Can realization automatically arrange the Sizing machines of flower and automatically arrange flower method
Technical field
The present invention relates to Sizing machines technical field, relate in particular to a kind of can realization automatically row the Sizing machines of flower and automatically arrange flower method.
Background technology
Sizing is the key of preparatory process of weaving cotton cloth, and the quality of sizing row flower effect directly has influence on weaving efficiency and product quality.Since the 1980s, the shuttleless loom particularly speed of air-jet loom improves constantly, and has correspondingly improved the quality requirement to sizing, as require powerful high, filoplume is few, quality etc. is spent in stretch-proof, friction resistant, row.Knit field at tatting look at present, all sizing row workers employed in a plant nursery do, and all use manually completes realization, due to the quality of row's flower quality, directly determines in woven efficiency, quality; Unavoidably there is mistake in manual operation, different personnel's operant levels is widely different, particularly for polychrome, that the complicated kind of flower type is artificially arranged the colored degree of accuracy is lower.How head it off, puzzlement textile limit is for many years; The present textile limit overall application machine of automatically gaiting in addition, this equipment is very high for the accuracy requirement of sizing row flower, cannot normally utilize the machine of automatically gaiting to produce otherwise exist, and the production efficiency that causes gaiting is extremely low.
Summary of the invention
Based on this, the invention reside in the defect that overcomes prior art, providing a kind of can realization arrange the Sizing machines of flower and automatically arrange flower method automatically, described Sizing machines and method can be saved labour, greatly improve the degree of accuracy of sizing row flower, and can significantly improve production efficiency and the utilization rate of the machine of automatically gaiting in the operation of gaiting.
Its technical scheme is as follows:
Can realize the automatic row of the Sizing machines of row's flower automatically and spend a method, the method comprises the following steps:
Yarn after starching passes yarn divider, and is divided into multi-layer-colored leasing yarn by yarn divider;
Look leasing yarn is guided by press-roller device and through automatic row's embossing device, described in press-roller device and headstock coiler device co-controlling through the tension force of the look leasing yarn of row's embossing device automatically;
Data handling system is controlled automatic row's embossing device according to inputted colored type, automatically arranges the color of embossing device automatic decision look leasing yarn, and automatic capturing look leasing yarn, and the colored type that completes yarn is arranged;
Expansion reed is fixed the colored type of the described yarn arranging, and headstock coiler device carries out auto reeling to the yarn that fixes colored type.
Further, described yarn divider includes many dry yarn-distributing rods and Duo Gen look lease rod, and the yarn after starching first carries out dividing sinker by dry yarn-distributing rod, then is divided into multi-layer-colored leasing yarn by look lease rod.
Further, described headstock coiler device includes and tows roller, and the tension force of the described look leasing yarn through automatic row's embossing device is by press-roller device and tow roller co-controlling.
Further, described headstock coiler device includes beam of a loom, and the described yarn that fixes colored type carries out auto reeling by beam of a loom.
The present invention also provides a kind of can realize the Sizing machines of row's flower automatically, include yarn divider and headstock coiler device, described yarn divider is positioned at the front of headstock coiler device, between yarn divider and headstock coiler device, be disposed with press-roller device, automatically arrange embossing device and expansion reed along the moving direction of yarn, described automatic row's embossing device is connected with data handling system.
Further, described press-roller device includes movable top roller and the bottom roll of installing, and between top roller and bottom roll, is formed with gap.
Further, described top roller is made up of elastomeric material, and bottom roll is made up of hard metal material.
Further, described automatic row's embossing device is automatic bursting machine.
Further, described yarn divider includes many dry yarn-distributing rods and many look lease rods, and dry yarn-distributing rod is all positioned at the front of look lease rod.
Further, described headstock coiler device includes and tows roller and beam of a loom, tows roller and is positioned at described beam of a loom front.
Advantage to aforementioned techniques scheme or principle describe below:
1, described automatic row spends method to make described Sizing machines have automatic row and spends function, has saved labour, and greatly improves the degree of accuracy of sizing row flower, and then significantly improves production efficiency and the utilization rate of the machine of automatically gaiting in the operation of gaiting.The described Sizing machines that can realize automatic row's flower is rational in infrastructure, easy to use and practical reliable.
2, yarn passes through from the gap between described top roller and bottom roll, described press-roller device can not only play the yarn guide effect of pressing, and can also control by the pressure size between activity adjustment top roller and bottom roll the tension force of yarn, each one thread thereby the automatic row's embossing device described in guaranteeing can correctly be taken.
3, described top roller is made up of elastomeric material, and described bottom roll is made up of hard metal material, makes described press-roller device can control better the tension force of yarn.
4, described automatic row's embossing device is controlled by data handling system, in advance first by colored row type input data processing system, the color that data handling system can be arranged embossing device automatic decision yarn automatically according to inputted colored type control, thereby automatic capturing yarn, the colored type that completes yarn is arranged.
5, described automatic row's embossing device is automatic bursting machine, and existing automatic bursting machine is used for gaiting in operation, and the present invention has expanded the purposes of automatic bursting machine, and automatic bursting machine is spent for sizing row.
6, described yarn divider includes many dry yarn-distributing rods and Duo Gen look lease rod, and the yarn after starching first carries out dividing sinker by dry yarn-distributing rod, then is divided into multi-layer-colored leasing yarn by look lease rod.
7, described expansion reed can move up and down in the course of the work, to adjust width, the density of yarn or sheet yarn, and then anchor yarns flower type, guarantee the degree of accuracy of flower type; The movement of expansion reed can realize by hand mode or electronic mode.
8, describedly tow roller for towing yarn, and can match with described press-roller device, co-controlling is through the tension force of the yarn of row's embossing device automatically; The yarn of described beam of a loom for reeling after starching and sizing row spends, thus prepare for next process.
Brief description of the drawings
Fig. 1 is the Sizing machines that can realize row's flower automatically described in the embodiment of the present invention dependency structure schematic diagram in its headstock district.
Fig. 2 is the top view of Fig. 1.
Description of reference numerals:
1, yarn divider, 101, dry yarn-distributing rod, 102, look lease rod, 2, press-roller device, 201, top roller, 202, bottom roll, 3, automatic bursting machine, 4, expansion reed, 5, headstock coiler device, 501, tow roller, 502, work beam, 503, coiling tension measuring roller, 504, deflector roll, 505, beam of a loom, 6, data handling system.
Detailed description of the invention
Below embodiments of the invention are elaborated:
As shown in Figure 1 to Figure 2, a kind of can realization arranged the Sizing machines of spending automatically, include yarn divider 1 and headstock coiler device 5, described yarn divider 1 is positioned at the front of headstock coiler device 5, between yarn divider 1 and headstock coiler device 5, be disposed with press-roller device 2, automatically arrange embossing device and expansion reed 4 along the moving direction of yarn, described automatic row's embossing device is connected with data handling system 6.
Wherein, described press-roller device 2 includes movable top roller 201 and the bottom roll 202 of installing, and between top roller 201 and bottom roll 202, is formed with gap.Described top roller 201 is made up of rubber elastic material, and bottom roll 202 is made up of stainless steel metal material.Described automatic row's embossing device is automatic bursting machine 3.Described yarn divider 1 includes many dry yarn-distributing rods 101 and many look lease rods 102, and dry yarn-distributing rod 101 is all positioned at the front of look lease rod 102.Described headstock coiler device 5 includes and tows roller 501 and beam of a loom 505, tows roller 501 and is positioned at described beam of a loom 505 fronts.Described expansion reed 4 and tow work beam 502 is also installed between roller 501, described towing is also provided with coiling tension measuring roller 503 and deflector roll 504 between roller 501 and beam of a loom 505.Described yarn divider 1 is also disposed with creel device, tension-adjusting gear, size vat device, baking apparatus and waxing attachment (not shown) above from front to back.
The moving direction that described " front " direction is backward yarn.
The present embodiment also provides a kind of automatic row that can realize the Sizing machines that row spends automatically to spend method, and the method comprises the following steps:
Yarn after starching passes yarn divider 1, and is divided into multi-layer-colored leasing yarn by yarn divider 1;
Look leasing yarn is guided by press-roller device 2 and through automatic row's embossing device, described in press-roller device 2 and headstock coiler device 5 co-controllings through the tension force of the look leasing yarn of row's embossing device automatically;
Data handling system 6 is controlled automatic row's embossing device according to inputted colored type, automatically arranges the color of embossing device automatic decision look leasing yarn, and automatic capturing look leasing yarn, and the colored type that completes yarn is arranged;
Expansion reed 4 is fixed the colored type of the described yarn arranging, and headstock coiler device 5 carries out auto reeling to the yarn that fixes colored type.
Wherein, the yarn after starching first carries out dividing sinker by dry yarn-distributing rod 101, then is divided into multi-layer-colored leasing yarn by look lease rod 102.The tension force of the described look leasing yarn through automatic row's embossing device is by press-roller device 2 and tow roller 501 co-controllings.The described yarn that fixes colored type carries out auto reeling by beam of a loom 505.
The present embodiment has the following advantages or principle:
1, described automatic row spends method to make described Sizing machines have automatic row and spends function, has saved labour, and greatly improves the degree of accuracy of sizing row flower, and then significantly improves production efficiency and the utilization rate of the machine of automatically gaiting in the operation of gaiting.The described Sizing machines that can realize automatic row's flower is rational in infrastructure, easy to use and practical reliable.
2, yarn passes through from the gap between described top roller 201 and bottom roll 202, described press-roller device 2 can not only play the yarn guide effect of pressing, and can also control the tension force of yarn by the pressure size between activity adjustment top roller 201 and bottom roll 202, each one thread thereby the automatic row's embossing device described in guaranteeing can correctly be taken.
3, described top roller 201 is made up of rubber elastic material, and described bottom roll 202 is made up of stainless steel metal material, makes described press-roller device 2 can control better the tension force of yarn.
4, described automatic row's embossing device is controlled by data handling system 6, in advance first by colored row type input data processing system 6, the color that data handling system 6 can be arranged embossing device automatic decision yarn automatically according to inputted colored type control, thereby automatic capturing yarn, the colored type that completes yarn is arranged.
5, described automatic row's embossing device is automatic bursting machine 3, and existing automatic bursting machine 3 is used for gaiting in operation, and the present embodiment has been expanded the purposes of automatic bursting machine 3, and automatic bursting machine 3 is spent for sizing row.
6, described yarn divider 1 includes many dry yarn-distributing rods 101 and Duo Gen look lease rod 102, and the yarn after starching first carries out dividing sinker by dry yarn-distributing rod 101, then is divided into multi-layer-colored leasing yarn by look lease rod 102.
7, described expansion reed 4 can move up and down in the course of the work, to adjust width, the density of yarn or sheet yarn, and then anchor yarns flower type, guarantee the degree of accuracy of flower type; The movement of expansion reed 4 can realize by hand mode or electronic mode.
8, describedly tow roller 501 for towing yarn, and can match with described press-roller device 2, co-controlling is through the tension force of the yarn of row's embossing device automatically; The yarn of described beam of a loom 505 for reeling after starching and sizing row spends, thus prepare for next process.
The above embodiment has only expressed the specific embodiment of the present invention, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.