CN203327889U - Regenerative rice production equipment - Google Patents
Regenerative rice production equipment Download PDFInfo
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- CN203327889U CN203327889U CN2013201043293U CN201320104329U CN203327889U CN 203327889 U CN203327889 U CN 203327889U CN 2013201043293 U CN2013201043293 U CN 2013201043293U CN 201320104329 U CN201320104329 U CN 201320104329U CN 203327889 U CN203327889 U CN 203327889U
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Abstract
The utility model provides regenerative rice production equipment which comprises a bin (201), a feeder (202), a pre-conditioner (203), a main barrel (204), a main drive structure (205) and a forming template, wherein the bin is used for loading materials and enabling the materials to uniformly enter the feeder; the two ends of the feeder (202) are connected with the bin and the pre-conditioner respectively; the pre-conditioner (203) comprises a barrel in which two stirring shafts (401 and 402) with paddles are mounted; the main barrel (204) comprises a sleeve with a lining; water is introduced into the sleeve for cooling and steam can be introduced into the sleeve for heat insulation; two main shafts are mounted in the main barrel; the long-to-diameter ratio of each main shaft is (10 to 1) to (17 to 1); the main drive structure (205) comprises an input shaft and at least two output shafts; the rotary speed of the input shaft is reduced to be equal to that of each output shaft according to a proportion, so that the at least two output shafts can rotate in the same direction at the same time; materials form rice shapes according to the specifications through the forming template; the extrusion mechanical energy on the materials in the main barrel is limited by the total hole area of the forming template.
Description
Technical field
This is novel relates to a kind of food processing equipment, be specifically related to a kind of for treating grain the equipment such as rice, relate more specifically to a kind of equipment of producing regeneration rice.
Background technology
Grain is that the mankind obtain one of main source of energy, but the nutritive element content of general cereal is different, owing to causing losing a large amount of nutrients in process, makes nutritional labeling greatly reduce again.Progress based on nutrition science and the development of equipment manufacturing technology, people have imagined by cereal is carried out to the nutrition transformation, to improve the science of diet.Wherein, regeneration rice production technology is a breakthrough of grain fortification aspect, makes the strengthening of food nutrition element be solidified into possibility.Regeneration rice production technology is moulding through extruding regeneration with rice meal, and its advantage is that the necessary nutrient of human body is added in the rice of extruding regeneration, the nutrition of balance the body equilibrium.
A kind of regeneration rice production equipment has appearred in prior art, for example " encyclopaedia 65-twin-screw production line, encyclopaedia 70-twin-screw production line ", its general main several parts that comprise: (1) mixer, (2) screw feeding machine, (3) twin-screw main frame, (4) vibrations cooler, (5) blower, (6) circulation electric oven, (7) elevator, (8) vibrations cooler, (9) high temperature puffing baking box, (10) blower, (11) circulation baking box, (12) cooler.The main configuration parameter of this equipment: general power 54kw, 60kw; Real wasted work rate 35kw, 40kw; Production capacity 120～150kg/h, 200～250kg/h.
The regeneration rice production equipment of the prior art, belong to bulking machine series, also exists some not enough significantly.For example, the rice form of producing is good not, with mouthfeel, the composition of natural rice, has significant difference, the bad control of curing degree, and output is limited and energy consumption is larger.
For this reason, the utility model is intended to overcome the defect of prior art, include but not limited to above-mentioned these.
Summary of the invention
For the defect that overcomes prior art with cover the shortage, this novel equipment that has proposed a kind of processing regenerated rice.According to the utility model, a regeneration rice production equipment, be characterised in that, this equipment comprises: feed bin, for packing material make material evenly enter feeder into; Feeder, its two ends connect respectively feed bin and pre-quality-adjusting device; Pre-quality-adjusting device, comprise cylinder, two shafts of being furnished with blade of its inner installation; Main barrel, comprise the sleeve of being furnished with liner, but the cooling and logical steam insulation of this sleeve water flowing, described main barrel inside is equipped with two main shafts, and the draw ratio of this main shaft is between 10:1 to 15:1; Forming panel, it makes described material by the moulding Cheng meter Zhuan of specification, and the suffered extrusion machinery energy of material in the total open area restricting host cylinder of described moulding masterplate.
In addition, according to embodiment of the present utility model, described equipment also comprises main drives structure, and it comprises a power shaft and at least two output shafts, reduces in proportion the rotating speed of output shaft with the rotating speed by power shaft, makes at least two output shafts rotate in the same way simultaneously.In addition, according to embodiment of the present utility model, the draw ratio of the main shaft in described main barrel, between 10:1 to 17:1, is preferably 12.5:1 to 15:1, is more preferably 13.5:1.
In addition, according to embodiment of the present utility model, the inside of described feeder is equipped with conveyor screw, and this spiral can be by its rotating speed of Electric Machine Control; Wherein, when material reaches high charge level in described feed bin, the conveyor screw rotating speed is slower; When material is positioned at low material level, the rotating speed of conveyor screw is very fast, accurately adjusts thus feeding capacity, and the material that makes to enter pre-quality-adjusting device is even.In addition, according to embodiment of the present utility model, described pre-quality-adjusting device, comprise cylinder, and cylinder interior is equipped with two shafts of respectively being furnished with a plurality of blades, and the rotating speed of described two shafts is respectively 100 rev/mins and 200 rev/mins.In addition, according to embodiment of the present utility model, the stressed collar of round screw thread, square spiral, triangle spiral or the different length of different pitch is installed on the main shaft of described main barrel, can, by adjusting profile and the coiled arrangement of spiral, changes the input of mechanical energy thus.
In addition, according to embodiment of the present utility model, on two shafts of described pre-quality-adjusting device, respectively be furnished with 60 blades, and the angle of described blade or length are adjustable.In addition, according to embodiment of the present utility model, this equipment also comprises predrying device, for utilize the air of 65-75 degree centigrade will be from forming panel regeneration meter Jin Hang surface cooling out.In addition, according to embodiment of the present utility model, this equipment also comprises drier, for the air that the utilizes 70-75 degree centigrade meter Jin Hang drying of regenerating, makes water content be down to 12-13%.In addition, according to embodiment of the present utility model, this equipment also comprises cooler, and temperature wherein is lower than exceeding room temperature below 5 degrees centigrade.
Usefulness of the present utility model is, by equipment of the present utility model, can produce regeneration rice, improves thus shape and the nutritional labeling of rice, can produce efficiently safety, high-quality improvement cereal, promotes the diet quality.
The accompanying drawing explanation
With reference to the embodiment of describing in the mode of example in the following description and with reference to described accompanying drawing, these and other aspect of the present utility model will become apparent, and will be further illustrated, in described accompanying drawing:
Figure 1 shows that the structural representation according to regeneration rice production equipment of the present utility model;
Figure 2 shows that the schematic diagram of feed bin;
Figure 3 shows that the schematic diagram of pre-quality-adjusting device;
Figure 4 shows that the schematic diagram of main drives structure;
Figure 5 shows that the schematic diagram of main barrel;
Figure 6 shows that the schematic diagram of forming panel.
The specific embodiment
Referring to accompanying drawing, embodiment of the present utility model is further illustrated, to elaborate design of the present utility model and content, but listed design parameter and numerical value should not be construed as restriction intentionally of the present utility model.
Utilize equipment of the present utility model to produce regeneration rice, need at first prepare to process raw material, it can comprise rice meal, corn flour, food fibre powder, wheat gluten, isolated soy protein, coarse rice powder, purple sweet potato powder, black rice flour etc., and other trace element.Described raw material need grind to form fine powder, and particularly, described raw material should reach 100% and cross 60 mesh sieves, and 92% above 100 sieves of crossing.
Shown in accompanying drawing 1, according to regeneration rice production equipment 200 of the present utility model, comprising:
Feed bin 201, for the material of packing into, described feed bin should make material enter equably in feeder so that geometric ratio is heavy; Feeder 202, its feed end connects the discharging opening of described feed bin, and its discharge end connects the charging aperture of pre-quality-adjusting device; Pre-quality-adjusting device 203, comprise cylinder, two shafts of being furnished with blade of inner installation; Main barrel 204, comprise the sleeve of being furnished with liner, sleeve is processed with chuck, can water flowing cooling, also can lead to steam insulation, described main barrel inside is equipped with two main shafts, and the draw ratio of this main shaft can be adjusted between 10:1 to 17:1, be preferably 12.5:1 to 15:1, preferred draw ratio is 13.5:1; Main drives structure 205, comprise a power shaft and two output shafts, and it reduces to the rotating speed of power shaft the rotating speed of output shaft in proportion, makes two axle rotating Vortexes of output simultaneously; The moulding masterplate, for making the moulding Cheng meter Zhuan of material or other required shapes after treatment.
In addition, equipment of the present utility model also can include: rectifying cavity 206, it comprises pressurized ring, direct current cylinder and burden-guiding cone.The material contact portion of described rectifying cavity is made by food grade high temperature-resistant polymer material.Replacedly, rectifying cavity can also be with dispensing under a stable condition.This also can understand and be susceptible to those skilled in the art.
Shown in Figure 2, described feed bin 201 is furnished with arch breaking apparatus 301, and height level detector 302 is installed, and makes material as far as possible to equate that proportion enters in following feeder equably.And for example, shown in Fig. 2, the feed end of described feeder 202 connects the discharging opening of described feed bin 201, and its discharge end connects the charging aperture of described pre-quality-adjusting device 203.Wherein, in the inside of feeder, conveyor screw is installed, can controls by controller its rotating speed.For example, when material reaches high charge level in feed bin, now material density is heavier, and the conveyor screw rotating speed is slower; And, when material is positioned at low material level, material density is lighter, in order to keep stable feeding capacity, the rotating speed of conveyor screw can be accelerated, and like this, this feeder can accurately be adjusted feeding capacity within the specific limits, and the material that makes to enter this pre-quality-adjusting device is even.For example, by the adjustment of sensor and control system, the feeding precision of feeder can be in one thousandth.
Shown in Figure 3, according to the utility model, pre-quality-adjusting device 203, the cylinder welding that can be for example 2:3 by two diameters forms circular cavity 401, two shafts 402,403 of respectively being furnished with 60-80 blade are installed by section within it, and the rotating speed of these two shafts 402,403 is adjustable between 100-500 and 200-1000 rev/min respectively.In addition, according to design of the present utility model, by adjusting the angle of inclination of blade 404, the time of staying of adjustable material in quality-adjusting device.Wherein, the rotation of the differential of two shafts is in order to strengthen the mixing intensity of material in quality-adjusting device.Simultaneously, on the cavity of quality-adjusting device, be arranged with a plurality of inlet openings, admission opening, enter auxiliary material hole etc., can add equably in proportion water, steam, grease or pigment etc.In quality-adjusting device herein, by strong stirring, mix, material and moisture are able to certain temperature and enter equably in the main barrel be attached thereto, and make material reach certain curing degree.
Referring to Fig. 4, main driving mechanism 205, comprise gear-box 501, and it has 504, two output shafts of a power shaft 502,503, the rotating speed of power shaft reduced in proportion to the rotating speed of output shaft, makes two axles of output lead to rotation simultaneously.Wherein, only with for example and nonrestrictive, gear-box can be by following requirement processing:
Input speed: 900RPM, 1500RPM, 2000RPM
Output speed: 334RPM, 557RPM, 742RPM
Gear ratio: 2.692
Axial thrust: 125-200Bar
Pressure between greatest axis: 75-125Bar
Output torque: 2X1925Nm – 2X2500Nm
Power output: 263kW – 400kW
Output shaft centre-to-centre spacing: 2.756 " (70mm) – 5.906 " (150mm).
The axle that can external draw ratio be 15:1 by the gear-box of above-mentioned requirements configuration to the maximum.The motor maximum can configure 400kW level Four variable-frequency motor.
Shown in Fig. 1 and Fig. 5, according to regeneration of the present utility model rice production equipment 200, its main barrel part 204, have the sleeve of being furnished with liner, and sleeve is can water flowing cooling, also can lead to steam insulation.Section is equipped with two main shafts 601,602 within it, and the draw ratio of main shaft can be adjusted between 10:1 to 17:1.The stressed collar of round screw thread, square spiral, triangle spiral and the different length of different pitch can be installed respectively by the difference of shearing force on main shaft, in order to the material for different and different trimmed sizes, require to provide different mechanical energy.At this, can be by adjusting profile and the coiled arrangement of spiral, change the mechanical energy input the number, and needn't realize by the mode of traditional adjustment draw ratio, wherein, on this main shaft coiled arrangement, the abnormal-shaped screw of best 3-8 times diameter length is installed, as square spiral and triangle spiral.This length can be selected between 7 times of diameters of 5 –.
In addition, according to regeneration of the present utility model rice production equipment, can comprise or do not comprise and rectifying cavity formed by pressurized ring, direct current cylinder and burden-guiding cone, with the material contact portion, all by food grade high temperature-resistant polymer material, made.The volume of the internal diameter of pressurized ring and direct current cylinder is pressed the flow of material and is adjusted size, and purpose is to make the systematism of product better.(volume of the internal diameter of pressurized ring and direct current cylinder is all relevant with the total open area of output and template, and optimum value is that the pressurized ring perforated area is 1/2 of the template gross area, can between 1/3 – 1/2, float.For example working as hourly output is 1 ton hour, and the optimal volume of direct current cylinder is 3200CM3, and range of choice is 2500 – 3500CM3, and during change of production, this numerical value changes in proportion simultaneously.
As shown in Figure 6, according in equipment of the present utility model, described forming panel, can be minute flat-die or ring mould, and it is mainly used for making material by the moulding of finished product specification, presses the impact of the suffered mechanical energy of material in total open area restricting host cylinder simultaneously.(template also can, with multiple products such as configurable rectifying cavity combinations produce polychrome, sandwich, many raw materials or co-extrusion pressures, need to use fluid pump that one or more different raw materials are injected to the direct current cylinder.) the moulding masterplate should meet the mechanical stress rule, so that masterplate has the stability of mechanical performance.Wherein the moulding masterplate meets following formula: A/F=750 square millimeter/tph; Be less than 45% of the gross area with effective perforated area; Wherein, the total open area that A is the moulding masterplate, the total output that F is the unit interval.
In addition, in equipment of the present utility model, but also involving vibrations sieves, and it is driven by variable-frequency motor, and Main Function is to make the regularity of product after drying reach specification requirement.
In addition, except above, know that the content of explaining, extrusion equipment of the present utility model also comprises that those are generally for parts and the composition of realizing that certain function should comprise, it can be understood and realize for those skilled in the art.Although in accompanying drawing and aforementioned description, be shown specifically and described the utility model, these diagrams and description are considered to illustrative or typical and nonrestrictive; The utility model is not limited to the disclosed embodiments.In putting into practice the utility model process required for protection, those skilled in the art by the research accompanying drawing, disclosure and appended claims are appreciated that and other changes of realizing the disclosed embodiments are carried out.In the claims, word " comprises " does not get rid of other elements or step, and indefinite article " " is not got rid of a plurality of.In mutually different dependent claims, the fact that only has of some method of narration does not mean advantageously to use the combination of these methods.Any Reference numeral in claim should not be interpreted as limited field.
Claims (10)
1. a regeneration rice production equipment, this equipment comprises:
Feed bin (201), for packing material make material evenly enter feeder into;
Feeder (202), its two ends connect respectively feed bin and pre-quality-adjusting device;
Pre-quality-adjusting device (203), comprise cylinder, two shafts (401,402) of being furnished with blade of its inner installation;
Main barrel (204), comprise the sleeve of being furnished with liner, but the cooling and logical steam insulation of this sleeve water flowing, described main barrel inside is equipped with two main shafts, and the draw ratio of this main shaft is between 10:1 to 15:1;
Forming panel, it makes described material by the moulding one-tenth regeneration of specification rice, and the suffered extrusion machinery energy of material in the total open area restricting host cylinder of described moulding masterplate.
2. equipment as claimed in claim 1, be characterised in that, also comprise main drives structure (205), comprise a power shaft and at least two output shafts, it reduces to the rotating speed of power shaft the rotating speed of output shaft in proportion, makes at least two output shafts rotate in the same way simultaneously;
The draw ratio of the main shaft in described main barrel is between 12.5:1 to 15:1.
3. equipment as claimed in claim 1 or 2, be characterised in that, also comprises:
Rectifying cavity (206), it comprises pressurized ring, direct current cylinder and burden-guiding cone;
The material contact portion of described rectifying cavity is made by food grade high temperature-resistant polymer material;
The volume of the internal diameter of described pressurized ring and described direct current cylinder is pressed mass flow and is adjusted size, optimizes thus the systematism level of institute's output product.
4. equipment as claimed in claim 1, be characterised in that, the inside of described feeder (202) is equipped with conveyor screw, and this spiral is by its rotating speed of Electric Machine Control.
5. equipment as claimed in claim 1, be characterised in that,
Described pre-quality-adjusting device (203), comprise cylinder, and cylinder interior is equipped with two shafts of respectively being furnished with a plurality of blades.
6. equipment as claimed in claim 1, be characterised in that, the stressed collar of round screw thread, square spiral, triangle spiral or the different length of different pitch is installed on the main shaft of described main barrel (601,602).
7. equipment as claimed in claim 1, be characterised in that, on two shafts (401,402) of described pre-quality-adjusting device (203), respectively is furnished with 60 blades, and the angle of described blade (403) or length are adjustable.
8. equipment as claimed in claim 1, be characterised in that, this equipment also comprises predrying device, for utilize the air of 65-75 degree centigrade will be from forming panel regeneration meter Jin Hang surface cooling out.
9. equipment as claimed in claim 8, be characterised in that, this equipment also comprises drier, for the air that the utilizes 70-75 degree centigrade meter Jin Hang drying of regenerating, makes water content be down to 12-13%.
10. equipment as claimed in claim 9, be characterised in that, this equipment also comprises cooler, and temperature wherein is higher than room temperature, but lower than exceeding room temperature below 5 degrees centigrade.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013201043293U CN203327889U (en) | 2013-01-31 | 2013-03-07 | Regenerative rice production equipment |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310037052.1 | 2013-01-31 | ||
| CN201310037052 | 2013-01-31 | ||
| CN2013201043293U CN203327889U (en) | 2013-01-31 | 2013-03-07 | Regenerative rice production equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203327889U true CN203327889U (en) | 2013-12-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2013201043293U Expired - Fee Related CN203327889U (en) | 2013-01-31 | 2013-03-07 | Regenerative rice production equipment |
| CN2013100728688A Pending CN103169000A (en) | 2013-01-31 | 2013-03-07 | Regeneration rice production apparatus |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013100728688A Pending CN103169000A (en) | 2013-01-31 | 2013-03-07 | Regeneration rice production apparatus |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103169000A (en) * | 2013-01-31 | 2013-06-26 | 温特牧(北京)科技有限公司 | Regeneration rice production apparatus |
| CN109864321A (en) * | 2017-07-04 | 2019-06-11 | 刘俊 | A kind of waterproof material food forming machine with slow cooling section |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106071837A (en) * | 2016-06-22 | 2016-11-09 | 贵州凤冈县神农米业有限公司 | Low sugar regeneration rice production technology and products thereof |
| CN109965659B (en) * | 2017-12-27 | 2021-09-28 | 佛山市顺德区美的电热电器制造有限公司 | Controller, wall breaking machine, method for making fruit and vegetable juice by using wall breaking machine and storage medium |
| CN114376251B (en) * | 2021-12-28 | 2022-08-05 | 江苏丰尚智能科技有限公司 | Food extrusion system |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100542434C (en) * | 2006-09-29 | 2009-09-23 | 河北黑马粮油工业有限责任公司 | The twin-screw extrusion process processing method of wheat bran |
| CN201640417U (en) * | 2010-01-11 | 2010-11-24 | 欣利机械有限公司 | Curing granulator |
| CN201674991U (en) * | 2010-03-15 | 2010-12-22 | 武勇 | Single-screw low-temperature wet-method bulking machine |
| CN203327889U (en) * | 2013-01-31 | 2013-12-11 | 温特牧(北京)科技有限公司 | Regenerative rice production equipment |
-
2013
- 2013-03-07 CN CN2013201043293U patent/CN203327889U/en not_active Expired - Fee Related
- 2013-03-07 CN CN2013100728688A patent/CN103169000A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103169000A (en) * | 2013-01-31 | 2013-06-26 | 温特牧(北京)科技有限公司 | Regeneration rice production apparatus |
| CN109864321A (en) * | 2017-07-04 | 2019-06-11 | 刘俊 | A kind of waterproof material food forming machine with slow cooling section |
| CN109864321B (en) * | 2017-07-04 | 2020-11-10 | 光泽县和新设备技术有限公司 | Waterproof material food forming machine with slow cooling section |
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| Publication number | Publication date |
|---|---|
| CN103169000A (en) | 2013-06-26 |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131211 Termination date: 20200307 |