CN102817163A - Tension control and compensation mechanism of sample loom - Google Patents
Tension control and compensation mechanism of sample loom Download PDFInfo
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- CN102817163A CN102817163A CN2012103203418A CN201210320341A CN102817163A CN 102817163 A CN102817163 A CN 102817163A CN 2012103203418 A CN2012103203418 A CN 2012103203418A CN 201210320341 A CN201210320341 A CN 201210320341A CN 102817163 A CN102817163 A CN 102817163A
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Abstract
The invention relates to a tension control and compensation mechanism of a sample loom. The tension control and compensation mechanism is characterized by comprising a let-off support, let-off tension disks and a tension compensation mechanism, wherein a plurality of let-off tension disks for clamping warp yarn at certain pressure are uniformly distributed on the let-off support along the horizontal direction, and the tension compensation mechanism is installed above the let-off support. When the warp yarn tension is higher, a strip-shaped elastic sheet is bent to reduce the warp yarn tension so that the warp yarn tension keeps consistent, so that cracked ends caused by ultra-high tension are avoided. When the warp yarn tension decreases, a strip-shaped tension compensating sheet resets and unbends to return to the original position, and the warp yarn is tensioned so as to avoid the unclear shed. The structure is utilized for being matched with an original warp yarn system of the sample loom to realize the independent and stable let-off control on two or more types of warp yarn, so that the sample loom can be used for test weaving of seersucker, spandex fabric and patterned fabric, the test weaving range of the sample loom is expanded, and the equipment investment cost is reduced.
Description
Technical field
The present invention relates to a kind of weaving and use tension control mechanism, particularly a kind of being applicable to is used for the woven small sample loom Tension Control of two or more warp systems sample, compensation mechanism.
Background technology
Small sample loom is the indispensable equipment of real standard of professional teaching and the work of textile product designing technique.Along with the textile industry continuous advancement in technology, especially in order to adapt to the market demands that product lot quantity is little, full of flourishes, the cycle is fast, textile enterprise's design work of drawing a design more shows important, and textile industry also improves the performance requirement of small sample loom gradually.Present small sample loom mainly comprises mechanical shedding multi-arm small sample loom, electronics shedding small sample loom and full-automatic rapier weft inserting small sample loom.Wherein, electronics shedding small sample loom is grown and the universities' extensive use of weaving by domestic yarn-dyed fabric mill, woollen milol, silk weaving because it has flexible operation, high efficiency, moderate cost and is easy to advantage such as maintenances.
But still there is certain defective: because traditional small sample loom can only be controlled the warp thread of a system, when knitting the system pattern fabric, because ground warp is different with the floating length of flower warp; Thereby cause the weave shrinkage of flower, ground warp different, the ground warp interleaving degress is many, and weave shrinkage is big; Flower is few through interleaving degress, and crimp is little.If the shared beam of a loom of flower ground warp will cause that warp tension is irregular, thereby opening is unclear, influences ordinary production, so must adopt the warp let-off of many beams of a loom.Though organize identically with flower tissue sometimes, or flower, ground warp interleaving degress be more or less the same, because warp yarn density differs bigger, thereby weave shrinkage is also inequality, so also can only adopt the warp let-off of many beams of a loom.When at the weaving seersucker fabric, though bubble, the ground warp tissue is identical, or bubble, ground warp interleaving degress are more or less the same; But because the bubble warp will bubble, its warp run-in is bigger than ground warp, is generally 1.2 ~ 1.3 times of ground warp; So steep for a short time through tension force, ground warp tension force is big, also will adopt the dual beams warp let-off.In like manner, at the system of knitting towel cloth or other during through pile fabrics, wool warp is because the needs of fluffing, and warp let-off length is much bigger, therefore also needs bundling diaxon, the twin shaft warp let-off.Common small sample loom does not have twin shaft to weave function, can not satisfy a kind cloth requirement, as amplifying appearance, then need be equipped with the large automatic loom and manufacture experimently, and trial-produce period is long, cost is high.
Summary of the invention
The technical problem that the present invention will solve provides a kind of small sample loom Tension Control, the compensation mechanism that can stablize two or more different warp run-in warp thread, accurately control.
For solving the problems of the technologies described above; Technical scheme of the present invention is: a kind of small sample loom Tension Control, compensation mechanism; Its innovative point is: comprise warp let-off support, warp let-off tension pulley and tension compensating mechanism; Along continuous straight runs is evenly distributed with and somely clamps the warp let-off tension pulley of warp thread with certain pressure on the said warp let-off support, and tension compensating mechanism is installed in warp let-off support top.
Further, said each warp let-off tension pulley is divided into upper and lower two rows, the setting of staggering in the horizontal direction of upper and lower row's warp let-off tension pulley.
Further, said each warp let-off tension pulley directly over the configuration one yarn-guiding loop A.
Further; Said warp let-off tension pulley comprises installs screw rod, platen installation sleeve, platen, compression spring and locking cap; The platen installation sleeve is installed at said installation screw rod middle part, and the inner that screw rod is installed is connected with warp let-off support to be fixed, and a pair of platen symmetry is sleeved on the platen installation sleeve; The outer end that screw rod the is installed locking cap that is threaded, and between locking cap and the platen near locking cap, be provided with to install and compress spring.
Further, said platen installation sleeve is provided with one along the guiding slit that the screw axial opening is installed.
Further, said tension compensating mechanism comprises compensation support, strip bouncing plate, and said compensation support is installed on the warp let-off support, and some strip bouncing plates are installed in the upper end of compensation support, and yarn-guiding loop B is all installed at the two ends of strip bouncing plate.
The invention has the advantages that: during use; Warp let-off support is installed on the frame of small sample loom; And near the rear side of the back rest, through the yarn-guiding loop B of warp let-off tension pulley platen, yarn-guiding loop A and strip bouncing plate, can through rotational lock cap regulate successively by the clamping force of warp let-off tension pulley for warp thread.When warp tension was big, the strip bouncing plate was crooked, had reduced the tension force of warp thread, and its tension force is consistent; Avoid bearing excessive tension force and cause cracked ends, when warp tension reduces, strip tension compensating sheet resets and stretches; Get back to original position, strained warp thread, avoided shed open unintelligible.Utilize the original warp systems of this structure and small sample loom to cooperate independent, the stable warp let-off control of two or more warp thread of realization; Enable to carry out the trial-production of seersucker, elastic force cloth and pattern fabric; The test weaving scope of expansion small sample loom reduces the equipment input cost.
Description of drawings
Fig. 1 is small sample loom Tension Control of the present invention, compensation mechanism structural representation.
Fig. 2 be among Fig. 1 along A to view.
Fig. 3 is warp let-off tension pulley front view among the present invention.
Fig. 4 is along B-B line view among Fig. 3.
The specific embodiment
As shown in Figure 1, warp let-off support 3 is installed on the frame 1 of small sample loom, and near the rear side of the back rest 2, along continuous straight runs is evenly distributed with some warp let-off tension pulleies 4 of clamping warp thread with certain pressure on the warp let-off support 3.
As shown in Figure 2, each warp let-off tension pulley 4 is divided into upper and lower two rows, and the setting of staggering in the horizontal direction of upper and lower row's warp let-off tension pulley 3.
Like Fig. 3, shown in 4; Warp let-off tension pulley 4 comprises installs screw rod 41, platen installation sleeve 42, platen 43, compression spring 44 and locking cap 45; Screw rod 31 middle parts are installed platen installation sleeve 42 is installed, platen installation sleeve 42 is provided with one along the guiding slit that the screw axial opening is installed; Be connected fixing with warp let-off support 3 in the inner that screw rod 41 is installed; A pair of platen 43 symmetries are sleeved on the platen installation sleeve 42; The outer end that screw rod 41 the is installed locking cap 45 that is threaded, and between locking cap 45 and the pressure near locking cap 45, be provided with to install and compress spring 44.The configuration one yarn-guiding loop A46 that is installed on the warp let-off support 3 directly over each warp let-off tension pulley 4, yarn-guiding loop A46 specifically be arranged on a pair of platen 43 directly over.
Tension compensating mechanism is arranged between the heald frame of warp let-off tension pulley 3 and small sample loom.Tension compensating mechanism comprises compensation support 5, strip bouncing plate 6, and compensation support 5 is installed on the warp let-off support 3, and some strip bouncing plates 6 are installed in the upper end of compensation support 5, and yarn-guiding loop B7,8 is installed at the two ends of strip bouncing plate 6, can be referring to Fig. 1.
Use the warp systems of Tension Control, the compensation mechanism route of entrying to be: warp thread pass will guiding slit by installation sleeve 42 after, pass the harness eye that gets into heald frame behind yarn-guiding loop A46, yarn-guiding loop B7, the yarn-guiding loop B8 successively.
Tension Control, compensation mechanism operation principle: when warp tension was big, 6 bendings of strip bouncing plate had reduced the tension force of warp thread, and its tension force is consistent, and avoid bearing excessive tension force and cause cracked ends; When warp tension reduces, strip tension compensating sheet 6 resets and stretches, and gets back to original position, has strained warp thread, has avoided shed open unintelligible.
Claims (6)
1. a small sample loom Tension Control, compensation mechanism; It is characterized in that: comprise warp let-off support, warp let-off tension pulley and tension compensating mechanism; Along continuous straight runs is evenly distributed with and somely clamps the warp let-off tension pulley of warp thread with certain pressure on the said warp let-off support, and tension compensating mechanism is installed in warp let-off support top.
2. the small sample loom that is used for the test weaving lace stitch according to claim 1 is characterized in that: said each warp let-off tension pulley is divided into upper and lower two rows, the setting of staggering in the horizontal direction of upper and lower row's warp let-off tension pulley.
3. the small sample loom that is used for the test weaving lace stitch according to claim 1 and 2 is characterized in that: configuration one yarn-guiding loop A directly over said each warp let-off tension pulley.
4. the small sample loom that is used for the test weaving lace stitch according to claim 1 and 2; It is characterized in that: said warp let-off tension pulley comprises installs screw rod, platen installation sleeve, platen, compression spring and locking cap; The platen installation sleeve is installed at said installation screw rod middle part; The inner that screw rod is installed is connected fixing with warp let-off support; A pair of platen symmetry is sleeved on the platen installation sleeve, the outer end that screw rod the is installed locking cap that is threaded, and between locking cap and the platen near locking cap, be provided with to install and compress spring.
5. the small sample loom that is used for the test weaving lace stitch according to claim 4 is characterized in that: said platen installation sleeve is provided with one along the guiding slit that the screw axial opening is installed.
6. the small sample loom that is used for the test weaving lace stitch according to claim 1; It is characterized in that: said tension compensating mechanism comprises compensation support, strip bouncing plate; Said compensation support is installed on the warp let-off support; Some strip bouncing plates are installed in the upper end of compensation support, and yarn-guiding loop B is all installed at the two ends of strip bouncing plate.
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CN2012103203418A CN102817163A (en) | 2012-09-03 | 2012-09-03 | Tension control and compensation mechanism of sample loom |
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CN2012103203418A CN102817163A (en) | 2012-09-03 | 2012-09-03 | Tension control and compensation mechanism of sample loom |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103061012A (en) * | 2012-12-30 | 2013-04-24 | 青岛纺联控股集团有限公司 | Scutching device of wide cloth machine |
CN103469451A (en) * | 2013-04-03 | 2013-12-25 | 南通纺织职业技术学院 | Textile sample weaving machine with pattern warp tension regulation function |
CN105200632A (en) * | 2015-10-27 | 2015-12-30 | 浙江万利纺织机械有限公司 | Knitting method for doping fabric with strip-shaped metal fiber wrap set |
Citations (7)
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JPS489778U (en) * | 1971-06-17 | 1973-02-02 | ||
GB2127046A (en) * | 1982-09-14 | 1984-04-04 | Courtaulds Plc | Yarn feed mechanism |
DE3524151A1 (en) * | 1985-07-05 | 1987-01-15 | Frei Gmbh & Co Geb | Thread brake for textile machines |
CN2103576U (en) * | 1991-07-29 | 1992-05-06 | 国营郑州第三棉纺织厂 | Tension compensator for loom warp |
DE29922686U1 (en) * | 1999-12-10 | 2000-03-09 | BARTH-TEX Instruments + Software GmbH + Co, 72411 Bodelshausen | Thread brake |
CN2396075Y (en) * | 1999-11-15 | 2000-09-13 | 沈阳富丽涂板带厂 | Plate coating strip warp yarn tension controller |
CN203007563U (en) * | 2012-09-03 | 2013-06-19 | 南通纺织职业技术学院 | A tension controlling and compensating mechanism for a hand sample loom |
-
2012
- 2012-09-03 CN CN2012103203418A patent/CN102817163A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS489778U (en) * | 1971-06-17 | 1973-02-02 | ||
GB2127046A (en) * | 1982-09-14 | 1984-04-04 | Courtaulds Plc | Yarn feed mechanism |
DE3524151A1 (en) * | 1985-07-05 | 1987-01-15 | Frei Gmbh & Co Geb | Thread brake for textile machines |
CN2103576U (en) * | 1991-07-29 | 1992-05-06 | 国营郑州第三棉纺织厂 | Tension compensator for loom warp |
CN2396075Y (en) * | 1999-11-15 | 2000-09-13 | 沈阳富丽涂板带厂 | Plate coating strip warp yarn tension controller |
DE29922686U1 (en) * | 1999-12-10 | 2000-03-09 | BARTH-TEX Instruments + Software GmbH + Co, 72411 Bodelshausen | Thread brake |
CN203007563U (en) * | 2012-09-03 | 2013-06-19 | 南通纺织职业技术学院 | A tension controlling and compensating mechanism for a hand sample loom |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103061012A (en) * | 2012-12-30 | 2013-04-24 | 青岛纺联控股集团有限公司 | Scutching device of wide cloth machine |
CN103469451A (en) * | 2013-04-03 | 2013-12-25 | 南通纺织职业技术学院 | Textile sample weaving machine with pattern warp tension regulation function |
CN103469451B (en) * | 2013-04-03 | 2015-01-14 | 南通纺织职业技术学院 | Textile sample weaving machine with pattern warp tension regulation function |
CN105200632A (en) * | 2015-10-27 | 2015-12-30 | 浙江万利纺织机械有限公司 | Knitting method for doping fabric with strip-shaped metal fiber wrap set |
CN105200632B (en) * | 2015-10-27 | 2017-03-22 | 浙江万利纺织机械有限公司 | Knitting method for doping fabric with strip-shaped metal fiber wrap set |
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Application publication date: 20121212 |