CN102960127B - The dual-purpose straw-returning of floods and droughts ploughs whole rotor - Google Patents
The dual-purpose straw-returning of floods and droughts ploughs whole rotor Download PDFInfo
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- CN102960127B CN102960127B CN201210514851.9A CN201210514851A CN102960127B CN 102960127 B CN102960127 B CN 102960127B CN 201210514851 A CN201210514851 A CN 201210514851A CN 102960127 B CN102960127 B CN 102960127B
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Abstract
本发明公开了一种水旱两用秸秆还田耕整刀辊,包括刀轴、安装在刀轴两端的外刀盘及安装在刀轴上的多个内刀盘和刀座,外刀盘的内端面和内刀盘的两侧端面上均安装有多把外弯刀,外刀盘和内刀盘相对端面上的外弯刀之间设置有螺旋横刀,每把螺旋横刀的切削刃口上均匀分布50~60个锯齿,刀座按螺旋线方式环绕布置在所述的刀轴上,刀座上装有内弯刀。本发明采用带有锯齿的螺旋横刀和安装在刀轴上的内、外弯刀有序地将土壤切削成方块形,而且能将秸秆揉碎并均匀地埋在耕作层;掩埋在土壤下的秸秆加快了腐蚀的速度,可以为土壤提供更多有机质,减少化肥使用量。<!--1-->
The invention discloses a plowing knife roller for both flood and drought purposes, which includes a cutter shaft, outer cutter heads installed at both ends of the cutter shaft, a plurality of inner cutter heads and knife holders installed on the cutter shaft, and the outer cutter head A plurality of outer scimitars are installed on the inner end face of the inner cutter head and both sides of the inner cutter head, and a spiral horizontal knife is arranged between the outer scimitars on the opposite end faces of the outer cutter head and the inner cutter head. 50~60 serrations are evenly distributed on the cutting edge, and the knife seat is arranged on the knife shaft in a spiral manner, and the inner curved knife is installed on the knife seat. The invention adopts the spiral horizontal knife with sawtooth and the inner and outer scimitars installed on the knife shaft to cut the soil into squares in an orderly manner, and can crush the straw and bury it evenly in the plow layer; bury it under the soil The straw can accelerate the rate of erosion, can provide more organic matter to the soil, and reduce the use of chemical fertilizers. <!--1-->
Description
技术领域 technical field
本发明涉及农业耕整机械,具体地指一种水旱两用秸秆还田耕整刀辊。The invention relates to agricultural plowing machinery, in particular to a paddle and drought dual-purpose straw returning plowing knife roller.
背景技术 Background technique
农作物秸秆是农业生产过程中形成的主要副产物,是重要的可再生生物资源之一。现在,随着农村经济的发展,秸秆已不在是主要的燃料,为了方便种植下茬作物,人们对秸秆进行就地焚烧,不仅污染空气,而且还使土壤板结,破坏土壤结构,造成土壤肥力下降和耕地恶化。秸秆还田,具有提高土壤有机质含量,增加土壤养分,减少化肥用量,改善土壤理化性状和质地等好处。Crop straw is the main by-product formed in the process of agricultural production and one of the important renewable biological resources. Now, with the development of the rural economy, straw is no longer the main fuel. In order to facilitate the planting of stubble crops, people burn straw on the spot, which not only pollutes the air, but also makes the soil harden, destroys the soil structure, and reduces soil fertility. and deterioration of arable land. Straw returning to the field has the advantages of increasing soil organic matter content, increasing soil nutrients, reducing the amount of chemical fertilizers, and improving soil physical and chemical properties and texture.
近年来,为了解决秸秆还田技术问题,人们研制了一些使秸秆还田的机械,如实用新型专利ZL99248205.4“双辊秸秆还田耕整机”,其工作部分包括前旋耕粉碎刀辊和后旋耕覆盖刀辊,通过两者的共同作用,实现秸秆粉碎还田,但存在功耗大、机械负荷重等问题。实用新型专利ZL00226608.3“有秸秆还田功能的旋耕机”,其采用皮带带动工作部件旋耕弯刀的刀轴,然而易出现由于负载过大而产生打滑使秸秆不能正常还田的问题。实用新型专利ZL200710141508.3“水田埋茬旋耕机”,在犁刀轴后方设置一压茬滚,压茬滚随机滚动,将旋耕下的秸秆压入泥土里,但是存在功耗大,机械负荷重,易挂草,带草等问题。实用新型专利ZL200820041185.0“秸秆还田机”,主要由齿轮箱、机架、机架侧板以及分别安装在机架侧板上的秸秆切碎埋草机构以及安装在机架侧板间的压草平整机构组成,实现一机多用,提高大、中型拖拉机的利用率,但秸秆覆盖率不高。实用新型专利ZL200820066760.2“悬挂式多用农田耕整作业机”,设计了可以根据不同的农艺要求与松土铲刀、松土弯刀或其它土壤工作部件组合为一体进行作业的单体式组合刀盘,增加了拉伸弹簧阻尼器、分体式镇压辊等工作部件,能够同时完成农田耕整过程中的耕耙、灭茬、埋草、镇压、保墒等农艺复式作业,但存在刀盘结构复杂、秸秆覆盖率低的问题。实用新型专利ZL200820214707.2“水田秸秆掩埋旋耕机”,可完成水田秸秆掩埋、碎土、秸秆覆盖等功能,但耕作后地表平整度不高。In recent years, in order to solve the technical problems of returning straw to the field, people have developed some machinery for returning straw to the field, such as the utility model patent ZL99248205.4 "Double Roller Straw Returning Tiller", the working part of which includes the front rotary tillage crushing knife roller and post-rotary tillage covering knife roller, through the joint action of the two, the straw is crushed and returned to the field, but there are problems such as large power consumption and heavy mechanical load. The utility model patent ZL00226608.3 "rotary cultivator with the function of returning straw to the field" uses a belt to drive the cutter shaft of the rotary cultivating machete, but it is prone to slipping due to excessive load, which makes the straw cannot be returned to the field normally. . Utility model patent ZL200710141508.3 "Paddy field stubble burying machine", a stubble pressing roller is installed behind the coulter shaft, and the stubble pressing roller rolls randomly to press the stalks under the rotary tillage into the soil, but there is a large power consumption, and the mechanical Heavy load, easy to hang grass, grass and other problems. The utility model patent ZL200820041185.0 "straw returning machine" is mainly composed of a gear box, a frame, a side plate of the frame, a straw cutting and embedding mechanism respectively installed on the side plates of the frame, and a mechanism installed between the side plates of the frame. Composed of a grass-pressing and leveling mechanism, one machine can be used for multiple purposes, and the utilization rate of large and medium-sized tractors can be improved, but the straw coverage rate is not high. Utility model patent ZL200820066760.2 "suspended multi-purpose farmland tillage operation machine", designed a single combination that can be combined with a soil loosening blade, a soil loosening machete or other soil working parts according to different agronomic requirements The cutter head has added working parts such as tension spring dampers and split pressure rollers, which can simultaneously complete agronomic complex operations such as plowing, stubble removal, grass burying, suppression, and moisture conservation in the process of farmland plowing, but the structure of the cutter head is complicated. , The problem of low straw coverage. The utility model patent ZL200820214707.2 "Paddy Field Straw Burying Rotary Tiller" can complete functions such as paddy field straw burying, crushed soil, and straw mulching, but the surface level is not high after tillage.
发明内容 Contents of the invention
本发明的目的就是要克服现有技术所存在的不足,提供一种水旱两用秸秆还田耕整刀辊。The purpose of the present invention is to overcome the deficiencies of the prior art, and to provide a dual-purpose straw returning plow knife roller for flood and drought.
为实现上述目的,本发明所设计的水旱两用秸秆还田耕整刀辊,包括刀轴、安装在刀轴两端的外刀盘及安装在刀轴上的多个内刀盘和刀座,所述外刀盘的内端面和内刀盘的两侧端面上均安装有多把外弯刀,所述外刀盘和内刀盘相对端面上的外弯刀之间设置有螺旋横刀,所述每把螺旋横刀的切削刃口上均匀分布50~60个锯齿,所述刀座按螺旋线方式环绕布置在所述的刀轴上,所述刀座上装有内弯刀。这样,刀座按螺旋线方式环绕在每节刀轴上,这种布置与螺旋横刀协调,保证刀座上内弯刀切土的连续性,将秸秆和土壤先行顺序切削和划分开,利于后续螺旋刀辊对土壤和秸秆进行旋耕翻埋,同时可以使受力较均衡。In order to achieve the above-mentioned purpose, the rice and dry dual-purpose straw returning plow cutter roller designed by the present invention includes a cutter shaft, an outer cutter disc installed at both ends of the cutter shaft, and a plurality of inner cutter discs and knife holders installed on the cutter shaft , a plurality of outer scimitars are installed on the inner end face of the outer cutter head and the two side end faces of the inner cutter head, and a spiral horizontal knife is arranged between the outer scimitars on the opposite end faces of the outer cutter head and the inner cutter head , 50 to 60 sawtooths are evenly distributed on the cutting edge of each spiral horizontal knife, and the knife seat is arranged on the knife shaft in a spiral manner, and an inner machete is installed on the knife seat. In this way, the knife seat surrounds each section of the knife shaft in a helical manner. This arrangement is coordinated with the spiral horizontal knife to ensure the continuity of the inner machete cutting soil on the knife seat, and to cut and divide the straw and soil in advance, which is beneficial The subsequent spiral knife roller performs rotary tillage and burial of soil and straw, and can make the force more balanced at the same time.
上述方案中,所述内刀盘将两端外刀盘之间的刀轴均匀分成两节,所述每节刀轴长310~340mm,每节刀轴上的螺旋横刀的螺旋旋向相同,相邻两节刀轴上的螺旋横刀的螺旋旋向不同,所述螺旋横刀的螺旋升角为20°~30°。耕作幅宽可根据需要在两节基础上按节数增加。In the above scheme, the inner cutter head divides the cutter shaft between the two outer cutter heads evenly into two sections, the length of each section of the cutter shaft is 310-340 mm, and the helical direction of the helical horizontal knives on each section of the cutter shaft is the same , the helical directions of the helical horizontal knives on two adjacent knife shafts are different, and the helix angle of the helical horizontal knives is 20°-30°. The farming width can be increased according to the number of sections on the basis of two sections.
进一步地,所述刀座环绕在每节刀轴上并布置有5排,每排布置3或4把刀座。Further, the knife seats are arranged in 5 rows around each section of the knife shaft, and each row is arranged with 3 or 4 knife seats.
进一步地,所述外刀盘的内端面和内刀盘的两侧端面上均安装有5把相同外弯刀。Further, five identical outer machetes are installed on the inner end surface of the outer cutter head and the two side end faces of the inner cutter head.
进一步地,所述外刀盘的外端面分别距所述刀轴外端面90~130mm。Further, the outer end surface of the outer cutter head is respectively 90-130mm away from the outer end surface of the cutter shaft.
进一步地,所述刀轴设置有外刀盘、内刀盘或刀座处直径为40~50mm。Further, the cutter shaft is provided with an outer cutter head, an inner cutter head or a cutter seat with a diameter of 40-50 mm.
本发明的有益效果在于:The beneficial effects of the present invention are:
1、本发明水旱两用秸秆还田耕整刀辊采用带有锯齿的螺旋横刀和安装在刀轴上的内、外弯刀有序地将土壤切削成方块形,而且能将秸秆揉碎并均匀地埋在耕作层;掩埋在土壤下的秸秆加快了腐蚀的速度,可以为土壤提供更多有机质,减少化肥使用量。1. The present invention adopts the sawtoothed spiral horizontal knife and the inner and outer curved knives installed on the knife shaft to cut the soil into squares in an orderly manner, and can knead the straw. Crushed and evenly buried in the tillage layer; the straw buried under the soil accelerates the rate of corrosion, can provide more organic matter for the soil, and reduce the use of chemical fertilizers.
2、本发明水旱两用秸秆还田耕整刀辊其平均耕深为120mm,通过加设罩壳、悬挂架和托板装置后,与拖拉机配套使用,能够一次完成压秆、旋耕、起浆、埋秆、碎土、平地等多道联合作业工序,全面达到下茬作物播栽的农艺要求,其耕作质量明显优于传统旋耕机,实现一机多用。2. The average plowing depth of the present invention is 120mm for both flood and dry use of straw returning to the field. After adding a cover, a suspension frame and a supporting plate device, it is used in conjunction with a tractor to complete stalk pressing, rotary tillage, The multi-channel joint operation process such as pulping, burying, crushing soil, and leveling fully meets the agronomic requirements for sowing and planting of the next crop. Its cultivation quality is obviously better than that of traditional rotary tillers, realizing one machine with multiple functions.
3、本发明水旱两用秸秆还田耕整刀辊的基本耕幅为700mm,可设计成不同幅宽的系列机具,广泛适合于南北方水田、旱地的高茬秸秆直接埋覆还田耕整作业,作业效果完全能满足下茬水旱作物的播栽要求。3. The basic plowing width of the whole knife roller of the present invention is 700mm, which can be designed into a series of machines with different widths, and is widely suitable for direct burying and plowing of high-stubble straw in paddy fields and dry lands in the north and south. The whole operation, the operation effect can fully meet the sowing and planting requirements of the next crop of flood and drought crops.
附图说明 Description of drawings
图1为水旱两用秸秆还田耕整刀辊的结构示意图。Fig. 1 is a structural schematic diagram of the whole knife roller for paddy and dry straw returning to the field.
图2为图1中螺旋横刀的结构示意图。Fig. 2 is a schematic diagram of the structure of the spiral horizontal knife in Fig. 1 .
具体实施方式 Detailed ways
以下结合附图和具体实施例对本发明作进一步的详细描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1所示水旱两用秸秆还田耕整刀辊,包括刀轴1、安装在刀轴1两端的外刀盘2及安装在刀轴1上的一个内刀盘4和刀座3。内刀盘4将两端外刀盘2之间的刀轴1均匀分成两节,每节刀轴1长331mm。外刀盘2的内端面和内刀盘4的两侧端面上均安装有5把相同外弯刀5。As shown in Fig. 1, the knife roller for paddy and drought dual-purpose straw returning to field plowing includes a cutter shaft 1, an outer cutter disc 2 installed at both ends of the cutter shaft 1, an inner cutter disc 4 and a knife seat 3 installed on the cutter shaft 1 . The inner cutter head 4 evenly divides the cutter shaft 1 between the outer cutter heads 2 at both ends into two sections, and each section of the cutter shaft 1 is 331mm long. Five identical outer machetes 5 are all installed on the inner end face of the outer cutter head 2 and the both side end faces of the inner cutter head 4 .
外刀盘2和内刀盘4相对端面上的外弯刀5之间设置有螺旋横刀6,螺旋横刀6的螺旋升角为25°。如图2所示,每把螺旋横刀6的切削刃口上均匀分布55个锯齿6.1。每节刀轴1上的螺旋横刀6的螺旋旋向相同,相邻两节刀轴1上的螺旋横刀6的螺旋旋向不同,一侧刀轴1上的螺旋横刀6为左螺旋横刀,另一侧刀轴1上的螺旋横刀6右螺旋横刀。A spiral horizontal knife 6 is arranged between the outer machetes 5 on the opposite end faces of the outer cutter head 2 and the inner cutter head 4, and the helix angle of the spiral horizontal knife 6 is 25°. As shown in Figure 2, 55 serrations 6.1 are evenly distributed on the cutting edge of each helical horizontal knife 6. The helical horizontal knives 6 on each cutter shaft 1 have the same helical direction, the helical horizontal knives 6 on two adjacent cutter shafts 1 have different helical directions, and the helical horizontal knives 6 on one side of the cutter shaft 1 are left helical Horizontal knife, the spiral horizontal knife 6 right spiral horizontal knife on the other side cutter shaft 1.
刀座3按螺旋线方式环绕在每节刀轴1上并布置有5排,每排布置3或4把刀座3,刀座3上装有内弯刀7。Knife holders 3 surround each section of cutter shaft 1 in a helical manner and are arranged in 5 rows, with 3 or 4 knife holders 3 arranged in each row, and inner machetes 7 are housed on the knife holders 3 .
外刀盘2的外端面分别距刀轴1外端面90~130mm。刀轴1设置有外刀盘2、内刀盘4或刀座3处直径为40~50mm。刀轴1左端有带键槽的轴段,其与侧边齿轮箱相接,刀轴1右端安装在机架侧板上。The outer end surface of the outer cutter head 2 is respectively 90-130 mm away from the outer end surface of the cutter shaft 1 . The cutter shaft 1 is provided with an outer cutter head 2, an inner cutter head 4 or a cutter seat 3 with a diameter of 40-50mm. The left end of the cutter shaft 1 has a shaft section with a keyway, which is connected with the side gear box, and the right end of the cutter shaft 1 is installed on the frame side plate.
本发明工作原理如下:The working principle of the present invention is as follows:
使用时,通过在本发明的水旱两用秸秆还田耕整刀辊上加设罩壳、悬挂架和托板装置,采用三点悬挂方式与船式拖拉机连接,由船式拖拉机提供动力。船式拖拉机输出轴将动力通过中央链传动减速后传递给侧边齿轮箱,经过侧边齿轮箱减速后,传递给刀轴1,刀轴1要求转速为280r/min。在前进时,刀轴1上带有锯齿6.1的螺旋横刀6先横向切削土壤,紧接着,外弯刀5、内弯刀7竖向切削土壤,将覆有秸秆的田块有序地切割成方块形,同时揉碎秸秆并将其埋覆,完成旋耕、埋秆、碎土等功能。When in use, by adding a cover, a suspension frame and a supporting plate device on the straw-returning knife roller for both water and dry uses of the present invention, it is connected with a boat-type tractor in a three-point suspension manner, and is powered by the boat-type tractor. The output shaft of the boat tractor transmits the power to the side gearbox after being decelerated by the central chain transmission. After being decelerated by the side gearbox, it is transmitted to the cutter shaft 1. The required speed of the cutter shaft 1 is 280r/min. When moving forward, the spiral horizontal knife 6 with sawtooth 6.1 on the knife shaft 1 first cuts the soil horizontally, and then the outer curved knife 5 and the inner curved knife 7 cut the soil vertically, cutting the fields covered with straw in an orderly manner At the same time, crush the straw and bury it to complete the functions of rotary tillage, burying straw, and crushing soil.
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| CN104303717B (en) * | 2014-08-29 | 2016-04-27 | 华中农业大学 | Combined straw is field rotary tillage rotor also |
| CN110366883A (en) * | 2019-08-15 | 2019-10-25 | 华中农业大学 | The combine plowing machine of nonirrigated farmland stalk plough rotation returning to the field |
| CN119790741B (en) * | 2025-01-22 | 2026-01-27 | 华中农业大学 | Full-quantity straw rotary burying tillage machine with in-situ spectrum dynamic acquisition function |
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| 基于Pro/E的水田秸秆还田耕整机的设计与运动仿真;余水生,夏俊芳;《湖北农业科学》;20121005;第51卷(第19期);第4382-4384页 * |
| 多熟制稻作区水田旋耕埋草机的结构与性能;夏俊芳等;《华中农业大学学报》;20080415;第27卷(第2期);第331-334页 * |
| 水田高茬秸秆还田耕整机设计与试验;周勇等;《农业机械学报》;20120825;第43卷(第8期);第46-49页 * |
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| CN102960127A (en) | 2013-03-13 |
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