CN202489154U - Production line using mashed potatoes to manufacture potato chips in extruding method - Google Patents
Production line using mashed potatoes to manufacture potato chips in extruding method Download PDFInfo
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- CN202489154U CN202489154U CN2012200601298U CN201220060129U CN202489154U CN 202489154 U CN202489154 U CN 202489154U CN 2012200601298 U CN2012200601298 U CN 2012200601298U CN 201220060129 U CN201220060129 U CN 201220060129U CN 202489154 U CN202489154 U CN 202489154U
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- mashed potatoes
- extruding
- conveyer belt
- potato chips
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Abstract
The utility model relates to a production line using mashed potatoes to manufacture potato chips in an extruding method. The production line especially aims at food material resources of ordinary sweet potatoes, purple potatoes, pumpkins, taros, hawthorns and the like and comprises an extrusion machine set, a tunnel type drying kiln and a roller shearing machine. The extruding machine set comprises a linkage extruding machine set formed by combining a plurality of single-screw sleeve extruding devices. An extruding head of each extruding device bends downwards at 90 degrees, and all extruding heads are arranged in a stagger mode. The tunnel type drying kiln is provided with a circulation type conveying belt, the upper half of the circulation type conveying belt passes through a drying channel of a drying kiln of a drying machine set, and the lower half of the circulation type conveying belt passes below the drying machine set. Two ends of the conveying belt extend out of the machine set, one end is connected with mashed potato belts from the extrusion heads, and the other end of the conveying belt is connected with a feed connector plate of the roller shearing machine. The roller shearing machine comprises a roll roller shearing mechanism and a feed device, wherein the roll roller shearing mechanism comprises at least one knife rolls, and a feed device is positioned at an inlet of the roll roller shearing mechanism.
Description
Technical field
The utility model relates to the food production field; Special in food materials resources such as common sweet potato, purple potato, pumpkin, taro, hawthorn; Proposed the slaking mashed potatoes again deep processing process the process route of dry plate, the development extrusion molding is equipped with the food processing technology of the extruding production line of mashed potatoes system potato chips.
Background technology
Potato chips are traditional leisure of China people, make the historical remote of potato chips.Yet the process that potato chips are made is very original always, is mostly that production efficiency is low, unstable product quality through the mode of sweet potato direct slicing is made.Produce the restriction often will receive many uncontrollable factors, raw material stature not of uniform size is difficult to guarantee that the potato chips size is consistent; Process equipment is original in addition; The potato chips drying is leaned on the sunlight sun more, and mildew and rot denaturalization phenomenon is arranged unavoidably, and presentation quality and inherent quality all are difficult to guarantee.Simultaneously, the adding of potato chips formulation material, the adding of some flavouring agent, traditional handicraft also can't realize at all.
In order to remedy the deficiency of traditional handicraft, the utility model provides the process route that adopts slaking mashed potatoes system potato chips, the process of extrusion with mashed potatoes system potato chips proposed, development is with the technological equipment of mashed potatoes system potato chips production line.Extrusion does not have with mashed potatoes system potato chips technological equipment in the market.
Summary of the invention
The purpose of the utility model provides the production line of a kind of extrusion molding with mashed potatoes system potato chips, has remedied the deficiency of traditional handicraft, and development is with the technological equipment of mashed potatoes system potato chips production line.
For realizing that the technical scheme that the utility model purpose adopts is such, a kind of extrusion molding comprises containing and extrudes unit, tunnel drying oven, slitting mill with the production line of mashed potatoes system potato chips.The said unit of extruding comprises that the interlock that is combined into by several single screw sleeve extrusion devices extrudes unit, and the extruder head of said extrusion device is 90 degree downwarpings, and each extruder head is dislocation arrangement, and makes the mashed potatoes band of extruding for being arranged in parallel, and does not overlap.Said tunnel drying oven has a circulating conveyer belt, circulates in for half on it in drying tunnel of baking kiln of dryer group to pass through, and circulates in for half down and passes through under the dryer group; Stretch out outside the unit at the two ends of conveyer belt, and an end is accepted the mashed potatoes band from extruder head, and the other end is connected to the charging interface board of slitting mill; The inner bag of said dry kiln is the metallic plate closed channel, and section has the belt idler roller-way for the sealing rectangle; Tunnel drying oven divides several functions/drying districts; With the hot blast or the tubular heater heat supply that blast.Said slitting mill comprises rack-mounted pair roller roller shearing machine structure and charging gear, in the said pair roller roller shearing machine structure, has a rotor at least; The inlet that is positioned at said pair roller roller shearing machine structure has charging gear, sends into pair roller roller shearing machine structure through the food materials that said charging gear is opened shape with strip of sheet or sheet, and the rotor that said food materials are rotated is sheared.
The technique effect of the utility model is mathematical, when the potato chips machine is worked, extrudes that unit can be extruded about at least 10, width 30mm simultaneously, thickness 1mm is with interior mashed potatoes band.The mashed potatoes band when arriving the terminal of conveyer belt, has just formed the qualified dried mashed potatoes silver of water content through the baking of each dry section of overbaking kiln.Among the production line embodiment of the utility model, the equipment of usefulness is few, and energy consumption is low, and automaticity is high, can the class of realization produce the above dried potato chips of 500Kg.
Description of drawings
The device of the utility model can further specify through the non-limiting embodiment that accompanying drawing provides.
Fig. 1 is the extrusion mashed potatoes film-making production line that comprises three segment process section equipment;
Fig. 2 for two configuration modes of extruding unit on the production line (one of);
Fig. 3 is two configuration modes of extruding unit on the production line (two);
Fig. 4 is two configuration modes of extruding unit on the production line (three);
Among the figure: A00-extrude unit, B00-tunnel drying oven, C00-potato chips cutter, 1-screw sleeve extrusion device; 2-dry kiln, 3-conveyer belt, 4-driving motor, 5-initiative drive shaft; 6-belt idler, 7-driven power transmission shaft, 8-strainer, 9-interface board; 10-chute feeder, 11-roller shear mechanism, 12-potato chips chute feeder, 13-potato chips storage sheet bucket.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the utility model is described further, only limits to following embodiment but should not be construed the above-mentioned subject area of the utility model.Under the situation that does not break away from the above-mentioned technological thought of the utility model, according to ordinary skill knowledge and customary means, make various replacements and change, all should be included in the utility model scope.
Referring to accompanying drawing, a kind of extrusion molding comprises containing and extrudes unit A00, tunnel drying oven B00, slitting mill C00 with the production line of mashed potatoes system potato chips.The said unit A00 that extrudes comprises that the interlock that is combined into by several single screw sleeve extrusion devices extrudes unit, and the extruder head of said extrusion device is 90 degree downwarpings, and each extruder head is dislocation arrangement, and makes the mashed potatoes band of extruding for being arranged in parallel, and does not overlap.Said tunnel drying oven B00 has a circulating conveyer belt 3, circulates in for half on it in drying tunnel of baking kiln of dryer group to pass through, and circulates in for half down and passes through under the dryer group; Stretch out outside the unit at the two ends of conveyer belt, and an end is accepted the mashed potatoes band from extruder head, and the other end is connected to the charging interface board 9 of slitting mill; The inner bag of said dry kiln is the metallic plate closed channel, and section has belt idler roller-way 8 for the sealing rectangle; Tunnel drying oven B00 divides several functions/drying districts; With the hot blast or the tubular heater heat supply that blast.Said slitting mill C00 comprises rack-mounted pair roller roller shearing machine structure and charging gear, in the said pair roller roller shearing machine structure, has a rotor at least; The inlet that is positioned at said pair roller roller shearing machine structure has charging gear, sends into pair roller roller shearing machine structure through the food materials that said charging gear is opened shape with strip of sheet or sheet, and the rotor that said food materials are rotated is sheared.
Among the embodiment, the said unit A00 that extrudes, used extrusion screw rod are dark screw channel list screw rod, and low, the low-shearing force of rotating speed is not with heater on the sleeve, and the expanded function of tool does not belong to the low temperature extrusion pressing type.Extrusion neck ring mold 9 is installed on the extruder head of each single screw sleeve extrusion device, extrusion molding is provided.
Among the embodiment, said each extrusion of extruding on the unit A00 is arranged by dislocation, dislocation arrange the principle of observing be the mashed potatoes band extruded for being arranged in parallel, do not overlap, form is with the mashed potatoes band among Fig. 2 or Fig. 3.
Among the embodiment, respectively join a mashed potatoes feed propulsion plant on each single screw sleeve extrusion device.High concentration, the high slumpability that mashed potatoes feed propulsion plant is sent stuff-spraying pipe here, the mashed potatoes that do not have fluid ability successively push among the extrusion screw rod low water of extrusion device, realize effectively extruding.
Among the embodiment, the materials flow of mashed potatoes relies on pneumatic diaphragm pump, from the mashed potatoes pond, pumps out mashed potatoes, and through the shunting of a part flow arrangement, mashed potatoes are transported to each stuff-spraying pipe respectively again.
Further, said circulating conveyer belt 3 drags conveyer belt final drive shaft 5 by power set 4, through driven shaft 7, again through tensioning apparatus 8 with conveyer belt 3 tensionings, conveyer belt is pressed certain movement speed running under the support of dry kiln carrying roller 6.
Among the embodiment, said tunnel drying oven B of Unit 00, it has the conveyer belt 3 of a cycle, circulates in for half on it in drying tunnel of dryer group to pass through, and circulates in for half down and passes through under the dryer group; Stretch out outside the unit at the two ends of conveyer belt, and an end is accepted the mashed potatoes band from extruder head, and the other end is connected to the charging interface of slitting mill; Conveyer belt is the stainless steel mesh bag of flexibility or nontoxic canvas bag.
Among the embodiment, said tunnel drying oven B of Unit 00, it has a baking kiln that the dry mashed potatoes of heat energy are provided, and baking kiln inner bag is the closure plate structure, both ends open, section is sealing rectangle, corrosion resistant plate manufacturing; Conveyer belt roller-way carrying roller 6 is arranged; With the hot blast or the tubular heater heat supply that blast; Can be temperature automatically controlled; The adiabatic function of insulation is arranged; After the mashed potatoes band passes through some functions/dryings district of tunnel drying oven, the dried silver of the mashed potatoes that the output water content is qualified.
Among the embodiment, said circulating conveyer belt 3 drags conveyer belt final drive shaft 5 by power set 4, through driven shaft 7, again through tensioning apparatus 8 with conveyer belt 3 tensionings, conveyer belt is pressed certain movement speed running under the support of carrying roller 6.
A kind of optimal way as the utility model; One interface board 9 is arranged between the chute feeder of said slitting mill (C00) and conveyer belt; Peel off dried mashed potatoes band out and send into roll-type roller shear mechanism 11 through chute feeder 10 and shear from conveyer belt by this interface board 9, little potato chips are compiled by potato chips storage film trap 12.
Among the production line embodiment of the utility model, extrude that unit can be extruded about at least 10, width 30mm simultaneously, thickness 1mm is with interior mashed potatoes band.The mashed potatoes band when arriving the terminal of conveyer belt, has just formed the qualified dried mashed potatoes silver of water content through the baking of each dry section of overbaking kiln.
Among the production line embodiment of the utility model, the equipment of usefulness is few, and energy consumption is low, and automaticity is high, can the class of realization produce the above dried potato chips of 800Kg.
Claims (3)
1. an extrusion molding is characterized in that with the production line of mashed potatoes system potato chips, comprises containing and extrudes unit (A00), tunnel drying oven (B00), slitting mill (C00);
The said unit (A00) of extruding comprises that the interlock that is combined into by several single screw sleeve extrusion devices extrudes unit; The extruder head of said extrusion device is 90 degree downwarpings; Each extruder head is dislocation arrangement, and makes the mashed potatoes band of extruding for being arranged in parallel, and does not overlap;
Said tunnel drying oven (B00) has a circulating conveyer belt (3), circulates in for half on it in drying tunnel of baking kiln of dryer group to pass through, and circulates in for half down and passes through under the dryer group; Stretch out outside the unit at the two ends of conveyer belt, and an end is accepted the mashed potatoes band from extruder head, and the other end is connected to the charging interface board (9) of slitting mill; The inner bag of said dry kiln is the metallic plate closed channel, and section has belt idler roller-way (8) for the sealing rectangle; Tunnel drying oven (B00) divides several functions/drying districts; With the hot blast or the tubular heater heat supply that blast;
Said slitting mill (C00) comprises rack-mounted pair roller roller shearing machine structure and charging gear, in the said pair roller roller shearing machine structure, has a rotor at least; The inlet that is positioned at said pair roller roller shearing machine structure has charging gear, sends into pair roller roller shearing machine structure through the food materials that said charging gear is opened shape with strip of sheet or sheet, and the rotor that said food materials are rotated is sheared.
2. a kind of extrusion molding according to claim 1 is with the production line of mashed potatoes system potato chips; It is characterized in that; Said circulating conveyer belt (3) drags conveyer belt final drive shaft (5) by power set (4); Through driven shaft (7), again through tensioning apparatus (8) with conveyer belt (3) tensioning, conveyer belt turns round under the support of dry kiln carrying roller (6).
3. a kind of extrusion molding according to claim 1 is with the production line of mashed potatoes system potato chips; It is characterized in that; One interface board (9) is arranged between the chute feeder of said slitting mill (C00) and conveyer belt; Peel off dried mashed potatoes band out and send into roll-type roller shear mechanism (11) through chute feeder (10) and shear from conveyer belt by this interface board (9), little potato chips store up film trap (12) by potato chips and compile.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200601298U CN202489154U (en) | 2012-02-23 | 2012-02-23 | Production line using mashed potatoes to manufacture potato chips in extruding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200601298U CN202489154U (en) | 2012-02-23 | 2012-02-23 | Production line using mashed potatoes to manufacture potato chips in extruding method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202489154U true CN202489154U (en) | 2012-10-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200601298U Expired - Fee Related CN202489154U (en) | 2012-02-23 | 2012-02-23 | Production line using mashed potatoes to manufacture potato chips in extruding method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202489154U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103815319A (en) * | 2014-03-17 | 2014-05-28 | 王丽 | Chip production equipment |
| CN104305069A (en) * | 2014-10-27 | 2015-01-28 | 厦门圣王生物科技有限公司 | Production line of sweet potato balls |
| CN106954820A (en) * | 2017-04-10 | 2017-07-18 | 宁夏薯味仙食品科技开发有限公司 | Ripe potato is broken, compressing tablet, disintegrating apparatus |
-
2012
- 2012-02-23 CN CN2012200601298U patent/CN202489154U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103815319A (en) * | 2014-03-17 | 2014-05-28 | 王丽 | Chip production equipment |
| CN104305069A (en) * | 2014-10-27 | 2015-01-28 | 厦门圣王生物科技有限公司 | Production line of sweet potato balls |
| CN106954820A (en) * | 2017-04-10 | 2017-07-18 | 宁夏薯味仙食品科技开发有限公司 | Ripe potato is broken, compressing tablet, disintegrating apparatus |
| CN106954820B (en) * | 2017-04-10 | 2023-12-22 | 宁夏薯味仙食品科技开发有限公司 | Crushing, tabletting and crushing equipment for cooked potatoes |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121017 Termination date: 20140223 |