CN102925268A - Cleaning concentrate hydraulic fluid and preparation method thereof - Google Patents

Cleaning concentrate hydraulic fluid and preparation method thereof Download PDF

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Publication number
CN102925268A
CN102925268A CN2012104415067A CN201210441506A CN102925268A CN 102925268 A CN102925268 A CN 102925268A CN 2012104415067 A CN2012104415067 A CN 2012104415067A CN 201210441506 A CN201210441506 A CN 201210441506A CN 102925268 A CN102925268 A CN 102925268A
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Prior art keywords
hydraulic fluid
preparation
concentrated solution
organic
kinds
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CN2012104415067A
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范伟京
范伟彬
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Fujian Zhong Baichuan Biolubricant & Rustproof Co Ltd
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Fujian Zhong Baichuan Biolubricant & Rustproof Co Ltd
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Priority to CN2012104415067A priority Critical patent/CN102925268A/en
Publication of CN102925268A publication Critical patent/CN102925268A/en
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Abstract

The invention relates to the technical field of chemical industry, in particular to cleaning concentrate hydraulic fluid and a preparation method thereof. The cleaning concentrate hydraulic fluid is a mixed solution containing 5-10% of vegetable fat, 10-20% of organic amine, 5-8% of oil soap, 3-5% of borate, 10-20% of organic alcohol, 7.5-12% of organic acid, 0.5-1% of defoamer and 24-59% of water. The preparation method includes: mixing ingredients, stirring, cooling, filtering and filling. The cleaning concentrate hydraulic fluid has the advantages of being good in hard water resistance, having enough lubricating films and penetrating quality, being high in stability, good in degradation property, less in dosage and transportation cost, environment-friendly, good in anti-corrosion performance, easy to prepare and the like and is applicable to hydraulic cylinders, especially coal mine hydraulic supports.

Description

A kind of clean concentrated solution hydraulic fluid and preparation method thereof
One. technical field
The present invention relates to chemical field, particularly a kind of clean concentrated solution hydraulic fluid and preparation method thereof is suitable for hydro-cylinder and uses, and is particularly suited for coal mine hydraulic supporting and uses.
Two. background technology
At present, the hydraulic liquid of China's hydraulic support generally comprises these two kinds of hydraulic support oil in water emulsion and hydraulic support concentrated solutions.The first hydraulic support oil in water emulsion belongs to thermodynamic unstable system, its stability is with good conditionsi, in use still have certain oily graining out to go out, easily cause filter screen to block, need to often clean filter screen, and these oily soaps are combined the dirt that form to be difficult to cleans with coal dust, thereby then can stop up its filter member to electrohydraulic control system; The second hydraulic support concentrated solution generally is equipped with the modulation of rust-preventive agent, oiliness improver with polymer substances such as PVOHs again and forms, but its biological degradation and relatively poor to the adaptability of sealing material, existing bracket hydraulic liquid exists and is used for that job security is poor under the mine, operating efficiency low and the problem such as environmental pollution in a word.
Therefore seek a kind of can utilization, facile hydrolysis and environment amenable renewable resources be raw material, do not contain mineral oil and polymer substance clean concentrated solution hydraulic fluid and preparation method thereof and just seem particularly important.
Three. summary of the invention
For achieving the above object, the component of clean concentrated solution hydraulic fluid of the present invention all is to measure by weight percentage, and its component is the mixing solutions of 5-10% Vegetable oil lipoprotein, 10-20% organic amine, 5-8% oil soap, 3-5% borate, 10-20% Organic Alcohol, 7.5-12% organic acid, 0.5-1% defoamer, 24-59% water.
Be used for realizing that the preparation method of clean concentrated solution hydraulic fluid comprises following weight percent component and sequential steps:
The first step: batching is mixed
With the mixing of preparing burden of 5-10% Vegetable oil lipoprotein, 10-20% organic amine, 5-8% oil soap, 3-5% borate, 10-20% Organic Alcohol, 7.5-12% organic acid, 0.5-1% defoamer;
Second step: stir
Above-mentioned compound was stirred under the condition of 80 ℃ of constant temperature 0.5-1 hour, become even brown liquid, add at last 24-59% water, stir;
The 3rd step: cooling
Allow the mixed solution naturally cooling that stirs;
The 4th step: filter can
The cooled liquid filtering that will stir removes slag, can product.
Clean concentrated solution hydraulic fluid of the present invention and preparation method thereof further comprises:
1. described Vegetable oil lipoprotein is the stearic any one or two kinds of mixtures of Oleum Cocois, oleic acid;
2. described organic amine is any one or two kinds of mixtures of Monoethanolamine MEA BASF, diethanolamine, α-amino isopropyl alcohol;
3. described oily soap is any one or two kinds of mixtures of oleic acid, stearic potash soap, stearic soda soap;
4. described borate is boric acid four sodium;
5. described organic acid is any one or two kinds of mixture of boric acid, phenylformic acid, diprotic acid;
6. described Organic Alcohol is any one or two kinds of mixture of propylene glycol, glycerol;
7. described defoamer is any one or two kinds of mixture of polyethers or methyl-silicone oil.
Above component consists of hydraulic support concentrated liquor of the present invention, thin up again when work is used, and recommendation concentration is 5%, is used for hydraulic support and uses.
Can be used as component Vegetable oil lipoprotein of the present invention, organic amine, organic acid, Organic Alcohol, oily soap, borate, defoamer is that material is easily purchased in market, and especially Vegetable oil lipoprotein is the renewable resources from plant extract such as natural coconuts.
Advantage of the present invention:
When (1) product configuration became working fluid, solution was as clear as crystal, and anti-hard water is strong;
(2) enough lubricant films and penetrating quality are arranged, make the energy transformation of hydraulic support and transmit more sufficient, faster;
(3) do not contain mineral oil, formed thermodynamic stable system, stability improves greatly;
(4) pbz polymer material not improves its degradation property greatly, prolongs the work-ing life of tightness system;
(5) product is concentrated, and pH value is stable, is difficult for producing bacterial reproduction, greatly reduces usage quantity and the trucking costs of working fluid;
(6) adopting animal-plant oil is the glycerol of raw material and facile hydrolysis, and raw material has recyclability and biodegradable, and is environmentally friendly;
(7) product has extremely strong rustless property, and support is protected fully.
(8) the step of preparation process condition is brief, need not specific installation.
Four. description of drawings
The concrete grammar of invention is provided by the following drawings.
Fig. 1 is the process flow sheet of a kind of clean concentrated solution hydraulic fluid preparation method of proposition according to the present invention.
Each sign expression in the accompanying drawing:
1. Vegetable oil lipoprotein 2. organic amines 3. oily soap 4. borates 5. Organic Alcohols 6. organic acids 7. defoamers 8. water
Below in conjunction with accompanying drawing the embodiment of the invention is described in further detail.
Five. embodiment
Clean concentrated solution hydraulic fluid component of the present invention is the mixing solutions of 5-10% Vegetable oil lipoprotein 1,10-20% organic amine 2,5-8% oil soap 3,3-5% borate 4,10-20% Organic Alcohol 5,7.5-12% organic acid 6,0.5-1% defoamer 7,24-59% water 8.
As shown in Figure 1, a kind of preparation method for realizing clean concentrated solution hydraulic fluid comprises following weight percent prescription and sequential steps:
The first step: batching is mixed
With the mixing of preparing burden of 5-10% Vegetable oil lipoprotein 1,10-20% organic amine 2,5-8% oil soap 3,3-5% borate 4,10-20% Organic Alcohol 5,7.5-12% organic acid 6,0.5-1% defoamer 7;
Second step: stir
Above-mentioned compound is stirred 0.5-1 became even brown liquid in individual hour under the condition of 80 ℃ of constant temperature, add at last 24-59% water 8, stir;
The 3rd step: cooling
Allow the mixed solution naturally cooling that stirs;
The 4th step: filter can
The liquid filtering that stirs is removed slag, can product.
Embodiment one to four sees the following form:
The stability of clean concentrated solution hydraulic fluid of the present invention, rust-preventing characteristic, antiseptic property process relevant department's detected result such as following table:
Figure BDA00002368333500052
Annotate:
Stability with do not analyse oil, graining is not as the criterion;
Rust-preventing characteristic for well, general and corrosion;
3. preservative property are light, slightly eclipsed or dark-coloured;
Below all with coal industry standard: MT76-2002 " hydraulic support (post) with oil in water emulsion enriched material and high mercurous hydraulic liquid thereof " this product is checked.
By detecting, product of the present invention all can meet the requirement of industry standard in the formula rate scope, be below or above and all do not reach perfect condition.

Claims (9)

1. a clean concentrated solution hydraulic fluid is the mixing solutions that contains 5-10% Vegetable oil lipoprotein (1), 10-20% organic amine (2), 5-8% oil soap (3), 3-5% borate (4), 10-20% Organic Alcohol (5), 7.5-12% organic acid (6), 0.5-1% defoamer (7), 24-59% water (8).
2. preparation method who be used for to realize clean concentrated solution hydraulic fluid comprises following weight percent prescription and sequential steps:
The first step: batching is mixed
With the mixing of preparing burden of 5-10% Vegetable oil lipoprotein (1), 10-20% organic amine (2), 5-8% oil soap (3), 3-5% borate (4), 10-20% Organic Alcohol (5), 7.5-12% organic acid (6), 0.5-1% defoamer (7);
Second step: stir
Above-mentioned compound was stirred under the condition of 80 ℃ of constant temperature 0.5-1 hour, become even brown liquid, add at last 24-59% water (8), stir;
The 3rd step: cooling
Allow the mixed solution naturally cooling that stirs;
The 4th step: filter can
The cooled liquid filtering that will stir removes slag, can product.
3. clean concentrated solution hydraulic fluid according to claim 1 and 2 and preparation method thereof, described Vegetable oil lipoprotein is the stearic any one or two kinds of mixtures of Oleum Cocois, oleic acid.
4. clean concentrated solution hydraulic fluid according to claim 1 and 2 and preparation method thereof, described organic amine is any one or two kinds of mixtures of Monoethanolamine MEA BASF, diethanolamine, α-amino isopropyl alcohol.
5. clean concentrated solution hydraulic fluid according to claim 1 and 2 and preparation method thereof, described oily soap is any one or two kinds of mixtures of oleic acid, stearic potash soap, stearic soda soap.
6. clean concentrated solution hydraulic fluid according to claim 1 and 2 and preparation method thereof, described borate is boric acid four sodium.
7. clean concentrated solution hydraulic fluid according to claim 1 and 2 and preparation method thereof, described organic acid is any one or two kinds of mixture of boric acid, phenylformic acid, diprotic acid.
8. clean concentrated solution hydraulic fluid according to claim 1 and 2 and preparation method thereof, described Organic Alcohol is any one or two kinds of mixture of propylene glycol, glycerol.
9. clean concentrated solution hydraulic fluid according to claim 1 and 2 and preparation method thereof, described defoamer is any one or two kinds of mixture of polyethers, methyl-silicone oil.
CN2012104415067A 2012-11-07 2012-11-07 Cleaning concentrate hydraulic fluid and preparation method thereof Pending CN102925268A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104592952A (en) * 2015-01-19 2015-05-06 山东龙程矿业科技有限公司 Special antifreeze for hydraulic support

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070293408A1 (en) * 2005-03-11 2007-12-20 Chevron Corporation Hydraulic Fluid Compositions and Preparation Thereof
CN101173197A (en) * 2006-10-31 2008-05-07 中国石油化工股份有限公司 Water-ethylene glycol flame resisting fluides hydrauliques concentrate and fluides hydrauliques composition
CN101818095A (en) * 2010-05-19 2010-09-01 唐汝峰 Concentrated solution for fully mechanized mining hydraulic support electrohydraulic control system
CN102492532A (en) * 2011-11-24 2012-06-13 上海康顺润滑科技有限公司 Synthesized hydraulic fluid

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070293408A1 (en) * 2005-03-11 2007-12-20 Chevron Corporation Hydraulic Fluid Compositions and Preparation Thereof
CN101173197A (en) * 2006-10-31 2008-05-07 中国石油化工股份有限公司 Water-ethylene glycol flame resisting fluides hydrauliques concentrate and fluides hydrauliques composition
CN101818095A (en) * 2010-05-19 2010-09-01 唐汝峰 Concentrated solution for fully mechanized mining hydraulic support electrohydraulic control system
CN102492532A (en) * 2011-11-24 2012-06-13 上海康顺润滑科技有限公司 Synthesized hydraulic fluid

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104592952A (en) * 2015-01-19 2015-05-06 山东龙程矿业科技有限公司 Special antifreeze for hydraulic support

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Application publication date: 20130213