CN103088468A - Impurity removing device special for separating fibers and capsule seeds of mudar used for spinning - Google Patents
Impurity removing device special for separating fibers and capsule seeds of mudar used for spinning Download PDFInfo
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- CN103088468A CN103088468A CN 201310029243 CN201310029243A CN103088468A CN 103088468 A CN103088468 A CN 103088468A CN 201310029243 CN201310029243 CN 201310029243 CN 201310029243 A CN201310029243 A CN 201310029243A CN 103088468 A CN103088468 A CN 103088468A
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Abstract
An impurity removing device special for separating fibers and capsule seeds of mudar used for spinning comprises a feeding device, a transmission system and a blower pipe, and is characterized in that the feeding device is formed by a feed plate, a feed roller, a grid bar and four-blade beaters and is installed on the upper portion of the front end of a machine frame; the transmission system is fixed on the lower portion of the front end of the machine frame; a blower pipeline is arranged in the middle of the machine frame, an upper regulating plate, a lower regulating plate and a negative pressure air pipe are arranged in the pipeline, and a capsule seed dust chamber is arranged on the lower portion of the pipeline; and a reserve box and a negative pressure fan are arranged on the rear portion of the machine frame. According to the device, elastic sheet metal is adopted to serve as the beaters, a plurality of beaters are adopted to operate at a low speed, damage to the fibers is little, physical striking effects on the structure of the complete device are small, impurity removing is achieved by means of combination of air currents, and unique characteristics of the fibers are lift well preserved; compared with manual picking, effects are improved by 26 times, and industrialization mass production of the fibers of the mudar is benefited; and the impurity rate is reduced to 3%, and effective impurity removing for the fibers is achieved.
Description
Technical field
The invention discloses a kind of spinning with akund capsule seed separate, dedicated knot screen, belong to technical field of textile machine.
Background technology
This application of installation to as if akund, it is a kind of spinning fiber that is applied to textile industry.Wild Calotropis gigantea plant mainly is distributed in Hainan, Guangdong, Sichuan and the Yunnan Province of China, this fiber is to extract from the Calotropis gigantea fruit of artificial culture, it is a kind of weaving tencel of ecological, environmental protective, its fibre length is long, structure hollow, any surface finish has gas permeability and the comfort of similar cotton, and natural bacteriostatic, have good spinning application prospect.Akund two ends, end capsula interna, the end fiber cottonseed of ining succession of ining succession is seed, fibre compact be coated on the capsula interna skin, cottonseed is coated on fibrous outer again, forms tight structure and is wrapped up by the fruit crust.At present the collection mode of fiber is for breaking crust, and the fiber of collecting is that skin has cottonseed, and nexine has the individual fibers bunch of capsula interna, and cottonseed and capsula interna are the impurity that can not be applied to spin, and need to effectively remove this impurity as being applied to spin.At present, textile industry does not also have special equipment to carry out removal of impurities to akund, to adopt manual method to carry out mostly, this artificial impurity-removing method has following defective: 1. it is quite low manually to pick impurity efficient, effect is also undesirable, and a workman works and approximately picked 1.2Kg in eight hours every day, for being successfully applied to spinning, the efficiency far of manually picking does not reach demand of industrial production, and cost of labor also will significantly increase; 2. special construction state and the fibre property due to akund is not suitable with traditional cotton fiber impurity removing equipment, this be because: first: the special construction status architecture of akund differs from cotton fiber, there is weight differential etc. between traditional cotton fiber cottonseed and fiber, and the equal lighier cracky of the fiber capsula interna weight of akund and fibre weight, therefore the cotton fiber knot screen can not be applicable to the removal of impurities of akund; Second: the fibre fineness of akund is thin, and length is longer, and hollow structure and matter are crisp, easy damaged under machinery hits in legacy equipment, the characteristic property of destruction fiber.So akund is successfully spinned, just needs a kind of special-purpose impurity removing equipment that is applicable to akund special construction and little damage of exploitation.
Summary of the invention
Separate difficult problem in order effectively to solve present akund fibrous capsule seed; satisfy the requirement of large-scale production; the invention provides a kind of spinning akund capsule seed separate, dedicated knot screen; in order to the capsule seed impurity in effective separation akund; improve the efficient of separation, impurity removal; the damage of minimizing to akund reaches the normal fault standard of producing of textile industry, and accomplishes scale production.
For solving its technical problem, the design people is through studying for a long period of time and using for reference the physical mechanical basic principle of existing cotton processing removal of impurities, successful proposition the technical scheme of this device: the spinning designed comprises: feed unit, transmission system and cotton feeding pipe with akund capsule seed separate, dedicated knot screen; It is characterized in that: described feed unit by feed plate, form for cotton roller, dirt rod and four wing hired roughnecks, be arranged on the top of frame front end; Transmission system is fixed on the bottom of frame front end; Be provided with two adjustable plates in up and down and negative-pressure air duct in central rack is provided with cotton delivery pipe, this pipeline, the bottom of this pipeline is provided with capsule seed dirt chamber; Be provided with cotton storage tank and negative-pressure air fan at the frame rear portion;
2. described transmission system is comprised of motor and electric control gear, and wherein motor adopts two variable-frequency motors, and one drives negative-pressure air fan, and for package unit provides negative pressure, fiber movement is realized by negative pressure; Another driving is to cotton roller and four wing hired roughnecks, and the rotating shaft of this motor is provided with drive pulley, by triangular driving band be arranged on the passive belt wheel of four wing hired roughnecks with the outer end of giving cotton roller and be connected; The described rotating speed of giving cotton roller and four wing hired roughnecks' rotating ratio by passive belt wheel external diameter than determining; Described electric control gear is comprised of electric cabinet, frequency converter, electric switch;
3. described four wing hired roughnecks' material is the Thin Elastic sheet metal, be shaped as zigzag, energy in service is realized the diligent tip-tap of beating, strengthen the shredding minimizing to the damage of fiber, hired roughneck's speed is by Frequency Converter Control, consideration is controlled in the permissible velocity scope its speed of fibre damage, is the stabilising arrangement air-flow simultaneously, and four wing hired roughnecks' rotating speed becomes positive correlation with fan speed;
4, described cotton feeding pipe is comprised of three parts: first is that cotton-conveying pipe plays connection function, and there is form to observe fiber condition, second portion is the setting of removal of impurities bend, the centrifugation of bend place's fiber and impurity is completed in the acting in conjunction of two adjustable plates of being connected with capsule seed chamber, the adjusting of adjustable plate is relevant to the negative pressure air quantity, the 3rd pipeline connects cotton storage tank, realization is to separating the collection of rear fiber, and the design of cotton delivery pipe is completed akund removal of impurities transportation, removal of impurities, the effect of collection series.
operation principle of the present invention is: the akund that is tiled on feed plate passes through to cotton roller, giving under the gripping effect of cotton roller, four wing hired roughnecks grip strike to the fiber that roller grips under driven by motor, tooth profile slice four wing hired roughnecks form fiber and tear panting action, fibrage is beaten pine, capsula interna shifts and is exposed to fibrous outer, cottonseed, fiber, capsula interna is along with four wing hired roughnecks move in a circle under centrifugal action, part capsula interna and cottonseed are under centrifugal force and Action of Gravity Field, fall to mix to distinguishing first by dirt rod gap and drop, cottonseed is at the fiber movement of the shredding interface to four wing hired roughnecks and cotton feeding pipe, because pipe negative pressure shifts to cotton feeding pipe, form the cotton flow layer, in pipeline because the physical quality difference of three kinds of materials, further layering in motion process, cottonseed and capsula interna are because density is a bit larger tham fiber when the cotton flow layer moves to the cotton feeding pipe bend, adjusted plate opening is regulated and is made bend place's existence upwards and downward different negative pressure, lower adjustable plate is regulated the effect that fibrage is played separation cuts, fiber is separated with foreign material, fiber is sucked away through the cotton feeding pipe negative pressure, impurity is siphoned away by the negative pressure from capsule seed dirt chamber the purpose that reaches removal of impurities for the second time, last fiber and impurity are collected respectively, complete the capsule seed separation, impurity removal effect of akund.
Apparatus of the present invention have following characteristics and progress:
1, to take elastic sheet metal be the hired roughneck to this device, adopts multi-disc hired roughneck low cruise, and less to fibre damage, package unit structure physics strike effect is little, completes removal of impurities in conjunction with air-flow, more intact preservation the fiber monopolizing characteristic;
2, this device is realized the mechanical treatment to the akund removal of impurities, more manually pick, greatly enhance productivity, by installing at present full size, equipment failure-free operation, a workman can process fiber 40kg in eight hours, improved 26.6 times of effects with manually picking to compare, and was conducive to the industrialization batch production of akund;
3, this device is realized the effective removal of impurities of akund, in the present industry of akund, nothing contains assorted standard, by manually carefully picking, fiber is contained the assorted quantitative analysis of carrying out, general akund percentage of impurity is in 12% ~ 15% left and right, by the processing of this device, percentage of impurity is reduced to 3% left and right, has reached the effective removal of impurities to fiber.
Description of drawings
The present invention is further described below in conjunction with the drawings and specific embodiments:
Fig. 1 is structural representation front view of the present invention,
Fig. 2 is structural representation top view of the present invention,
Fig. 3 is structural representation left view of the present invention.
In figure: 1, feed plate, 2, give cotton roller, 3, four wing hired roughnecks, 4, hood, 5, cotton feeding pipe, 6, lower adjustable plate, 7, the adjusted plate, 8, negative-pressure air duct, 9, cotton storage tank, 10, the dirt rod, 11, frame, 12, negative-pressure air fan, 13, four wing hired roughneck belt pulleys, 14, V belt, 15, main belt plate of electric machine, 16, electric cabinet, 17, main motor, 18, the cotton feeding pipe form, 19, capsule seed dirt chamber.
The specific embodiment
With reference to accompanying drawing: the upper front end in frame 11 is provided with hood 4, be fixed with by feed plate 1 on frame in hood, be fixed with the transmission system that is comprised of main motor 17 and electric control gear to the front end bottom of cotton roller 2, feed unit that dirt rod 10 and four wing hired roughnecks 3 form, frame 11, wherein main belt plate of electric machine 15 passes through V belt 14 and is connected with four wing hired roughneck belt pulleys 13; Electric control gear is comprised of frequency converter, the electric switch of electric cabinet 16 and adapted thereof; Be provided with at the middle part of frame 11 and be provided with on the surface of cotton delivery pipe 5, this cotton delivery pipe for the cotton feeding pipe form 18 of observing, be provided with adjusted plate 7, lower adjustable plate 6 and negative-pressure air duct 8 in cotton feeding pipe, the bottom of cotton delivery pipe 5 is provided with for the capsule seed dirt chamber 19 of collecting impurity; Be provided with for cotton storage tank 9 and the negative-pressure air fan 12 collected through the removal of impurities fiber at the frame rear portion.
during work, because two Frequency Converter Control master motors 17 and negative-pressure air fan 12 are housed respectively in electric cabinet 16, regulate the frequency conversion parameter and open electric cabinet 16 negative-pressure air fan 12 switches, form negative pressure in device, open main motor 17 switches, main motor 17 starts, main belt plate of electric machine 15 drives V belt 14, four wing hired roughneck belt pulleys 13 are driven by V belt 14, and four wing hired roughnecks 3 begin to rotate, and device brings into operation, fiber is tiled on feed plate 1, shake to make to cotton roller 2 to the cotton roller crank and rotate, under the gripping effect of fiber to cotton roller 2, hit by four wing hired roughneck 3 shreddings, broken the fiber of pine along with four wing hired roughnecks 3 move in a circle in hood 4 and dirt rod 10, drop in partial impurities process dirt rod 10 gaps under centrifugal force and Action of Gravity Field, other fibers are siphoned away by the negative pressure in cotton feeding pipe 5, by observing cotton feeding pipe form 18, regulate respectively adjusted plate 7 and lower adjustable plate 6, partial impurities drops to capsule seed dirt chamber 19 under the suction function that negative tube 8 produces, other fibers are sucked in cotton storage tank 9 by the interior negative pressure of cotton delivery pipe 5, complete the task of this device.
Claims (4)
1. a spinning with akund capsule seed separate, dedicated knot screen, comprising: feed unit, transmission system and cotton feeding pipe; It is characterized in that: described feed unit by feed plate, form for cotton roller, dirt rod and four wing hired roughnecks, be arranged on the top of frame front end; Transmission system is fixed on the bottom of frame front end; Be provided with two adjustable plates in up and down and negative-pressure air duct in central rack is provided with cotton delivery pipe, this pipeline, the bottom of this pipeline is provided with capsule seed dirt chamber; Be provided with cotton storage tank and negative-pressure air fan at the frame rear portion.
2. spinning according to claim 1 is with akund capsule seed separate, dedicated knot screen, it is characterized in that: described transmission system is comprised of motor and electric control gear, wherein motor adopts two variable-frequency motors, one drives negative-pressure air fan, for package unit provides negative pressure, fiber movement is realized by negative pressure; Another driving is to cotton roller and four wing hired roughnecks, and the rotating shaft of this motor is provided with drive pulley, by triangular driving band be arranged on the passive belt wheel of four wing hired roughnecks with the outer end of giving cotton roller and be connected; The described rotating speed of giving cotton roller and four wing hired roughnecks' rotating ratio by passive belt wheel external diameter than determining; Described electric control gear is comprised of electric cabinet, frequency converter, electric switch.
3. spinning according to claim 1 is with akund capsule seed separate, dedicated knot screen, it is characterized in that: described four wing hired roughnecks' material is the Thin Elastic sheet metal, be shaped as zigzag, energy in service is realized the diligent tip-tap of beating, strengthen the shredding minimizing to the damage of fiber, hired roughneck's speed is considered its speed of fibre damage is controlled in the permissible velocity scope by Frequency Converter Control, be the stabilising arrangement air-flow simultaneously, four wing hired roughnecks' rotating speed becomes positive correlation with fan speed.
4. spinning according to claim 1 is with akund capsule seed separate, dedicated knot screen, it is characterized in that: described cotton feeding pipe is comprised of three parts: first is that cotton-conveying pipe plays connection function, and there is form to observe fiber condition, second portion is the setting of removal of impurities bend, the centrifugation of bend place's fiber and impurity is completed in the acting in conjunction of two adjustable plates of being connected with capsule seed chamber, the adjusting of adjustable plate is relevant to the negative pressure air quantity, the 3rd pipeline connects cotton storage tank, realization is to separating the collection of rear fiber, the design of cotton delivery pipe is completed the akund removal of impurities is transported, removal of impurities, collect the series effect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310029243.3A CN103088468B (en) | 2013-01-27 | 2013-01-27 | Impurity removing device special for separating fibers and capsule seeds of mudar used for spinning |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310029243.3A CN103088468B (en) | 2013-01-27 | 2013-01-27 | Impurity removing device special for separating fibers and capsule seeds of mudar used for spinning |
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| Publication Number | Publication Date |
|---|---|
| CN103088468A true CN103088468A (en) | 2013-05-08 |
| CN103088468B CN103088468B (en) | 2015-05-27 |
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| CN201310029243.3A Expired - Fee Related CN103088468B (en) | 2013-01-27 | 2013-01-27 | Impurity removing device special for separating fibers and capsule seeds of mudar used for spinning |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103898636A (en) * | 2014-03-31 | 2014-07-02 | 东华大学 | Device special for separating impurities of crystal cotton fibers |
| CN112127023A (en) * | 2020-09-23 | 2020-12-25 | 安徽日发纺织机械有限公司 | Impurity-removing and dust-removing machine |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103031625B (en) * | 2013-01-24 | 2016-04-06 | 湖南云锦集团股份有限公司 | A kind of spinning akund capsule seed separate, dedicated knot screen |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2993237A (en) * | 1960-04-15 | 1961-07-25 | Karkoska Willie Rudolph | Cotton cleaning apparatus |
| CN2488921Y (en) * | 2001-05-23 | 2002-05-01 | 艾道寰 | Airflow type unginned cotton cleaning separator |
| CN203065661U (en) * | 2013-01-27 | 2013-07-17 | 湖南云锦集团股份有限公司 | Special impurity removing device for separation of bag and seed of spinning-used akund fiber |
-
2013
- 2013-01-27 CN CN201310029243.3A patent/CN103088468B/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103898636A (en) * | 2014-03-31 | 2014-07-02 | 东华大学 | Device special for separating impurities of crystal cotton fibers |
| CN112127023A (en) * | 2020-09-23 | 2020-12-25 | 安徽日发纺织机械有限公司 | Impurity-removing and dust-removing machine |
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| Publication number | Publication date |
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| CN103088468B (en) | 2015-05-27 |
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