CN208501204U - A kind of fixed carbon fibrous warps lane device - Google Patents
A kind of fixed carbon fibrous warps lane device Download PDFInfo
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- CN208501204U CN208501204U CN201820722175.7U CN201820722175U CN208501204U CN 208501204 U CN208501204 U CN 208501204U CN 201820722175 U CN201820722175 U CN 201820722175U CN 208501204 U CN208501204 U CN 208501204U
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- stainless steel
- tension axis
- creel
- tensioner
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Abstract
The utility model belongs to textile technology field, more particularly to a kind of fixed carbon fibrous warps lane device, including spool holder complete and tensioner, creel is equipped between the spool holder complete and tensioner, the spool holder complete, creel and tensioner are separately positioned on denting system installation base surface, the utility model has achieved the purpose that fixed warp yarn channel, while to through applying tension to carbon fiber, warp thread is effectively reduced to laminate, adhesion, it tangles, it is effectively reduced filament damage, it improves through the uniformity coefficient to carbon fiber tension, fabric mechanics are greatly improved, it can flexible modulation whole picture warp tension, adapt to different products.
Description
Technical field
The utility model belongs to textile technology field, and in particular to fixed in a kind of weaving of high-performance carbon fibre reinforcing material
The combination unit in warp yarn channel.
Background technique
Currently, the woven method of high-performance carbon fibre reinforcing material is weaved on traditional loom, it is contemplated that high-performance
The warp thread radical of carbon fiber is few, eliminates warping, sizing operation, but bobbin cradle is added after loom, carbon fiber bobbin
It is placed on bobbin cradle, carbon fiber introduces tensioner from shelf, directly weaves after being re-introduced into loom, there is design on tensioner
Leasing axis, through using the distribution of leasing axis control carbon fiber, the work of uniform carbon fiber tension when introducing tensioner to carbon fiber
With.
Prior art has the disadvantage in that
Disadvantage 1:
In fixed warp yarn lane device, no tentering reed;And the effect of leasing axis is limited, it is equally distributed to carbon fiber
Control effect is poor, and carbon fiber is easy to laminate, adhesion, tied up in knots.Especially on a tension axis close to loom, carbon fiber
Dimension laminates seriously, causes carbon fiber tension irregular, influences mechanical property, the apparent mass of fabric, seriously damage carbon fiber, unfavorable
In weaving.
Disadvantage 2:
The dispersion of distribution of carbon fiber is larger on bobbin cradle, without creel between bobbin cradle and tension bracket, carbon on bobbin cradle
When fiber introduces tensioner, ideal state is drawn from bobbin cradle through entering (90 °) tentering reed to carbon fiber right angle
When, carbon fiber and the friction for determine good fortune reed be minimum, actually from the extraction of bobbin cradle two sides through to carbon fiber and tentering reed
Dog-ear cannot form right angle (90 ° of >), so that carbon fiber and tentering reed is rubbed serious, seriously damage carbon fiber, be unfavorable for knitting
It makes.
Utility model content
In view of this, the main purpose of the utility model is to provide a kind of fixed carbon fiber warp yarn lane device.
Itself the technical solution adopted is that:
A kind of fixed carbon fibrous warps lane device, including spool holder complete and tensioner, the spool holder complete
Creel is equipped between tensioner, the spool holder complete, creel and tensioner are separately positioned on denting system
On installation base surface,
The spool holder complete includes several bobbin cradle units, and each bobbin cradle unit includes left-hand cylinder subrack and the right side
Bobbin cradle, the left-hand cylinder subrack and right bobbin cradle are respectively provided at least four layers, the left-hand cylinder subrack and right every layer of bobbin cradle at least ten
Arrange bobbin cradle, a component yarn plate is installed in the top of every row's bobbin cradle, and the yarn dividing plate includes the be fixed on bobbin cradle
One metal plate, first metal plate are equipped with several ceramics and lead eye,
The creel includes frame and the screw rod that is arranged on frame base, and the frame is equipped with the second metal
Plate is uniformly provided with several ceramics on second metal plate and leads eye,
The tensioner includes that pressing tension axis and V-type spring control tension axis, the S type pressurize S type up and down up and down
Tension axis includes the first stainless steel tension axis, the first rubber strain axis and the second rubber strain axis, pressing tension above and below the S type
First group of tentering reed is equipped between axis and the creel, between the first stainless steel tension axis and the first rubber strain axis
Equipped with second group of tentering reed, the first rubber strain axis is mounted on right above the second rubber strain axis, and first rubber
The end of front pull axis is equipped with screw rod and slideway, and the V-type spring control tension axis includes the second stainless steel tension axis, third
Stainless steel tension axis and the 4th stainless steel tension being arranged in below the second stainless steel tension axis and third stainless steel tension axis
Axis, the 4th stainless steel tension axis end are in spring slide-way, and the 4th stainless steel tension axis is close to loom side
Equipped with third group tentering reed.
Further, the ceramics that the ceramics on the yarn dividing plate lead on eye and the creel are led a position and are corresponded.
Further, the ceramics lead eye eyelet it is arc-shaped.
Further, diameter of the diameter of the first rubber strain axis less than the second rubber strain axis.
The beneficial effects of the utility model are as follows:
Carbon fiber leads eye by the ceramics on bobbin cradle yarn dividing plate, the ceramics on creel lead the limit of eye, tensioner
On three groups of reed, each tension axis effectively control through the distribution to carbon fiber, make each through strictly being arranged to carbon fiber
In fixed path, achieve the purpose that fixed each to carbon fiber channel, is effectively reduced through to carbon fiber
It laminates, adhesion, tangle, be effectively reduced through to Carbon Fiber Damage, while is balanced through being conducive to weave to carbon fiber tension,
Improve the inherent quality and apparent mass of carbon fibre reinforcement.
The first rubber strain axis in pressing tension axis and the second rubber strain axis hold whole picture through to carbon fiber to S type up and down
Dimension, the second rubber strain axis while to through applying tension to carbon fiber, have with through forming biggish angle of contact to carbon fiber
Effect eliminates the mechanical property that carbon fibre reinforcement is greatly improved through the difference to carbon fiber tension, improves carbon fiber
Tie up reinforcing material apparent mass.
V-type spring controls tension axis, moves up and down with weaving harness motion, has effectively cooperated harness motion, substitutes
Oscillating back rest on former loom.By using the spring of different coefficient of elasticity, can flexible modulation whole picture through to carbon fiber
Power adapts to the weaving of different thicknesses specification carbon fibre reinforcement.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is yarn dividing plate structural schematic diagram in the utility model;
Fig. 3 is creel structural schematic diagram in the utility model;
Fig. 4 is tensioner structural schematic diagram in the utility model.
Wherein: 1, spool holder complete;2, creel;3, tensioner;4, the first metal plate;5, the second metal plate;6, it makes pottery
Porcelain leads eye;7, frame;8, screw rod;
30, the first tentering reed;31, the first stainless steel tension axis;32, the second tentering reed;33, the first rubber strain
Axis;34, the second rubber strain axis;35, the second stainless steel tension axis;36, third stainless steel tension axis;37, the 4th stainless steel
Power axis;38, spring slide-way;39, third group tentering reed.
Specific embodiment
The utility model is described in detail below in conjunction with attached drawing and specific embodiment, in the signal of this utility model
Property embodiment and explanation be used to explain the utility model, but be not intended to limit the scope of the present invention.
As described in Figure 1, the utility model specifically discloses a kind of fixed carbon fibrous warps lane devices, including bobbin cradle group
Part 1 and tensioner 3 are equipped with creel 2, the spool holder complete 1, collection between the spool holder complete 1 and tensioner 3
Beam frame 2 and tensioner 3 are separately positioned on denting system installation base surface, and the spool holder complete 1 includes several bobbins
Frame unit, each bobbin cradle unit include left-hand cylinder subrack and right bobbin cradle, and the left-hand cylinder subrack is respectively provided with right bobbin cradle
At least four layers, the left-hand cylinder subrack and right every layer of bobbin cradle at least ten row's bobbin cradle, the top of every row's bobbin cradle install one
Component yarn plate, the channel drawn as carbon fiber.
As shown in Fig. 2, the yarn dividing plate includes the first metal plate 4 being fixed on bobbin cradle, on first metal plate 4
Eye 6 is led equipped with several ceramics, it is described to reduce through the damage to carbon fiber.
As shown in figure 3, the creel 2 includes frame 7 and the screw rod 8 being arranged on 7 pedestal of frame, can flexibly adjust
The height of creel is saved, the frame 7 is equipped with the second metal plate 5, several ceramics are uniformly provided on second metal plate 5
Eye 6 is led, it is strictly to design by column corresponding relationship that the ceramics that the ceramics on the yarn dividing plate lead on eye 6 and creel 2, which lead eye 6,
Ensure solve the damage generated between carbon fiber due to friction through not intersecting to carbon fiber.
As shown in figure 4, the tensioner 3 includes that pressing tension axis and V-type spring control tension axis, the S to S type up and down
Pressing tension axis includes the first stainless steel tension axis 31, the first rubber strain axis 33 and the second rubber strain axis 34, institute to type up and down
It states S type and is equipped with first group of tentering reed 30, the first stainless steel tension axis between pressing tension axis and the creel 2 up and down
31 and first are equipped with second group of tentering reed 32 between rubber strain axis 33, and the diameter of the first rubber strain axis 33 is less than the
The diameter of two rubber strain axis 34, the first rubber strain axis 33 are mounted on right above the second rubber strain axis 34, and described
The end of first rubber strain axis 33 is equipped with screw rod and slideway, and the V-type spring control tension axis includes the second stainless steel
Power axis 35, third stainless steel tension axis 36 and setting are below the second stainless steel tension axis 35 and third stainless steel tension axis 36
The 4th stainless steel tension axis 37,37 end of the 4th stainless steel tension axis is not in spring slide-way 38, and the described 4th not
Rust steel tension axis 37 is equipped with third group tentering reed 39 close to loom side.
Since carbon fiber is drawn from bobbin cradle, pass through 2, first groups of tentering reed 30 of creel, the first stainless steel tension axis
After 31, to the first rubber strain axis 33 and the second rubber strain axis 34, there are larger differences for their route, lead to carbon fiber
There are larger difference, the first rubber strain axis 33 and the second rubber strain axis 34 certain flexibility, the second rubber strain axis for power
34 form biggish angle of contact with warp thread, while to through applying tension to carbon fiber, effectively eliminate carbon fiber tension
Difference, improve the uniformity of carbon fiber tension, the mechanical property of carbon fibre reinforcement be greatly improved.
Its working principle: carbon fiber is led on eye 6 from the ceramics that bobbin cradle is led on creel 2, and creel 2 is by radial carbon
The fiber dispersion of distribution is constrained to the breadth of carbon fibre reinforcement, through entering first group of tentering reed 30 of tensioner to carbon fiber
When, through being 90 ° to the angle of carbon fiber and grade bars, effectively reduce damage of the reed to radial carbon fiber.Carbon fiber is first
By first group of tentering reed 30, the first stainless steel tension axis 31 is bypassed, using second group of tentering reed 32, the first rubber
Power axis 33 and the second rubber strain axis 34, second group of tentering reed 32 will be through being evenly distributed on the first rubber strain axis to carbon fiber
33 and 34 surface of the second rubber strain axis, eliminate laminating for carbon fiber;The diameter of first rubber strain axis 33 is less than the second rubber
The diameter of front pull axis 34, and the first rubber strain axis 33 is mounted on right above the second rubber strain axis 34, whole picture carbon fiber is equal
Between two groups of rubber strain axis of even distribution;The end design of first rubber strain axis 33 has screw rod, slideway, can be with flexible modulation two
Pressure between rubber roller.Carbon fiber bypasses the second rubber strain axis 34, using the second stainless steel tension axis 35, the 4th stainless steel
Tension axis 37 and third stainless steel tension axis 36,37 end of the 4th stainless steel tension axis is in spring slide-way 38, can hung down
Histogram plays the role of oscillating back rest, carbon fiber is by third stainless steel to movement, the harness motion of movement cooperation loom
Power axis 36 enter third group tentering reed 39, efficiently controlled warp thread distribution by third group tentering reed 39, eliminate by
The yarn caused by warp opening movement is laminated, adhesion, is tangled, and is further improved warp tension uniformity, is improved fabric
Apparent mass, into loom.
Technical solution disclosed in the utility model embodiment is described in detail above, it is used herein specifically
Embodiment is expounded the principle and embodiment of the utility model embodiment, and the explanation of above embodiments is only applicable to
Help understands the principle of the utility model embodiment;At the same time, for those skilled in the art, it is real according to the utility model
Example is applied, there will be changes in terms of specific embodiments and scope of application, in conclusion the content of the present specification should not be understood
For limitations of the present invention.
Claims (4)
1. a kind of fixed carbon fibrous warps lane device, it is characterised in that: including spool holder complete and tensioner, the cylinder
Creel is equipped between subrack component and tensioner, the spool holder complete, creel and tensioner are separately positioned on
On denting system installation base surface,
The spool holder complete includes several bobbin cradle units, and each bobbin cradle unit includes left-hand cylinder subrack and right bobbin
Frame, the left-hand cylinder subrack and right bobbin cradle are respectively provided at least four layers, the left-hand cylinder subrack and right every layer of bobbin cradle at least ten row cylinder
A component yarn plate is installed in the top of subrack, every row's bobbin cradle, and the yarn dividing plate includes the first gold medal being fixed on bobbin cradle
Belonging to plate, first metal plate is equipped with several ceramics and leads eye,
The creel includes frame and the screw rod that is arranged on frame base, and the frame is equipped with the second metal plate, institute
It states and is uniformly provided with several ceramics on the second metal plate and leads eye, the tensioner includes S type pressing tension axis and V-type bullet up and down
Spring controls tension axis, and pressing tension axis includes the first stainless steel tension axis, the first rubber strain axis and the second rubber to the S type up and down
Front pull axis, the S type are equipped with first group of tentering reed up and down between pressing tension axis and the creel, described first is stainless
Second group of tentering reed is equipped between steel tension axis and the first rubber strain axis, the first rubber strain axis is mounted on the second rubber
Right above front pull axis, and the end of the first rubber strain axis is equipped with screw rod and slideway, and the V-type spring controls tension
Axis includes the second stainless steel tension axis, third stainless steel tension axis and is arranged in the second stainless steel tension axis and third stainless steel
The 4th stainless steel tension axis below tension axis, the 4th stainless steel tension axis end are in spring slide-way, and described
Four stainless steel tension axis are equipped with third group tentering reed close to loom side.
2. fixed carbon fibrous warps lane device according to claim 1, it is characterised in that: the ceramics on the yarn dividing plate
It leads the ceramics on eye and the creel and leads a position one-to-one correspondence.
3. fixed carbon fibrous warps lane device according to claim 1, it is characterised in that: the ceramics lead the eyelet of eye
It is arc-shaped.
4. fixed carbon fibrous warps lane device according to claim 1, it is characterised in that: the first rubber strain axis
Diameter less than the second rubber strain axis diameter.
Priority Applications (1)
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CN201820722175.7U CN208501204U (en) | 2018-05-11 | 2018-05-11 | A kind of fixed carbon fibrous warps lane device |
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CN201820722175.7U CN208501204U (en) | 2018-05-11 | 2018-05-11 | A kind of fixed carbon fibrous warps lane device |
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CN208501204U true CN208501204U (en) | 2019-02-15 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114790603A (en) * | 2022-04-27 | 2022-07-26 | 常州市赛嘉机械有限公司 | False weft mechanism of double-layer rapier loom and threading method thereof |
CN115262063A (en) * | 2022-09-02 | 2022-11-01 | 武汉纺织大学 | Multilayer high-density warp yarn gathering device and preparation method of multilayer high-density fabric |
-
2018
- 2018-05-11 CN CN201820722175.7U patent/CN208501204U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114790603A (en) * | 2022-04-27 | 2022-07-26 | 常州市赛嘉机械有限公司 | False weft mechanism of double-layer rapier loom and threading method thereof |
CN115262063A (en) * | 2022-09-02 | 2022-11-01 | 武汉纺织大学 | Multilayer high-density warp yarn gathering device and preparation method of multilayer high-density fabric |
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