CN201190194Y - Seed cotton foreign fiber sorting machine - Google Patents

Seed cotton foreign fiber sorting machine Download PDF

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Publication number
CN201190194Y
CN201190194Y CNU2008200358986U CN200820035898U CN201190194Y CN 201190194 Y CN201190194 Y CN 201190194Y CN U2008200358986 U CNU2008200358986 U CN U2008200358986U CN 200820035898 U CN200820035898 U CN 200820035898U CN 201190194 Y CN201190194 Y CN 201190194Y
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roller
soft
cotton
air
seed cotton
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姚森
单怀松
韦广辉
房兰萍
杨毅
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Yancheng Yindu Machinery Manufacturing Co ltd
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Yancheng Yindu Machinery Manufacturing Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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Abstract

籽棉异性纤维分拣机是一种清除棉花中异性纤维类杂质的机械设备。其技术方案是:在机体上设进棉口,在进棉口下部的箱体内装软特杂辊,软特杂辊下方设抛射辊,在抛射辊的外周局部设导流板,右方设扩散箱,在扩散箱的左下侧壁设有可调补风口,右上侧壁设置风压调节器,扩散箱的下口逐渐收缩后联接闭风阀,上口逐渐收缩成抽风口,软特杂辊、抛射辊及闭风阀的旋转运动均由驱动器驱动。该设备通过高速旋转的软特杂辊缠绕尼龙丝、丙纶丝、麻绳等较长的软性杂质;利用籽棉与异性纤维比重不同的物理物征,分离塑料膜、禽羽毛、动物毛发等比重较轻的异性纤维及细小尘杂。

Figure 200820035898

The seed cotton foreign fiber sorting machine is a mechanical device for removing foreign fiber impurities from cotton. Its technical scheme is: a cotton inlet is provided on the machine body, a soft and special impurity roller is installed in the box body at the lower part of the cotton inlet, a projection roller is provided below the soft and special impurity roller, a guide plate is provided on the outer periphery of the projection roller, a diffusion box is provided on the right, an adjustable air supply port is provided on the lower left side wall of the diffusion box, and an air pressure regulator is provided on the upper right side wall. The lower port of the diffusion box gradually shrinks and then connects to the air closing valve, and the upper port gradually shrinks to become an exhaust port. The rotation of the soft and special impurity roller, the projection roller and the air closing valve are all driven by the driver. The equipment uses the high-speed rotating soft and special impurity roller to wrap around nylon, polypropylene, hemp rope and other long soft impurities; using the physical characteristics of different specific gravity between seed cotton and foreign fibers, it separates plastic film, poultry feathers, animal hair and other foreign fibers with lighter specific gravity and fine dust.

Figure 200820035898

Description

籽棉异性纤维分拣机 Seed cotton foreign fiber sorting machine

技术领域 technical field

本实用新型涉及一种分拣籽棉中异性纤维类杂质的机械设备,主要适用于棉花加工企业,属于棉花加工机械的技术领域。The utility model relates to a mechanical device for sorting foreign fiber impurities in seed cotton, which is mainly suitable for cotton processing enterprises and belongs to the technical field of cotton processing machinery.

背景技术 Background technique

棉花中的异性纤维(俗称“三丝”)是籽棉或皮棉中所含有的非棉纤维,主要包括:塑料膜、尼龙丝、麻绳、色碎布、毛线头、丙纶丝、动物毛发、禽羽片等。这些异性纤维主要是在棉花种植、采摘、流通等过程中混入原棉,经轧花、纺纱后,三丝颗粒越来越细,与棉纤维混于一体,很难清理。用含有三丝颗粒的原棉纺织时,极易造成细纱断头,大量增加布面疵点,而且在印染时由于着色性能不同,易形成色疵暴露于布面,严重影响布匹外观质量。目前,轧花厂清除籽棉中异性纤维的方法主要有以下二种:一是大量雇用人力进行分拣,二是采用缠绕辊进行机械分离。这些方法都可以清除籽棉中的部分三丝,但人工消耗太多,成本太高,且效果不够理想。Foreign fibers in cotton (commonly known as "three silks") are non-cotton fibers contained in seed cotton or lint, mainly including: plastic film, nylon silk, hemp rope, colored rags, wool ends, polypropylene silk, animal hair, poultry Pinna etc. These foreign fibers are mainly mixed into raw cotton during the process of cotton planting, picking, and distribution. After ginning and spinning, the three-filament particles become finer and finer, and are mixed with cotton fibers, which is difficult to clean. When weaving with raw cotton containing three-filament particles, it is very easy to cause spun yarn breakage, which greatly increases cloth surface defects. Moreover, due to different coloring properties during printing and dyeing, color defects are easily formed and exposed to the cloth surface, seriously affecting the appearance quality of the cloth. At present, there are two main methods for removing foreign fibers in seed cotton in ginning plants: one is to employ a large number of manpower for sorting, and the other is to use winding rollers for mechanical separation. These methods can remove part of the three filaments in the seed cotton, but the labor consumption is too much, the cost is too high, and the effect is not ideal enough.

发明内容 Contents of the invention

本实用新型的目的在于提供一种可克服上述不足,能够有效去除籽棉中的异性纤维类杂质的籽棉异性纤维分拣机。The purpose of the utility model is to provide a seed cotton foreign fiber sorting machine which can overcome the above disadvantages and can effectively remove the foreign fiber impurities in the seed cotton.

本实用新型的技术解决方案是:在机体上设有进棉口,在进棉口下方的箱体中装有高速旋转的软特杂辊,软特杂辊的结构是在一根辊轴的圆周上规则地布置着若干刺钉,且相邻两排刺钉相间错开排列,在软特杂辊的下部设有抛射辊,抛射辊的直径比软特杂辊大一些,刺钉的排列与软特杂辊相同,抛射辊的外周局部设有导流板,抛射辊的上方设有一挡棉板,右方设有扩散箱,与抛射辊相邻的扩散箱的左下侧壁设有补风口,右上侧壁设置一风压调节器,扩散箱的下口逐渐收缩后联接一闭风阀,上口逐渐收缩成一抽风口,软特杂辊、抛射辊及闭风阀的旋转运动均由驱动器驱动。The technical solution of the utility model is: a cotton inlet is provided on the machine body, and a high-speed rotating soft extra miscellaneous roller is installed in the box below the cotton inlet. A number of thorns are regularly arranged on the circumference, and two adjacent rows of thorns are staggered alternately. There is a projecting roller under the soft special roller. The diameter of the projecting roller is larger than that of the soft special roller. The arrangement of the thorns is consistent with The soft special roller is the same, the outer periphery of the projecting roller is provided with deflectors, a cotton baffle is provided above the projecting roller, a diffusion box is provided on the right, and the left lower side wall of the diffusion box adjacent to the projecting roller is provided with a supplementary air port , a wind pressure regulator is set on the upper right side wall, the lower opening of the diffuser box is gradually shrunk and then connected with a closed air valve, and the upper mouth is gradually shrunk to form an air suction port, the rotation of the soft special roller, the projecting roller and the closed air valve are all controlled by the driver drive.

工作时,籽棉从进棉口喂入箱体下落到软特杂辊,高速旋转的软特杂辊在喂棉给下部抛射辊的过程中同时将籽棉中的尼龙丝、丙纶丝、麻绳等较长的软性杂质缠绕住,缠绕的杂质由人工进行定期清除,籽棉在抛射辊带动下运转到前方在惯性离心力作用下沿导流板抛出,在下方补风口补入风力的共同作用下抛入扩散箱,利用籽棉与异性纤维比重不同的物理特征,比重较重的籽棉射壁后沿扩散箱内壁向下沉降,直至落入闭风阀排出机外,送入后道工序;与此同时,进入扩散箱的塑料膜、禽羽毛、动物毛发类异性纤维及细小尘杂等由于比重较轻而随风上扬,受扩散箱上部抽风口的吸力作用随气流排出机外,从而达到清除籽棉中各种异性纤维杂质的效果。When working, the seed cotton is fed into the box from the cotton inlet and falls to the soft special roller, and the high-speed rotating soft special roller feeds the cotton to the lower ejection roller at the same time. The longer soft impurities are entangled, and the entangled impurities are regularly removed manually. The seed cotton is driven by the ejection roller to run to the front, and is thrown along the deflector under the action of inertial centrifugal force, and is supplemented by the wind under the combined action of the air supply port below. Throwing it into the diffusion box, taking advantage of the different physical characteristics of the specific gravity of the seed cotton and foreign fibers, the heavier seed cotton shoots the wall and then settles down along the inner wall of the diffusion box until it falls into the closed air valve and is discharged out of the machine, and is sent to the subsequent process; At the same time, the plastic film, poultry feathers, animal hair heterogeneous fibers and fine dust entering the diffuser box rise with the wind due to their light specific gravity, and are discharged out of the machine with the airflow by the suction of the upper part of the diffuser box, so as to achieve the removal of seed cotton The effect of various foreign fiber impurities in the

本实用新型的优点在于:The utility model has the advantages of:

1、本实用新型由于软特杂辊及抛射辊的刺钉采用相邻两排刺钉相间错开的排列方式,这样刺钉对籽棉的清理作用更均匀,对尼龙丝、丙纶丝、麻绳等较长的软性杂质的缠绕也更彻底。1. In this utility model, because the thorns of the soft special roller and the ejection roller adopt the arrangement of two adjacent rows of thorns alternately staggered, the cleaning effect of the thorns on the seed cotton is more uniform, and the cleaning effect on the nylon yarn, polypropylene yarn, hemp rope, etc. The winding of longer soft impurities is also more thorough.

2、本实用新型在扩散箱的左下侧壁设置补风口,右上侧壁设置压力调节器,利用下补风和上压力调节联合控制扩散箱内的气流压力、流速及流向,使得塑料膜、禽羽毛、动物毛发等比重较轻的异性纤维及细小尘杂与籽棉得到充分分离,提高杂质清除率。2. The utility model is provided with a supplementary air port on the lower left side wall of the diffusion box, and a pressure regulator is provided on the upper right side wall, and the air pressure, flow velocity and flow direction in the diffusion box are jointly controlled by the lower supplementary air and the upper pressure adjustment, so that the plastic film, poultry Feathers, animal hair and other light-weight foreign fibers and fine dust are fully separated from the seed cotton to improve the removal rate of impurities.

3、本实用新型结构简单,设备造价低,动力消耗少,且易于操作控制。3. The utility model has the advantages of simple structure, low equipment cost, less power consumption, and easy operation and control.

附图说明 Description of drawings

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图中1.进棉口,2.软特杂辊,3.挡棉板,4.抛射辊,5.导流板,6.补风口,7.驱动器,8.机架,9.闭风阀,10.扩散箱,11.风压调节器,12.抽风口。In the figure 1. Cotton inlet, 2. Soft special roller, 3. Cotton baffle, 4. Ejection roller, 5. Deflector, 6. Air supply port, 7. Driver, 8. Rack, 9. Air closure Valve, 10. Diffusion box, 11. Air pressure regulator, 12. Air outlet.

具体实施方式 Detailed ways

下面结合附图对本实用新型作详细说明。Below in conjunction with accompanying drawing, the utility model is described in detail.

本实用新型的结构主要由机架(8)、进棉口(1)、软特杂辊(2)、抛射辊(4)、导流板(5)、补风口(6)、驱动器(7)、闭风阀(9)、扩散箱(10)、风压调节器(11)及抽风口(12)组成。The structure of the utility model is mainly composed of a frame (8), a cotton inlet (1), a soft extra miscellaneous roller (2), a projecting roller (4), a deflector (5), an air filling port (6), a driver (7 ), air closing valve (9), diffuser box (10), wind pressure regulator (11) and air exhaust port (12).

在进棉口(1)下部箱体中装有两个高速旋转的软特杂辊(2),在软特杂辊(2)的下方设有一抛射辊(4),软特杂辊(2)的结构是在一根辊轴的圆周上规则地布置着若干刺钉,且相邻两排刺钉相问错开排列,这样刺钉对籽棉的清理作用更均匀,对尼龙丝、丙纶丝、麻绳等较长的软性杂质的缠绕也更彻底,抛射辊(4)的直径比软特杂辊(2)大一些,刺钉的排列与软特杂辊(2)相同;抛射辊(4)的上方设有一挡棉板(3)防止回棉,抛射辊(4)的外周局部设有导流板(5),右方设有一扩散箱(10),扩散箱(10)的左下侧设一补风口(6),右上侧壁设置一风压调节器(11),利用下补风和上压力调节联合控制扩散箱内的气流压力、流速及流向,使得塑料膜、禽羽毛、动物毛发等比重较轻的异性纤维及细小尘杂与籽棉得到充分分离;扩散箱(10)的下口逐渐收缩后联接一闭风阀(9),上口逐渐收缩成一抽风口(12),闭风阀(9)的作用是阻止空气从下口补入,顺利将籽棉卸出机外;软特杂辊(2)和抛射辊(4)及闭风阀(9)的旋转运动均由驱动器(7)驱动。In the lower box of the cotton inlet (1), there are two high-speed rotating soft miscellaneous rollers (2), and a projecting roller (4) is arranged below the soft miscellaneous rollers (2). The soft miscellaneous rollers (2) ) structure is that a number of thorns are regularly arranged on the circumference of a roller shaft, and two adjacent rows of thorns are staggered, so that the cleaning effect of the thorns on the seed cotton is more uniform. The winding of the longer soft impurities such as hemp rope is also more thorough, and the diameter of the projecting roller (4) is larger than the soft extra miscellaneous roller (2), and the arrangement of the thorns is the same as the soft extra miscellaneous roller (2); 4) There is a baffle plate (3) on the top to prevent the cotton back, the outer periphery of the ejection roller (4) is partially provided with a deflector (5), and a diffusion box (10) is provided on the right, and the bottom left of the diffusion box (10) A supplementary air outlet (6) is arranged on the side, and a wind pressure regulator (11) is provided on the upper right side wall, and the air pressure, flow velocity and flow direction in the diffusion box are jointly controlled by using the downward supplementary air and the upper pressure adjustment, so that the plastic film, poultry feathers, Foreign fibers with light specific gravity such as animal hair and fine dust are fully separated from the seed cotton; the lower port of the diffusion box (10) is gradually shrunk and then connected with a closed air valve (9), and the upper port is gradually shrunk into an air exhaust port (12). The function of the air closing valve (9) is to prevent the air from filling in from the lower opening, so that the seed cotton can be unloaded out of the machine smoothly; Driver (7) drives.

工作过程中,当籽棉从进棉口(1)喂入,下落到软特杂辊(2),高速旋转的软特杂辊(2)在将籽棉喂给下部抛射辊(4)的同时将籽棉中的尼龙丝、丙纶丝、麻绳等较长的软性杂质缠绕住,缠绕的杂质由人工进行定期清除;籽棉在抛射辊(4)带动下运转到前方在惯性离心力作用下沿导流板(5)抛出,在下方补风口(6)补入风力的共同作用下抛入扩散箱(10),籽棉由于比重较重,射壁后沿扩散箱(10)内壁向下沉降,直至落入闭风阀(9)排出机外,送入后道工序;与此同时,进入扩散箱(10)的塑料膜、禽羽毛、动物毛发类异性纤维及细小尘杂等由于比重较轻随风上扬,受扩散箱(10)上部抽风口(12)的吸力作用随气流排出机外,从而达到清除籽棉中各种异性纤维杂质的效果。During the working process, when the seed cotton is fed from the cotton inlet (1) and falls to the soft special roller (2), the high-speed rotating soft special roller (2) feeds the seed cotton to the lower ejection roller (4) Longer soft impurities such as nylon filaments, polypropylene filaments, and hemp ropes in the seed cotton are entangled, and the entangled impurities are regularly removed manually; the seed cotton is driven by the ejection roller (4) to run to the front and guided along the flow under the action of inertial centrifugal force The plate (5) is thrown out, and is thrown into the diffuser box (10) under the joint action of supplementary wind force from the air supply port (6) below, and the seed cotton, due to its relatively heavy specific gravity, settles down along the inner wall of the diffuser box (10) after shooting the wall until Fall into the air closing valve (9) to be discharged out of the machine and sent to the subsequent process; at the same time, the plastic film, poultry feathers, animal hair-like heterogeneous fibers and fine dust entering the diffusion box (10) will be discharged at random due to their light specific gravity. When the wind rises, it is discharged out of the machine with the air flow by the suction effect of the upper air outlet (12) of the diffuser box (10), thereby achieving the effect of removing various foreign fiber impurities in the seed cotton.

Claims (3)

1、一种籽棉异性纤维分拣机,其特征在于:在机体上设置进棉口、在进棉口下方箱体内安装有若干高速旋转的软特杂辊,软特杂辊下方设有抛射辊,抛射辊外周局部设有导流板,在抛射辊的右方设有一扩散箱,扩散箱的下口联接闭风阀,软特杂辊、抛射辊及闭风阀的旋转运动均由驱动器驱动。1. A kind of seed cotton heterosexual fiber sorting machine, characterized in that: a cotton inlet is set on the machine body, a number of high-speed rotating soft special rollers are installed in the box below the cotton inlet, and a projecting roller is arranged below the soft special rollers , there is a deflector on the outer periphery of the ejection roller, and a diffusion box is installed on the right side of the ejection roller. The lower opening of the diffusion box is connected with a closed air valve, and the rotation of the soft special roller, projective roller and air closed valve is driven by a driver. . 2、根据权利要求1所述的籽棉异性纤维分拣机,其特征在于软特杂辊的结构是在一根辊轴的圆周上规则地布置着若干刺钉,且相邻两排刺钉相间错开排列;抛射辊的直径比软特杂辊大,刺钉的排列与软特杂辊相同。2. The foreign fiber sorting machine for seed cotton according to claim 1, characterized in that the structure of the soft extra miscellaneous roller is that a number of thorns are regularly arranged on the circumference of a roller shaft, and two adjacent rows of thorns alternate Staggered arrangement; the diameter of the projecting roller is larger than that of the soft special roller, and the arrangement of the thorns is the same as that of the soft special roller. 3、根据权利要求1所述的籽棉异性纤维分拣机,其特征在于扩散箱左下侧壁设有补风口,右上侧壁设有压力调节器,上口逐渐收缩成抽风口,下口逐渐收缩后联接闭风阀。3. The seed cotton foreign fiber sorting machine according to claim 1, characterized in that the left lower side wall of the diffusion box is provided with a supplementary air port, the upper right side wall is provided with a pressure regulator, the upper port gradually shrinks into a draft port, and the lower port gradually shrinks Connect the air closing valve afterward.
CNU2008200358986U 2008-05-01 2008-05-01 Seed cotton foreign fiber sorting machine Expired - Fee Related CN201190194Y (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101760810B (en) * 2009-07-28 2011-07-20 石河子大学 Seed cotton foreign fiber separating and opening machine
CN102212889A (en) * 2011-06-07 2011-10-12 张连军 Device for cleaning profile fibers of negative-pressure seed cotton
CN102560691A (en) * 2012-02-28 2012-07-11 宋长现 Negative-pressure dustless moxa extracting equipment and production process thereof
CN108103588A (en) * 2018-02-11 2018-06-01 山东天鹅棉业机械股份有限公司 Unginned cotton distributor
CN111876852A (en) * 2020-07-29 2020-11-03 东阳市川泽户外用品有限公司 Cotton-flax classification device for spinning
CN114932080A (en) * 2022-05-11 2022-08-23 塔里木大学 Pneumatic mechanical cotton picking and impurity removing device
CN118223134A (en) * 2024-05-07 2024-06-21 山东天鹅棉业机械股份有限公司 Seed cotton cleaning assembly and cotton processing production line

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101760810B (en) * 2009-07-28 2011-07-20 石河子大学 Seed cotton foreign fiber separating and opening machine
CN102212889A (en) * 2011-06-07 2011-10-12 张连军 Device for cleaning profile fibers of negative-pressure seed cotton
CN102560691A (en) * 2012-02-28 2012-07-11 宋长现 Negative-pressure dustless moxa extracting equipment and production process thereof
CN108103588A (en) * 2018-02-11 2018-06-01 山东天鹅棉业机械股份有限公司 Unginned cotton distributor
CN111876852A (en) * 2020-07-29 2020-11-03 东阳市川泽户外用品有限公司 Cotton-flax classification device for spinning
CN114932080A (en) * 2022-05-11 2022-08-23 塔里木大学 Pneumatic mechanical cotton picking and impurity removing device
CN118223134A (en) * 2024-05-07 2024-06-21 山东天鹅棉业机械股份有限公司 Seed cotton cleaning assembly and cotton processing production line

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