CN205093531U - Exquisite pure natural vermicelli machine of dragon whiskers noodles shape - Google Patents

Abstract

The utility model discloses an exquisite pure natural vermicelli machine of dragon whiskers noodles shape relates to a vermicelli machine. The utility model discloses a by pulping equipment, bean sheet jelly make -up machine, cooling arrange the tidal system all, bean sheet jelly toasts case, bean sheet jelly precooling quick -freeze system, bean sheet jelly filament cutter, a roast silk case, cut the silk machine and the finished product conveyer connects gradually, the structure of bean sheet jelly make -up machine mainly be: in the top and the centre of main part support, be provided with whitewashed thick liquid feeding device and ring form respectively, powder thick liquid feeding device's the export and the entry butt joint of ring form, the left side that the steam chest wrapped up outside the ring form is half of, and ring heater hugs closely at the inboard left side one side of something of ring form. The utility model discloses can make 0.4mm slightly like the exquisite bean vermicelli of dragon whiskers noodles with beans starch, this bean sheet jelly make -up machine production bean sheet jelly on -stick machine, not oil expenses, need not any food additive and chemical auxiliary agent, the product of produce has improved product quality for pure natural exquisiteness green food, has optimized the quality of product.

Description

The exquisite pure natural vermicelli machine of a kind of dragon whiskers noodles shape

Technical field

The utility model relates to a kind of vermicelli machine, particularly relates to the exquisite pure natural vermicelli machine of a kind of dragon whiskers noodles shape.

Background technology

Along with the improving constantly of living standard of people, life is more and more particular about exquisite, and all food containing food additives and chemical adjuvant progressively will be become estranged by people, and the bean vermicelli exquisite as dragon whiskers noodles of pure natural finally can be deeply welcomed by the people.In addition, all kinds of crystal vermicelli equipment that present society is popular are all adopt stainless steel band to steam bean sheet jelly by steam chest shaping because starch to glue stickiness strong, so all adopt steel band oil (chemical agent) to make the bean sheet jelly cooked depart from from steel band as adjuvant.Bean vermicelli all contains steel band oil component, and stainless steel band is not long for service life, under normal production scenarios, because steel band rotates for a long time on roller, cannot works less than half a year just can produce slight crack on surface, must change.And this crystal vermicelli equipment is all very long, the shortest also has more than 30 meters, and long more than 70 meters, floor space is large, does not belong to systematization assembling, not easily management and maintenance; Cut the short error of filament length comparatively large, product is not neat; The thin exquisite bean vermicelli of 0.4mm × 0.4mm and the very thin fast food bean sheet jelly of 0.2mm cannot be produced.

Summary of the invention

The purpose of this utility model is just the shortcoming and defect overcoming the existence of above-mentioned prior art, provides a kind of dragon whiskers noodles shape exquisite pure natural vermicelli machine.

The purpose of this utility model is achieved in that

Comprise pulping equipment, cooling humidity discharging system, bean sheet jelly baking box, bean sheet jelly precooling instant-frozen system, bean sheet jelly filament cutter, roasting silk case, cut silk machine and finished product conveyer;

Be provided with bean sheet jelly forming machine;

Pulping equipment, bean sheet jelly forming machine, cooling humidity discharging system, bean sheet jelly baking box, bean sheet jelly precooling instant-frozen system, bean sheet jelly filament cutter, roasting silk case, a section silk machine are connected successively with finished product conveyer;

Described bean sheet jelly forming machine comprises main body rack, annular solid, powder slurry feedway, powder slurry part flow arrangement, steam chest, exhaust apparatus, ring heater, squeegee, clean device and the 1st transmission mechanism;

In top and the centre of main body rack, be respectively arranged with powder slurry feedway and annular solid, the outlet of powder slurry feedway and the entrance docking of annular solid, steam chest is wrapped in the left one side of something outside annular solid, ring heater is close to the left one side of something inside annular solid, and powder slurry part flow arrangement is arranged on the upper right side of the entrance of annular solid, and exhaust apparatus is arranged on the upper left side of the entrance of annular solid, squeegee is arranged on the upper left side of annular solid, the upper right side of clean device ring body;

1st transmission mechanism provides power for other rotating part.

The utility model has following advantages and good effect:

1. bean starch can be made the thin exquisite bean vermicelli straight, neat as dragon whiskers noodles of 0.4mm × 0.4mm by the utility model, and has glittering and translucent, resistant to cook and tasty and refreshing feature; Potato starch can be made 1mm × 1mm thick, length error is no more than the standard crystal vermicelli of 1mm and thickness at the thin fast food vermicelli of 0.15mm-0.25mm and bean vermicelli; Rice and coarse cereals slurry can be made shortening noodles.

2. not sticky machine, without the need to any food additives and chemical adjuvant, processes raw material and only has water and starch, belong to natural green food completely.Mainly the mode of the utility model production bean sheet jelly is different from the stainless steel band Rotation type that the upper popular crystal vermicelli equipment of society adopts, but it is rotary-type to have employed stainless steel ring body, appearance work groove face is subject to any injury never, working time, longer surface was more smooth, all through three clean process in each production cycle, just by air-cooled rapidly after bean sheet jelly cooks, due to the principle of expanding with heat and contract with cold, bean sheet jelly starts to loosen on work groove face, add that metal crin guipure roller and the annular solid spacing of responsible oppositely stripping bean sheet jelly are no more than 10mm, and be designed with progressive error, namely the linear velocity of crin guipure is slightly larger than annular solid, carry out and force to peel off, therefore the starch that how strong sticky stickiness is is produced and all can not be glued machine on this equipment, except play the effect of clean work nest face with moistening clean the rag of the pure grain wine of trace except, again without the need to adopting edible oil and any chemical adjuvant, product quality is extremely excellent.

3. the product percentage of A-class goods is high, and slag foam is few, the annular solid of this equipment bean sheet jelly forming machine adopts large-scale lathe to process, the wide work groove face that its Surface Machining has 2.8mm dark, precision is very high, counterclockwise rotate during work, by bucket five, end comb tablet switch, starch slurry is drained on shunting disk by the upper feed hopper in top, be distributed on work groove face uniformly after decompression shunting, then struck off by squeegee, heat finally by the steam chest encircled on the right and the back side and make well-done bean sheet jelly, therefore standard is consistent all the time for bean sheet jelly width, without burr, smooth surface is smooth, local error is no more than 0.01mm, very well when this ensure that later stage bean sheet jelly opens bar by filament cutter pressure surface cutter, limit and wrinkling can not be run, the percentage of A-class goods can reach more than 98%, and bean vermicelli thickness is consistent, quite perfect.

4. the body of stainless steel of bean sheet jelly forming machine can forever use, without the need to maintenance process simulation.

5. the utility model adds bean sheet jelly baking program than crystal vermicelli equipment in production procedure, quick-frozen is changed into by freezing slowly, crystal vermicelli equipment be by the ripe hot bean sheet jelly of system first by plastic wire band carry out humidity discharging, cooling, aging, enter freezer again and carry out the freezing of long period, then bar is opened sending filament cutter pressure surface cutter to, due to aging, cooling time is long, cause well-done bean sheet jelly to return raw phenomenon, even damage color and luster, easily from dynamic circuit breaker bar during chopping, thin slag foam is more; This equipment is owing to will be baked into half-dried soft bean sheet jelly before bean sheet jelly quick-frozen, bean sheet jelly is sustained when bar is opened in chopping, without disconnected bar, without thin slag foam, and fully ensure that product original flavor and bright in color.Substantially increase product quality and yield rate.

6. the utility model adopts folded network operation in roasting silk case, shorten the length of equipment greatly, because equipment is short, all wallboards all belong to movable, every block wallboard length is no more than 2 meters, two baking box wallboards are all by two sides metal plate holder thermal insulation board, latch below, drawer-lock above, is fixed on main body rack, only needs a key can open all wallboards, cooling wallboard adopts strong magnet to fix, roller installation place, baking box two is all provided with dodge gate, can open at any time and observe internal operation situation, to discharge fault during work.

7. the transversal silk of the utility model have employed batch (-type) and cuts the method for cutting, its section of silk machine and steel plate shear similar, product is first pressed cut afterwards and cut, remain static when bean vermicelli is sheared, therefore finished product bean vermicelli is very neat, and length error is no more than 1mm, and such product can adopt transparent plastic can to pack, extremely, on market, like product cannot match in excellence or beauty with it fineness.

8. the utility model is an automatic production line filled from starch slurry to finished product bean vermicelli output packet, take practicality as principle, complete equipment structure adopts systematization assembling, very careful analysis and design has all been done to objective moving law and stability, be one easy to maintenance, operate simple and easy, good looking appearance, long service life sophisticated equipment.

Accompanying drawing explanation

Fig. 1 is the block diagram of this vermicelli machine;

Fig. 2 is the structural representation of bean sheet jelly forming machine 200;

Fig. 3 is the structural representation of powder slurry feedway 230;

A-powder slurry, B-bean sheet jelly, C-bean vermicelli.

100-pulping equipment.

200-bean sheet jelly forming machine,

210-main body rack;

220-annular solid;

230-powder slurry feedway,

231-hopper,

232-spirally stir leaf,

233-comb tablet switch,

233a-comb tablet, 233b-rubber seal, 233c-fine setting rotating shaft,

233d-adjustment screw mandrel, 233e-fine setting screw mandrel, 233f-fork-shaped poke rod

233g-hand-rail type regulates disk,

234-ball float,

235-float switch;

240-powder slurry shunting disk;

250-steam chest;

260-exhaust apparatus (exhaust fan, gas block panel);

270-ring heater;

280-squeegee;

290-clean devices;

CD-1 the 1st transmission mechanism.

300-cooling humidity discharging system.

400-bean sheet jelly baking box.

500-bean sheet jelly precooling instant-frozen system.

600-bean sheet jelly filament cutter.

700-roasting silk case.

800-cut silk machine.

900-finished product conveyer.

Detailed description of the invention

Describe in detail below in conjunction with drawings and Examples:

One, the structure of vermicelli machine

1, overall

As Fig. 1, the utility model comprises existing pulping equipment 100, cooling humidity discharging system 300, bean sheet jelly baking box 400, bean sheet jelly precooling instant-frozen system 500, bean sheet jelly filament cutter 600, roasting silk case 700, cuts silk machine 800 and finished product conveyer 900;

Be provided with bean sheet jelly forming machine 200;

Its annexation is:

Pulping equipment 100, bean sheet jelly forming machine 200, cooling humidity discharging system 300, bean sheet jelly baking box 400, bean sheet jelly precooling instant-frozen system 500, bean sheet jelly filament cutter 600, roasting silk case 700, a section silk machine 800 are connected successively with finished product conveyer 900.

The technological process of Product processing:

Slurry (water, starch)-bean sheet jelly shaping (boiler is for steam, back side electrical heating)-bean sheet jelly cooling-bean sheet jelly baking-bean sheet jelly cooling-bean sheet jelly quick-frozen-perpendicular chopping (opening bar)-bean vermicelli baking sizing-bean vermicelli humidity discharging cooling-bean vermicelli fixed length is mixed in mixing, and transversal-finished product exports packaging.

Relevant technologies performance:

* output: 70kg/ hour

* total energy consumption: 45kw/ hour

* coal consumption: 5kg/ hour

* device assembles size: long 13.6 meters wide 1.2 meters high 2.48 meters

* occupation area of equipment: 120 squares.

2, functional part

1) pulping equipment 100

Pulping equipment 100 is a kind of common apparatus;

Its function each kind of starch is made certain density powder slurry A.

2) bean sheet jelly forming machine 200

Bean sheet jelly forming machine 200 is key equipments of the present utility model, and its Main Function each kind of starch is made well-done, the uniform bar shaped bean sheet jelly of thickness.

As Fig. 2, bean sheet jelly forming machine 200 comprises main body rack 210, annular solid 220, powder slurry feedway 230, powder slurry part flow arrangement 240, steam chest 250, exhaust apparatus 260, ring heater 270, squeegee 280 and clean device 290 and the 1st transmission mechanism CD-1;

Its position and annexation are:

In top and the centre of main body rack 210, be respectively arranged with powder slurry feedway 230 and annular solid 220, the outlet of powder slurry feedway 230 and the entrance docking of annular solid 220, steam chest 250 is wrapped in the left one side of something outside annular solid 220, ring heater 270 is close to the left one side of something inside annular solid 220, powder slurry part flow arrangement 240 is arranged on the upper right side of the entrance of annular solid 220, exhaust apparatus 260 is arranged on the upper left side of the entrance of annular solid 220, squeegee 280 is arranged on the upper left side of annular solid 220, the upper right side of clean device 290 annular solid 220;

1st transmission mechanism CD-1 provides power for other rotating part.

(1) main body rack 210

As Fig. 2, main body rack 210 is a kind of metal support.

(2) annular solid 220

As Fig. 2, annular solid 220 a kind ofly makes starch slurry be shaped into bar shaped bean sheet jelly continuously and carry the carrier rotating to next process.

Annular solid 220 diameter 1.5 meters; Inner ring two edge is welded with square reinforcement, and by 8 metal flat bars, triangular in shape to support to reinforcement from central shaft monolateral fixing; Outer peripheral surface is processed with the work nest that 2.8mm is dark, 380mm is wide; Both sides turning has 3mm diameter semicircle R groove.

Specifically, annular solid 220 diameter 1.5 meters, adopts thick 304 corrosion resistant plates of 8mm to process; Inner ring two edge is welded with square reinforcement, is fixed by stainless steel flat bar triangularity monolateral support from reinforcement to central shaft of 50mm × 10mm, solid and reliable; Outer peripheral surface is processed with the work nest that 2.8mm is dark, 380mm is wide and flows into for powder slurry A, steam and shape; Both sides turning has 3mm diameter semicircle R groove, protects gas for steam chest; Transmission adopts 4 points of chains to fix in border, annular solid 220 side, adopts 4 points of chain chain wheels to stir; Counterclockwise running.

(3) starch slurry feedway 230

As Fig. 2,3, starch slurry feedway 230 comprises hopper 231, spirally stirs leaf 232, comb tablet switch 233, ball float 234 and float switch 235;

Its position and annexation are:

In hopper 231, be provided with therebetween and spirally stir leaf 232, be provided with ball float 234 at an upper portion thereof, ball float 234 is connected with float switch 235;

Comb tablet switch 233 is provided with bottom hopper 231.

1. hopper 231

Hopper 231 is a kind of wide at the top and narrow at the bottom, containers that bottom is circular arc, and container bottom is provided with 5 small opening 231a;

Its function holds powder slurry A, and flow out powder slurry A downwards by small opening 231a.

2. spirally leaf 232 is stirred

The spiral leaf 232 that stirs is a kind of general parts, and its turning cylinder is connected with the first transmission shifting mechanism A, directly wipes the bottom of hopper 231 during rotation;

Its function is stirring powder slurry A, and prevents powder from starching A precipitation blocking small opening 231a.

3. comb tablet switch 233

Comb tablet switch 233 comprises comb tablet 233a, rubber seal 233b, adjustment rotating shaft 233c, adjustment screw mandrel 233d, fine setting screw mandrel 233e, fork-shaped poke rod 233f, hand-rail type adjustment disk 233g, fine-tuning nut 233h, fine setting miniature lever 233i, traveling nut 233j and movable sleeve 233k;

In the bottom of 5 small opening 231a of hopper 231, correspondence is provided with 5 rubber seal 233b respectively, the front end of each comb tablet 233a is placed in below each rubber seal 233b, be close to each sealing ring 233b, the tail end of each comb tablet 233a is fixed with a fine-tuning nut 233h, each fine-tuning nut 233h is enclosed within each fine setting screw mandrel 233e, and each fine setting screw mandrel 233e tail end is provided with a fine setting miniature lever 233i and is convenient to rotate fine setting;

Rotating shaft 233c respectively with 5 fine-tuning nut 233h are regulated to be connected, its tail end is fixed with a fork-shaped poke rod 233f, the upper end of fork-shaped poke rod 233f is provided with traveling nut 233j, traveling nut 233j is enclosed within and regulates screw mandrel 233d front end, regulate screw mandrel 233d tail end through a movable sleeve 233k and be fixed with a hand-rail type and regulate disk 233g, movable sleeve 233k side is connected in the round block set on support.

Its working mechanism is:

* coarse adjustment: manual rotation's hand-rail type regulates disk 233g, make traveling nut 233j, fork-shaped poke rod 233f, regulate rotating shaft 233c, fine-tuning nut 233h and comb tablet 233a moves left and right, thus the size of 5 of coarse adjustment hopper 231 small opening 231a, namely coarse adjustment powder slurry A flow out number.

* finely tune: manual rotation's some fine setting miniature levers 233i, the comb tablet 233a corresponding to this fine setting miniature lever 233i can be made to move left and right, thus the size of small opening 231a corresponding to fine setting, namely finely tune that this road powder slurry A flows out number.

4. ball float 234

Ball float 234 is a kind of general parts, the ball float of similar toilet water closet, be arranged on inside hopper 231, when the powder slurry A in hopper 231 reach a certain height, make float switch 235 action, close the outlet of powder slurry A, its function is the potential difference controlling starch slurry A in hopper 231, keeps the pressure balance of small opening 231a spillage.

5. float switch 235;

Float switch 235 and ball float 234 with the use of.

(4) shunting disk 240

As Fig. 2, shunting disk 240 be by from 5 under hopper 231 powder that small opening 231a flows out slurry A by being diverted on the work groove face of annular solid 220, shunting disk 240 is in dustpan shape, long 330mm, wide 37mm, three limit height 20mm, the anti-circle of baffle plate is hooked on crosshead below, following grout outlet is freely fitted on the work groove face of annular solid 220 by the deadweight of dish body, dish body is skewed, exit of trying to get to the heart of a matter is provided with the stainless steel square bar of a 12.5mm × 12.5mm sidewards from 55mm, square bar has the space of 4mm from baseplane, square bar can regulate rotation after coiling, during rotation, square bar angle can make space diminish, 1mm is only had time minimum, adjustment square bar space is the pressure in order to corresponding 5 small opening 231a flow out downwards, thus reach the object of shunting.

(5) steam chest 250

As Fig. 2, steam chest 250 adopts the flat bar of red copper, copper coin and corrosion resistant plate to make; Stainless steel ring body 220 is close in semi-circular shape, be fixed on main body rack 210 up and down, be easy to dismounting, length is the half of annular solid 220 girth, the copper wire of diameter 3mm is fixed with bottom steam chest 250 both sides, in the R groove being pressed in the surperficial both sides of annular solid 220 coincide, to ensure that the steam of annular solid 220 in the running in work nest does not leak; Lubrication is by steam supply, without the need to lubricating oil, very clean; Steam chest 250 points of double-layer structures, internal layer is flat pipe type air bag, and cover with heat-insulating heat-preserving material above air bag, appearance is corrosion resistant plate; Air bag is by boiler supply steam, and steam pressure distributes at inner homogeneous, and the aperture then by distributing under air bag base plate sprays to the starch slurry on the work nest of annular solid 220, and the distance of injection is 15mm, and the speed therefore steamed is fast and satisfactory for result.

(6) exhaust apparatus 260

Exhaust apparatus 260 comprises exhaust fan and gas block panel.

Exhaust fan adopts ventilation fan on the market, the top of steam chest 250 and powder slurry A import is erected in oblique shape, its effect is that withdraws vapor case 250 works the steam that Shi Fenjiang A import department ejects, and prevents steam from causing movable squeegee 280 to generate heat to preshoot and causes paste to break down.

The effect of gas block panel stops that steam is flushed on squeegee 280 and makes powder starch A by thermocoagulation in shunting disk 240, the long 480mm of gas block panel, wide 90mm, in circular arc, the side that is bullied is recessed, two is also fixed on steam chest 250 fixed support apart from steam chest 250 charging aperture 60mm, can freely overturn, following two along ring rotation direction near, centre is left 5mm gap and is passed through for powder slurry A, discharge when steam and fling gas block panel concave panel, steam recoils at once backward, the steam of recoil can be extracted out by exhaust fan rapidly, in order to become after water vapor condensation when preventing work the globule directly drop in below mobile sizing powder slurry A in, gas block panel lower edge is welded with a little tank, slightly high in the middle of groove, the carbonated drink stayed from gas block panel is flowed out to two along little tank, flow in the R groove on annular solid 220 both sides, just in time ensure that the lubrication that steam chest 250 red copper circle bar runs in R groove, very clean, if starch A with powder during work below to break down, upwards can overturn eliminating at any time, it is very reasonable to design.

(7) ring heater 270

As Fig. 2, the long 1.7m of ring heater 270, wide 300mm, thick 60mm, be close to the left one side of something inside annular solid 220, can before and after adjustment heating position, inside have many transverse directions fix on porcelain tube, porcelain tube come and go be fixed with 1 4kw resistance wire.

Heating reason is: cook bean sheet jelly when upwards producing for 220 from annular solid, outer setting has a drum type brake blower fan to cool rapidly, cool to be vapours in order to get rid of bean sheet jelly surface and distilled water, is also successfully to depart to ensure that bean sheet jelly works groove face from annular solid 220 simultaneously; Therefore heating is the heat in order to complementary ring body work groove face, to ensure that in next circulation, powder slurry A is shaping rapidly, accelerates the well-done of bean sheet jelly B bottom surface simultaneously.

The switch enclosure of ring heater 270 is arranged on the main body rack 210 of bean sheet jelly forming machine 200, be positioned at operating personnel to locate smoothly, power supply is from contactor in bean sheet jelly forming machine 200 comprehensive switch cabinet, switch enclosure is provided with small-sized single-phase air switch, 20A ammeter and green indicating lamp, mainly control heater power supply, if find that bean sheet jelly cooks excessively, operating personnel can close heater power source conveniently.

(8) squeegee 280

As Fig. 2, squeegee 280 is by a block length 370mm, wide 40mm, above with the stainless steel substrates composition that an axostylus axostyle is fixing; Axostylus axostyle is through two of steam chest 250 and fixes on the bracket 210, squeegee 280 strut rail works on groove face at annular solid 220, scraping blade mouth is micro-to turn forward, axostylus axostyle has a short square bar to fix by one, front, presenting from axostylus axostyle 50mm and vertically have an adjustment screw mandrel down, to work the spacing of groove face for regulating squeegee (280) and annular solid (220).Its Main Function is that the powder slurry A flowed out by shunting disk 240 strikes off, and makes the bean sheet jelly B local thickness error produced be no more than 0.01mm.Because bean sheet jelly B produces definitely smooth, width criteria is consistent, ensure that chopping is very well in operation, at all there will not be bean sheet jelly to run the strange phenomenon such as limit, elephant skin below.Therefore product quality improves greatly, and the percentage of A-class goods can reach more than 98%.

(9) clean device 290

As Fig. 2, clean device 290 comprises the 1st, 2 work nest scraper 29a, 29b and clean rag 29c;

1st work nest scraper 29a, clean rag 29c and the 2nd work nest scraper 29b are successively set on the upper right corner place (counter-clockwise 300 degree of places) that annular solid 220 works on groove face.

Powder slurry A defines the well-done and uniform bean sheet jelly B of thickness on annular solid 220 works groove face, and move to annular solid 300 degree of places downwards, bean sheet jelly B is stripped work nest; Work groove face after bean sheet jelly B peels off starts to enter the 1st work nest scraper 29a, and adopt shovel to scrape formula, pressure size can regulate, and the effect of the 1st work nest scraper 29a is that the residue after bean sheet jelly B departs from is scraped totally; Shovel scrape after surface enter clean rag 29c, clean rag 29c be cylindrically stuck under elastic force pressing plate with work groove face close contact, very clean after work groove face passes through; Enter again the 2nd work nest scraper 29b subsequently, thoroughly remove the residue of last extremely trace; Periodic duty second round is started under work groove face comes back to starch slurry shunting disk.

(10) the 1st transmission mechanism CD-1

As Fig. 2, the 1st transmission mechanism CD-1 provides power to other rotatable parts.

The working mechanism of bean sheet jelly forming machine 200:

After powder slurry A to drain on starch shunting disk 240 decompression shunting by 5 comb tablet switch 233a, flow in the work nest of annular solid 220 equably, because annular solid 220 is always in gently counterclockwise running, after powder slurry A is first struck off by squeegee 280 on work groove face, by entering in steam chest 250 under gas block panel, process through the high-temperature steam of boiler supply and the ring heater 270 at the back side again, powder slurry A defines the well-done and uniform bean sheet jelly B of thickness on annular solid 220 works groove face, annular solid 300 degree of places are moved to downwards, bean sheet jelly B is stripped work nest, work groove face after bean sheet jelly B peels off, through clean device 290, thoroughly removes the residue of last extremely trace, periodic duty second round is started under work groove face comes back to starch slurry shunting disk, the standard that the bean sheet jelly B width of this bean sheet jelly forming machine 200 production is absolute is consistent, and thickness can regulate arbitrarily from 0.2mm-1.5mm, and local thickness's error of bean sheet jelly B is no more than 0.01mm.

Following each functional part is common apparatus, can directly select or give relevant improvement, so its structure and working mechanism only briefly explain.

3) humidity discharging system 300 is cooled

Cooling humidity discharging system 300 is a kind of common apparatus;

Its function is: eliminate the vapours on bean sheet jelly surface and sticky viscosity, make its internal cooling.

Its structure is separately connected with the main body rack of bean sheet jelly baking box 400 with the support of bean sheet jelly forming machine 200 by the support of metal crin guipure, long 3 meters, low and high by bean sheet jelly baking box 400 one end by bean sheet jelly forming machine 200 one end is that the gradient is installed, lower guipure is triangular in shape, a rectangle storage box is installed below triangle, under having a folding cotton to be tightly embedded in clamping plate in the middle of storage box, simultaneously also near guipure, guipure nuzzles up from cotton when running, cotton 90% is immersed in water, water level is regulated by water inlet switch and apopore, remain balance, therefore, when metal crin guipure runs, water is also with all the time in surface, such design has high temperature to make just to separate from bean sheet jelly forming machine 200 and have the bean sheet jelly not sticky net band of extremely strong sticky stickiness, then enter in the plastics guipure on bean sheet jelly baking box 400 upper strata and naturally cool through coming and going twice, hot bean sheet jelly has completely eliminated upsurge and the viscosity on surface, inside also cools substantially, so just can enter bean sheet jelly baking box 400 smoothly.

4) bean sheet jelly baking box 400

Bean sheet jelly baking box 400 is a kind of common apparatus.

Its function be cooling humidity discharging system 300 cooled wet-milling skin is baked into water content only have 40% ~ 50% there is flexible half-dried soft bean sheet jelly, to improve the quality of perpendicular chopping (opening bar) afterwards, bean sheet jelly baking box 400 adopts circulating baking cooling method.

Its concrete structure by hot blast isocon in casing and casing, cold wind isocon, foraminous conveyer, guipure initiatively and the parts such as the subsidiary heat blower of passive roller and the back side and cooling small blast fan form.Bean sheet jelly baking box 400 points of upper, middle and lowers three layers, upper strata is bean sheet jelly cooling humidity discharging layer, and middle level is baking layer, and lower floor is bean sheet jelly cooling layer and freeze tunnel, adopts active insulation plate to separate between layers; General frame adopts channel-section steel welding, and interlude front channel-section steel support adopts travel(l)ing rest, is the maintenance and the installation that facilitate airduct and guipure like this; Baking layer both sides board wall adopts two sides steel plate folder warming plate, and two, top system unblanks to fix, and has latch to stablize below, and cooling wallboard adopts magnet to fix, and all wallboards all belong to movable, and it is extremely convenient to dismantle.

Baking box two ends are provided with roller bearing seat support, and each bearing block can regulate by fore-aft travel, and whole casing is placed on roasting silk case 700, and front is provided with dodge gate, can observe bean sheet jelly circulation rotary head situation in baking box two during production at any time; Active roll tube is arranged on by bean sheet jelly forming machine 200 one end, transmission uses 3 points of chain series windings, be connected with active transmission mechanism CD-1 outside wallboard by 4 points of chain chain wheels in addition, metal mesh belt is tightened by driving and driven roller is horizontal, adopts mutual dislocation synchronous operation method to run.

Warm-air pipe be arranged on guipure up and down among, space 25mm between airduct and airduct, guipure clamping bean sheet jelly is from centre by carrying out circulating baking, and warm-air pipe two sides is drilled with planetary aperture all over the sky and carries out hot blast shunting; Hot blast is from aperture injection apart from bean sheet jelly only 10 ~ 15mm, and capacity usage ratio is very high, baking temperature 60 ~ 70 DEG C, and it is moccasin shape that bean sheet jelly baking degree requires that water content reaches 40%-50%.

The temperature of bean sheet jelly baking box 400 is by heat blower supply, and gas heat-exchanger also can be adopted to supply; Heat blower is positioned at the back side interlude of bean sheet jelly baking box 400, is all provided with air inlet and is connected with generator in all warm-air pipes, and generator inner transverse has electrothermal tube respectively, and generator is connected with cfentrifugal blower by pipeline; The operation principle of heat blower produces heat by electrothermal tube in heat blower, carries out toasting product in centrifugal blower blowout heat delivery to warm-air pipe; Electric heating power supply controls by bean sheet jelly forming machine comprehensive switch cabinet, has 4 single-phase air switches to control 4 electrothermal tubes respectively, and temperature control has come by increase and decrease electrothermal tube number; Be provided with 6 hot blast isocons in bean sheet jelly baking box 400, bean sheet jelly is interior through 6 circulations, and baking time is 15-20 minute.

Cooling layer will be entered after bean sheet jelly baking, the type of cooling is similar to roasting mode, cold wind is that a Daepori leads to the supply of small compact radial air blast, completed by a cold wind isocon, bean sheet jelly is cooling layer Inner eycle twice, bean sheet jelly cooling degree is that requirement is lower than normal temperature ideal, facilitates downstream quick-frozen like this.

5) bean sheet jelly precooling instant-frozen system 500

Bean sheet jelly precooling instant-frozen system 500 is a kind of common apparatus.

Its function eliminates the extremely strong flexibility of half-dried bean sheet jelly, can erect chopping (opening bar) smoothly.

Bean sheet jelly precooling instant-frozen system 500 is completed by freeze tunnel, its structure is made up of refrigeration case, 3 horsepower L series semi-hermetic refrigerating compressor units and microcomputerized control case, its Main Function is the extremely strong flexibility be just baked to reduce bean sheet jelly, slight bursting by freezing epidermis, its internal moisture is extruded, so that chopping function opens bar smoothly become bean vermicelli.

Freeze tunnel is arranged on the bottom of bean sheet jelly baking box 400, in the middle of storehouse, two plate, the horizontal strip shape gob that has holds half-dried bean sheet jelly for metal mesh belt and passes through, the freeze tunnel back side and refrigeration case are connected by flat pipeline, and refrigeration case internal condensation device is by outside condenser cooling.Minimum temperature can reach-30 DEG C, and temperature required by the adjustment of micro computer automatic control box during work, quick-frozen facility is responsible for installing by refrigeration plant company and is implemented.

Bean sheet jelly forming machine, bean sheet jelly cooling humidity discharging system and bean sheet jelly baking box and by the clamping guipure of freeze tunnel all by an initiatively transmission mechanism CD-1 transmission, initiatively transmission mechanism CD-1 is arranged in the middle of two equipment, transmission is responsible for by a buncher, final drive shaft there are 2 pieces of 4 points of chain chain wheels drive two complete equipments respectively, two pieces of chain wheels are all provided with hung type clutch, and have control stick, after general production terminates, first the clutch of bean sheet jelly forming machine is separated, finally walk out from freeze tunnel Deng bean sheet jelly tail end, this just can turn off motor switch.

6) bean sheet jelly filament cutter 600

Bean sheet jelly filament cutter 600 is a kind of common apparatus;

Its function be by quick-frozen after bean sheet jelly perpendicular cut (opening bar) and become bean vermicelli.

Bean sheet jelly filament cutter 600 is by oblique support, 450 type Fine dried noodle cutters, bean sheet jelly balance roller, the parts compositions such as transmission device; Be a separate component, be placed in bean sheet jelly baking box tail end, adopt buncher to drive final drive shaft after belt pulley once slows down, spindle nose there is a pinion, the gear wheel that pinion is stirred on the cutter of face carries out work, and face cutter can be changed at any time on support, changes face cutter according to the needs of product.

Bean sheet jelly first balances roller by bean sheet jelly before the chopping of entering surface cutter, balance is made up of three free rollers, two under, one upper, under two with the parallel placement of face cutter chopping roller, distance between two rollers is small in the diameter at upper roller, be arranged on a travel(l)ing rest at upper roller, when preparing chopping, upper roller must start by operating personnel, put down balance roller after with the hands bean sheet jelly being knocked down face cutter chopping again bean sheet jelly is pushed down, under the pulling force effect of face cutter chopping, balance roller can not only Free-rolling flattening-out bean sheet jelly, make it wrinkle resistant, and also have very strong pressure, therefore ensure that the stability of perpendicular chopping.

7) roasting silk case 700

Roasting silk case 700 is a kind of common apparatus;

Its function is dried by the half-dried bean vermicelli cut out from bean sheet jelly filament cutter 600, and cooling humidity discharging, is shaped into the straight finished product bean vermicelli as dragon whiskers noodles.

Roasting silk case 700 adopts the circulating baking cooling method of folded net, and the method is through test for many years and forms, and is also one of core technology of this equipment; The structure of roasting silk case 700 is half-dried bean vermicelli slag foam separator, casing, and hot blast isocon in casing, cooling isocon, guipure, the active and passive roller of guipure, vertical little guarantor's band roller, and the heat blower that the back side is subsidiary, cooling small blast fan, the parts compositions such as main drive gear.

The top, front end of roasting silk case 700 is provided with half-dried bean vermicelli slag foam separator, separator promotes a square bar by the core shift dribbling bar that is dynamically connected, horizontally on head below square bar fix diameter 10mm stainless steel circle bar, in the middle of the input guipure being positioned at roasting silk case 700, curvedly to vacillate now to the left, now to the right, just the bean vermicelli that filament cutter cuts is delivered on the input guipure of roasting silk case 700 when swinging left, distance input guipure roller 40mm when the half-dried bean vermicelli that filament cutter cuts falls down, therefore the long bean vermicelli of normal continuous print is only had just can to send roasting silk case 700 to by swing arm, if have thin slag foam and disconnected bar all can fall to connect below in dish, this ensure that the high-quality of product, in turn ensure that in roasting silk case 700 and do not polluted by thin slag foam.

Roasting silk case 700 is point two-layer in overall, and upper strata is bean vermicelli baking setting layer, and lower floor is that bean vermicelli cools humidity discharging layer.Separate with active insulation plate between two-layer.Body structure and defeated heat, defeated cooling system are identical with bean sheet jelly baking box 400, roasting silk case 700 is slightly wider than bean sheet jelly baking box 400, uniquely extend 1.3 meters unlike casing afterbody, the metal mesh belt of half-dried bean vermicelli input is installed above, be provided with a pair roller below to drive metal mesh belt to hold finished product bean vermicelli to export, entering transversal silk machine 800 that end installs, to carry out fixed length transversal.

8 warm-air pipes are installed in roasting silk case 700 and 1 to be coldly in charge of, each airduct is provided with the carrying roller that diameter is very little, all airducts lie in the middle of metal mesh belt, carrying roller above hold metal mesh belt hold bean vermicelli carry out flow-type circulation baking, baking temperature is 80 DEG C-90 DEG C.The half-dried bean vermicelli that filament cutter 600 cuts out once after the roasting silk case 700 of input, just complete baking, cooling procedure all the time in metal mesh belt clamping.

The cfentrifugal blower of two casees and cooling small blast fan all layering unification are arranged on a support, and be arranged on 2 ~ 5 meters of outside workshop, then adopt pipeline to be connected with Devices in Workshop, reason prevents noise effect from producing.

Vertical little guarantor's band roller in two casees is all arranged on main passive guipure roller bearing seat support, and small roller is adjustable from guipure back gauge, runs limit phenomenon and occur when its Main Function is the operation of restriction guipure.

The back side, two casees two is all provided with Residual heat removal pipe, its effect is by the Residual heat removal of zonal tide after roasted product, the heat exhausting pipe of roasting silk case 700 is upwards connected to bean sheet jelly baking box heat exhausting pipe, discharges workshop, so just can not affect shopwork normal temperature by a rectangular tube is unified.

8) silk machine 800 is cut

Cutting silk machine 800 is a kind of common apparatus, is similar to steel plate shearing machine;

Its function is by rectangular bean vermicelli fixed-length cut-off.

Cut silk machine 800 to be arranged on bean vermicelli baking box caudal end chassis plane, its main member is by support, and support both sides supply the up and down sliding chute seat of upper tool post, clip the movable upper tool post of peak steel blade, with the lower tool rest of peak steel cutting edge.Cut section pressure and come from each a slice in two on movable carriage circular peach mouth dish, peach mouth dish main shaft is arranged on bean vermicelli baking box support, is connected with main drive gear by a large belt pulley; Main drive gear is by a buncher transmission after a belt pulley reduction of speed; One 3 points of chain chain wheels are installed inside large belt pulley and are responsible for the half-dried bean vermicelli slag foam separator that top, a case 700 front end is baked in transmission; Namely be provided with gear outside main bearing seat inside chain chain wheel, stir driven gear by a transfer gear, driven gear is outer and 4 points of chain chain wheels are housed, and this chain wheel is responsible for transmission bean vermicelli baking box, and chain wheel size determines the length of transversal silk.

The lower tool rest of shear 800 is arranged on fixed support, and support both sides are provided with sliding chute seat, and upper movable carriage two moves up and down to be formed with tool rest to cut and cuts in chute; Space 35mm is exported for bean vermicelli between the edge of a knife and the cutting edge of base, the upper movable carriage back side is provided with elastic force press strip mechanism that can be up and down, press strip end opening also studs with the soft bar of silica gel, about 1mm is descended after this soft bar is in the cutting edge of blade all the time, when upper movable carriage by peach mouth dish press down preparation block time, the soft bar of silica gel will be pressed on the cutting edge of lower tool rest by budgust silk, blade just starts to cut and cuts subsequently.

Bean vermicelli exports to be cut to cut to be had two guipure rollers to form upper and lower pair roller to roll, thickness change is there is when exporting to prevent bean vermicelli, upper roller bearings at both ends box have employed the stable device of travel(l)ing rest plus-pressure spring, upper roller can be up and down, pair roller delivery outlet has 70mm space apart from shearing the edge of a knife, short bean vermicelli and slag foam are discharged to from space without exception when exporting and connect dish the inside, have purified the quality of product.

In order to bean vermicelli cut neat, this equipment adopt batch (-type) cut cut a method, inside large belt pulley, have a gear, this gear is also the driving gear of bean vermicelli baking box, this gear is removed 1/8 tooth, when the upper movable carriage cutting silk machine 800 is pressed onto knife-edge apart from lower tool rest cutting edge 2mm by circular peach mouth dish, driving gear starts to enter anodontia district, therefore bean vermicelli baking box stops operating immediately, standby budgust silk under the edge of a knife also remains static simultaneously, and the peach mouth dish that belt pulley drives is appointed in rotation, movable carriage continues to press down and is blocked by bean vermicelli, after bean vermicelli blocks, rise rapidly under the elastic force effect of the stage clip of knife rest on the chute of two, when the edge of a knife rises to from tool rest cutting edge 2-3mm, the driving gear anodontia district that passed by starts to continue stir transfer gear and drive driven gear, 4 points of chain chain wheels on driven gear drive bean vermicelli baking box guipure to remain in operation.Therefore finished product bean vermicelli is very neat, and length error is no more than 1mm, thus optimizes the outward appearance of product.This design is also the core technology of this equipment.

Cut before silk machine 800 times tool rests and a V-arrangement funnel is installed, to be become by funnel bottom opening by the finished product bean vermicelli that cuts on the foraminous conveyer that shape is dropped to finished product conveyer 900 and be sent to packing shop.

9) finished product conveyer 900

Finished product conveyer 900 is a kind of common apparatus;

Its function is that transversal for fixed length good bean vermicelli is transported to packing shop.

Finished product conveyer 900 is by oblique support, and driving and driven roller, foraminous conveyer form.Transmission is by a miniature reducer motor-driven, motor is fixed on the low side of oblique support, 3 points of chains are adopted to be connected with guipure active roll tube, under support low side is placed in the V-arrangement funnel of cutting silk machine 800, high-endly extend to finished product packing workshop, during work slowly by the workbench finished product bean vermicelli of shape being transported to packing shop for workman's packaging.

Claims (9)

1. the exquisite pure natural vermicelli machine of dragon whiskers noodles shape, comprises pulping equipment (100), cooling humidity discharging system (300), bean sheet jelly baking box (400), bean sheet jelly precooling instant-frozen system (500), bean sheet jelly filament cutter (600), roasting silk case (700), cuts silk machine (800) and finished product conveyer (900);

It is characterized in that:

Be provided with bean sheet jelly forming machine (200);

Pulping equipment (100), bean sheet jelly forming machine (200), cooling humidity discharging system (300), bean sheet jelly baking box (400), bean sheet jelly precooling instant-frozen system (500), bean sheet jelly filament cutter (600), roasting silk case (700), a section silk machine (800) are connected successively with finished product conveyer (900);

Described bean sheet jelly forming machine (200) comprises main body rack (210), annular solid (220), powder slurry feedway (230), powder slurry part flow arrangement (240), steam chest (250), exhaust apparatus (260), ring heater (270), squeegee (280), clean device (290) and the 1st transmission mechanism (CD-1);

In top and the centre of main body rack (210), be respectively arranged with powder slurry feedway (230) and annular solid (220), the outlet of powder slurry feedway (230) and the entrance docking of annular solid (220), steam chest (250) is wrapped in annular solid (220) left one side of something outward, ring heater (270) is close to left one side of something of annular solid (220) inner side, powder slurry part flow arrangement (240) is arranged on the upper right side of the entrance of annular solid (220), exhaust apparatus (260) is arranged on the upper left side of the entrance of annular solid (220), squeegee (280) is arranged on the upper left side of annular solid (220), the upper right side of clean device (290) annular solid (220),

1st transmission mechanism (CD-1) provides power for other rotating part.

2., by the exquisite pure natural vermicelli machine of dragon whiskers noodles shape according to claim 1, it is characterized in that:

Described annular solid (220) a kind ofly makes starch slurry be shaped into bar shaped bean sheet jelly continuously and carry the carrier rotating to next process;

Annular solid (220) diameter 1.5 meters; Inner ring two edge is welded with square reinforcement, and by 8 metal flat bars, triangular in shape to support to reinforcement from central shaft monolateral fixing; Outer peripheral surface is processed with the work nest that 2.8mm is dark, 380mm is wide; Both sides turning has 3mm diameter semicircle R groove.

3., by the exquisite pure natural vermicelli machine of dragon whiskers noodles shape according to claim 1, it is characterized in that:

Described starch slurry feedway (230) comprises hopper (231), spirally stirs leaf (232), comb tablet switch (233), ball float (234) and float switch (235);

In hopper (231), be provided with therebetween and spirally stir leaf (232), be provided with ball float (234) at an upper portion thereof, ball float (234) is connected with float switch (235);

Hopper (231) bottom is provided with comb tablet switch (233);

Described hopper (231) is a kind of wide at the top and narrow at the bottom, container that bottom is circular arc, and container bottom is provided with 5 small openings (231a);

Described comb tablet switch (233) comprises comb tablet (233a), rubber seal (233b), adjustment rotating shaft (233c), regulates screw mandrel (233d), fine setting screw mandrel (233e), fork-shaped poke rod (233f), hand-rail type adjustment disk (233g), fine-tuning nut (233h), fine setting miniature lever (233i), traveling nut (233j) and movable sleeve (233k); In the bottom of 5 small openings (231a) of hopper (231), correspondence is provided with 5 rubber seal (233b) respectively, the front end of each comb tablet (233a) is placed in below each rubber seal (233b), be close to each sealing ring (233b), the tail end of each comb tablet (233a) is fixed with a fine-tuning nut (233h), each fine-tuning nut (233h) is enclosed within each fine setting screw mandrel (233e), and each fine setting screw mandrel (233e) tail end is provided with a fine setting miniature lever (233i) and is convenient to rotate fine setting; Rotating shaft (233c) respectively with 5 fine-tuning nuts (233h) are regulated to be connected, its tail end is fixed with a fork-shaped poke rod (233f), the upper end of fork-shaped poke rod (233f) is provided with traveling nut (233j), traveling nut (233j) is enclosed within and regulates screw mandrel (233d) front end, regulate screw mandrel (233d) tail end through a movable sleeve (233k) and be fixed with a hand-rail type and regulate disk (233g), movable sleeve (233k) side is connected in the round block set on support.

4., by the exquisite pure natural vermicelli machine of dragon whiskers noodles shape according to claim 2, it is characterized in that:

Described shunting disk (240) is in dustpan shape, long 330mm, wide 37mm, three limit height 20mm, the anti-circle of baffle plate is hooked on crosshead below, following grout outlet is freely fitted on the work groove face of annular solid (220) by the deadweight of dish body, dish body is skewed, exit of trying to get to the heart of a matter is provided with the stainless steel square bar of a 12.5mm × 12.5mm sidewards from 55mm, square bar has the space of 4mm from baseplane.

5., by the exquisite pure natural vermicelli machine of dragon whiskers noodles shape according to claim 1, it is characterized in that:

Described steam chest (250) is close to stainless steel ring body (220) in semi-circular shape, be fixed with the copper wire of diameter 3mm bottom steam chest (250) both sides, be pressed in the R groove of annular solid (220) surperficial both sides in consistent manner; Steam chest (250) point double-layer structure, internal layer is flat pipe type air bag, and cover with heat-insulating heat-preserving material above air bag, appearance is corrosion resistant plate.

6., by the exquisite pure natural vermicelli machine of dragon whiskers noodles shape according to claim 1, it is characterized in that:

Described exhaust apparatus (260) comprises exhaust fan and gas block panel;

Exhaust fan is the top that oblique shape is erected at steam chest (250) and (A) import of powder slurry;

The long 480mm of gas block panel, wide 90mm, in circular arc, the side that is bullied is recessed; Two is also fixed on steam chest (250) fixed support apart from steam chest (250) charging aperture 60mm.

7., by the exquisite pure natural vermicelli machine of dragon whiskers noodles shape according to claim 1, it is characterized in that:

Described ring heater (270) long 1.7m, wide 300mm, thick 60mm, be close to annular solid (220) inner side left one side of something, inside have many transverse directions fix on porcelain tube, porcelain tube come and go be fixed with 1 4kw resistance wire.

8., by the exquisite pure natural vermicelli machine of dragon whiskers noodles shape according to claim 1, it is characterized in that:

Squeegee (280) is by a block length 370mm, wide 40mm, above with the stainless steel substrates composition that an axostylus axostyle is fixing; Axostylus axostyle is through two of steam chest (250) and is fixed on support (210), squeegee (280) strut rail is on annular solid (220) work groove face, scraping blade mouth is micro-to turn forward, axostylus axostyle has a short square bar to fix by one, front, presenting from axostylus axostyle 50mm and vertically have an adjustment screw mandrel down, to work the spacing of groove face for regulating squeegee (280) and annular solid (220).

9., by the exquisite pure natural vermicelli machine of dragon whiskers noodles shape according to claim 1, it is characterized in that:

Clean described device (290) comprises the 1st, 2 work nest scrapers (29a, 29b) and clean rag (29c); 1st work nest scraper (29a), clean rag (29c) and the 2nd work nest scraper (29b) are successively set on the upper right corner place on annular solid (220) work groove face.