Can realization automatically arrange the Sizing machines of flower and automatically arrange flower method
Technical field
The present invention relates to the Sizing machines technical field, relate in particular to a kind of can realization automatically row the Sizing machines of flower and automatically arrange flower method.
Background technology
Sizing is the key of preparatory process of weaving cotton cloth, and the quality of sizing row flower effect directly has influence on weaving efficiency and product quality.Since the 1980s, the shuttleless loom particularly speed of air-jet loom improves constantly, and has correspondingly improved the quality requirement to sizing, as require powerful high, filoplume is few, quality etc. is spent in stretch-proof, friction resistant, row.Knit the field at the tatting look at present, all sizing row workers employed in a plant nursery do, and all realization is manually finished in use, because the quality of row's flower quality directly determines in woven efficient, quality; Unavoidably there is mistake in manual operation, and different personnel operation level differences is very large, particularly for polychrome, that the complicated kind of flower type is artificially arranged the colored degree of accuracy is lower.Head it off how, the puzzlement textile limit is for many years; The present textile limit overall application machine of automatically gaiting in addition, this equipment is very high for the accuracy requirement of sizing row flower, can't normally utilize the machine production of automatically gaiting otherwise exist, and the production efficiency that causes gaiting is extremely low.
Summary of the invention
Based on this, the invention reside in the defective that overcomes prior art, providing a kind of can realization arrange the Sizing machines of flower and automatically arrange flower method automatically, described Sizing machines and method can be saved the labour, greatly improve the degree of accuracy of sizing row flower, and can significantly improve production efficiency and the utilization rate of the machine of automatically gaiting in the operation of gaiting.
Its technical scheme is as follows:
A kind of energy realizes that the automatic row of the Sizing machines of row's flower spend method automatically, and the method may further comprise the steps:
Yarn after starching passes yarn divider, and is divided into multi-layer-colored leasing yarn by yarn divider;
Look leasing yarn passes automatic row's embossing device, the described tension force that passes the look leasing yarn of automatic row's embossing device of press-roller device and headstock coiler device co-controlling by the press-roller device guiding;
Data handling system is controlled automatic row's embossing device according to the colored type of inputting, and automatically arranges the color of embossing device automatic decision look leasing yarn, and automatic capturing look leasing yarn, finishes the colored type of yarn and arranges;
Expansion reed is fixed the colored type of the described yarn that arranges, and the headstock coiler device carries out auto reeling to the yarn that fixes colored type.
Further, described yarn divider includes many dried yarn-distributing rods and Duo Gen look lease rod, and the yarn after starching carries out dividing sinker by dried yarn-distributing rod first, is divided into multi-layer-colored leasing yarn by the look lease rod again.
Further, described headstock coiler device includes and tows roller, and the tension force of the described look leasing yarn that passes automatic row's embossing device is by press-roller device and tow the roller co-controlling.
Further, described headstock coiler device includes beam of a loom, and the described yarn that fixes colored type carries out auto reeling by beam of a loom.
The present invention also provides a kind of can realize the automatically Sizing machines of row's flower, include yarn divider and headstock coiler device, described yarn divider is positioned at the place ahead of headstock coiler device, moving direction along yarn between yarn divider and the headstock coiler device is disposed with press-roller device, automatically arranges embossing device and expansion reed, and described automatic row's embossing device is connected with data handling system.
Further, described press-roller device includes movable top roller and the bottom roll of installing, and is formed with the gap between top roller and the bottom roll.
Further, described top roller is made by elastomeric material, and bottom roll is made by hard metal material.
Further, described automatic row's embossing device is the automatic bursting machine.
Further, described yarn divider includes many dried yarn-distributing rods and many look lease rods, and dried yarn-distributing rod all is positioned at the place ahead of look lease rod.
Further, described headstock coiler device includes and tows roller and beam of a loom, tows roller and is positioned at described beam of a loom the place ahead.
The below describes advantage or the principle of aforementioned techniques scheme:
1, described automatic row spends method to make described Sizing machines have automatic row and spends function, has saved the labour, and greatly improves the degree of accuracy of sizing row flower, and then significantly improves production efficiency and the utilization rate of the machine of automatically gaiting in the operation of gaiting.Described energy realizes that the Sizing machines of row's flower is rational in infrastructure, easy to use and practical reliably automatically.
2, yarn passes through from the gap between described top roller and the bottom roll, described press-roller device can not only play the yarn guide effect of pressing, and can also control by the pressure size between activity adjustment top roller and the bottom roll tension force of yarn, thereby guarantee described automatic row's embossing device each one thread of can correctly taking.
3, described top roller is made by elastomeric material, and described bottom roll is made by hard metal material, makes described press-roller device can control better the tension force of yarn.
4, described automatic row's embossing device is controlled by data handling system, to arrange first in advance in the colored type input data processing system, then data handling system can be according to the color of the automatic row of the colored type control embossing device automatic decision yarn of inputting, thereby the automatic capturing yarn is finished the colored type of yarn and is arranged.
5, described automatic row's embossing device is the automatic bursting machine, and existing automatic bursting machine is multiplex in the operation of gaiting, and the present invention has expanded the purposes of automatic bursting machine, and the automatic bursting machine is used for sizing row flower.
6, described yarn divider includes many dried yarn-distributing rods and Duo Gen look lease rod, and then the yarn after the starching carries out dividing sinker by dried yarn-distributing rod first, is divided into multi-layer-colored leasing yarn by the look lease rod again.
7, described expansion reed can move up and down in the course of the work, with width, the density of adjustment yarn or sheet yarn, and then anchor yarns flower type, guarantee the degree of accuracy of flower type; The movement of expansion reed can realize by hand mode or electronic mode.
8, the described roller that tows is used for towing yarn, and can match with described press-roller device, and co-controlling passes the tension force of the yarn of automatic row's embossing device; Yarn after described beam of a loom be used for to be reeled and to be spent through starching and sizing row, thus prepare for next process.
Description of drawings
Fig. 1 is that the described Sizing machines of automatic row's flower of realizing of the embodiment of the invention is at the dependency structure schematic diagram in its headstock district.
Fig. 2 is the top view of Fig. 1.
Description of reference numerals:
1, yarn divider, 101, dried yarn-distributing rod, 102, the look lease rod, 2, press-roller device, 201, top roller, 202, bottom roll, 3, automatic bursting machine, 4, expansion reed, 5, the headstock coiler device, 501, tow roller, 502, work beam, 503, the coiling tension measuring roller, 504, deflector roll, 505, beam of a loom, 6, data handling system.
The specific embodiment
The below is elaborated to embodiments of the invention:
Extremely shown in Figure 2 such as Fig. 1, a kind of Sizing machines that can realize automatically arranging flower, include yarn divider 1 and headstock coiler device 5, described yarn divider 1 is positioned at the place ahead of headstock coiler device 5, moving direction along yarn between yarn divider 1 and the headstock coiler device 5 is disposed with press-roller device 2, automatically arranges embossing device and expansion reed 4, and described automatic row's embossing device is connected with data handling system 6.
Wherein, described press-roller device 2 includes movable top roller 201 and the bottom roll 202 of installing, and is formed with the gap between top roller 201 and the bottom roll 202.Described top roller 201 is made by rubber elastic material, and bottom roll 202 is made by the stainless steel metal material.Described automatic row's embossing device is automatic bursting machine 3.Described yarn divider 1 includes many dried yarn-distributing rods 101 and many look lease rods 102, and dried yarn-distributing rod 101 all is positioned at the place ahead of look lease rod 102.Described headstock coiler device 5 includes and tows roller 501 and beam of a loom 505, tows roller 501 and is positioned at described beam of a loom 505 the place aheads.Described expansion reed 4 and tow work beam 502 also is installed between the roller 501, described towing also is provided with coiling tension measuring roller 503 and deflector roll 504 between roller 501 and the beam of a loom 505.Described yarn divider 1 front also is disposed with creel device, tension-adjusting gear, size vat device, baking apparatus and waxing attachment (not shown) from front to back.
Described " the place ahead " direction backward is the moving direction of yarn.
Present embodiment also provides a kind of can realize that the automatic row of the Sizing machines of row's flower spends method automatically, and the method may further comprise the steps:
Yarn after starching passes yarn divider 1, and is divided into multi-layer-colored leasing yarn by yarn divider 1;
Look leasing yarn passes automatic row's embossing device, the described tension force that passes the look leasing yarn of automatic row's embossing device of press-roller device 2 and headstock coiler device 5 co-controllings by press-roller device 2 guidings;
Data handling system 6 is controlled automatic row's embossing device according to the colored type of inputting, and automatically arranges the color of embossing device automatic decision look leasing yarn, and automatic capturing look leasing yarn, finishes the colored type of yarn and arranges;
The colored type of 4 pairs of described yarns that arrange of expansion reed is fixed, and the yarn that 5 pairs of headstock coiler devices fix colored type carries out auto reeling.
Wherein, the yarn after starching carries out dividing sinker by dried yarn-distributing rod 101 first, is divided into multi-layer-colored leasing yarn by look lease rod 102 again.The tension force of the described look leasing yarn that passes automatic row's embossing device is by press-roller device 2 and tow roller 501 co-controllings.The described yarn that fixes colored type carries out auto reeling by beam of a loom 505.
Present embodiment has the following advantages or principle:
1, described automatic row spends method to make described Sizing machines have automatic row and spends function, has saved the labour, and greatly improves the degree of accuracy of sizing row flower, and then significantly improves production efficiency and the utilization rate of the machine of automatically gaiting in the operation of gaiting.Described energy realizes that the Sizing machines of row's flower is rational in infrastructure, easy to use and practical reliably automatically.
2, yarn passes through from the gap between described top roller 201 and the bottom roll 202, described press-roller device 2 can not only play the yarn guide effect of pressing, and can also control the tension force of yarn by the pressure size between activity adjustment top roller 201 and the bottom roll 202, thereby guarantee described automatic row's embossing device each one thread of can correctly taking.
3, described top roller 201 is made by rubber elastic material, and described bottom roll 202 is made by the stainless steel metal material, makes described press-roller device 2 can control better the tension force of yarn.
4, described automatic row's embossing device is controlled by data handling system 6, to arrange first in advance in the colored type input data processing system 6, then data handling system 6 can be according to the color of the automatic row of the colored type control embossing device automatic decision yarn of inputting, thereby the automatic capturing yarn is finished the colored type of yarn and is arranged.
5, described automatic row's embossing device is automatic bursting machine 3, and existing automatic bursting machine 3 is multiplex in the operation of gaiting, and present embodiment has been expanded the purposes of automatic bursting machine 3, and automatic bursting machine 3 is used for sizing row flower.
6, described yarn divider 1 includes many dried yarn-distributing rods 101 and Duo Gen look lease rod 102, and then the yarn after the starching carries out dividing sinker by dried yarn-distributing rod 101 first, is divided into multi-layer-colored leasing yarn by look lease rod 102 again.
7, described expansion reed 4 can move up and down in the course of the work, with width, the density of adjustment yarn or sheet yarn, and then anchor yarns flower type, guarantee the degree of accuracy of flower type; The movement of expansion reed 4 can realize by hand mode or electronic mode.
8, the described roller 501 that tows is used for towing yarn, and can match with described press-roller device 2, and co-controlling passes the tension force of the yarn of automatic row's embossing device; Described beam of a loom 505 yarn after spending through starching and sizing row that is used for reeling, thus prepare for next process.
The above embodiment has only expressed the specific embodiment of the present invention, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to claim of the present invention.Should be pointed out that for the person of ordinary skill of the art without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.