CN101461486B - Production chain of instant dry rice noodles and technique for producing the same - Google Patents
Production chain of instant dry rice noodles and technique for producing the same Download PDFInfo
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- CN101461486B CN101461486B CN2008102207576A CN200810220757A CN101461486B CN 101461486 B CN101461486 B CN 101461486B CN 2008102207576 A CN2008102207576 A CN 2008102207576A CN 200810220757 A CN200810220757 A CN 200810220757A CN 101461486 B CN101461486 B CN 101461486B
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- 238000007710 freezing Methods 0.000 claims abstract description 13
- 230000008014 freezing Effects 0.000 claims abstract description 13
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Abstract
The invention discloses an instant dried rice noodle production line and production technology, The production line comprises: rich falling bucket, air-jetting rice polisher, specific gravity sand removing machine, rice color sorting machine, rice conveyor, rice pumping machine, jet rich washing machine, water riche separating tank, first stage pulp mill, second stage pulp mill, pulp screen, pulp storing machine, stirring type automatic pulp falling machine, noodle steaming machine, sheet jelly pre-drying machine, sheet jelly freezing machine, first sheet jelly recovering machine, second sheet jelly recovering machine, drum type transition conveyor, noodle cutting machine, rice noodle conveyor, quantitative cutting machine, automatic shaping machine, drying machine, air-cooling machine and packaging and conveyor disposed according to the material conveying flow. The production line and production technology of the present invention can realized the full-automatic production from raw material to finished product of instant dried rice noodle, achieve instant dried rice noodle with good quality, and high production efficiency.
Description
Technical field
The present invention relates to a kind of fried rice noodles production line, the dry river powder production line that can at once eat after particularly producing.
Background technology
Instant dry river powder because of it has that well-done degree is high, shape evenly, just can eat behind the good toughness, production, advantage that mouthfeel is good, be that people like one of food of eating, let the people enjoy endless aftertastes especially if can accompany by appetizing soup stock.
Be used for making the dry river powder at present and generally be to use independent machinery, but find there is some deficiency through in a few years use, some parts complex manufacturing, manufacturing cost is higher, connects difficulty or puts in place inaccurately, is prone to cause in the production and shuts down, and influences product quality; Some parts loading and unloading difficulty in addition connects morely, is difficult for realizing production continuously, makes the food products rate of processing low etc.In addition, because the manually-operated of this kind machinery is more, and its production capacity is low, can not realize large batch of production, can not satisfy the needs of modern society.
Summary of the invention
First purpose of the present invention is for a kind of instant dry river powder production line is provided; Second purpose is for the production technology of instant dry river powder is provided; Utilize production line of the present invention and process; Can realize instant dry river powder from the former full-automation production of expecting finished product, and the instant dry river opaque amount of producing is good, production efficiency is high.
For reaching first purpose, the instant dry river powder production line among the present invention comprises the Mi Dou that falls, jet-air rice polisher, proportion sand removing machine, apparatus of selecting rice color, the rice conveyer that transmit by material, takes out a meter machine, jet flow rice washing machine, water rice knockout drum, one-level fiberizer, secondary grinding pulp grinder, pulp screen, storage pulp grinder, stirring-type fall pulp grinder automatically, flour steaming machine, bean sheet jelly predryer, bean sheet jelly refrigerator, bean sheet jelly recovery machine, secondary bean sheet jelly recovery machine, drum-type transition conveyer, filament cutter, bean vermicelli conveyer, quantitatively cutting machine, automatic sizing machine, dryer, Air cooler and packing conveyer.
Its production process does, raw materials such as rice is put into Mi Douzhong; The Mi Dou that falls is transported to jet-air rice polisher with rice, here rice is polished; Then, rice is transported to the proportion sand removing machine, utilizes the proportion difference of sandstone and rice that impurity such as sandstone are separated from rice here; Then rice is transported to apparatus of selecting rice color, again through the rice conveyor delivery to taking out a meter machine; Then rice is extracted in the jet flow rice washing machine, here rice is rinsed well through high hydraulic pressure; Then, get into water rice knockout drum; Then, get into the one-level fiberizer and carry out defibrination, then get into the secondary grinding pulp grinder and make the further refinement of Rice & peanut milk; Getting into pulp screen then filters; Get into the storage pulp grinder then, then the ground rice slurry is transported to the stirring-type pulp grinder that falls automatically, change Rice & peanut milk into the powder lodicule that flows here; Pass through flour steaming machine then with the slaking of powder lodicule, make mobile powder lodicule change the bean sheet jelly that solidifies into; Through powder sheet predryer bean sheet jelly is carried out preliminary oven dry then, the humidity on the bean sheet jelly is reduced; Hang aging conveyer upper strata frame through bilayer then and make and form conjunctiva on the bean sheet jelly, make bean sheet jelly not produce bonding phenomenon; Bean sheet jelly is transported to bilayer from the upper strata frame and hangs the process of aging conveyer lower rack through the bean sheet jelly expansion recovery of bean sheet jelly recovery machine to folding in bilayer is hung the conveyer that wears out; Hanging aging conveyer lower rack through bilayer then wears out; Then enter into secondary bean sheet jelly recovery machine after wearing out out folding bean sheet jelly is launched to restore once more, so that the carrying out of back operation; Through drum-type transition conveyer bean sheet jelly is transported to then and carries out chopping on the filament cutter, the thickness of bean vermicelli can be adjusted as required; Through the bean vermicelli conveyer bean vermicelli that cuts is transported on the quantitative cutting machine then, here cuts off according to the length of required bean vermicelli; Automatically drop in the bean vermicelli box after bean vermicelli is cut off; Entering into the automatic sizing machine then finalizes the design to the bean vermicelli of powder box; Be transported in the dryer then and dry fully; Through Air cooler bean vermicelli is cooled off then; , so just accomplished the whole production of expecting finished product from former after the packing conveyer will be equipped with the compact package of bean vermicelli carries.In process of production, all be machinery production, the conveying of material also is an automatic transport, therefore, realized the full-automation of producing, and production efficiency is high; On whole production line, because raw material has been carried out processing repeatedly, bean sheet jelly has been carried out oven dry, freezing and aging, bean vermicelli is finalized the design and dried, therefore, the quality of production is good.
Said jet flow rice washing machine comprises the water supply motor, takes out a meter motor, first wash rice jar, second and wash rice jar, the 3rd and wash rice jar; Said water supply motor is provided with pipeline and is connected with washing between the rice jar, and the said rice jar of washing is infundibulate, and said first washes the rice jar is provided with the first jet rifle, and second washes rice jar is provided with the second jet rifle; The pikestaff of the first jet rifle stretches into first and washes a meter pot bottom, and the rifle head of the first jet rifle stretches into second and washes on the rice jar; The pikestaff of the second jet rifle stretches into second and washes a meter pot bottom, and the rifle head of the second jet rifle stretches into the 3rd and washes on the rice jar; Said water supply motor and first is washed meter pot bottom and second and is washed a meter pot bottom and be equipped with pipeline and be connected; The said meter motor of taking out is connected with and takes out mitron, and the said mitron of taking out stretches into the 3rd and washes a meter pot bottom.Use powerful jet rifle that the rice of washing in the rice jar is washed away, through the jet rifle rice has been washed rice jar from first and be washed into the 3rd successively and wash the rice jar, experienced twice high-intensity current shooting altogether, the better effects if of washing rice.
Described stirring-type falls automatically, and pulp grinder comprises frame and the stock tank that falls; The said stock tank that falls is located on the frame; Stock tank one side that falls on the frame is provided with first motor, and said first motor is adjustable motor; Said frame is provided with bearing block, and bearing block is provided with the slurry cylinder; A side that falls to starching cylinder is provided with pulpboard; The pulpboard both sides that fall are provided with adjustable plate; The pulpboard that falls is provided with adjustment screw; Top, cylinder two ends is provided with the powder slurry and regulates scraper; Be provided with driving lever in the said stock tank that falls, said driving lever both sides are provided with positive stop, and driving lever is provided with transmission device.
The stirring-type pulp grinder that falls automatically is set on production line; Because falling, stirring-type is provided with driving lever and transmission device in the pulp grinder; Driving lever moves in the stock tank that falling under the effect of transmission device, therefore, can make the Rice & peanut milk in the stock tank not produce deposition; Make that the powder slurry concentration that is transported on the pulpboard is consistent, guaranteed the quality of production of bean vermicelli; Owing to falling to starching to be provided with on the cylinder the adjustable motor that scalable falls to starching the drum movement speed, the speed that falls to starching drum movement can be controlled Rice & peanut milk and be bonded at what of slurry cylinder, therefore, can control the thick of bean sheet jelly with thin; Owing on the pulpboard that falls, be provided with adjustable plate, therefore, can regulate the width of bean sheet jelly.
A described bean sheet jelly recovery machine comprises first frame, first driving mechanism, is provided with the conveyer belt of the axis of rolling, first thread roller, first initiatively barrel-type roller, the first passive barrel-type roller; Said first driving mechanism is provided with first gear and second gear, said first gear be arranged on first initiatively the 4th gear on the barrel-type roller be connected through chain, said second gear is connected through chain with the 3rd gear on the axis of rolling; The 6th gear that is provided with on said first thread roller be arranged on first initiatively the 5th gear on the barrel-type roller be connected through chain; Said barrel-type roller is the little ellipse in two broad in the middle.
The bean sheet jelly recovery machine is set on production line one time, on the bean sheet jelly recovery machine barrel-type roller is set, barrel-type roller is the little ellipse in two broad in the middle; The bean sheet jelly that is frozen enters on the conveyer belt of the axis of rolling through barrel-type roller; Bean sheet jelly is through barrel-type roller the time, because barrel-type roller is the little ellipse in two broad in the middle, therefore; Bean sheet jelly can produce tension force, make freezing before the folding automatic spread apart of bean sheet jelly.
Described secondary bean sheet jelly recovery machine comprises second frame, second driving mechanism, second thread roller, second initiatively barrel-type roller, the second passive barrel-type roller, plain-barreled roll; Said second initiatively barrel-type roller be provided with octadentate wheel and the 9th gear, said octadentate take turns be arranged on second driving mechanism on the 7th gear link to each other through chain, said the 9th gear links to each other with the tenth gear on second thread roller; Said barrel-type roller is the little ellipse in two broad in the middle.
Secondary bean sheet jelly recovery machine is set on production line, on the secondary bean sheet jelly recovery machine barrel-type roller is set, barrel-type roller is the little ellipse in two broad in the middle; Bean sheet jelly by aging enters on the filament cutter through drum-type transition conveyer through barrel-type roller, and bean sheet jelly is through barrel-type roller the time, because barrel-type roller is the little ellipse in two broad in the middle; Therefore, bean sheet jelly can produce tension force, the feasible aging preceding folding automatic spread apart of bean sheet jelly; So that the chopping of filament cutter, the quality of production of assurance bean vermicelli.
Described automatic sizing machine comprises mainframe, motor, is provided with transmission mechanism in the said mainframe; Said transmission mechanism is divided into transmission mechanism and underdrive mechanism, and said upper and lower transmission mechanism includes sprocket wheel and chain; The said chain of going up transmission mechanism is provided with pressuring flat device, and the chain of said underdrive mechanism is provided with powder box.
The powder box of the pressuring flat device of last transmission mechanism and underdrive mechanism cooperatively interacts, and makes powder agglomates in the middle of operation, be extruded and last typing, and its automaticity is high, can realize continuous large batch of powder powder food typing, has improved production efficiency.
As improvement, comprise that also refrigerator and aging machine are that bilayer is hung aging conveyer, described bilayer is hung aging conveyer and is comprised frame; Described frame is provided with shrouding; Described frame comprises upper strata frame and lower rack; Said upper strata frame is used for freezing, and lower rack is used to wear out; The upper strata frame is provided with first motor; Lower rack is provided with second motor; Described upper strata frame is provided with first transmission device, and first transmission device is provided with evenly distributed peg; Said lower rack is provided with second transmission device, and second transmission device is provided with evenly distributed peg, and the distance on said second transmission device between adjacent two pegs is less than the distance between the adjacent peg of said first transmission device; Be provided with a transport and a described bean sheet jelly recovery machine between said upper strata frame and the lower rack.
Described bilayer is hung aging conveyer and is divided two-layerly up and down, and the density of upper strata peg is little, and the density of lower floor's peg is big, and the density of upper strata peg is little; Can prevent that the bigger bean sheet jelly of humidity from bonding together, the density of lower floor's peg is big, make can hang more bean sheet jelly in the frame, and owing to bean sheet jelly has passed through freezing; Therefore, even peg density greatly can not make bean sheet jelly bond together yet, like this, the ability conserve space; Enhance productivity,, can shorten the aging time greatly through freezing.
For reaching second purpose, the production craft step of instant dry river powder is:
(1) rice is transported to jet-air rice polisher through bucket elevator;
(2) in jet-air rice polisher, rice is polished;
(3) rice through polishing gets into the proportion sand removing machine, utilizes the different sandstones of removing in the rice of proportion of sandstone and rice here;
(4) rice gets into apparatus of selecting rice color;
(5) through the rice conveyer rice is transported to and takes out in meter machine;
(6) take out a meter machine rice is transported to jet flow rice washing machine; Jet is washed meter technology and has been used powerful jet rifle that the rice of washing in the rice jar is washed away; Through the jet rifle rice being washed rice jar from first is washed into the 3rd successively and washes the rice jar; Experienced twice high-intensity current shooting altogether, the better effects if of washing rice;
(7) rice is transported in the water rice knockout drum, here water is separated from rice;
(8) get into one-level fiberizer and secondary grinding pulp grinder rice is worn into Rice & peanut milk;
(9) Rice & peanut milk that mill is good is transported to and carries out filtering and impurity removing matter in the pulp screen;
(10) will filter good Rice & peanut milk is transported in the storage pulp grinder;
(11) the storage pulp grinder with Rice & peanut milk quantitative be transported to the stirring-type pulp grinder that falls automatically, change Rice & peanut milk into mobile powder lodicule, its transforming process does; The cylinder that falls to starching of rotation is transported to Rice & peanut milk fall on the pulpboard, on the pulpboard that falls, forms the powder lodicule that flows, and the thickness of described powder lodicule is controlled through the rotary speed that falls to starching cylinder; Rotary speed is fast, the thicker of powder lodicule, and rotary speed is slow; The thin thickness of powder lodicule, the width of mobile powder lodicule is controlled through being installed in pulpboard adjusted plate;
(12) the powder lodicule that flows is made the slaking of powder slurry, makes powder starch the formation bean sheet jelly that bonds together through flour steaming machine;
(13) bean sheet jelly is transported to carries out prebake in the bean sheet jelly predryer, the water content of bean sheet jelly is reduced;
(14) bean sheet jelly through prebake is transported to ground floor bean sheet jelly refrigerator, makes the bean sheet jelly top layer form conjunctiva here, bonds together to prevent bean sheet jelly;
(15) through a bean sheet jelly recovery machine bean sheet jelly is launched to restore, its principle is: the roller of cydariform has been installed on recovery machine, and bean sheet jelly is in a bean sheet jelly recovery machine is carried, and bean sheet jelly advanced barrel-type roller, and here bean sheet jelly can produce tension force, thereby makes bean sheet jelly launch to restore;
(16) through second layer bean sheet jelly refrigerator, here bean sheet jelly is worn out;
(17) through secondary bean sheet jelly recovery machine bean sheet jelly is launched to restore again, it restores principle and once recovery is the same;
(18) through drum-type transition conveyer bean sheet jelly is transported to and carries out chopping on the filament cutter;
(19) through the bean vermicelli conveyer bean vermicelli is transported on the quantitative cutting machine and cuts off and be transported in the powder box;
(20) vermicelli in the powder box are carried out automatic sizing;
(21) the good bean vermicelli of will finalizing the design is transported to and dries in the dryer, makes the moisture in the bean vermicelli reach production requirement;
(22) bean vermicelli through oven dry cools off through Air cooler;
(23) pack and transfer out production line through the packing conveyer.
Adopt this technology, become in the process of Rice & peanut milk at rice, rice has carried out polishing, proportion desanding, selecting rice color and jet and has washed operations such as rice, and it is high to be used for the preceding rice quality of defibrination; Change in the process of bean sheet jelly at Rice & peanut milk, carried out prebake, freezing, once restore, wear out, secondary restores, like this; Bean sheet jelly is difficult for bonding, and bean sheet jelly can be unfolded recovery, thereby gets ready for following operation; And bean sheet jelly is non-caked, has improved the quality of fried rice noodles; Described whole production technology has become packaged instant dry river powder with rice on a production line, so just realized the full-automation of producing, and has improved production efficiency.
Description of drawings
Fig. 1 is a sketch map of the present invention;
Fig. 2 is the partial enlarged drawing of A among Fig. 1;
Fig. 3 is the partial enlarged drawing of B among Fig. 1;
Fig. 4 is the partial enlarged drawing of C among Fig. 1;
Fig. 5 is the partial enlarged drawing of D among Fig. 1;
Fig. 6 is the structural representation of jet flow rice washing machine;
Fig. 7 is fall the automatically front view of pulp grinder of stirring-type;
Fig. 8 is fall the automatically vertical view of pulp grinder of stirring-type;
Fig. 9 hangs the conveyor construction sketch map for bilayer;
Figure 10 is a recovery machine structural representation;
Figure 11 is a secondary recovery machine structural representation;
Figure 12 is an automatic sizing machine structural representation.
The specific embodiment
Instant dry river powder production line shown in Fig. 1 to 5 comprises the rice bucket 1 that falls, jet-air rice polisher 2, proportion sand removing machine 3, apparatus of selecting rice color 4, the rice conveyer 5 that transmit by material, takes out meter machine 6, jet flow rice washing machine 7, water rice knockout drum 8, one-level fiberizer 9, secondary grinding pulp grinder 10, pulp screen 11, storage pulp grinder 12, stirring-type fall pulp grinder 13 automatically, flour steaming machine 14, bean sheet jelly predryer 15, bean sheet jelly refrigerator 16, recovery machine 17, secondary recovery machine 19, drum-type transition conveyer 20, filament cutter 21, bean vermicelli conveyer 22, quantitatively cutting machine 23, automatic sizing machine 24, dryer 25, Air cooler 26 and packing conveyer 27.
As shown in Figure 6, wherein, said jet flow rice washing machine comprises water supply motor 503, takes out meter motor 504, first wash rice jar 506, second and wash rice jar the 507, the 3rd and wash rice jars 508; Said water supply motor is provided with pipeline and is connected with washing between the rice jar, and the said rice jar of washing is infundibulate, and said first washes rice jars 506 is provided with the first jet rifle 501, the second and washes a rice jar 507 and be provided with the second jet rifle 502; The pikestaff of the first jet rifle 501 stretches into first and washes rice jar 506 bottoms, and the rifle head of the first jet rifle 501 stretches into second and washes on the rice jar 507; The pikestaff of the second jet rifle 502 stretches into second and washes rice jar 507 bottoms, and the rifle head of the second jet rifle 502 stretches into the 3rd and washes on the rice jar; Said water supply motor and first is washed rice jar 506 bottoms and second and is washed rice jar 507 bottoms and be equipped with pipeline 505 and be connected; The said meter motor 504 of taking out is connected with and takes out mitron 509, and the said mitron 509 of taking out stretches into the 3rd and washes rice jar 508 bottoms.The raw material rice is successively through behind spray wind rice mill 2, proportion sand removing machine 3, the apparatus of selecting rice color 4; Impurity such as the sandstone in the rice are cleaned out basically, are relied on by the rice clear up and take out meter machine 6 rice suction first is washed in the rice jars 506, jar are infundibulate owing to wash meter; Rice is drawn close toward washing a rice jar center automatically; The convenient first jet rifle 501 is drawn rice, and water supply motor 503 is washed meter rice of jar 506 bottoms with first and dashed to the first jet rifle, 501 inside, and rice is transported to the rifle head of the first jet rifle along the first jet rifle 501; And with the nozzle of high-tenacity with water be communicated with rice together directive second wash in the rice jars 507, this process is the flushing first time of rice; Washing a rice that rice jars 506 comes from first sinks to second and washes rice jar 507 bottoms; The second jet rifle 502 will be accumulated in second wash rice jar 507 bottoms a rice wash away out through the pump hydroelectric machine once more; The second jet rifle 502 is communicated with rice with water to be washed rice jars 508 to the 3rd together and penetrates, and this process is the flushing second time of rice; Wash a rice that rice jars 507 comes from second and sink to the 3rd and wash rice jar 508 bottoms, take out meter motor 504 and the 3rd rice washed in the rice jars 508 is pumped out to water rice seperator 8 through taking out mitron 509.
Like Fig. 7 and the stirring-type shown in Figure 8 pulp grinder 13 that falls automatically, comprise frame 131 and the stock tank 132 that falls; The stock tank 132 that falls is installed on the frame 131; It is adjustable motor that stock tank 132 1 sides that fall are provided with first motor, 133, the first motors 133, and is installed on the frame 131; Frame 131 is provided with bearing block 134, and bearing block 134 is provided with slurry cylinder 135; A side that falls to starching cylinder 135 is provided with pulpboard 137; Pulpboard 137 both sides that fall are provided with adjustable plate 138; The pulpboard 137 that falls is provided with adjustment screw 139; Top, cylinder two ends is provided with the powder slurry and regulates scraper 1310; Be provided with driving lever 1311 in the said stock tank 132 that falls, driving lever 1311 both sides are provided with the positive stop (not shown), and driving lever 1311 is provided with transmission device 1312.
As shown in Figure 9, refrigerating process and the integrated bilayer of aging technique are hung aging conveyer, described bilayer is hung aging conveyer and is comprised frame; Described frame is provided with shrouding; Described frame comprises upper strata frame 161 and lower rack 181; Upper strata frame 161 is provided with the first motor (not shown); Lower rack 181 is provided with the second motor (not shown); Upper strata frame 161 is provided with first transmission device, 162, the first transmission devices 162 and is provided with evenly distributed peg 163; Said lower rack 181 is provided with second transmission device, 182, the second transmission devices 182 and is provided with on evenly distributed peg 163, the second transmission devices distance between adjacent two pegs less than the distance between the adjacent peg of said first transmission device; Be provided with a transport 164 and a described bean sheet jelly recovery machine 17 between upper strata frame 161 and the lower rack 181.
A bean sheet jelly recovery machine 17 shown in figure 10, the conveyer belt 173, first thread roller 174, first that comprise first frame 171, first driving mechanism 172, is provided with the axis of rolling be barrel-type roller 175, the first passive barrel-type roller 176 initiatively; First driving mechanism 172 is provided with first gear and second gear, first gear be arranged on first initiatively the 4th gear on the barrel-type roller 175 be connected through chain, second gear is connected through chain with the 3rd gear on the axis of rolling; The 6th gear that is provided with on said first thread roller 174 is connected through chain with the 5th gear on being arranged on the first active barrel-type roller 175; Said barrel-type roller is the little ellipse in two broad in the middle.
Secondary bean sheet jelly recovery machine 19 shown in figure 11,, described secondary bean sheet jelly recovery machine comprises second frame 191, second driving mechanism 192, second thread roller 193, the second initiatively passive barrel-type roller of barrel-type roller 194, second 195, plain-barreled roll; Said second initiatively barrel-type roller 194 be provided with octadentate wheel and the 9th gear, said octadentate take turns be arranged on second driving mechanism 192 on the 7th gear link to each other through chain, said the 9th gear links to each other with the tenth gear on second thread roller 193; Said barrel-type roller is the little ellipse in two broad in the middle.
Like the described automatic sizing machine 24 of Figure 12, described automatic sizing machine comprises mainframe 241, motor 242, is provided with transmission mechanism 243 in the said mainframe 241; Said transmission mechanism 243 is divided into transmission mechanism 2431 and underdrive mechanism 2432, and said upper and lower transmission mechanism includes sprocket wheel and chain; The said chain of going up transmission mechanism 2431 is provided with pressuring flat device 244, and the chain of said underdrive mechanism 2432 is provided with powder box 245.
Its production process is that raw materials such as rice are put in the rice bucket 1; The rice bucket 1 of falling is transported to jet-air rice polisher 2 with rice, here rice is polished; Then, rice is transported to proportion sand removing machine 3, utilizes the proportion difference of sandstone and rice that impurity such as sandstone are separated from rice here; Then rice is transported to apparatus of selecting rice color 4, is transported to meter machine 6 of taking out through rice conveyer 5 again; Then rice is extracted in the jet flow rice washing machine 7, here rice is rinsed well through high hydraulic pressure; Then, get into water rice knockout drum 8; Then, get into one-level fiberizer 9 and carry out defibrination, then get into secondary grinding pulp grinder 10 and make the further refinement of Rice & peanut milk; Getting into pulp screen 11 then filters; Getting into storage pulp grinder 12 then, then Rice & peanut milk is transported to the stirring-type pulp grinder 13 that falls automatically, at first is the powder slurry in the storage pulp grinder 12 to be transported to stirring-type fall automatically in the stock tank 132 that falls of pulp grinder 13; Under the turning effort that falls to starching cylinder 135 Rice & peanut milk is being transported on the pulpboard 137 then, simultaneously, described driving lever 1311 carries out the straight line back and forth movement in the stock tank 132 that falling under the effect of transmission device 1312; In case the Rice & peanut milk in the falling stop stock tank 132 produces deposition, in addition, the rotary speed that falls to starching cylinder 135 can be controlled through adjustable motor 133; The thickness of the bean sheet jelly of producing is big; The rotary speed that then will fall to starching cylinder 135 is transferred soon, and the thickness of the bean sheet jelly of producing is little, and the rotary speed that then will fall to starching cylinder 135 is transferred slow; And; Distance between the adjusting adjustable plate 138 is controlled the width of bean sheet jelly, and when the powder slurry fell pulp grinder automatically through stirring-type, then the powder slurry changed the powder lodicule that flows into; Through flour steaming machine 14 powder is starched slaking then, make mobile powder lodicule change the bean sheet jelly that solidifies into; Carry out preliminary oven dry through 15 pairs of bean sheet jelly of powder sheet predryer then; Hanging aging conveyer upper strata frame 161 through bilayer then makes and forms conjunctiva on the bean sheet jelly; Make bean sheet jelly not produce bonding phenomenon, the density that said bilayer is hung first peg 163 in the aging conveyer upper strata frame 161 is little, makes the distance between the adjacent bean sheet jelly big; Like this, freezing is effective; Then through a bean sheet jelly recovery machine 17, bean sheet jelly is during through a bean sheet jelly recovery machine 17, earlier through the first passive barrel-type roller 176; Through the first active barrel-type roller 175, last then, be transported to through conveyer belt 173 in the lower floor of refrigerator; In this process, because barrel-type roller is the little ellipse in two broad in the middle, therefore; Bean sheet jelly can produce tension force, make freezing before the folding automatic spread apart of bean sheet jelly; Hang in aging conveyer lower rack 181 processes through bilayer again; The density of the peg on its second inner transmission device is big, and the distance between the adjacent bean sheet jelly is little, like this can conserve space; And; Bean sheet jelly had passed through prebake and freezing before the entering bilayer is hung aging conveyer lower rack 181, therefore, even the little phenomenon that also can not bond of the distance between the adjacent bean sheet jelly; Then enter into secondary bean sheet jelly recovery machine 19; Its work principle is the same with a bean sheet jelly recovery, utilizes the special shape of barrel-type roller ovalisation small in ends broad in the middle, makes the bean sheet jelly through barrel-type roller produce tension force; Thereby make folding bean sheet jelly launch to restore, so that the carrying out of back operation; Through drum-type transition conveyer 20 bean sheet jelly is transported to then and carries out chopping on the filament cutter 21, the thickness of bean vermicelli can be adjusted as required; Through bean vermicelli conveyer 22 bean vermicelli that cuts is transported on the quantitative cutting machine 23 then, here cuts off according to the length of required bean vermicelli; Automatically drop in the bean vermicelli box after bean vermicelli is cut off; Entering into automatic sizing machine 24 then finalizes the design to the bean vermicelli of powder box; Its principle is: described powder box is sent in the underdrive mechanism 2432 of automatic sizing machine 24; Go up simultaneously the powder box 245 that pressuring flat device 244 on the transmission mechanism 2431 enters into automatic sizing machine 24, the powder powder in the powder box 245 is carried out the typing of a period of time, after a period of time; Pressuring flat device 244 breaks away from powder box 245 under the effect of last transmission mechanism 2431; Simultaneously, powder box 245 is transported in the next process, promptly in the dryer 25; Pruinescence is dried fully in dryer 25; Cool off through 26 pairs of beans vermicelli of Air cooler then; , so just accomplished the whole production of expecting finished product from former after packing conveyer 27 will be equipped with the compact package of bean vermicelli carries.
In process of production, all be machinery production, the conveying of material also is an automatic transport, therefore, realized the full-automation of producing, and production efficiency is high; On whole production line, owing to carried out desanding, the polishing of rice; The look choosing of rice, the processing of raw material is thorough like this, when defibrination, has passed through twice; The powder slurry is fine and smooth like this, and has successively carried out prebake, freezing, aging and oven dry, can prevent preferably that like this bean sheet jelly is bonded in together; Therefore, the quality of production is good.
Claims (3)
1. instant dry river powder production line is characterized in that: comprise the Mi Dou that falls, jet-air rice polisher, proportion sand removing machine, apparatus of selecting rice color, the rice conveyer that transmit by material, take out a meter machine, jet flow rice washing machine, water rice knockout drum, one-level fiberizer, secondary grinding pulp grinder, pulp screen, storage pulp grinder, stirring-type fall pulp grinder automatically, flour steaming machine, bean sheet jelly predryer, bean sheet jelly refrigerator, bean sheet jelly recovery machine, secondary bean sheet jelly recovery machine, drum-type transition conveyer, filament cutter, bean vermicelli conveyer, quantitatively cutting machine, automatic sizing machine, dryer, Air cooler and packing conveyer;
Said jet flow rice washing machine comprises the water supply motor, takes out a meter motor, first wash rice jar, second and wash rice jar, the 3rd and wash rice jar; Said water supply motor is provided with pipeline and is connected with washing between the rice jar, and the said rice jar of washing is infundibulate, and said first washes the rice jar is provided with the first jet rifle, and second washes rice jar is provided with the second jet rifle; The pikestaff of the first jet rifle stretches into first and washes a meter pot bottom, and the rifle head of the first jet rifle stretches into second and washes on the rice jar; The pikestaff of the second jet rifle stretches into second and washes a meter pot bottom, and the rifle head of the second jet rifle stretches into the 3rd and washes on the rice jar; Said water supply motor and first is washed meter pot bottom and second and is washed a meter pot bottom and be equipped with pipeline and be connected; The said meter motor of taking out is connected with and takes out mitron, and the said mitron of taking out stretches into the 3rd and washes a meter pot bottom;
Described stirring-type falls automatically, and pulp grinder comprises frame and the stock tank that falls; The said stock tank that falls is located on the frame; Stock tank one side that falls on the frame is provided with first motor, and said first motor is adjustable motor; Said frame is provided with bearing block, and bearing block is provided with the slurry cylinder; A side that falls to starching cylinder is provided with pulpboard; The pulpboard both sides that fall are provided with adjustable plate; The pulpboard that falls is provided with adjustment screw; Top, cylinder two ends is provided with the powder slurry and regulates scraper; Be provided with driving lever in the said stock tank that falls, said driving lever both sides are provided with positive stop, and driving lever is provided with transmission device;
A described bean sheet jelly recovery machine comprises first frame, first driving mechanism, is provided with the conveyer belt of the axis of rolling, first thread roller, first initiatively barrel-type roller, the first passive barrel-type roller; Said first driving mechanism is provided with first gear and second gear, said first gear be arranged on first initiatively the 4th gear on the barrel-type roller be connected through chain, said second gear is connected through chain with the 3rd gear on the axis of rolling; The 6th gear that is provided with on said first thread roller be arranged on first initiatively the 5th gear on the barrel-type roller be connected through chain; Said barrel-type roller is the little ellipse in two broad in the middle;
Described secondary bean sheet jelly recovery machine comprises second frame, second driving mechanism, second thread roller, second initiatively barrel-type roller, the second passive barrel-type roller, plain-barreled roll; Said second initiatively barrel-type roller be provided with octadentate wheel and the 9th gear, said octadentate take turns be arranged on second driving mechanism on the 7th gear link to each other through chain, said the 9th gear links to each other with the tenth gear on second thread roller; Said barrel-type roller is the little ellipse in two broad in the middle;
Described automatic sizing machine comprises mainframe, motor, is provided with transmission mechanism in the said mainframe; Said transmission mechanism is divided into transmission mechanism and underdrive mechanism, and said upper and lower transmission mechanism includes sprocket wheel and chain; The said chain of going up transmission mechanism is provided with pressuring flat device, and the chain of said underdrive mechanism is provided with powder box.
2. instant dry river powder production line according to claim 1 is characterized in that: comprise that also the bilayer that freezing and aging technique combine hangs aging conveyer, described bilayer is hung aging conveyer and is comprised frame; Described frame is provided with shrouding; Described frame comprises upper strata frame and lower rack; Said upper strata frame is used for freezing, and lower rack is used to wear out; The upper strata frame is provided with first motor; Lower rack is provided with second motor; Described upper strata frame is provided with first transmission device, and first transmission device is provided with evenly distributed peg; Said lower rack is provided with second transmission device, and second transmission device is provided with evenly distributed peg, and the distance in said second transmission device between adjacent two pegs is less than the distance between the adjacent peg of said first transmission device; Be provided with a transport and a described bean sheet jelly recovery machine between said upper strata frame and the lower rack.
3. technology of utilizing the described instant dry river powder production line of claim 1 to produce instant dry river powder, processing step is:
(1) rice is transported to jet-air rice polisher through bucket elevator;
(2) in jet-air rice polisher, rice is polished;
(3) rice through polishing gets into the proportion sand removing machine, utilizes the different sandstones of removing in the rice of proportion of sandstone and rice here;
(4) rice gets into apparatus of selecting rice color;
(5) through the rice conveyer rice is transported to and takes out in meter machine;
(6) take out a meter machine rice is transported to jet flow rice washing machine; Jet is washed meter technology and has been used powerful jet rifle that the rice of washing in the rice jar is washed away; Through the jet rifle rice being washed rice jar from first is washed into the 3rd successively and washes the rice jar; Experienced twice high-intensity current shooting altogether, the better effects if of washing rice;
(7) rice is transported in the water rice knockout drum, here water is separated from rice;
(8) get into one-level fiberizer and secondary grinding pulp grinder rice is worn into Rice & peanut milk;
(9) Rice & peanut milk that mill is good is transported to and carries out filtering and impurity removing matter in the pulp screen;
(10) will filter good Rice & peanut milk is transported in the storage pulp grinder;
(11) the storage pulp grinder with Rice & peanut milk quantitative be transported to the stirring-type pulp grinder that falls automatically, change Rice & peanut milk into mobile powder lodicule, its transforming process does; The cylinder that falls to starching of rotation is transported to Rice & peanut milk fall on the pulpboard, on the pulpboard that falls, forms the powder lodicule that flows, and the thickness of described powder lodicule is controlled through the rotary speed that falls to starching cylinder; Rotary speed is fast, the thicker of powder lodicule, and rotary speed is slow; The thin thickness of powder lodicule, the width of mobile powder lodicule is controlled through being installed in pulpboard adjusted plate;
(12) the powder lodicule that flows is made the powder pasteization, makes powder starch the formation bean sheet jelly that bonds together through flour steaming machine;
(13) bean sheet jelly is transported to carries out prebake in the bean sheet jelly predryer, the water content of bean sheet jelly is reduced;
(14) bean sheet jelly through prebake is transported to ground floor bean sheet jelly refrigerator, makes the bean sheet jelly top layer form conjunctiva here, bonds together to prevent bean sheet jelly;
(15) through a bean sheet jelly recovery machine bean sheet jelly is launched to restore, its principle is: the roller of cydariform has been installed on recovery machine, and bean sheet jelly is in a bean sheet jelly recovery machine is carried, and bean sheet jelly advanced barrel-type roller, and here bean sheet jelly can produce tension force, thereby makes bean sheet jelly launch to restore;
(16) through second layer bean sheet jelly refrigerator, here bean sheet jelly is worn out;
(17) through secondary bean sheet jelly recovery machine bean sheet jelly is launched to restore again, it restores principle and once recovery is the same;
(18) through drum-type transition conveyer bean sheet jelly is transported to and carries out chopping on the filament cutter;
(19) through the bean vermicelli conveyer bean vermicelli is transported on the quantitative cutting machine and cuts off and be transported in the powder box;
(20) vermicelli in the powder box are carried out automatic sizing;
(21) the good bean vermicelli of will finalizing the design is transported to and dries in the dryer, makes the moisture in the bean vermicelli reach production requirement;
(22) bean vermicelli through oven dry cools off through Air cooler;
(23) pack and conveying place production line through the packing conveyer.
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| CN2008102207576A CN101461486B (en) | 2008-12-31 | 2008-12-31 | Production chain of instant dry rice noodles and technique for producing the same |
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