CN102997353B - Solar electronic air conditioner and manufacture method thereof - Google Patents
Solar electronic air conditioner and manufacture method thereof Download PDFInfo
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- CN102997353B CN102997353B CN201210355842.XA CN201210355842A CN102997353B CN 102997353 B CN102997353 B CN 102997353B CN 201210355842 A CN201210355842 A CN 201210355842A CN 102997353 B CN102997353 B CN 102997353B
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Abstract
本发明公开了一种太阳能电子空调及其制作方法,本发明将半导体制冷模块分别安装在两块基板上,将这两块基板分别作为储冷器矩形框架的侧板,在基板之间连接上传热柱;然后将该储冷器矩形框架安装在一个壳体中,在该壳体中设置有风机,然后将太阳能供电装置作为风机及半导体制冷模块的电源;通过风机使空气从储冷器矩形框架的下部抽吸进入壳体中后,再通过风机将空气从壳体中通过储冷器矩形框架的上部吹出,这样空气中的热量通过导热柱和基板传给半导体制冷模块,通过半导体制冷模块对流进和流出壳体的空气进行有效降温。本发明不仅具有结构简单、造价低、维修方便、使用寿命较长的优点,而且还具有结构紧凑、安装方便、制冷效率高等优点。
The invention discloses a solar electronic air conditioner and a manufacturing method thereof. In the invention, semiconductor refrigeration modules are respectively installed on two base boards, and the two base boards are respectively used as side plates of a rectangular frame of a cold storage device, and are connected and uploaded between the base boards. heat column; then the rectangular frame of the cold storage device is installed in a housing, and a fan is arranged in the housing, and then the solar power supply device is used as the power supply of the fan and the semiconductor refrigeration module; After the lower part of the frame is sucked into the casing, the air is blown out from the casing through the upper part of the rectangular frame of the cold storage by the fan, so that the heat in the air is transferred to the semiconductor refrigeration module through the heat conduction column and the substrate, and then passed through the semiconductor refrigeration module. Effective cooling of the air flowing into and out of the enclosure. The invention not only has the advantages of simple structure, low cost, convenient maintenance and long service life, but also has the advantages of compact structure, convenient installation and high refrigeration efficiency.
Description
技术领域 technical field
本发明涉及一种太阳能电子空调及其制作方法,属于太阳能空调制作技术领域。 The invention relates to a solar electronic air conditioner and a manufacturing method thereof, belonging to the technical field of solar air conditioner manufacture.
背景技术 Background technique
目前,利用太阳能供电装置作为电源和采用半导体制冷模块制作空调的技术已被广泛使用,但现有技术中的太阳能电子空调普遍存在着结构复杂、维护困难、造价较高、制冷效率较低的问题,所以其使用效果还是不够理想。 At present, the technology of using solar power supply device as a power source and using semiconductor refrigeration modules to make air conditioners has been widely used, but the solar electronic air conditioners in the prior art generally have the problems of complex structure, difficult maintenance, high cost, and low cooling efficiency , so its effect is still not ideal.
发明内容 Contents of the invention
本发明的目的是:提供一种结构简单、维修容易、使用寿命较长、造价较低、制冷效率较高的太阳能电子空调及其制作方法,以克服现有技术的不足。 The purpose of the present invention is to provide a solar electronic air conditioner with simple structure, easy maintenance, long service life, low cost and high refrigeration efficiency and its manufacturing method, so as to overcome the deficiencies of the prior art.
本发明是这样实现的:本发明的一种太阳能电子空调的制作方法为,该方法包括采用太阳能供电装置作为电源和采用半导体制冷模块对空气进行冷却,将半导体制冷模块分别安装在两块可传导温度的基板上,并将这两块基板分别作为储冷器矩形框架的侧板,将两块基板上下对称设置,然后在该两个对称设置的基板之间连接上传热柱,使每个传热柱的两端都分别固定在对称设置的两个基板上;然后将该储冷器矩形框架安装在一个壳体中,在该壳体中设置有风机,然后将太阳能供电装置作为风机及半导体制冷模块的电源;当半导体制冷模块和风机通电工作时,通过风机使空气从储冷器矩形框架的下部抽吸进入壳体中后,再通过风机将空气从壳体中通过储冷器矩形框架的上部吹出,这样在空气经过储冷器矩形框架时,空气与储冷器矩形框架中的导热柱和基板接触,空气中的热量通过导热柱和基板传给半导体制冷模块,这样即可通过半导体制冷模块对流进和流出壳体的空气进行有效降温,从而实现高效率降低空气温度的空调目的。 The present invention is achieved in the following way: a manufacturing method of a solar electronic air conditioner of the present invention is as follows: the method includes using a solar power supply device as a power supply and using a semiconductor refrigeration module to cool the air, and installing the semiconductor refrigeration module on two conductive The two substrates are respectively used as the side plates of the rectangular frame of the cold storage device, and the two substrates are symmetrically arranged up and down, and then the heat transfer column is connected between the two symmetrically arranged substrates, so that each radiator Both ends of the heat column are respectively fixed on two symmetrically arranged base plates; then the rectangular frame of the cold storage device is installed in a housing, and a fan is arranged in the housing, and then the solar power supply device is used as a fan and a semiconductor The power supply of the refrigeration module; when the semiconductor refrigeration module and the fan are energized and working, the air is sucked from the lower part of the rectangular frame of the cold storage device into the shell through the fan, and then the air is passed through the rectangular frame of the cold storage device through the fan The upper part of the air is blown out, so that when the air passes through the rectangular frame of the cold storage device, the air is in contact with the thermal conduction column and the substrate in the rectangular frame of the cold storage device, and the heat in the air is transmitted to the semiconductor refrigeration module through the thermal conduction column and the substrate, so that it can pass through The refrigerating module effectively cools the air flowing into and out of the casing, so as to realize the air conditioning purpose of efficiently reducing the air temperature.
根据上述方法构建的本发明的一种太阳能电子空调为:该太阳能电子空调包括由设置在室外的太阳能电池板和与其连接的蓄电池组成的太阳能供电装置、半导体制冷模块和壳体,壳体由矩形安装壳和弧形导流盖板组成,弧形导流盖板连接在矩形安装壳的后部,在弧形导流盖板中设有空气导流隔板,在弧形导流盖板中的空气导流隔板之间固定有风机,通过风机在弧形导流盖板内形成有与空气导流隔板的上下两面空间相连通、并与矩形安装壳的上部和下部相连通的空气通道;在矩形安装壳内安装有储冷器矩形框架,组成储冷器矩形框架的上下两侧板为可传导热量的基板,在每个基板的外表面上都分别安装有半导体制冷模块,在两个基板的内表面上连接有能够导热的传热柱,在半导体制冷模块上装有散热器,蓄电池通过安装在壳体上的控制电路板分别与半导体制冷模块和风机连接。 A kind of solar electronic air conditioner of the present invention constructed according to the above method is as follows: the solar electronic air conditioner includes a solar power supply device, a semiconductor refrigeration module and a housing made of a solar panel arranged outdoors and a storage battery connected thereto, and the housing consists of a rectangular The installation shell and the arc guide cover are composed of the arc guide cover connected to the rear of the rectangular installation shell, and the air guide partition is arranged in the arc guide cover. A fan is fixed between the air guide partitions, through which air is formed in the arc-shaped guide cover to communicate with the space on the upper and lower sides of the air guide partition and communicate with the upper and lower parts of the rectangular mounting shell. channel; the rectangular frame of the cold storage device is installed in the rectangular installation shell, and the upper and lower side plates forming the rectangular frame of the cold storage device are substrates that can conduct heat, and semiconductor refrigeration modules are respectively installed on the outer surface of each substrate. The inner surfaces of the two substrates are connected with heat transfer columns capable of conducting heat, a radiator is installed on the semiconductor refrigeration module, and the storage battery is respectively connected with the semiconductor refrigeration module and the fan through the control circuit board installed on the casing.
在上述连接在基板上的每个传热柱上至少固定有2块具有导热性能的储冷片。 At least two cold storage fins with thermal conductivity are fixed on each heat transfer column connected to the base plate.
上述基板、传热柱和储冷片为金属材料结构或为具有导热性能的塑料材料结构。 The above-mentioned base plate, heat transfer column and cold storage sheet are made of metal material or plastic material with thermal conductivity.
上述散热器由导热板、导热管和散热片组成,导热板贴固在半导体制冷模块上,导热管的一端插接在导热板中,导热管的另一端伸出矩形安装壳外,并在其上安装有散热片和背板。 The above-mentioned radiator is composed of a heat conduction plate, heat conduction tube and heat sink. The heat conduction plate is fixed on the semiconductor refrigeration module. One end of the heat conduction tube is plugged into the heat conduction plate, and the other end of the heat conduction tube protrudes out of the rectangular mounting shell, and A heat sink and a backplane are installed on it.
上述未插接在导热板中的导热管的中心线与水平线的夹角角度为15°~35°,并且在导热管中装有导热液体。 The included angle between the center line and the horizontal line of the above-mentioned heat-conducting tubes not plugged into the heat-conducting plate is 15°-35°, and heat-conducting liquid is installed in the heat-conducting tubes.
在上述每个散热器的散热片下方都设有散热风机,并且散热风机通过控制电路板与蓄电池连接。 A cooling fan is arranged below the cooling fins of each radiator, and the cooling fan is connected with the storage battery through a control circuit board.
在上述壳体的弧形导流盖板的背面上设有将上下两个散热器分隔开的隔热片。 A heat insulating sheet separating the upper and lower radiators is provided on the back of the arc-shaped guide cover plate of the housing.
在上述壳体的矩形安装壳上设有导流用的百叶片。 A louver for flow guiding is provided on the rectangular mounting shell of the housing.
在上述壳体矩形安装壳的中间位置处设有夹层空间。 An interlayer space is provided at the middle position of the above-mentioned rectangular installation shell of the housing.
在上述夹层空间中放置有控制电路板,蓄电池放置在夹层空间中或放置在壳体以外的地方。 A control circuit board is placed in the interlayer space, and the storage battery is placed in the interlayer space or outside the housing.
由于采用了上述技术方案,本发明采用组合式的结构,即将空调制作成由太阳能供电装置、壳体、储冷器和散热器组成的组合式结构,大大简化了太阳能空调的结构,并且本发明将制冷用的储冷器制作成由储冷器矩形框架、半导体制冷模块、传热柱和基板组成的结构,直接将储冷器安装在壳体的矩形安装壳中,大大提高了对空气的冷却效率。因此,本发明与现有技术相比,本发明不仅具有结构简单、造价低、维修方便、使用寿命较长的优点,而且还具有结构紧凑、安装方便、制冷效率高等优点。 Due to the adoption of the above technical scheme, the present invention adopts a combined structure, that is, the air conditioner is made into a combined structure composed of a solar power supply device, a housing, a cold storage device and a radiator, which greatly simplifies the structure of the solar air conditioner, and the present invention The cold storage device for refrigeration is made into a structure consisting of a rectangular frame of the cold storage device, a semiconductor refrigeration module, a heat transfer column and a base plate, and the cold storage device is directly installed in the rectangular installation shell of the shell, which greatly improves the air protection. cooling efficiency. Therefore, compared with the prior art, the present invention not only has the advantages of simple structure, low cost, convenient maintenance and long service life, but also has the advantages of compact structure, convenient installation and high refrigeration efficiency.
附图说明 Description of drawings
图1为本发明的结构示意图; Fig. 1 is a structural representation of the present invention;
图2为图1的左视结构示意图。 FIG. 2 is a schematic structural diagram of the left view of FIG. 1 .
附图标记说明:1-太阳能电池板,2-蓄电池,3-半导体制冷模块,4-矩形安装壳,4.1-夹层空间,5-弧形导流盖板,5.1-空气通道,5.2-空气导流隔板,6-风机,7-矩形框架,7.1-基板,8-传热柱,9-控制电路板,10-储冷片,11-导热板,12-导热管,13-散热片,14-散热风机,15-隔热片,16-背板,17-百叶片。 Explanation of reference signs: 1-solar panel, 2-battery, 3-semiconductor refrigeration module, 4-rectangular installation shell, 4.1-interlayer space, 5-curved guide cover, 5.1-air channel, 5.2-air guide Flow partition, 6-fan, 7-rectangular frame, 7.1-base plate, 8-heat transfer column, 9-control circuit board, 10-cold storage sheet, 11-heat conduction plate, 12-heat conduction pipe, 13-heat sink, 14-cooling fan, 15-heat shield, 16-backboard, 17-louver blade.
附图1中的箭头表示在风机的带动下空气流动的方向。 The arrows in the accompanying drawing 1 indicate the direction of air flow driven by the fan.
具体实施方式 Detailed ways
下面结合附图和实施例对本发明作进一步的详细说。 The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments.
本发明的实施例:在实施本发明的一种太阳能电子空调的制作方法时,其所采用的作为电源的太阳能供电装置及半导体制冷模块均为现有技术中的成品,实施时,将半导体制冷模块分别安装在两块可传导温度的基板上,并将这两块基板分别作为储冷器矩形框架的侧板,将两块基板上下对称设置,然后在该两个对称设置的基板之间连接上传热柱,使每个传热柱的两端都分别固定在对称设置的两个基板上;然后将该储冷器矩形框架安装在一个壳体中,在该壳体中设置有风机,然后将太阳能供电装置作为风机及半导体制冷模块的电源;当半导体制冷模块和风机通电工作时,通过风机使空气从储冷器矩形框架的下部抽吸进入壳体中后,再通过风机将空气从壳体中通过储冷器矩形框架的上部吹出,这样在空气经过储冷器矩形框架时,空气与储冷器矩形框架中的导热柱和基板接触,空气中的热量通过导热柱和基板传给半导体制冷模块,这样即可通过半导体制冷模块对流进和流出壳体的空气进行有效降温,从而实现高效率降低空气温度的空调目的。 Embodiments of the present invention: when implementing the manufacturing method of a kind of solar electronic air conditioner of the present invention, the solar power supply device and the semiconductor refrigeration module used as the power supply are all finished products in the prior art. The modules are respectively installed on two substrates that can conduct temperature, and these two substrates are respectively used as side plates of the rectangular frame of the cold storage device, and the two substrates are arranged symmetrically up and down, and then connected between the two symmetrically arranged substrates heat transfer column, so that both ends of each heat transfer column are respectively fixed on two symmetrically arranged base plates; The solar power supply device is used as the power supply of the fan and the semiconductor refrigeration module; when the semiconductor refrigeration module and the fan are energized and working, the air is sucked into the shell from the lower part of the rectangular frame of the cold storage by the fan, and then the air is drawn from the shell by the fan. The body is blown out through the upper part of the rectangular frame of the cold storage device, so that when the air passes through the rectangular frame of the cold storage device, the air is in contact with the thermal conduction column and the substrate in the rectangular frame of the cold storage device, and the heat in the air is transferred to the semiconductor through the thermal conduction column and the substrate Refrigeration module, so that the air flowing into and out of the shell can be effectively cooled by the semiconductor refrigeration module, so as to achieve the air conditioning purpose of reducing the air temperature with high efficiency.
根据上述方法构建的本发明的一种太阳能电子空调的结构示意图如图1~图2所示,本发明的太阳能电子空调包括由设置在室外的太阳能电池板1和与其连接的蓄电池2组成的太阳能供电装置,并包括采用现有技术中的半导体制冷模块3和壳体,制作时,壳体可采用塑料或金属材料制作,其壳体由矩形安装壳4和弧形导流盖板5组成,弧形导流盖板5连接在矩形安装壳4的后部,在弧形导流盖板5中设有空气导流隔板5.2,在弧形导流盖板5中的空气导流隔板5.2之间固定有风机6(风机6可直接采用现有技术中分体式空调所采用的筒形风机),通过风机在弧形导流盖板内形成有与空气导流隔板的上下两面空间相连通、并与矩形安装壳的上部和下部相连通的空气通道;在矩形安装壳内安装有储冷器矩形框架,组成储冷器矩形框架的上下两侧板为可传导热量的基板7.1,在每个基板7.1的外表面上都分别安装有半导体制冷模块3,在两个基板7.1的内表面上连接有能够导热的传热柱8,连接在基板7.1上的每个传热柱8上至少固定有2块具有导热性能的储冷片10,为了达到更好的冷却效果,其每个传热柱8最好固定5~20块具有导热性能的储冷片10(如图1和图2所示),其基板7.1、传热柱8和储冷片10可采用金属材料制作或采用现有技术中具有较好导热性能的塑料材料制作;为了提高半导体制冷模块3的制冷效率,可在半导体制冷模块3上装上散热器,该散热器由导热板11、导热管12和散热片13组成,将导热板11贴固在半导体制冷模块3上,导热管12的一端插接在导热板11中,使导热管12的另一端伸出矩形安装壳4外,并在其上安装上散热片13和背板16;同时,为了散热更加迅速,在安装时,将未插接在导热板11中的导热管12的中心线与水平线的夹角α的角度控制在15°~35°的范围,并且将导热管12先抽真空后,在导热管12中加入导热液体,其加入的导热液体的体积应小于导热管3.2内腔的容积,导热液体可采用现有技术中的自来水、蒸馏水、酒精或丙酮;为了达到更好的散热效果,在每个散热器上都安装一个散热风机14,并且将散热风机14通过控制电路板9与蓄电池2连接;为了在工作时,使散热器不相互影响,可在壳体的弧形导流盖板5上设置一块能将上下两个散热器分隔开的隔热片15(如图1所示),这样在工作时,安装在下部的散热器所散发出的热量不会影响到上部的散热器;然后按传统空调的方式,在壳体的矩形安装壳4的前端安装上导流用的百叶片17,该百叶片17可直接采用现有技术中空调所用的手动式或电动式的百叶片装置;制作时,为了节省空间和方便安装和检修,可在壳体的矩形安装壳4中设置一个夹层空间4.1,然后在夹层空间4.1中放置控制电路板9,该控制电路板9可直接采用现有技术中传统空调器常用的用来调节和自动控制温度的控制电路板;当所用的蓄电池2体积较小时,可将其放置在夹层空间4.1中,当蓄电池2的体积较大时可将其放置在壳体以外的地方;然后按常规接线方式,将蓄电池2通过安装在壳体上的控制电路板9分别与半导体制冷模块3、风机6和散热风机14连接,使蓄电池2能通过控制电路板9的控制分别能向半导体制冷模块3和风机6及散热风机14供电即成。 A schematic structural view of a solar electronic air conditioner of the present invention constructed according to the above method is shown in Figures 1-2. The power supply device includes the semiconductor refrigeration module 3 and the shell in the prior art. When making it, the shell can be made of plastic or metal materials. The shell is composed of a rectangular mounting shell 4 and an arc-shaped guide cover plate 5. The arc guide cover plate 5 is connected to the rear portion of the rectangular installation shell 4, and the air guide partition 5.2 is arranged in the arc guide cover plate 5, and the air guide divider in the arc guide cover plate 5 5.2 There is a fan 6 fixed between them (the fan 6 can directly adopt the cylindrical fan used in the split air conditioner in the prior art), through which the upper and lower spaces with the air diversion partition are formed in the arc-shaped diversion cover plate An air channel that communicates with the upper and lower parts of the rectangular installation shell; the rectangular frame of the cold storage device is installed in the rectangular installation shell, and the upper and lower side plates that form the rectangular frame of the cold storage device are substrates 7.1 that can conduct heat. A semiconductor refrigeration module 3 is installed on the outer surface of each base plate 7.1, and a heat transfer column 8 capable of conducting heat is connected on the inner surface of the two base plates 7.1, and connected to each heat transfer column 8 on the base plate 7.1 At least two cold storage fins 10 with thermal conductivity are fixed. In order to achieve a better cooling effect, each heat transfer column 8 preferably fixes 5 to 20 cold storage fins 10 with thermal conductivity (as shown in Figure 1 and Fig. 2), its substrate 7.1, heat transfer column 8 and cold storage sheet 10 can be made of metal materials or plastic materials with good thermal conductivity in the prior art; in order to improve the refrigeration efficiency of semiconductor refrigeration module 3, it can be Install a radiator on the semiconductor refrigeration module 3, the radiator is composed of a heat conduction plate 11, a heat conduction pipe 12 and a heat sink 13, the heat conduction plate 11 is attached to the semiconductor refrigeration module 3, and one end of the heat conduction pipe 12 is plugged into the heat conduction plate 11, make the other end of the heat pipe 12 protrude out of the rectangular installation shell 4, and install the heat sink 13 and the back plate 16 on it; at the same time, in order to dissipate heat more quickly, when installing, the unplugged heat conducting plate The angle α between the center line of the heat pipe 12 and the horizontal line in 11 is controlled within the range of 15° to 35°, and after the heat pipe 12 is evacuated first, a heat conduction liquid is added to the heat pipe 12, and the added heat conduction liquid The volume of the liquid should be less than the volume of the inner cavity of the heat pipe 3.2, and the heat conduction liquid can be tap water, distilled water, alcohol or acetone in the prior art; in order to achieve a better heat dissipation effect, a cooling fan 14 is installed on each radiator , and the heat dissipation fan 14 is connected with the battery 2 through the control circuit board 9; in order to prevent the radiator from interacting with each other during work, a piece can be set on the arc-shaped guide cover plate 5 of the housing to connect the upper and lower radiators Separate heat shield 15 (as shown in Figure 1), so that when working, the heat emitted by the radiator installed in the lower part will not affect the radiator in the upper part; The front end of the rectangular installation shell 4 of the body is installed with a hundred Blade 17, the louver 17 can directly adopt the manual or electric louver device used in the air conditioner in the prior art; during production, in order to save space and facilitate installation and maintenance, it can be installed in the rectangular installation shell 4 of the housing A mezzanine space 4.1, then place the control circuit board 9 in the mezzanine space 4.1, the control circuit board 9 can directly adopt the control circuit board commonly used for regulating and automatically controlling the temperature in the conventional air conditioner in the prior art; 2. When the volume is small, it can be placed in the interlayer space 4.1. When the volume of the battery 2 is large, it can be placed outside the casing; The control circuit board 9 is connected with the semiconductor refrigeration module 3, the fan 6 and the cooling fan 14 respectively, so that the storage battery 2 can supply power to the semiconductor refrigeration module 3, the fan 6 and the cooling fan 14 respectively through the control of the control circuit board 9.
Claims (10)
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| CN105423615B (en) * | 2015-12-11 | 2023-04-14 | 浙江陆特能源科技股份有限公司 | Three-coil solar cooling and heating device |
| CN107166342B (en) * | 2017-06-30 | 2019-09-06 | 王冰建 | A radiator for a focusable LED projection lamp |
| CN109631202A (en) * | 2018-12-06 | 2019-04-16 | 大连理工大学 | A kind of accumulation of heat/cold storage double-flow style semiconductor air conditioner |
| CN112546394A (en) * | 2020-12-15 | 2021-03-26 | 珠海格力电器股份有限公司 | Environment management device |
| CN115264652A (en) * | 2022-06-21 | 2022-11-01 | 青岛海尔空调器有限总公司 | Air conditioner outdoor unit, control method thereof and air conditioner |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0658577A (en) * | 1992-08-07 | 1994-03-01 | Hitachi Ltd | Air conditioner |
| CN201803423U (en) * | 2010-09-28 | 2011-04-20 | 欧国勇 | Solar semiconductor air conditioner |
| CN202915484U (en) * | 2012-09-24 | 2013-05-01 | 陈志明 | Solar energy electronic air-conditioner |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0658577A (en) * | 1992-08-07 | 1994-03-01 | Hitachi Ltd | Air conditioner |
| CN201803423U (en) * | 2010-09-28 | 2011-04-20 | 欧国勇 | Solar semiconductor air conditioner |
| CN202915484U (en) * | 2012-09-24 | 2013-05-01 | 陈志明 | Solar energy electronic air-conditioner |
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