CN103046267A - Sizing machine with automatic pattern arranging function and automatic pattern arranging method implemented by sizing machine - Google Patents

Sizing machine with automatic pattern arranging function and automatic pattern arranging method implemented by sizing machine Download PDF

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Publication number
CN103046267A
CN103046267A CN2012105938353A CN201210593835A CN103046267A CN 103046267 A CN103046267 A CN 103046267A CN 2012105938353 A CN2012105938353 A CN 2012105938353A CN 201210593835 A CN201210593835 A CN 201210593835A CN 103046267 A CN103046267 A CN 103046267A
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yarn
automatic
roller
look
creel
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CN2012105938353A
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CN103046267B (en
Inventor
问晓锋
田柱安
李冰
罗雄波
聂欣
梁志强
林志峰
文长华
叶伟
徐宾
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Guangdong Esquel Textiles Co Ltd
Staeubli Hangzhou Mechatronic Co Ltd
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Guangdong Esquel Textiles Co Ltd
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Abstract

The invention discloses a sizing machine with an automatic pattern arranging function and an automatic pattern arranging method implemented by the sizing machine. The sizing machine with the automatic pattern arranging function comprises a warp beam frame device and a size box. The warp beam frame device is arranged in front of the size box, a color lease device, a first press roll device, an automatic pattern arranging device, a second press roll device and a setting reed device are sequentially arranged between the warp beam frame device and the size box along a yarn moving direction, and the automatic pattern arranging device is connected with a data processing system. The sizing machine realizes the automatic pattern arranging function by the automatic pattern arranging method. Accordingly, the sizing machine and the automatic pattern arranging method have the advantages that labor is saved, the sizing and pattern arranging accuracy is greatly improved, the production efficiency of an automatic drafting machine is greatly improved in a drafting procedure, and the utilization rate of the automatic drafting machine is greatly increased in the drafting procedure.

Description

Having automatic row spends the Sizing machines of function and automatically arranges flower method
Technical field
The present invention relates to the Sizing machines technical field, relate in particular to a kind of Sizing machines and automatic row's flower method thereof that automatic row spends function that have.
Background technology
Sizing is the key of preparatory process of weaving cotton cloth, and the quality of sizing row flower effect directly has influence on weaving efficiency and product quality.Since the 1980s, the shuttleless loom particularly speed of air-jet loom improves constantly, and has correspondingly improved the quality requirement to sizing, as require powerful high, filoplume is few, quality etc. is spent in stretch-proof, friction resistant, row.Knit the field at the tatting look at present, all sizing row workers employed in a plant nursery do, and all realization is manually finished in use, because the quality of row's flower quality directly determines in woven efficient, quality; Unavoidably there is mistake in manual operation, and different personnel operation level differences is very large, particularly for polychrome, that the complicated kind of flower type is artificially arranged the colored degree of accuracy is lower.Head it off how, the puzzlement textile limit is for many years; The present textile limit overall application machine of automatically gaiting in addition, this equipment is very high for the accuracy requirement of sizing row flower, can't normally utilize the machine production of automatically gaiting otherwise exist, and the production efficiency that causes gaiting is extremely low.
Summary of the invention
Based on this, the invention reside in the defective that overcomes prior art, a kind of Sizing machines and automatic row's flower method thereof that automatic row spends function that have is provided, described Sizing machines and method can be saved the labour, greatly improve the degree of accuracy of sizing row flower, and can significantly improve production efficiency and the utilization rate of the machine of automatically gaiting in the operation of gaiting.
Its technical scheme is as follows:
A kind of have automatic row and spend the automatic row of the Sizing machines of function to spend method, and the method includes following steps:
Yarn unwinding from the creel device, and shift to the look bursting device;
The look bursting device divides the look leasing that is twisted into multilayer yarn with described yarn, and look leasing yarn passes automatic row's embossing device through the guiding of the first press-roller device;
The described tension force that passes the look leasing yarn of automatic row's embossing device of the first press-roller device and the second press-roller device co-controlling, data handling system is controlled automatic row's embossing device according to the colored type of inputting, automatically the color of row's embossing device automatic decision look leasing yarn, and automatic capturing look leasing yarn and finish the colored type arrangement of yarn;
The yarn that arranges of flower type passes typing reed device through the guiding of the second press-roller device, by typing reed device the colored type of yarn is fixed, and the yarn that fixes colored type enters stock tank and carries out starching.
Further, when the creel device was provided with double-deck creel, lower floor's yarn was from lower floor's creel after the unwinding, and by the roller (guide) apron described look bursting device that leads, and upper layer yarn after the unwinding, is directly carried out the leasing layering by the look bursting device from the creel of upper strata.
The present invention also provides a kind of Sizing machines that automatic row spends function that has, comprise creel device and stock tank, described creel device places stock tank the place ahead, moving direction along yarn between creel device and the stock tank sets gradually coloured bursting device, the first press-roller device, automatically arranges embossing device, the second press-roller device and typing reed device, and described automatic row's embossing device is connected with data handling system.
The below describes the further technical scheme of described Sizing machines:
Described look bursting device includes support and Duo Gen lease rod, and lease rod is installed on the described support.
Described the first press-roller device and the second press-roller device include movable top roller and the bottom roll of installing, and are formed with the gap between top roller and the bottom roll.
Described top roller is made by elastomeric material, and described bottom roll is made by hard metal material.
Described automatic row's embossing device is the automatic bursting machine.
Described typing reed device includes control frame and expansion reed, and this expansion reed is installed on the control frame.
Described have automatic row and spend the Sizing machines of function also to include roller (guide) apron, and this roller (guide) apron is between described creel device and look bursting device, and the axial line of roller (guide) apron parallels with the horizontal plane at creel device place.
The below describes advantage or the principle of aforementioned techniques scheme:
1, described automatic row spends method to make described Sizing machines have automatic row and spends function, saves the labour, and can greatly improve the degree of accuracy of sizing row flower, and then can significantly improve production efficiency and the utilization rate of the machine of automatically gaiting in the operation of gaiting.Described have automatic row spend the Sizing machines of function rational in infrastructure, easy to use, practical reliable and save loss.
2, described look bursting device carries out leasing by its lease rod with unwinding yarn out on the creel device, thereby obtains the look leasing yarn of layering.
3, yarn passes through from the gap between described top roller and the bottom roll, described the first press-roller device and the second press-roller device cooperatively interact, can not only play the yarn guide effect of pressing, and can also control by the pressure size between activity adjustment top roller and the bottom roll tension force of yarn, thereby guarantee described automatic row's embossing device each one thread of can correctly taking.
4, described top roller is made by elastomeric material, and described bottom roll is made by hard metal material, makes described the first press-roller device and the second press-roller device can control better the tension force of yarn.
5, described automatic row's embossing device is controlled by data handling system, to arrange first in advance in the colored type input data processing system, then data handling system can be according to the color of the automatic row of the colored type control embossing device automatic decision yarn of inputting, thereby the automatic capturing yarn is finished the colored type of yarn and is arranged.
6, described automatic row's embossing device is the automatic bursting machine, and existing automatic bursting machine is multiplex in the operation of gaiting, and the present invention has expanded the purposes of automatic bursting machine, and the automatic bursting machine is used for sizing row flower.
7, the expansion reed of typing reed device can move up and down in the course of the work, with width, the density of adjustment yarn or sheet yarn, and then anchor yarns flower type, guarantee the degree of accuracy of flower type; The movement of expansion reed can realize by hand mode or electronic mode.
8, described roller (guide) apron is used for the described look bursting device of the yarn guide on the creel device, and particularly the creel device is provided with in the situation of double-deck creel, needs roller (guide) apron with the yarn guide look bursting device on lower floor's creel.
Description of drawings
To be that the embodiment of the invention is described have automatic row and spend the Sizing machines of function at the dependency structure schematic diagram in its creel district Fig. 1.
Fig. 2 is the top view of Fig. 1.
Description of reference numerals:
1, creel device, 101, warp beam, 2, roller (guide) apron, 3, look bursting device, 301, lease rod, the 4, first press-roller device, 5, automatic bursting machine, the 6, second press-roller device, 7, typing reed device, 701, expansion reed, 702, control frame, 8, stock tank, 9, data handling system, 461, top roller, 462, bottom roll.
The specific embodiment
The below is elaborated to embodiments of the invention:
Extremely shown in Figure 2 such as Fig. 1, a kind of have a Sizing machines that automatic row spends function, comprise creel device 1 and stock tank 8, described creel device 1 places stock tank 8 the place aheads, moving direction along yarn between creel device 1 and the stock tank 8 sets gradually coloured bursting device 3, the first press-roller device 4, automatically arranges embossing device, the second press-roller device 6 and typing reed device 7, and described automatic row's embossing device is connected with data handling system 9.
Wherein, described look bursting device 3 includes support and Duo Gen lease rod 301, and lease rod 301 is installed on the described support.Described the first press-roller device 4 and the second press-roller device 6 include movable top roller 461 and the bottom roll 462 of installing, and are formed with the gap between top roller 461 and the bottom roll 462.Described top roller 461 is made by rubber elastic material, and described bottom roll 462 is made by the stainless steel metal material.Described automatic row's embossing device is automatic bursting machine 5.Described typing reed device 7 includes control frame 702 and expansion reed 701, and this expansion reed 701 is installed on the control frame 702.Described have automatic row and spend the Sizing machines of function also to include roller (guide) apron 2, and this roller (guide) apron 2 is between described creel device 1 and look bursting device 3, and the axial line of roller (guide) apron 2 parallels with the horizontal plane at creel device 1 place.Described creel device 1, roller (guide) apron 2, look bursting device 3, the first press-roller device 4, automatic bursting machine 5, the second press-roller device 6 and typing reed device 7 are installed on the same level face.The axial line of described top roller 461 and bottom roll 462 parallels with the horizontal plane at creel device 1 place.Described creel device 1 includes warp beam 101.Described stock tank 8 back also are provided with baking apparatus, waxing attachment, yarn divider and headstock coiler device (not shown) successively.
Described " the place ahead " direction backward is the moving direction of yarn.
Present embodiment also provides a kind of automatic row of described Sizing machines to spend method, and the method includes following steps:
Yarn unwinding on the warp beam 101 of creel device 1, and shift to look bursting device 3;
Look bursting device 3 divides the look leasing that is twisted into multilayer yarn with described yarn, and look leasing yarn passes automatic bursting machine 5 through 4 guidings of the first press-roller device;
The described tension force that passes the look leasing yarn of automatic bursting machine 5 of the first press-roller device 4 and the second press-roller device 6 co-controllings, data handling system 9 is controlled automatic bursting machine 5 according to the colored type of inputting, the color of automatic bursting machine 5 automatic decision look leasing yarns, and automatic capturing look leasing yarn and the colored type of finishing yarn is arranged;
The yarn that arranges of flower type passes expansion reed 701 through the guiding of the second press-roller device 6, by expansion reed 701 the colored type of yarn is fixed, and the yarn that fixes colored type enters stock tank 8 and carries out starching.
Further, when creel device 1 was provided with double-deck creel, lower floor's yarn was from lower floor's creel after the unwinding, by the described look bursting device 3 of roller (guide) apron 2 guiding, and upper layer yarn after the unwinding, is directly carried out the leasing layering by look bursting device 3 from the creel of upper strata.
Present embodiment has the following advantages or principle:
1, described automatic row spends method to make described Sizing machines have automatic row and spends function, saves the labour, and can greatly improve the degree of accuracy of sizing row flower, and then can significantly improve production efficiency and the utilization rate of the machine of automatically gaiting.Described have automatic row spend the Sizing machines of function rational in infrastructure, easy to use, practical reliable and save loss.
2, described look bursting device 3 carries out leasing by its lease rod 301 with unwinding yarn out on the creel device 1, thereby obtains the look leasing yarn of layering.
3, yarn passes through from the gap between described top roller 461 and the bottom roll 462, described the first press-roller device 4 and the second press-roller device 6 cooperatively interact, can not only play the yarn guide effect of pressing, and can also control the tension force of yarn by the pressure size between activity adjustment top roller 461 and the bottom roll 462, thereby guarantee described automatic bursting machine 5 each one thread of can correctly taking.
4, described top roller 461 is made by rubber elastic material, and described bottom roll 462 is made by the stainless steel metal material, makes described the first press-roller device 4 and the second press-roller device 6 can control better the tension force of yarn.
5, described automatic bursting machine 5 is controlled by data handling system 9, to arrange first in advance in the colored type input data processing system 9, then data handling system 9 can be according to the color of the colored type control automatic bursting machine 5 automatic decision yarns of inputting, thereby the automatic capturing yarn is finished the colored type of yarn and is arranged.
6, described automatic row's embossing device is automatic bursting machine 5, and existing automatic bursting machine 5 is multiplex in the operation of gaiting, and present embodiment has been expanded the purposes of automatic bursting machine 5, and automatic bursting machine 5 is used for sizing row flower.
7, the expansion reed 701 of typing reed device 7 can move up and down in the course of the work, with width, the density of adjustment yarn or sheet yarn, and then anchor yarns flower type, guarantee the degree of accuracy of flower type; The movement of expansion reed 701 can realize by hand mode or electronic mode.
8, described roller (guide) apron 2 is used for the described look bursting device 3 of the yarn guide on the creel device 1, and particularly creel device 1 is provided with in the situation of double-deck creel, needs roller (guide) apron 2 with the yarn guide look bursting device 3 on lower floor's creel.
The above embodiment has only expressed the specific embodiment of the present invention, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to claim of the present invention.Should be pointed out that for the person of ordinary skill of the art without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.

Claims (9)

1. one kind has automatic row and spends the automatic row of the Sizing machines of function to spend method, it is characterized in that the method includes following steps:
Yarn unwinding from the creel device, and shift to the look bursting device;
The look bursting device divides the look leasing that is twisted into multilayer yarn with described yarn, and look leasing yarn passes automatic row's embossing device through the guiding of the first press-roller device;
The described tension force that passes the look leasing yarn of automatic row's embossing device of the first press-roller device and the second press-roller device co-controlling, data handling system is controlled automatic row's embossing device according to the colored type of inputting, automatically the color of row's embossing device automatic decision look leasing yarn, and automatic capturing look leasing yarn and finish the colored type arrangement of yarn;
The yarn that arranges of flower type passes typing reed device through the guiding of the second press-roller device, by typing reed device the colored type of yarn is fixed, and the yarn that fixes colored type enters stock tank and carries out starching.
2. according to claim 1 have automatic row and spend the automatic row of the Sizing machines of function to spend method, it is characterized in that, when the creel device is provided with double-deck creel, lower floor's yarn is from lower floor's creel after the unwinding, by the roller (guide) apron described look bursting device that leads, and upper layer yarn after the unwinding, is directly carried out the leasing layering by the look bursting device from the creel of upper strata.
3. one kind has the Sizing machines that automatic row spends function, comprise creel device and stock tank, described creel device places stock tank the place ahead, it is characterized in that, moving direction along yarn between described creel device and the stock tank sets gradually coloured bursting device, the first press-roller device, automatically arranges embossing device, the second press-roller device and typing reed device, and described automatic row's embossing device is connected with data handling system.
4. according to claim 3 have a Sizing machines that automatic row spends function, it is characterized in that described look bursting device includes support and Duo Gen lease rod, and lease rod is installed on the described support.
5. according to claim 3 have a Sizing machines that automatic row spends function, it is characterized in that, described the first press-roller device and the second press-roller device include movable top roller and the bottom roll of installing, and are formed with the gap between top roller and the bottom roll.
6. according to claim 5 have a Sizing machines that automatic row spends function, it is characterized in that described top roller is made by elastomeric material, and described bottom roll is made by hard metal material.
According to claim 3 have automatic row spend function Sizing machines, it is characterized in that described automatic row's embossing device is the automatic bursting machine.
8. according to claim 3 have a Sizing machines that automatic row spends function, it is characterized in that, described typing reed device includes control frame and expansion reed, and this expansion reed is installed on the control frame.
9. according to claim 3 have a Sizing machines that automatic row spends function, it is characterized in that, also include roller (guide) apron, this roller (guide) apron is between described creel device and look bursting device, and the axial line of roller (guide) apron parallels with the horizontal plane at creel device place.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201272904Y (en) * 2008-09-24 2009-07-15 东营市天信纺织有限公司 Yarn beam supporting and rotating apparatus of sizing machine
CN102146623A (en) * 2011-03-05 2011-08-10 恒天重工股份有限公司 Beam dyeing sizing machine suitable for dyed sizing production
CN102330300A (en) * 2011-08-24 2012-01-25 卡尔迈耶(中国)有限公司 Intelligent high-speed sizing machine
CN203200507U (en) * 2012-12-31 2013-09-18 广东溢达纺织有限公司 Sizing machine with automatic pattern arranging function

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201272904Y (en) * 2008-09-24 2009-07-15 东营市天信纺织有限公司 Yarn beam supporting and rotating apparatus of sizing machine
CN102146623A (en) * 2011-03-05 2011-08-10 恒天重工股份有限公司 Beam dyeing sizing machine suitable for dyed sizing production
CN102330300A (en) * 2011-08-24 2012-01-25 卡尔迈耶(中国)有限公司 Intelligent high-speed sizing machine
CN203200507U (en) * 2012-12-31 2013-09-18 广东溢达纺织有限公司 Sizing machine with automatic pattern arranging function

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Owner name: STAUBLI (HANGZHOU) PRECISION MECHANICAL ELECTRONIC

Effective date: 20150515

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Effective date of registration: 20150515

Address after: 528500 Guangdong city of Foshan province river export processing zone

Patentee after: Yida Textile Co., Ltd., Guangdong

Patentee after: STAUBLI (HANGZHOU) MECHATRONIC CO., LTD.

Address before: 528500 Guangdong city of Foshan province river export processing zone

Patentee before: Yida Textile Co., Ltd., Guangdong