CN103039781A - Preparation method of low-sugar table sugar - Google Patents

Preparation method of low-sugar table sugar Download PDF

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Publication number
CN103039781A
CN103039781A CN201210572931XA CN201210572931A CN103039781A CN 103039781 A CN103039781 A CN 103039781A CN 201210572931X A CN201210572931X A CN 201210572931XA CN 201210572931 A CN201210572931 A CN 201210572931A CN 103039781 A CN103039781 A CN 103039781A
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sugar
glucose
fluidized bed
fluid bed
low
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CN201210572931XA
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历冠廷
马力量
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Suzhou Industrial Park Shangrong Technology Co Ltd
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Suzhou Industrial Park Shangrong Technology Co Ltd
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Abstract

The invention relates to a preparation method of low-sugar table sugar. The ingredients include 0.83-1.17% of sucralose, 56-90% of lactose, 6.2-43% of glucose and 0.4-0.6% of calcium silicate. The method comprises the following steps: feeding lactose and glucose accounting for 50-70% of the total amount into a multi-vitamin mixing machine, and mixing to obtain a mixed material; dissolving sucralose and the remaining glucose in deionized water to obtain a mixed solution; allowing the mixed material to enter a spray fluidized bed from the bottom of the fluidized bed under a positive pressure and accelerating the upward flow, applying a negative pressure to the upper part of the spray fluidized bed, vibrating from the top down to move the mixed material up and down inside the fluidized bed, to form small sugar particles; continuously spraying and dispersing the mixed solution onto the small sugar particles in the fluidized bed by use of multi-point spray guns which are arranged at the side part of the fluidized bed, drying with hot air to obtain powdery table sugar; and thoroughly mixing the powdery table sugar with calcium silicate to obtain the final product of low-sugar table sugar.

Description

The preparation method of low-sugar table sugar
Technical field
The present invention relates to a kind of edible sweetening material, be specifically related to a kind of preparation method of low-sugar table sugar.
Background technology
In the last few years, raising along with expanding economy and people's lives wealth, obesity, hypertension, diabetes, carious tooth etc. become the height morbidity among the crowd, and the generation of these high morbidities is considered to especially with the sucrose Excessive Intake substantial connection is arranged with eating habit and diet structure.Therefore, people's demand safety and Health, empty calory, do not participate in the non-nutritive dining table sugar of body metabolism.The main feature of sugar-free or low-sugar low-calorie dining-table sugar be exactly safe, consumption is few, sugariness generally is 2 ~ 20 times of sucrose, and use cost is generally all far below sucrose.This dining table sugar generally all selects the very high high sweetener of sugariness as main sweetening material, carries out composite with the not high auxiliary sweetening materials such as glycitols of other sugarinesses and makes.According to different sweet taste demands, people are by carrying out different main sweetening materials and auxiliary sweetening material compound, make the various sweetening materials can Synergistic at the features of the aspects such as sugariness, sweet taste, stability, in the hope of can approach or satisfy the requirement of desirable dining table sugar as far as possible, namely safety non-toxic, that sweet taste is pure is similar to sucrose (this is to be popular generally accepted sweet tastes), low heat value or without calorific value, stable height, unlikely dental caries, reduction cost.
Dining table sugar take Sucralose as main sweetening material in the prior art, can process by method or the spray-dired method of substep of simple blend, the dining table sugar that the simple blend method makes is with low cost, but be difficult to guarantee that main sweetening material Sucralose can be uniformly dispersed, the dissolubility of sugar grain is not good enough.The spray-dired method of substep is that substep is dissolved in main sweetening material and each auxiliary sweetening material in the deionized water in batches, then the method by the wet spray drying is coated on each composition material on the sugared particle by spraying respectively, the dining table sugar product sweetness that this method makes is uniformly dispersed, instant capacity is good, quality is better than the dining table sugar that additive method makes, but its shortcoming is: spray process is large to material loss, the loss of especially main sweetening material is larger, machinery equipment power consumption is too high, and the cost of product is significantly increased.And present dining table sugar product is the ubiquity poor stability also, easily is bonded to piece, the problem that the shelf-life is short.
Summary of the invention
The objective of the invention is to overcome the deficiency that prior art exists, provide a kind of with low cost, sugariness is uniformly dispersed, the better preparation method of low-sugar table sugar of stability.
Purpose of the present invention is achieved through the following technical solutions:
The preparation method of low-sugar table sugar, dining table sugar comprises following percentage by weight composition: Sucralose 0.83 ~ 1.17%, lactose 56 ~ 90%, glucose 6.2 ~ 43%, calcium silicates 0.4 ~ 0.6%; Its preparation method comprises following processing step:
1. lactose and the glucose that accounts for total amount 40 ~ 60% are dropped in the Multidimensionblender, mixed 30 ~ 50 minutes with the progression of 600 ~ 1000rpm, the granularity of control mixed material obtains the mixed material of lactose and glucose at 80 ~ 130 orders;
2. the glucose with Sucralose and surplus is dissolved in the deionized water, obtains the mixed aqueous solution of Sucralose and glucose;
3. with step 1. the mixed material of gained put in the spray-fluidized bed apparatus, making mixed material enter the fluid bed with malleation from the bottom of fluidized bed with spraying and accelerate from bottom to top flows, the top of fluidized bed with spraying imposes negative pressure and vibrates from top to bottom and make mixed material up and down boiling in fluid bed, forms tiny little sugar; Multiple spot spray gun by the fluid bed sidepiece with step 2. prepared mixed aqueous solution continuously spraying be distributed on the little sugar grain in the fluid bed, again by heated-air drying, obtain the dining table sugar powder;
4. add calcium silicates in the dining table sugar powder that 3. obtains to step, mix, discharging, pack namely obtains described low-sugar table sugar product.
Further, the preparation method of above-mentioned low-sugar table sugar, step 3. in, the EAT of fluid bed is controlled at 40 ~ 100 ℃.
Again further, the preparation method of above-mentioned low-sugar table sugar, step 3. in, when mixed aqueous solution spraying disperseed, the EAT of control fluid bed was between 40 ~ 80 ℃, the EAT of control fluid bed is at 70 ~ 100 ℃ during heated-air drying.
The substantive distinguishing features that technical solution of the present invention is outstanding and significant progressive being mainly reflected in:
Composition of raw materials of the present invention is reasonable, and mouthfeel, instant capacity are good, and alternative traditional white granulated sugar uses, and heat is lower than traditional white granulated sugar, the effectively generation of the illnesss such as prevention of obesity disease, hypertension, diabetes, carious tooth; And the present invention since in composition of raw materials, added specified quantitative calcium silicates and so that powder is not easy to be bonded to piece.
The present invention carries out tentatively mixing in the part material input Multidimensionblender with dining table sugar first, then main sweetening material and remaining other raw materials are dissolved into mixed aqueous solution, and disperse dry by the disposable spraying of advanced negative-pressure fluidized bed apparatus, make it to be coated on just mixed mixed material surface, add again the calcium silicates mixing, obtained fluffy granular low-sugar table sugar finished product.The present invention compares with the method for prior art simple blend, and the product instant capacity that obtains, sugariness dispersiveness etc. have significantly lifting, have good quality; And with prior art in batches spray-dired method compare, can greatly shorten the process-cycle again, the amount of saving energy has reduced production cost (about 70 ~ 90 minutes of product manufacturing cycle of the present invention, and in batches about 2 ~ 3 hours of the manufacturing cycle of spray drying process).
The specific embodiment
Low-sugar table sugar of the present invention, its composition is: Sucralose 0.83 ~ 1.17%, lactose 56 ~ 90%, glucose 6.2 ~ 43%, calcium silicates 0.4 ~ 0.6%.
The preparation technology of this low-sugar table sugar: first lactose and the glucose that accounts for total amount 40 ~ 60% are dropped in the Multidimensionblender, progression with 600 ~ 1000rpm mixed 30 ~ 50 minutes, the granularity of control mixed material obtains the mixed material of lactose and glucose at 80 ~ 130 orders; Glucose with Sucralose and surplus is dissolved in the deionized water again, obtains the mixed aqueous solution of Sucralose and glucose; Then mixed material is put in the spray-fluidized bed apparatus, making mixed material enter the fluid bed with malleation from the bottom of fluidized bed with spraying and accelerate from bottom to top flows, the top of fluidized bed with spraying impose negative pressure vibrate from top to bottom make mixed material in fluid bed up and down the boiling, the EAT of fluid bed is controlled at 40 ~ 100 ℃, forms tiny little sugar grain; Multiple spot spray gun by the fluid bed sidepiece with prepared mixed aqueous solution continuously spraying be distributed on the little sugar grain in the fluid bed, when the mixed aqueous solution spraying disperses, the EAT of control fluid bed is between 40 ~ 80 ℃, pass through again heated-air drying, the EAT of control fluid bed obtains the dining table sugar powder at 70 ~ 100 ℃ during heated-air drying; Again this dining table sugar powder and calcium silicates are mixed in Multidimensionblender, discharging, pack namely gets low-sugar table sugar product of the present invention.
Multidimensionblender used in the present invention adopts commercial 200 feather weight Multidimensionblenders, rotating speed level journey is 200 ~ 1800rpm, barrel is two taper, middle column, and during work, this Multidimensionblender can make the material in the barrel collide, pulverize and mix from a plurality of angles.
Embodiment 1:
(1) get in 62 kilograms of lactose, 16.5 kilograms of inputs of the glucose Multidimensionblender, the progression of control Multidimensionblender is 800rpm, mixes 40 minutes, obtains the mixed material of lactose and glucose, and granularity is between 80 ~ 130 orders;
(2) 20.17 kilograms of 0.83 kilogram of Sucraloses, remaining glucose are mixed with deionized water, the intensification stirring and dissolving obtains the mixed aqueous solution of Sucralose and glucose;
(3) mixed material of step (1) gained is put in the spray-fluidized bed apparatus, making mixed material enter the fluid bed with malleation from the bottom of fluidized bed with spraying and accelerate from bottom to top flows, the top of fluidized bed with spraying imposes negative pressure and vibrates from top to bottom and make mixed material up and down boiling in fluid bed, forms tiny little sugar; Multiple spot spray gun by the fluid bed sidepiece is distributed to the continuous spraying of the prepared mixed aqueous solution of step (2) on the interior little sugar grain of fluid bed, the EAT of control fluid bed is between 40 ~ 80 ℃, when spraying finishes substantially after 30 ~ 40 minutes, control again the EAT of fluid bed between 70 ~ 100 ℃, carry out heated-air drying, obtain the dining table sugar powder;
(4) the dining table sugar powder that step (3) is obtained drops in the Multidimensionblender with 0.5 kilogram of calcium silicates, and 1000rpm mixed after ten minutes, and discharging, pack namely obtain the low-sugar table sugar product of present embodiment.
Embodiment 2:
(1) get in 65 kilograms of lactose, 14.5 kilograms of inputs of the glucose Multidimensionblender, the progression of control Multidimensionblender is 800rpm, mixes 40 minutes, obtains the mixed material of lactose and glucose, and granularity is between 80 ~ 130 orders;
(2) 19 kilograms of 1 kilogram of Sucraloses, remaining glucose are mixed with deionized water, the intensification stirring and dissolving obtains the mixed aqueous solution of Sucralose and glucose;
(3) mixed material of step (1) gained is put in the spray-fluidized bed apparatus, making mixed material enter the fluid bed with malleation from the bottom of fluidized bed with spraying and accelerate from bottom to top flows, the top of fluidized bed with spraying imposes negative pressure and vibrates from top to bottom and make mixed material up and down boiling in fluid bed, forms tiny little sugar; Multiple spot spray gun by the fluid bed sidepiece is distributed to the continuous spraying of the prepared mixed aqueous solution of step (2) on the interior little sugar grain of fluid bed, the EAT of control fluid bed is between 40 ~ 80 ℃, when spraying finishes substantially after 30 ~ 40 minutes, control again the EAT of fluid bed between 70 ~ 100 ℃, carry out heated-air drying, obtain the dining table sugar powder;
(4) the dining table sugar powder that step (3) is obtained drops in the Multidimensionblender with 0.5 kilogram of calcium silicates, and 1000rpm mixed after ten minutes, and discharging, pack namely obtain the low-sugar table sugar product of present embodiment.
Embodiment 3:
(1) get in 67.5 kilograms of lactose, 12 kilograms of inputs of the glucose Multidimensionblender, the progression of control Multidimensionblender is 800rpm, mixes 40 minutes, obtains the mixed material of lactose and glucose, and granularity is between 80 ~ 130 orders;
(2) 18.83 kilograms of 1.17 kilograms of Sucraloses, remaining glucose are mixed with deionized water, the intensification stirring and dissolving obtains the mixed aqueous solution of Sucralose and glucose;
(3) mixed material of step (1) gained is put in the spray-fluidized bed apparatus, making mixed material enter the fluid bed with malleation from the bottom of fluidized bed with spraying and accelerate from bottom to top flows, the top of fluidized bed with spraying imposes negative pressure and vibrates from top to bottom and make mixed material up and down boiling in fluid bed, forms tiny little sugar; Multiple spot spray gun by the fluid bed sidepiece is distributed to the continuous spraying of the prepared mixed aqueous solution of step (2) on the interior little sugar grain of fluid bed, the EAT of control fluid bed is between 40 ~ 80 ℃, when spraying finishes substantially after 30 ~ 40 minutes, control again the EAT of fluid bed between 70 ~ 100 ℃, carry out heated-air drying, obtain the dining table sugar powder;
(4) the dining table sugar powder that step (3) is obtained drops in the Multidimensionblender with 0.5 kilogram of calcium silicates, and 1000rpm mixed after ten minutes, and discharging, pack namely obtain the low-sugar table sugar product of present embodiment.
The composite sweetener that adopts technical solution of the present invention to obtain, its main performance index sees Table 1.
Table 1
Figure 495460DEST_PATH_IMAGE002
Low sugar dining table sugar of the present invention has and do not have smell, even white, and is soluble in water, uses very easily characteristics.Products taste is good, and molten speed, the sugariness uniformity, stability are all very good, are difficult for being bonded to piece, belong to the high quality of products in the like product.Dining table sugar product of the present invention was stored 3 years at normal temperatures, the phenomenons such as rotten and sugariness reduction do not occurred, stability is very superior.
The present invention drops into the auxiliary sweetening material of the part in the dining table sugar raw material in the Multidimensionblender first and carries out tentatively mixing, then main sweetening material and remaining auxiliary sweetening material are dissolved into mixed aqueous solution, and disperse dry by the disposable spraying of advanced negative-pressure fluidized bed apparatus, make it to be coated on just mixed mixed material surface, obtained even tiny dining table sugar powder, by making this powder continue to mix with calcium silicates, obtained the fluffy granular low-sugar table sugar finished product of good dispersion, prevented from caking.The present invention compares with the method for prior art simple blend, and the product instant capacity that obtains, sugariness dispersiveness etc. have significantly lifting, have good quality; And with prior art in batches spray-dired method compare, can greatly shorten the process-cycle again, the amount of saving energy, reduced production cost (about 70 ~ 90 minutes of product manufacturing cycle of the present invention, and about 2 ~ 3 hours of the manufacturing cycle of spray drying process in batches, and the present invention just the mixed power consumption that uses Multidimensionblender be approximately fluidized bed with spraying electricity consumption of equipment amount 1/24).
The sugariness degree of modification of low-sugar table sugar of the present invention can be adjusted by the consumption of Sucralose according to actual needs, and the present invention is fit to the dining table sugar product of 5 ~ 7 times of sucrose sweetness of preparation usually.
What need to understand is: the above only is preferred embodiment of the present invention; for those skilled in the art; under the prerequisite that does not break away from the principle of the invention, can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.

Claims (3)

1. the preparation method of low-sugar table sugar, it is characterized in that: low-sugar table sugar comprises following percentage by weight composition: Sucralose 0.83 ~ 1.17%, lactose 56 ~ 90%, glucose 6.2 ~ 43%, calcium silicates 0.4 ~ 0.6%; Its preparation method comprises following processing step:
1. lactose and the glucose that accounts for total amount 40 ~ 60% are dropped in the Multidimensionblender, mixed 30 ~ 50 minutes with the progression of 600 ~ 1000rpm, the granularity of control mixed material obtains the mixed material of lactose and glucose at 80 ~ 130 orders;
2. the glucose with Sucralose and surplus is dissolved in the deionized water, obtains the mixed aqueous solution of Sucralose and glucose;
3. with step 1. the mixed material of gained put in the spray-fluidized bed apparatus, making mixed material enter the fluid bed with malleation from the bottom of fluidized bed with spraying and accelerate from bottom to top flows, the top of fluidized bed with spraying imposes negative pressure and vibrates from top to bottom and make mixed material up and down boiling in fluid bed, forms tiny little sugar; Multiple spot spray gun by the fluid bed sidepiece with step 2. prepared mixed aqueous solution continuously spraying be distributed on the little sugar grain in the fluid bed, again by heated-air drying, obtain the dining table sugar powder;
4. add calcium silicates in the dining table sugar powder that 3. obtains to step, mix, discharging, pack namely obtains described low-sugar table sugar product.
2. the preparation method of low-sugar table sugar according to claim 1 is characterized in that: step 3. in, the EAT of fluid bed is controlled at 40 ~ 100 ℃.
3. the preparation method of low-sugar table sugar according to claim 2, it is characterized in that: step 3. in, when the mixed aqueous solution spraying disperseed, the EAT of control fluid bed was between 40 ~ 80 ℃, and the EAT of control fluid bed is at 70 ~ 100 ℃ during heated-air drying.
CN201210572931XA 2012-12-26 2012-12-26 Preparation method of low-sugar table sugar Pending CN103039781A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106262777A (en) * 2016-08-18 2017-01-04 许浩文 A kind of baking uses moistureproof Icing Sugar

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CN102440349A (en) * 2011-12-20 2012-05-09 苏州工业园区尚融科技有限公司 Low-sugar table sugar and preparation method thereof
CN102511766A (en) * 2011-12-09 2012-06-27 苏州工业园区尚融科技有限公司 Fluffy granular composite sugar-free dining-table sweetener and its preparation method

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CN102423062A (en) * 2011-12-15 2012-04-25 苏州工业园区尚融科技有限公司 Fluffy granular composite sugar-free sweetening material and preparation method thereof
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106262777A (en) * 2016-08-18 2017-01-04 许浩文 A kind of baking uses moistureproof Icing Sugar

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Application publication date: 20130417