CN103500000A - Refrigerating system for data machine room - Google Patents
Refrigerating system for data machine room Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及空调技术领域,尤其涉及一种数据机房用制冷系统。The invention relates to the technical field of air conditioning, in particular to a refrigeration system for a data machine room.
背景技术Background technique
现代数据大集中的网络时代,计算机的小型化、机柜化,服务器的薄型化、刀片化。他们的特点是体积越来越小,但是,电子功率密度却在不断增大。在这种条件下,机房内的制冷系统承受着越来越大的考验。In the network era of modern data concentration, computers are miniaturized and cabinet-sized, and servers are thinned and bladed. They are characterized by smaller and smaller volumes, but the electronic power density is constantly increasing. Under such conditions, the refrigeration system in the computer room is under increasing test.
机柜空调是专门针对通讯领域应用而设计的,如解决户外通信机柜、无线户外柜基站、蓄电池机柜等散热问题。主要用于带走电气元件消耗电能发出的热量,为各类机柜内部提供了理想的温湿度环境,同时隔离了外界环境中的灰尘、腐蚀性气体,延长电气元件的使用寿命,提高机器系统运行可靠性。产品适用于电气控制箱、通讯、通信设备、数据处理箱以及重电机设备控制箱等。The cabinet air conditioner is specially designed for the application in the communication field, such as solving the heat dissipation problems of outdoor communication cabinets, wireless outdoor cabinet base stations, battery cabinets, etc. It is mainly used to take away the heat generated by the electrical energy consumed by electrical components, providing an ideal temperature and humidity environment for the interior of various cabinets, and at the same time isolating dust and corrosive gases in the external environment, prolonging the service life of electrical components and improving the operation of the machine system reliability. The products are suitable for electrical control boxes, communication, communication equipment, data processing boxes and heavy electrical equipment control boxes, etc.
传统的机柜空调实际是机房空调,其通过调节机房整体温度来保证服务器设备运行环境温度合适。但是,机房空调一般放置远离服务器机柜的位置,通过送风管道送风,送风静压高,风机的功耗高;另外,由于机房空调是调节机房整体温度,但热量最大来源系服务器机柜,所以为了保证机柜内服务器设备运行的环境温度,需要将机房的整体温度调节很低,如此,使得空调的利用率降低。The traditional rack air conditioner is actually a computer room air conditioner, which ensures that the operating environment of the server equipment is at a suitable temperature by adjusting the overall temperature of the computer room. However, the air conditioner in the computer room is generally placed far away from the server cabinet, and the air is supplied through the air supply duct. The static pressure of the air supply is high, and the power consumption of the fan is high. In addition, since the air conditioner in the computer room is to adjust the overall temperature of the computer room, the largest source of heat is the server cabinet. Therefore, in order to ensure the ambient temperature of the server equipment in the cabinet, it is necessary to adjust the overall temperature of the computer room to be very low, so that the utilization rate of the air conditioner is reduced.
现有技术中还存在一种机柜空调,其将空调机组设置于相邻服务器之间。例如,中国专利文献CN102681637A公开一种“大规模发热服务器机柜散热制冷系统”,如图1所示,其包括服务器机柜100和制冷机组200,所述制冷机组200设置在相邻两台服务器机柜100之间,所述制冷机组200包括换热器201和设置在换热器侧面的轴流风机202。此种做法一般是在服务器机柜安装完毕后实施,由于机柜位置已经固定,故在拆装空调机组时具有局限性,给空调设备安装和检修工作带来不便;另外,上述的机柜空调虽然离机柜较近,但是仍需要将空调机组的冷风或者机柜散发出的热量采用玻璃板等材料封闭起来形成冷通道或者热通道,这种冷通道或热通道封闭的方式需要额外增加材料成本,机房的整体温度也容易受到影响,往往还需要采用空调对机房进行降温,才能保证机房的整体温度合适。There is also a rack air conditioner in the prior art, which arranges the air conditioner unit between adjacent servers. For example, Chinese patent document CN102681637A discloses a "large-scale heating server cabinet heat dissipation and cooling system", as shown in Figure 1, which includes a
综上,现有技术的机柜空调存在空调机组利用率低、空调机组拆装不便、成本高等缺陷,亟需提出一种适合机房服务器用机柜空调,以解决上述的技术问题。To sum up, the prior art rack air conditioner has defects such as low utilization rate of the air conditioner unit, inconvenient disassembly and assembly of the air conditioner unit, and high cost. It is urgent to propose a rack air conditioner suitable for servers in computer rooms to solve the above technical problems.
发明内容Contents of the invention
本发明的一个目的在于提出一种数据机房用制冷系统,其对机房服务器制冷效率高。An object of the present invention is to provide a cooling system for a data computer room, which has high refrigeration efficiency for servers in the computer room.
本发明的另一个目的在于提出一种数据机房用制冷系统,其具有拆装方便的优点。Another object of the present invention is to provide a cooling system for a data center, which has the advantage of being easy to assemble and disassemble.
本发明的再一个目的在于提出一种数据机房用制冷系统,其具有成本低的优势。Another object of the present invention is to provide a cooling system for a data center, which has the advantage of low cost.
为达此目的,本发明采用以下技术方案:For reaching this purpose, the present invention adopts following technical scheme:
一种数据机房用制冷系统,包括:机柜和空调机组,所述空调机组至少部分置于所述机柜内。A refrigeration system for a data center, comprising: a cabinet and an air conditioning unit, the air conditioning unit is at least partly placed in the cabinet.
作为一种优选方案,所述机柜包括至少一设备区,所述空调机组设于所述设备区的一侧,所述设备区与所述空调机组之间可拆卸的设有隔板。As a preferred solution, the cabinet includes at least one equipment area, the air-conditioning unit is arranged on one side of the equipment area, and a partition is detachably provided between the equipment area and the air-conditioning unit.
作为一种优选方案,所述机柜内设有空调机组控制盒,所述空调机组控制盒与所述空调机组位于所述设备区的同侧。As a preferred solution, the cabinet is provided with an air-conditioning unit control box, and the air-conditioning unit control box and the air-conditioning unit are located on the same side of the equipment area.
特别地,所述空调机组控制盒与所述空调机组之间通过带有多触点连接器的连接装置相连接。In particular, the control box of the air conditioner unit is connected to the air conditioner unit through a connection device with a multi-contact connector.
作为一种优选方案,所述空调机组包括风机、换热器,所述风机与所述换热器位于所述设备区的同侧,和/或,所述风机布满于所述换热器的侧面。As a preferred solution, the air conditioning unit includes a fan and a heat exchanger, the fan and the heat exchanger are located on the same side of the equipment area, and/or the fan is covered with the heat exchanger side.
特别地,所述风机有两台或两台以上,且在竖直方向上依次层叠设置。In particular, there are two or more fans, and they are stacked one after the other in the vertical direction.
特别地,所述换热器倾斜设于所述风机的一侧。In particular, the heat exchanger is obliquely arranged on one side of the fan.
特别地,所述换热器包括换热管和设于所述换热管外的散热翅片,所述换热管采用紫铜管,并通以冷冻水或制冷剂。In particular, the heat exchanger includes heat exchange tubes and cooling fins arranged outside the heat exchange tubes, the heat exchange tubes are made of copper tubes, and are passed through chilled water or refrigerant.
作为一种优选方案,所述空调机组设置换热器的一端设于所述机柜内,所述空调机组设置风机的一端设于所述机柜外。As a preferred solution, one end of the air-conditioning unit that is provided with a heat exchanger is disposed inside the cabinet, and one end of the air-conditioning unit that is provided with a fan is disposed outside the cabinet.
对比现有技术,本发明的有益效果为:本发明采用空调机组内置于机柜,空调机组直接对设备进行制冷,相对于传统的制冷系统在制冷效率方面得以提高;本发明通过将空调机组直接设置于机柜内,相对于传统的制冷系统将空调机组设置于机柜之间在可操作性方面得以提升,拆装便利,减少施工成本和材料成本。Compared with the prior art, the beneficial effects of the present invention are: the present invention adopts the air-conditioning unit built into the cabinet, and the air-conditioning unit directly refrigerates the equipment, which improves the refrigeration efficiency compared with the traditional refrigeration system; the present invention directly installs the air-conditioning unit In the cabinet, compared with the traditional refrigeration system, the air-conditioning unit is arranged between the cabinets to improve operability, facilitate disassembly and assembly, and reduce construction and material costs.
附图说明Description of drawings
图1为现有技术的一种大规模发热服务器机柜散热制冷系统的俯视示意图。FIG. 1 is a schematic top view of a heat dissipation and cooling system for large-scale heat-generating server cabinets in the prior art.
图2为实施例所述的数据机房用制冷系统的结构示意图。Fig. 2 is a structural schematic diagram of the cooling system for the data center described in the embodiment.
图3为实施例所述的数据机房用制冷系统的俯视示意图。Fig. 3 is a schematic top view of the cooling system for the data center according to the embodiment.
图4为本发明所述的数据机房用制冷系统的另一种结构的俯视示意图。Fig. 4 is a schematic top view of another structure of the refrigeration system for a data center according to the present invention.
图5为实施例所述的空调机组的结构示意图。Fig. 5 is a schematic structural diagram of the air conditioning unit described in the embodiment.
图6为图5所示的空调机组的分解图。Fig. 6 is an exploded view of the air conditioning unit shown in Fig. 5 .
图7为本发明所述的单风机空调机组的结构示意图。Fig. 7 is a schematic structural view of the single-fan air-conditioning unit according to the present invention.
图8为本发明所述的四风机空调机组的结构示意图。Fig. 8 is a schematic structural diagram of a four-fan air-conditioning unit according to the present invention.
图9为实施例所述的空调机组的换热器结构示意图。Fig. 9 is a schematic structural diagram of the heat exchanger of the air-conditioning unit described in the embodiment.
图10为本发明所述的空调机组的换热器的另一种结构示意图。Fig. 10 is another structural schematic diagram of the heat exchanger of the air conditioning unit according to the present invention.
图中:In the picture:
100、服务器机柜;200、制冷机组;201、换热器;202、轴流风机;100. Server cabinet; 200. Refrigeration unit; 201. Heat exchanger; 202. Axial flow fan;
1、机柜;11、机组区;12、设备区;111、机柜前侧板;112、机柜后侧板;113、机柜隔板;114、机柜回风口;115、机柜进风口;1. Cabinet; 11. Unit area; 12. Equipment area; 111. Cabinet front side panel; 112. Cabinet rear side panel; 113. Cabinet partition; 114. Cabinet return air outlet; 115. Cabinet air inlet;
2、空调机组;21、风机;22、换热器;23、机组箱体;230、箱体隔板;231、前腔室;232、后腔室;233、机组送风口;234、机组回风口。2. Air conditioning unit; 21. Fan; 22. Heat exchanger; 23. Unit box; 230. Box partition; 231. Front chamber; 232. Rear chamber; 233. Unit air outlet; 234. Unit return tuyere.
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.
本发明的数据机房用制冷系统,包括:机柜和空调机组,空调机组至少部分置于所述机柜内,将空调机组内置于机柜,空调机组直接对服务器设备进行制冷,相对于传统的制冷系统在制冷效率方面得以提高,给安装和检修工作带来便利,可减少施工成本和材料成本。The refrigeration system for a data center of the present invention includes: a cabinet and an air conditioning unit, the air conditioning unit is at least partly placed in the cabinet, the air conditioning unit is built into the cabinet, and the air conditioning unit directly cools the server equipment. The refrigeration efficiency can be improved, which brings convenience to installation and maintenance work, and can reduce construction cost and material cost.
图2示出本发明的一种数据机房用制冷系统的结构,于本实施例中,制冷系统包括:机柜1和空调机组2,空调机组2一部分置于机柜1内,另一部分置于机柜1外。本领域技术人员容易联想到的是:还可以将空调机组全部置于机柜内。Fig. 2 shows the structure of a refrigeration system for a data center of the present invention. In this embodiment, the refrigeration system includes: a cabinet 1 and an air-
根据图2所示的数据机房用制冷系统,更为具体的方案请参见图3,机柜1包括:一个机组区11和分别位于机组区两侧的四个设备区12,机组区11用于安装空调机组,设备区12用于安装服务器设备。According to the refrigeration system for the data room shown in Figure 2, please refer to Figure 3 for a more specific solution. The cabinet 1 includes: a
设备区12与机组区11的后侧和前侧分别设置有机柜前侧板111和机柜后侧板112,设备区12与机组区11之间设有可拆卸的机柜隔板113。The rear and front sides of the
空调机组2包括风机21、换热器22,风机21设于换热器22的一侧,位于空调机组2的前端,该端部置于机组区11外,空调机组2设有换热器22的端部置于机组区11内。在机柜隔板113上对应换热器22的位置开设机柜回风口114,在机柜前侧板111开设机柜进风口115。风口的开设方式可以为在机柜隔板或机柜前侧板上开设多个型孔形成栅格结构,也可以直接裁剪板材形成尺寸较大的开口等。The
本领域技术人员容易获知的技术方案请参见图4,与图3所示的数据机房用制冷系统的不同之处在于,本方案的空调机组2全部置于机组区11内。机柜回风口114仍开设于机柜隔板113后端与换热器22相对应的位置,机柜进风口115开设于机柜隔板113前端与风机21相对应的位置。Please refer to FIG. 4 for a technical solution that is easily known to those skilled in the art. The difference from the cooling system for the data center shown in FIG. The cabinet
上述的两种数据机房用制冷系统均是利用机柜本身的结构与空调机组形成送、回风通道,相对于传统的制冷系统需要额外设置通道,本发明的方案实施更为方便、成本得以降低。The above two refrigeration systems for data center use the structure of the cabinet itself and the air conditioning unit to form air supply and return channels. Compared with the traditional refrigeration system, which requires additional channels, the implementation of the scheme of the present invention is more convenient and the cost is reduced.
图5、6示出本发明的一种空调机组的结构,于本实施例中,空调机组包括一机组箱体23,机组箱体23内通过一箱体隔板230分隔为前、后腔室231、232,风机21安装于箱体隔板230上位于前腔室231内,换热器22安装于风机一侧位于后腔室232内,机组箱体23的前壁板、上壁板、左壁板和右壁板对应风机的位置开设机组送风口233,机组箱体23的后壁板、右壁板对应换热器的位置开设机组回风口234。机组送风口233和机组回风口234的数量、位置及结构形式均可根据实际需要而调整,例如,图示方案中的机组送风口采用送风栅格结构,机组回风口采用在板材上开口结构。Fig. 5, 6 shows the structure of a kind of air-conditioning unit of the present invention, and in the present embodiment, air-conditioning unit comprises a
本发明的空调机组根据实际需要可以采用单风机结构(参见图7)、双风机结构或四风机结构(参见图8)等。如果采用两个或两个以上的风机结构,这些风机在竖直方向上依次层叠设置。两个单风机结构叠加的尺寸与双风机结构相同,两个双风机结构叠加的尺寸与四风机尺寸相同,如此,便于根据实际需要进行机组的扩展。The air-conditioning unit of the present invention can adopt a single-fan structure (see FIG. 7 ), a double-fan structure or a four-fan structure (see FIG. 8 ), etc. according to actual needs. If two or more fan structures are adopted, these fans are stacked in sequence in the vertical direction. The superimposed size of the two single-fan structures is the same as that of the double-fan structure, and the superimposed size of the two double-fan structures is the same as that of the four-fan structure, so that it is convenient to expand the unit according to actual needs.
本发明的换热器优选包括换热管和设于换热管外的散热翅片,所述换热管采用紫铜管。空调机组的换热器可采用冷冻水系统或者制冷剂系统。如果采用冷冻水系统可采用二通阀或三通阀控制冷冻水流量;如果采用制冷剂系统可采用毛细管或膨胀阀控制制冷剂流量。The heat exchanger of the present invention preferably includes heat exchange tubes and cooling fins arranged outside the heat exchange tubes, and the heat exchange tubes are copper tubes. The heat exchanger of the air conditioning unit can adopt the chilled water system or the refrigerant system. If a chilled water system is used, a two-way valve or a three-way valve can be used to control the chilled water flow; if a refrigerant system is used, a capillary tube or an expansion valve can be used to control the refrigerant flow.
换热器可以采用一组或者两组以上。图9示出本发明的一种换热器布置形式,于本实施例中,换热器22的数量为一组,换热器22的一端置于后腔室232的后侧左方的顶部,另一端置于前侧右方的底部,整体呈立体对角线布置于后腔室内。与换热器相对应的,在机组箱体23的后壁板、右壁板开设机组回风口234,由机组的后侧面和右侧面进行回风。如果将换热器的一端置于后腔室的后侧右方的顶部,另一端置于前侧左方的底部,整体呈立体对角线布置于后腔室内,则相应的在机组箱体的后壁板、左壁板开设机组回风口,由机组的后侧面和左侧面进行回风。由此可见,回风方式更换热器的倾斜的方向有关。另外,还可以根据需要在机组箱体的顶壁板设置回风口,以增加回风面积。One or more sets of heat exchangers can be used. Fig. 9 shows a kind of heat exchanger arrangement form of the present invention, and in this embodiment, the quantity of
图10示出本发明的另一种换热器布置形式,该换热器的数量为两组,两组换热器22的其中一端部呈间隔设置,另一端部呈接触设置,以使两组换热器整体呈“V”型结构布置于后腔室232内,且该“V”型结构的一端置于后腔室232的顶部,另一端置于后腔室232的底部。与换热器相对应的,在机组箱体23的后壁板、右壁板、左壁板开设机组回风口234,由机组的后侧面、右侧面和左侧面进行回风。另外,还可以根据需要在机组箱体的顶壁板设置回风口,以增加回风面积。Fig. 10 shows another heat exchanger arrangement form of the present invention, the number of the heat exchangers is two groups, one of the ends of the two groups of
结合图3说明本实施例的数据机房用制冷系统工作过程:设备区内服务器散发出的热气流依次经过机柜回风口、机组回风口而被机组区的风机吸入,气流经换热器进行换热形成冷气流,流经风机通过机组送风口向左右两侧送风,气流在设备区前形成风屏,被位于设备区内的散热风扇经机柜前侧板上的机柜进风口吸入设备区,对设备区内的服务器设备进行散热,而后温度升高的热气流再次被机组区内的风机吸入,如此依次循环。The working process of the refrigeration system for the data center in this embodiment is described in conjunction with Fig. 3: the hot air flow emitted by the server in the equipment area passes through the return air outlet of the cabinet and the air return port of the unit in turn, and is sucked by the fan in the unit area, and the air flows through the heat exchanger for heat exchange A cold air flow is formed, which flows through the fan and sends air to the left and right sides through the air outlet of the unit. The air flow forms a wind screen in front of the equipment area, and is sucked into the equipment area by the cooling fan located in the equipment area through the cabinet air inlet on the front side panel of the cabinet. The server equipment in the equipment area dissipates heat, and then the hot air flow with increased temperature is inhaled by the fan in the unit area again, and so on.
为了更好的调控机组的工作,在机组区内设置空调机组控制盒,空调机组控制盒与空调机组之间可通过带有多触点连接器的连接装置相连接。In order to better control the work of the unit, an air-conditioning unit control box is installed in the unit area, and the air-conditioning unit control box and the air-conditioning unit can be connected through a connecting device with a multi-contact connector.
在机组送风口处设置用于检测送风温度的第一温度传感器,机柜进风口处设置用于检测进入设备区的进风温度的第二传感器,第一温度传感器和第二温度传感器均与空调机组控制盒相连接。在机柜回风口处或机组回风口处设置用于检测回风温度的第三温度传感器,第三温度传感器与空调机组控制盒相连接。根据第一温度传感器检测的温度与第二温度传感器检测的温度可知冷风在输送过程中的耗损,如果耗损较大,则空调机组控制盒调节冷冻水流量和风机转速。根据第三温度传感器检测回风温度,可知设备区的温度环境状况,依需要通过空调机组控制盒调节冷冻水流量和风机转速。The first temperature sensor used to detect the air supply temperature is installed at the air supply port of the unit, and the second sensor used to detect the air inlet temperature entering the equipment area is installed at the air inlet of the cabinet. Both the first temperature sensor and the second temperature sensor are connected with the air conditioner. The unit control box is connected. A third temperature sensor for detecting return air temperature is provided at the air return port of the cabinet or at the air return port of the unit, and the third temperature sensor is connected with the control box of the air conditioning unit. According to the temperature detected by the first temperature sensor and the temperature detected by the second temperature sensor, the loss of cold air during the conveying process can be known. If the loss is large, the control box of the air conditioning unit adjusts the chilled water flow and the fan speed. According to the return air temperature detected by the third temperature sensor, the temperature environment of the equipment area can be known, and the chilled water flow and fan speed can be adjusted through the air conditioning unit control box as required.
以上结合具体实施例描述了本发明的技术原理。这些描述只是为了解释本发明的原理,而不能以任何方式解释为对本发明保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本发明的其它具体实施方式,这些方式都将落入本发明的保护范围之内。The above describes the technical principles of the present invention in conjunction with specific embodiments. These descriptions are only for explaining the principles of the present invention, and cannot be construed as limiting the protection scope of the present invention in any way. Based on the explanations herein, those skilled in the art can think of other specific implementation modes of the present invention without creative efforts, and these modes will all fall within the protection scope of the present invention.
Claims (10)
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| CN201310459541.6A CN103500000A (en) | 2013-09-29 | 2013-09-29 | Refrigerating system for data machine room |
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