转关节602、滑车603、滑轨架 604、集水槽7、机架二701、冷凝柱702、换水口703、输水管网704、框架一 705、喷头706、框架二8、风扇组801、电机三802;所述篮子6位于出料口5015 底端正下方,振动节601一端和篮子6两侧上半部连接,振动节601另一端和滑车603一端之间通过旋转关节602连接,滑车603另一端和滑轨架604内侧卡合,篮子6底端位于集水槽7一端上方,集水槽7另一端外侧和冷凝柱702 之间通过机架二701连接,且冷凝柱702位于集水槽7另一端上方,换水口703 设置在集水槽7侧面一端,集水槽7侧面另一端和框架一705之间通过输水管网704连接,喷头706均匀设置在框架一705内侧,框架二8一端和框架一705正对,风扇组801均匀设置框架二8上,电机三802和框架二8底端连接。所述篮子6上均匀设置有条形孔。The cooling system includes a basket 6, a vibrating joint 601, a rotary joint 602, a pulley 603, a slide rail frame 604, a sump 7, a frame two 701, a condensation column 702, a water exchange port 703, a water delivery pipe network 704, and a frame one 705 , nozzle 706, frame two 8, fan group 801, motor three 802; the basket 6 is located directly below the bottom of the discharge port 5015, one end of the vibration joint 601 is connected to the upper half of the basket 6 both sides, and the other end of the vibration joint 601 is connected to the tackle One end of the 603 is connected by a rotary joint 602, the other end of the trolley 603 is engaged with the inner side of the slide rail frame 604, the bottom end of the basket 6 is located above one end of the sump 7, and the outer side of the other end of the sump 7 and the condensation column 702 pass through the frame two. 701 is connected, and the condensation column 702 is located above the other end of the sump 7, the water exchange port 703 is arranged at one end of the side of the sump 7, and the other end of the side of the sump 7 is connected to the frame one 705 through the water delivery pipe network 704, and the nozzles 706 are uniformly arranged Inside frame one 705, one end of frame two 8 is facing frame one 705, fan group 801 is evenly arranged on frame two 8, and motor three 802 is connected to the bottom of frame two 8. Strip holes are uniformly arranged on the basket 6 .

所述烘烤系统包括滚轮导轨9、烘烤箱901、烘烤机架10、烘灯组1001,所述滚轮导轨9一端侧面和框架二8正对,烘烤箱901和滚轮导轨9卡合,烘烤机架10位于滚轮导轨9另一端,烘灯组1001均匀设置在烘烤机架10顶端。所述烘灯组1001上灯泡为太阳光模拟灯泡。The baking system includes a roller guide rail 9, a baking oven 901, a baking rack 10, and a baking lamp group 1001. One side of the roller guide rail 9 is opposite to the frame 2 8, and the baking oven 901 and the roller guide rail 9 are engaged. , the baking frame 10 is located at the other end of the roller guide rail 9 , and the baking lamp group 1001 is evenly arranged on the top of the baking frame 10 . The light bulbs on the drying lamp group 1001 are sunlight simulating light bulbs.

本实用新型工作时:将大枣原料通过进料斗1送入到装置中,其中控制阀 101、门板102能够将大枣原料分批截流,保证大枣原料被一批一批有次序的加工。当门板102打开时,大枣原料掉落进风选箱2内,第一个鼓风机一202通过进风管201将强风气流吹入风选箱2内,将处于风选箱2内底端质量较轻的大枣吹起来,沿着风选箱2内侧壁作离心回旋运动,而质量较重的杂质,诸如石块等依旧被滞留在风选箱2内底端,同时在大枣因为强气流吹动作向上离心回旋运动时,较大尺寸的杂质,诸如树枝条等会被横杆204挡住,待强风停止后掉回风选箱2内底端,这些杂质会在完成这一批次大枣原料风选之后通过滑动门203被清理出风选箱2,进风管(201)上的滤网能够防止大枣原料和杂质进入到管道或风机内。当大枣原料运动到第二个进风管201处时,被第二股强风气流带动运动到风选箱2末端,掉落到筛分管道205内,同时在强风气流的带动下,大枣原料沿着筛分管道205不断前行,先后经过分离器一207、分离器二208,而大枣原料中裹挟的中等尺寸杂质会被分离器中的挡杆拦下,当完成这一批次的筛选处理之后,打开翻盖206通过把手将分离器提出进行清扫。完成筛选的大枣原料从筛分管道205中掉落到毛刷301上,处于毛刷301上的大枣原料在旋转履带3的带动下不断前行,经过回转机架303下方时,因为不断回转的回转机架303扫过大枣原料堆,能够将大枣翻滚,同时在回转机架303上自转的旋转拨片304能够进一步强化翻滚大枣的效果,以便后续去屑。风机305 吹出强风气流压迫在大枣原料堆上,将大枣原料堆中和大枣表面上粘附的细微杂质吹入毛刷301内,软挡板能够保证大枣原料在被翻滚或是吹洗以及后续静电刷洗过程中不会掉出毛刷301范围外。大枣原料堆进入到旋转机架307下方时,随着静电刷308扫过大枣原料堆,静电能将大枣表面带有的顽固杂质吸附去除,然后带着杂质的静电刷308随着旋转机架307运动到送风管道3010前,鼓风机二309所产生强风气流沿着送风管道3010吹出将静电刷308上的杂质吹洗干净,传送履带3011带动着毛毡块3012旋转运动,同时毛毡块3012能和毛刷301作垂直摩擦运动,毛毡块3012将毛刷301中嵌入的杂质清理干净,毛毡块3012表面带有的杂质会因重力作用掉落到回收箱3013中,当大部分毛毡块3012都带有饱和杂质嵌入量时才需要停机清洗维护。完成去屑操作后的大枣原料会沿着旋转履带3掉落到收集斗4上,后进入到分级槽一401,大枣原料堆中尺寸较小的大枣会通过滚杠分级器一402缝隙,尺寸中等及以上的大枣会随着自滚动的滚杠分级器一402输送到分级槽二409上,尺寸较小的大枣会被切片砂轮404进行初步切割,后进入到切割槽405内被旋切刀片407进行精细切割,尺寸中等及以上的大枣在分级槽二409内经过滚杠分级器二4010,尺寸中等的大枣会通过滚杠分级器二4010缝隙,而尺寸较大的大枣会随着自滚动的滚杠分级器二4010输送到分级槽三4012内,尺寸中等的大枣也是先被切片砂轮404 进行初步切割后,再被旋切刀片组一4011进行精细切割,因为旋切刀片组一4011的刀片个数比较多,能够使得尺寸中等的大枣切割效果和尺寸较小的大枣切割效果相同,同理尺寸较大的大枣再经过刀片个数最多的旋切刀片组二4013后,其切割效果也能等同于前。所以装置就能做到在最短的生产周期内高效快速准确的将大枣切割成尺寸均匀的枣片,后枣片顺着传送管道408达到汇流漏斗4014 中汇总,再通过接头4015流入螺旋管501中。通过加水口5013将工作腔一5、工作弯管507和工作腔二5010内充满水,同时加水口5013会持续性加水,保证水量充足,然后在气泡机508定向快速释放气泡的带动下,水开始做定向流动,在流经螺旋管501时会通过孔洞进入到管内,处于螺旋管501中的枣片一来会在水流的带动下不断的在螺旋管501翻滚前行,二来超声机502工作产生的高频震荡能够借助进入到管内的水流进行传递,将枣片上因加工沾染上的杂质去除,同时因为加热棒506的工作,能够使得处于螺旋管501附近水段的水温大幅上升,对枣片进行高温烫煮。当水带着杂质回流到过滤板5012时,过滤板5012上的滤孔能将杂质截流,当过滤板5012达到使用寿命之后,通过从滑动框5011取出更换,因为有多个滑动框5011,能够保证更换过滤板5012时不会影响滤水效果,同时当水质已经较脏时,能够通过放水口5014将水适当放出,同时加水口5013加入干净的新水,能够保证设备无需专门进行停机换水作业。完成清洗和烫煮的枣片最后从出料口5015掉出达到篮子6内,随枣片一起喷出的水会透过篮子6的条形孔透出滴落到集水槽7内,当枣片处于篮子6内时,篮子6会因为振动节601不断高频振动使得沥水效果更好,同时也能保证枣片一直处于滚动状态和有足够多的堆积空隙,方便后续工艺处理。另一方面通过换水口703向集水槽7加入干净的新水,同时当集水槽7内的水质无法达到使用要求时也是通过换水口703进行更换。冷凝柱702可以将集水槽7内的水进行大幅降温,然后低温水通过输水管网704送入到框架一705内,再通过喷头 706高速喷出。此时已经完成沥水的且装满枣片的篮子6会在滑车603的带动下随着滑轨架604前行到喷头706处,篮子6内还带有余温的枣片被高速冲击的冷水喷洒后迅速冷却,然后再按照相同方式将篮子6移动到框架二8处,通过风扇组801产生的强风,使得处于篮子6内的枣片被吹干,在这个过程中伴随着振动节601不断高频振动,吹干效果更佳。当枣片已完全不带水滴之后。通过旋转关节602将篮子6内枣片倒入到烘烤箱901内,且每次只是适当倒入,能够使得烘烤箱901被平铺铺满,然后通过滚轮导轨9将烘烤箱901送入到烘烤机架10下方,通过烘灯组1001对枣片进行高强度光照晒干,当该平铺层枣片被晒干后,再重复上述操作,这样不但能够使得枣片得到最为充分的晒干脱水,而且能缩短该工艺所需单位周期,也避免了因为堆积导致晒干不充分产生大量的酸味积累进而破坏产品口感的情况发生。When the utility model is working: feed the jujube raw materials into the device through the feed hopper 1, wherein the control valve 101 and the door panel 102 can intercept the jujube raw materials in batches to ensure that the jujube raw materials are processed sequentially batch by batch . When the door panel 102 was opened, the jujube raw material fell into the winnowing box 2, and the first blower one 202 blows the strong wind flow into the winnowing box 2 through the air inlet pipe 201, which will be at the bottom quality of the winnowing box 2. The lighter jujube is blown up and moves centrifugally along the inside wall of the winnowing box 2, while the heavier impurities, such as stones, are still trapped at the bottom of the winnowing box 2, while the jujube is blown due to strong When the airflow blows upwards and moves centrifugally, larger-sized impurities, such as tree branches, will be blocked by the cross bar 204, and will fall back to the bottom of the winnowing box 2 after the strong wind stops. Jujube raw material is cleaned out winnowing case 2 by sliding door 203 after winnowing, and the filter screen on the air inlet pipe (201) can prevent jujube raw material and impurity from entering in pipeline or blower fan. When the jujube raw material moves to the second air inlet pipe 201, it is driven by the second strong wind to move to the end of the winnowing box 2, and falls into the screening pipeline 205. At the same time, under the drive of the strong wind, the jujube The raw materials continue to move forward along the screening pipeline 205, passing through the first separator 207 and the second separator 208 successively, and the medium-sized impurities contained in the jujube raw material will be stopped by the retaining rod in the separator. After the screening process, the flip cover 206 is opened and the separator is lifted out by the handle for cleaning. The jujube raw material that finishes screening falls on the hairbrush 301 from the screening pipeline 205, and the jujube raw material that is on the hairbrush 301 is driven by the rotating crawler belt 3 to move forward continuously. The rotary frame 303 of rotation sweeps the jujube raw material heap, and the jujube can be rolled over, and the rotating plectrum 304 that rotates on the rotary frame 303 can further strengthen the effect of rolling the jujube simultaneously, so that the follow-up dandruff removal. The fan 305 blows out a strong wind and presses it on the heap of jujube raw materials, and blows the fine impurities in the heap of jujube raw materials and on the surface of the jujube into the brush 301. The soft baffle can ensure that the jujube raw materials are rolled or blown. It will not fall out of the range of the brush 301 during washing and subsequent electrostatic scrubbing. When the jujube raw material pile enters the bottom of the rotating frame 307, as the electrostatic brush 308 sweeps the jujube raw material pile, the static electricity can absorb and remove the stubborn impurities on the surface of the jujube, and then the electrostatic brush 308 with impurities rotates The frame 307 moves to the front of the air supply duct 3010, and the strong airflow generated by the blower 2 309 is blown out along the air supply duct 3010 to clean the impurities on the electrostatic brush 308, and the transmission track 3011 drives the felt block 3012 to rotate, and at the same time the felt block 3012 can make vertical frictional movement with the hair brush 301, and the felt block 3012 cleans up the impurities embedded in the hair brush 301. 3012 only needs to be shut down for cleaning and maintenance when there are saturated impurities embedded. After completing the dedusting operation, the jujube raw materials will fall to the collection bucket 4 along the rotating crawler belt 3, and then enter the grading tank 1 401, and the smaller jujubes in the jujube raw material pile will pass through the roller classifier 1 402 In the gap, jujubes with a medium size and above will be transported to the grading tank 2 409 along with the self-rolling roller classifier 1 402, and jujubes with smaller sizes will be initially cut by the slicing grinding wheel 404, and then enter the cutting tank 405 The inside is finely cut by the rotary cutting blade 407, and the jujubes of medium size and above pass through the roller classifier 2 4010 in the grading groove 2 409, and the jujubes of the medium size will pass through the gap of the roller classifier 4010, while the jujubes of the larger size will pass through the gap of the roller classifier 2 4010. The jujubes will be transported to the grading tank 3 4012 along with the self-rolling roller classifier 2 4010, and the jujubes of medium size are also preliminarily cut by the slicing grinding wheel 404, and then finely cut by the rotary cutting blade group 1 4011 , because the rotary cutting blade group 1 4011 has a large number of blades, it can make the cutting effect of medium-sized jujubes the same as that of smaller-sized jujubes. After rotary cutting blade set 2 4013, its cutting effect can also be equal to before. Therefore, the device can efficiently, quickly and accurately cut jujube into jujube slices of uniform size in the shortest production cycle, and then the jujube slices are collected in the confluence funnel 4014 along the transmission pipeline 408, and then flow into the spiral pipe 501 through the joint 4015 middle. Fill the working chamber 1 5, working elbow 507 and working chamber 2 5010 with water through the water inlet 5013. At the same time, the water inlet 5013 will continuously add water to ensure sufficient water. Start to do directional flow, when flowing through the spiral tube 501, it will enter the tube through the hole, and the jujube slices in the spiral tube 501 will continue to roll forward in the spiral tube 501 driven by the water flow, and secondly, the ultrasonic machine 502 The high-frequency vibration generated by the work can be transmitted by the water flow into the pipe to remove the impurities on the jujube slices due to processing. At the same time, because of the work of the heating rod 506, the water temperature in the water section near the spiral pipe 501 can be greatly increased. Jujube slices are boiled at high temperature. When the water returns to the filter plate 5012 with impurities, the filter holes on the filter plate 5012 can intercept the impurities. When the filter plate 5012 reaches the service life, it can be replaced by taking out the sliding frame 5011, because there are multiple sliding frames 5011. Ensure that the water filtration effect will not be affected when the filter plate 5012 is replaced. At the same time, when the water quality is already dirty, the water can be properly discharged through the water outlet 5014, and at the same time, clean new water is added to the water inlet 5013, which can ensure that the equipment does not need to be shut down to change water. Operation. The jujube slices that have been cleaned and boiled finally fall out of the discharge port 5015 and reach the basket 6, and the water sprayed together with the jujube slices will drip through the strip holes of the basket 6 and drop into the water collection tank 7. When the jujube slices are in the basket 6, the basket 6 will continuously vibrate at high frequency through the vibrating joint 601 to make the draining effect better. At the same time, it can also ensure that the jujube slices are always in a rolling state and have enough stacking gaps to facilitate subsequent processing. On the other hand, add clean new water to the sump 7 through the water exchange port 703, and also replace it through the water exchange port 703 when the water quality in the sump 7 cannot meet the requirements for use. The condensation column 702 can greatly cool down the water in the sump 7, and then the low-temperature water is sent into the frame one 705 through the water delivery pipe network 704, and then sprayed out at a high speed through the nozzle 706. This moment, the basket 6 that has been drained and filled with jujube slices will advance to the shower nozzle 706 along with the slide rail frame 604 under the drive of the tackle 603, and the jujube slices that also have residual temperature in the basket 6 are sprayed by high-speed impact cold water Cool rapidly afterward, then move the basket 6 to the frame 2 8 in the same way, the strong wind produced by the fan group 801 makes the jujube slices in the basket 6 dry, and in this process, the vibrating joint 601 is constantly raised Frequency vibration, better drying effect. When the jujube slices are completely free of water droplets. The jujube slices in the basket 6 are poured into the oven 901 through the rotary joint 602, and each time it is poured in properly, the oven 901 can be tiled and covered, and then the oven 901 is sent to the oven 901 through the roller guide rail 9. Enter below the baking rack 10, and dry the jujube slices with high-intensity light through the drying lamp group 1001. After the jujube slices on the flat layer are dried, repeat the above operations, which will not only make the jujube slices get the most fully. It can shorten the unit cycle required by the process, and avoid the accumulation of a large amount of sour taste caused by insufficient drying due to accumulation and thus damage the taste of the product.

以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above description is only a preferred embodiment of the utility model, and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the aforementioned embodiments, for those skilled in the art, it can still understand the aforementioned The technical solutions recorded in each embodiment are modified, or some of the technical features are equivalently replaced, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the present utility model. within the scope of the new protection.

Claims (10)

1. a kind of jujube deep processing processing unit, which is characterized in that including screening system, anti-dandruff system, classification slice systems, scald Wash system, cooling system, baking system;The screening system is located at the top of anti-dandruff system one end, is classified slice systems one end It is bonded with the anti-dandruff system other end, system side top is being scalded in the setting of classification slice systems bottom end, is scalded system and is located at cooling Right above system, cooling system one end and baking system side are abutted;
The screening system includes feed hopper (1), control valve (101), door-plate (102), Winnowing box (2), blast pipe (201), drum Blower one (202), sliding door (203), cross bar (204), screening pipeline (205), flip lid (206), separator one (207), separation Device two (208);The Winnowing box (2) is U-shaped structure, and feed hopper (1) one end is nested on the outside of Winnowing box (2) U-shaped one end, Feed hopper (1) other end is hatch frame, and two sides, door-plate (102) is arranged at feed hopper (1) one end in control valve (101) one end One end is connected with control valve (101) other end, and door-plate (102) other end is nested in side at feed hopper (1) one end, blast pipe (201) one end is nested on the outside of Winnowing box (2) respectively, a blast pipe (201) be arranged feed hopper (1) and sliding door (203) it Between, above another blast pipe (201) setting cross bar (204), blast pipe (201) other end and air blower one (202) connection, sliding Door (203) is arranged in Winnowing box (2) bottom, and cross bar (204) is uniformly arranged in Winnowing box (2), screening pipeline (205) one end and Connection on the inside of Winnowing box (2) U-shaped other end, flip lid (206) are uniformly arranged on screening pipeline (205) top, separator one (207), separator two (208) is placed sequentially in screening pipeline (205), and separator one (207), separator two (208) are equal Below flip lid (206);
The anti-dandruff system includes rotation crawler belt (3), hairbrush (301), one (302) of favourable turn, rotary rack (303), rotation plectrum (304), blower (305), favourable turn two (306), rotary frame (307), static bruss (308), air blower two (309), air supply duct (3010), crawler belt (3011), felt block (3012), recycling bins (3013) are transmitted;One end is located at sieve at the top of the rotation crawler belt (3) Below subtube (205) other end, hairbrush (301) setting is on the inside of rotation crawler belt (3), make a connection (302) bottom end, blower (305), two (306) bottom ends of favourable turn are successively periodically connected with two sides at the top of rotation crawler belt (3), are passed through between one (302) of making a connection Rotary rack (303) connection, rotation plectrum (304) are uniformly nested on rotary rack (303), make a connection two (306) sides and rotation It is connected on the outside of favourable turn frame (307), by static bruss (308) connection between rotary frame (307) inside, air blower two (309) is set It sets and is making a connection on two (306) other sides, air supply duct (3010) one end is arranged in air blower two (309) top, air supply duct (3010) other end face rotary frame (307) top half, transmission crawler belt (3011) are uniformly nested in rotation crawler belt (3) bottom Portion, felt block (3012) are uniformly fastened in transmission crawler belt (3011), and recycling bins (3013) are placed on transmission crawler belt (3011) one End lower section;
The classification slice systems include collection bucket (4), log washer one (401), rolling bar clasfficiator one (402), favourable turn three (403), grinding wheel (404), cutting groove (405), four (406) of favourable turn, cutting blade (407), transfer canal (408), classification are sliced Slot two (409), rolling bar clasfficiator two (4010), cutting blade group one (4011), log washer three (4012), cutting blade group two (4013), confluence funnel (4014), connector (4015);Collection bucket (4) open at one end and rotation crawler belt (3) other end patch It closes, log washer one (401) one end is connected with collection bucket (4) other end, and rolling bar clasfficiator one (402) bottom end is nested in log washer one (401) inside middle section, rolling bar clasfficiator one (402) top are connected with log washer two (409) one end, favourable turn three (403) bottom ends point It is not fitted in log washer one (401), log washer two (409) and log washer three (4012) lateral wall in different layers, favourable turn three (403) by slice grinding wheel (404) connection between top, and grinding wheel (404) is sliced and are classified respectively in the rolling bar in different layers Below device one (402) and rolling bar clasfficiator two (4010), cutting groove (405) one end is respectively and the log washer in different layers one (401) other end, log washer two (409) other end are connected with log washer three (4012) other end, and the setting of four (406) of favourable turn is being cut Slot (405) lateral wall is cut, passes through cutting blade (407), cutting blade group one respectively between the favourable turn four (406) in different layers (4011), cutting blade group two (4013) connects, and cutting blade (407), cutting blade group one (4011), cutting blade group two (4013) cutting groove (405) bottom end in different layers, cutting groove (405) other end and confluence funnel (4014) top are both passed through It is connected between end by transfer canal (408), is passed through between middle section and log washer three (4012) one end on the inside of log washer two (409) Rolling bar clasfficiator two (4010) connection, confluence funnel (4014) bottom end are connected with connector (4015) top;
The system of scalding includes working chamber one (5), helix tube (501), ultrasonic machine (502), conducting wire (503), motor one (504), rack one (505), heating rod (506), work bend pipe (507), air bubble machine (508), motor two (509), working chamber two (5010), slider box (5011), filter plate (5012), filler (5013), dewatering outlet (5014), discharge port (5015);It is described Connector (4015) bottom end, which passes through, to be connected at the top of working chamber one (5) one end with helix tube (501) one end, helix tube (501) other end It is connected with discharge port (5015) top, and discharge port (5015) bottom end passes through working chamber one (5) other end bottom, ultrasonic machine (502) two sides at the top of working chamber one (5) are uniformly nested in, are connected between ultrasonic machine (502) by conducting wire (503), and motor one (504) the inside upper half is connected with conducting wire (503) both ends, and rack one (505) upper half is nested in work bend pipe (507) one end top Portion, rack one (505) side are connected with motor one (504) side, and rack one (505) lower portion is interior in work bend pipe (507), It is connected between rack one (505) lower half by heating rod (506), and heating rod (506) middle section is located at helix tube (501) center Position, air bubble machine (508) are nested at the top of work bend pipe (507) other end, air bubble machine (508) top and motor two (509) top End connection, is connected between working chamber two (5010) and working chamber one (5) by work bend pipe (507), and slider box (5011) is uniform It is nested at the top of working chamber two (5010) one end, filter plate (5012) is nested in slider box (5011), and filler (5013) are set It sets at the top of working chamber two (5010) other end, dewatering outlet (5014) are arranged in working chamber two (5010) other end bottom;
The cooling system include basket (6), vibration node (601), rotary joint (602), coaster (603), sliding rail frame (604), Catch basin (7), condensation column (702), changes the mouth of a river (703), water transfer pipe network (704), frame one (705), spray head at rack two (701) (706), frame two (8), fan group (801), motor three (802);Under the basket (6) is located at discharge port (5015) bottom end just Side, vibration node (601) one end connects with basket (6) the two sides upper half, vibration node (601) other end and coaster (603) one end it Between connected by rotary joint (602), engaging on the inside of coaster (603) other end and sliding rail frame (604), basket (6) bottom end is located at Above catch basin (7) one end, connected between condensation column (702) by rack two (701) on the outside of catch basin (7) other end, and Condensation column (702) is located above catch basin (7) other end, changes the mouth of a river (703) and is arranged in catch basin (7) side one end, catch basin (7) it is connected between the side other end and frame one (705) by water transfer pipe network (704), spray head (706) is uniformly arranged on frame one (705) inside, frame two (8) one end and frame one (705) face, fan group (801) are uniformly arranged on frame two (8), motor Three (802) are connected with frame two (8) bottom end.
2. a kind of jujube deep processing processing unit according to claim 1, which is characterized in that the baking system includes rolling It takes turns guide rail (9), baking box (901), baking rack (10), dry lamp group (1001), rolling wheel guide rails (9) one end side and frame Two (8) faces, baking box (901) and rolling wheel guide rails (9) engaging, baking rack (10) are located at rolling wheel guide rails (9) other end, dry lamp Group (1001) is uniformly arranged on baking rack (10) top.
3. a kind of jujube deep processing processing unit according to claim 2, which is characterized in that on the blast pipe (201) It is provided with strainer.
4. a kind of jujube deep processing processing unit according to claim 2, which is characterized in that the separator one (207) Central stop lever is laterally setting, and separator two (208) central stop lever is longitudinally disposed, and separator one (207) and separator two (208) On be provided with handle.
5. a kind of jujube deep processing processing unit according to claim 2, which is characterized in that hairbrush (301) two sides It is provided with soft baffle.
6. a kind of jujube deep processing processing unit according to claim 2, which is characterized in that the cutting blade group one (4011), the cutting blade number of cutting blade group two (4013) successively increases.
7. a kind of jujube deep processing processing unit according to claim 2, which is characterized in that on the helix tube (501) It is uniformly arranged hole.
8. a kind of jujube deep processing processing unit according to claim 2, which is characterized in that on the filter plate (5012) It is evenly arranged with filter opening.
9. a kind of jujube deep processing processing unit according to claim 2, which is characterized in that on the dewatering outlet (5014) It is provided with and is slidingly sealed door.
10. a kind of jujube deep processing processing unit according to claim 2, which is characterized in that on the basket (6) uniformly It is provided with strip-shaped hole.
CN201822107724.2U 2018-12-16 2018-12-16 A kind of jujube deep processing processing unit Expired - Fee Related CN209609783U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109380681A (en) * 2018-12-16 2019-02-26 山东农业工程学院 A kind of jujube deep processing processing unit

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109380681A (en) * 2018-12-16 2019-02-26 山东农业工程学院 A kind of jujube deep processing processing unit
CN109380681B (en) * 2018-12-16 2024-07-02 山东农业工程学院 Jujube deep-processing treatment device

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