CN103046267B - Sizing machine with automatic pattern arranging function and automatic pattern arranging method implemented by sizing machine - Google Patents

Sizing machine with automatic pattern arranging function and automatic pattern arranging method implemented by sizing machine Download PDF

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Publication number
CN103046267B
CN103046267B CN201210593835.3A CN201210593835A CN103046267B CN 103046267 B CN103046267 B CN 103046267B CN 201210593835 A CN201210593835 A CN 201210593835A CN 103046267 B CN103046267 B CN 103046267B
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yarn
automatic
roller
look
sizing
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CN201210593835.3A
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CN103046267A (en
Inventor
问晓锋
田柱安
李冰
罗雄波
聂欣
梁志强
林志峰
文长华
叶伟
徐宾
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Guangdong Esquel Textiles Co Ltd
Staeubli Hangzhou Mechatronic Co Ltd
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Guangdong Esquel Textiles Co Ltd
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Abstract

The invention discloses a sizing machine with an automatic pattern arranging function and an automatic pattern arranging method implemented by the sizing machine. The sizing machine with the automatic pattern arranging function comprises a warp beam frame device and a size box. The warp beam frame device is arranged in front of the size box, a color lease device, a first press roll device, an automatic pattern arranging device, a second press roll device and a setting reed device are sequentially arranged between the warp beam frame device and the size box along a yarn moving direction, and the automatic pattern arranging device is connected with a data processing system. The sizing machine realizes the automatic pattern arranging function by the automatic pattern arranging method. Accordingly, the sizing machine and the automatic pattern arranging method have the advantages that labor is saved, the sizing and pattern arranging accuracy is greatly improved, the production efficiency of an automatic drafting machine is greatly improved in a drafting procedure, and the utilization rate of the automatic drafting machine is greatly increased in the drafting procedure.

Description

Having automatic row spends the Sizing machines of function and automatically arranges flower method
Technical field
The present invention relates to Sizing machines technical field, relate in particular to and a kind ofly there is automatic row and spend the Sizing machines of function and automatic row's flower method thereof.
Background technology
Sizing is the key of preparatory process of weaving cotton cloth, and the quality of sizing row flower effect directly has influence on weaving efficiency and product quality.Since the 1980s, the shuttleless loom particularly speed of air-jet loom improves constantly, and has correspondingly improved the quality requirement to sizing, as require powerful high, filoplume is few, quality etc. is spent in stretch-proof, friction resistant, row.Knit field at tatting look at present, all sizing row workers employed in a plant nursery do, and all use manually completes realization, due to the quality of row's flower quality, directly determines in woven efficiency, quality; Unavoidably there is mistake in manual operation, different personnel's operant levels is widely different, particularly for polychrome, that the complicated kind of flower type is artificially arranged the colored degree of accuracy is lower.How head it off, puzzlement textile limit is for many years; The present textile limit overall application machine of automatically gaiting in addition, this equipment is very high for the accuracy requirement of sizing row flower, cannot normally utilize the machine of automatically gaiting to produce otherwise exist, and the production efficiency that causes gaiting is extremely low.
Summary of the invention
Based on this, the invention reside in the defect that overcomes prior art, providing a kind of has automatic row and spends the Sizing machines of function and automatic row's flower method thereof, described Sizing machines and method can be saved labour, greatly improve the degree of accuracy of sizing row flower, and can significantly improve production efficiency and the utilization rate of the machine of automatically gaiting in the operation of gaiting.
Its technical scheme is as follows:
Have automatic row and spend the automatic row of the Sizing machines of function to spend a method, the method includes following steps:
Yarn unwinding from creel device, and shift to look bursting device;
Look bursting device divides described yarn on the look leasing yarn that is twisted into multilayer, and look leasing yarn is through the first press-roller device guiding and through automatically arranging embossing device;
Described in the first press-roller device and the second press-roller device co-controlling, pass the tension force of the look leasing yarn of row's embossing device automatically, data handling system is controlled automatic row's embossing device according to inputted colored type, automatically the color of row's embossing device automatic decision look leasing yarn, and automatic capturing look leasing yarn and complete the colored type arrangement of yarn;
The yarn that arranges of flower type, is fixed the colored type of yarn by sizing reed device through sizing reed device through the guiding of the second press-roller device, and the yarn that fixes colored type enters stock tank and carries out starching.
Further, in the time that creel device is provided with double-deck creel, lower floor's yarn is from lower floor's creel after unwinding, and by the described look bursting device of roller (guide) apron guiding, and upper layer yarn after unwinding, is directly carried out leasing layering by look bursting device from the creel of upper strata.
The present invention also provides a kind of Sizing machines that has automatic row and spend function, comprise creel device and stock tank, described creel device is placed in stock tank front, between creel device and stock tank, set gradually coloured bursting device, the first press-roller device, automatically arrange embossing device, the second press-roller device and sizing reed device along the moving direction of yarn, described automatic row's embossing device is connected with data handling system.
Below the further technical scheme of described Sizing machines is described:
Described look bursting device includes support and Duo Gen lease rod, and lease rod is arranged on described support.
The first described press-roller device and the second press-roller device include movable top roller and the bottom roll of installing, and between top roller and bottom roll, are formed with gap.
Described top roller is made up of elastomeric material, and described bottom roll is made up of hard metal material.
Described automatic row's embossing device is automatic bursting machine.
Described sizing reed device includes controls frame and expansion reed, and this expansion reed is arranged on to be controlled on frame.
The described automatic row that has spends the Sizing machines of function also to include roller (guide) apron, and this roller (guide) apron is between described creel device and look bursting device, and the axial line of roller (guide) apron parallels with the horizontal plane at creel device place.
Advantage to aforementioned techniques scheme or principle describe below:
1, described automatic row spends method to make described Sizing machines have automatic row and spends function, saves labour, and can greatly improve the degree of accuracy of sizing row flower, and then can significantly improve production efficiency and the utilization rate of the machine of automatically gaiting in the operation of gaiting.Described have automatic row spend the Sizing machines of function rational in infrastructure, easy to use, practical reliable and save loss.
2, described look bursting device carries out leasing by its lease rod by unwinding yarn out on creel device, thereby obtains the look leasing yarn of layering.
3, yarn passes through from the gap between described top roller and bottom roll, described the first press-roller device and the second press-roller device cooperatively interact, can not only play the yarn guide effect of pressing, and can also control by the pressure size between activity adjustment top roller and bottom roll the tension force of yarn, each one thread thereby the automatic row's embossing device described in guaranteeing can correctly be taken.
4, described top roller is made up of elastomeric material, and described bottom roll is made up of hard metal material, makes the first described press-roller device and the second press-roller device can control better the tension force of yarn.
5, described automatic row's embossing device is controlled by data handling system, in advance first by colored row type input data processing system, the color that data handling system can be arranged embossing device automatic decision yarn automatically according to inputted colored type control, thereby automatic capturing yarn, the colored type that completes yarn is arranged.
6, described automatic row's embossing device is automatic bursting machine, and existing automatic bursting machine is used for gaiting in operation, and the present invention has expanded the purposes of automatic bursting machine, and automatic bursting machine is spent for sizing row.
7, the expansion reed of sizing reed device can move up and down in the course of the work, to adjust width, the density of yarn or sheet yarn, and then anchor yarns flower type, guarantee the degree of accuracy of flower type; The movement of expansion reed can realize by hand mode or electronic mode.
8, described roller (guide) apron is used for the look bursting device described in the yarn guide on creel device, and particularly creel device is provided with in the situation of double-deck creel, needs roller (guide) apron by the yarn guide look bursting device on lower floor's creel.
Brief description of the drawings
Fig. 1 is that the automatic row that has described in the embodiment of the present invention spends the Sizing machines of function at the dependency structure schematic diagram in its creel district.
Fig. 2 is the top view of Fig. 1.
Description of reference numerals:
1, creel device, 101, warp beam, 2, roller (guide) apron, 3, look bursting device, 301, lease rod, 4, the first press-roller device, 5, automatic bursting machine, 6, the second press-roller device, 7, sizing reed device, 701, expansion reed, 702, control frame, 8, stock tank, 9, data handling system, 461, top roller, 462, bottom roll.
Detailed description of the invention
Below embodiments of the invention are elaborated:
As shown in Figure 1 to Figure 2, a kind of Sizing machines that there is automatic row and spend function, comprise creel device 1 and stock tank 8, described creel device 1 is placed in stock tank 8 fronts, between creel device 1 and stock tank 8, set gradually coloured bursting device 3, the first press-roller device 4, automatically arrange embossing device, the second press-roller device 6 and sizing reed device 7 along the moving direction of yarn, described automatic row's embossing device is connected with data handling system 9.
Wherein, described look bursting device 3 includes support and Duo Gen lease rod 301, and lease rod 301 is arranged on described support.The first described press-roller device 4 and the second press-roller device 6 include movable top roller 461 and the bottom roll 462 of installing, and between top roller 461 and bottom roll 462, are formed with gap.Described top roller 461 is made up of rubber elastic material, and described bottom roll 462 is made up of stainless steel metal material.Described automatic row's embossing device is automatic bursting machine 5.Described sizing reed device 7 includes controls frame 702 and expansion reed 701, and this expansion reed 701 is arranged on to be controlled on frame 702.The described automatic row that has spends the Sizing machines of function also to include roller (guide) apron 2, and this roller (guide) apron 2 is between described creel device 1 and look bursting device 3, and the axial line of roller (guide) apron 2 parallels with the horizontal plane at creel device 1 place.Described creel device 1, roller (guide) apron 2, look bursting device 3, the first press-roller device 4, automatic bursting machine 5, the second press-roller device 6 and sizing reed device 7 are installed in same level.Described top roller 461 and the axial line of bottom roll 462 parallel with the horizontal plane at creel device 1 place.Described creel device 1 includes warp beam 101.Described stock tank 8 is also provided with baking apparatus, waxing attachment, yarn divider and headstock coiler device (not shown) below successively.
The moving direction that described " front " direction is backward yarn.
The present embodiment also provides a kind of automatic row of described Sizing machines to spend method, and the method includes following steps:
Yarn unwinding the warp beam 101 of creel device 1, and shift to look bursting device 3;
Look bursting device 3 divides described yarn on the look leasing yarn that is twisted into multilayer, and look leasing yarn is guided and through automatic bursting machine 5 through the first press-roller device 4;
Described in the first press-roller device 4 and the second press-roller device 6 co-controllings, pass the tension force of the look leasing yarn of automatic bursting machine 5, data handling system 9 is controlled automatic bursting machine 5 according to inputted colored type, the color of automatic bursting machine 5 automatic decision look leasing yarns, and automatic capturing look leasing yarn and the colored type that completes yarn is arranged;
The yarn that arranges of flower type, is fixed the colored type of yarn by expansion reed 701 through expansion reed 701 through the guiding of the second press-roller device 6, and the yarn that fixes colored type enters stock tank 8 and carries out starching.
Further, in the time that creel device 1 is provided with double-deck creel, lower floor's yarn is from lower floor's creel after unwinding, by the roller (guide) apron 2 described look bursting device 3 that leads, and upper layer yarn after unwinding, is directly carried out leasing layering by look bursting device 3 from the creel of upper strata.
The present embodiment has the following advantages or principle:
1, described automatic row spends method to make described Sizing machines have automatic row and spends function, saves labour, and can greatly improve the degree of accuracy of sizing row flower, and then can significantly improve production efficiency and the utilization rate of the machine of automatically gaiting.Described have automatic row spend the Sizing machines of function rational in infrastructure, easy to use, practical reliable and save loss.
2, described look bursting device 3 carries out leasing by its lease rod 301 by unwinding yarn out on creel device 1, thereby obtains the look leasing yarn of layering.
3, yarn passes through from the gap between described top roller 461 and bottom roll 462, described the first press-roller device 4 and the second press-roller device 6 cooperatively interact, can not only play the yarn guide effect of pressing, and can also control the tension force of yarn by the pressure size between activity adjustment top roller 461 and bottom roll 462, each one thread thereby the automatic bursting machine 5 described in guaranteeing can correctly be taken.
4, described top roller 461 is made up of rubber elastic material, and described bottom roll 462 is made up of stainless steel metal material, makes the first described press-roller device 4 and the second press-roller device 6 can control better the tension force of yarn.
5, described automatic bursting machine 5 is controlled by data handling system 9, in advance first by colored row type input data processing system 9, data handling system 9 can be according to the color of inputted colored type control automatic bursting machine 5 automatic decision yarns, thereby automatic capturing yarn, the colored type that completes yarn is arranged.
6, described automatic row's embossing device is automatic bursting machine 5, and existing automatic bursting machine 5 is used for gaiting in operation, and the present embodiment has been expanded the purposes of automatic bursting machine 5, and automatic bursting machine 5 is spent for sizing row.
7, the expansion reed 701 of sizing reed device 7 can move up and down in the course of the work, to adjust width, the density of yarn or sheet yarn, and then anchor yarns flower type, guarantee the degree of accuracy of flower type; The movement of expansion reed 701 can realize by hand mode or electronic mode.
8, described roller (guide) apron 2 is for by the look bursting device 3 described in the yarn guide on creel device 1, and particularly creel device 1 is provided with in the situation of double-deck creel, needs roller (guide) apron 2 by the yarn guide look bursting device 3 on lower floor's creel.
The above embodiment has only expressed the specific embodiment of the present invention, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.

Claims (9)

1. have automatic row and spend the automatic row of the Sizing machines of function to spend a method, it is characterized in that, the method includes following steps:
Yarn unwinding from creel device, and shift to look bursting device;
Look bursting device divides described yarn on the look leasing yarn that is twisted into multilayer, and look leasing yarn is through the first press-roller device guiding and through automatically arranging embossing device;
Described in the first press-roller device and the second press-roller device co-controlling, pass the tension force of the look leasing yarn of row's embossing device automatically, data handling system is controlled automatic row's embossing device according to inputted colored type, automatically the color of row's embossing device automatic decision look leasing yarn, and automatic capturing look leasing yarn and complete the colored type arrangement of yarn;
The yarn that arranges of flower type, is fixed the colored type of yarn by sizing reed device through sizing reed device through the guiding of the second press-roller device, and the yarn that fixes colored type enters stock tank and carries out starching.
2. according to claim 1 have automatic row and spend the automatic row of the Sizing machines of function to spend method, it is characterized in that, in the time that creel device is provided with double-deck creel, lower floor's yarn is from lower floor's creel after unwinding, by the described look bursting device of roller (guide) apron guiding, and upper layer yarn after unwinding, is directly carried out leasing layering by look bursting device from the creel of upper strata.
3. one kind has automatic row and spends the Sizing machines of function, comprise creel device and stock tank, described creel device is placed in stock tank front, it is characterized in that, between described creel device and stock tank, set gradually coloured bursting device, the first press-roller device, automatically arrange embossing device, the second press-roller device and sizing reed device along the moving direction of yarn, described automatic row's embossing device is connected with data handling system.
4. the Sizing machines that has automatic row and spend function according to claim 3, is characterized in that, described look bursting device includes support and Duo Gen lease rod, and lease rod is arranged on described support.
5. the Sizing machines that has automatic row and spend function according to claim 3, is characterized in that, the first described press-roller device and the second press-roller device include movable top roller and the bottom roll of installing, and between top roller and bottom roll, are formed with gap.
6. the Sizing machines that has automatic row and spend function according to claim 5, is characterized in that, described top roller is made up of elastomeric material, and described bottom roll is made up of hard metal material.
7. the Sizing machines that has automatic row and spend function according to claim 3, is characterized in that, described automatic row's embossing device is automatic bursting machine.
8. the Sizing machines that has automatic row and spend function according to claim 3, is characterized in that, described sizing reed device includes controls frame and expansion reed, and this expansion reed is arranged on to be controlled on frame.
9. the Sizing machines that there is automatic row and spend function according to claim 3, it is characterized in that, also include roller (guide) apron, this roller (guide) apron is between described creel device and look bursting device, and the axial line of roller (guide) apron parallels with the horizontal plane at creel device place.
CN201210593835.3A 2012-12-31 2012-12-31 Sizing machine with automatic pattern arranging function and automatic pattern arranging method implemented by sizing machine Active CN103046267B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201272904Y (en) * 2008-09-24 2009-07-15 东营市天信纺织有限公司 Yarn beam supporting and rotating apparatus of sizing machine
CN102146623A (en) * 2011-03-05 2011-08-10 恒天重工股份有限公司 Beam dyeing sizing machine suitable for dyed sizing production
CN102330300A (en) * 2011-08-24 2012-01-25 卡尔迈耶(中国)有限公司 Intelligent high-speed sizing machine
CN203200507U (en) * 2012-12-31 2013-09-18 广东溢达纺织有限公司 Sizing machine with automatic pattern arranging function

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201272904Y (en) * 2008-09-24 2009-07-15 东营市天信纺织有限公司 Yarn beam supporting and rotating apparatus of sizing machine
CN102146623A (en) * 2011-03-05 2011-08-10 恒天重工股份有限公司 Beam dyeing sizing machine suitable for dyed sizing production
CN102330300A (en) * 2011-08-24 2012-01-25 卡尔迈耶(中国)有限公司 Intelligent high-speed sizing machine
CN203200507U (en) * 2012-12-31 2013-09-18 广东溢达纺织有限公司 Sizing machine with automatic pattern arranging function

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Owner name: STAUBLI (HANGZHOU) PRECISION MECHANICAL ELECTRONIC

Effective date: 20150515

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Effective date of registration: 20150515

Address after: 528500 Guangdong city of Foshan province river export processing zone

Patentee after: Yida Textile Co., Ltd., Guangdong

Patentee after: STAUBLI (HANGZHOU) MECHATRONIC CO., LTD.

Address before: 528500 Guangdong city of Foshan province river export processing zone

Patentee before: Yida Textile Co., Ltd., Guangdong