CN102852272B - A kind of prefabricated composite external wall panel with decoration concrete surface layer and manufacture method - Google Patents

A kind of prefabricated composite external wall panel with decoration concrete surface layer and manufacture method Download PDF

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CN102852272B
CN102852272B CN201210291535.XA CN201210291535A CN102852272B CN 102852272 B CN102852272 B CN 102852272B CN 201210291535 A CN201210291535 A CN 201210291535A CN 102852272 B CN102852272 B CN 102852272B
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concrete
ribs
panel
plate
external wall
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CN102852272A (en
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杨峰
杨众
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Abstract

A kind of prefabricated composite external wall panel with decoration concrete surface layer, including inner side cement fibrolite plate, sandwich insulating layer and concrete plate in outside with ribbing, it is characterized in that the concrete plate in outside with ribbing includes ribs and panel, the panel outer surface is textured color concrete surface layer, and the sandwich insulating layer is filled between the ribs.Using the exterior finish of artistic color concrete pressing mold, low cost, surface texture change is more, and the outer layer concrete thickness of wallboard is thinning, has both mitigated deadweight, and the risk peeled off without exterior trim surface layer, and resistance is good.

Description

A kind of prefabricated composite external wall panel with decoration concrete surface layer and manufacture method
Technical field
The present invention relates to a kind of skin plate, more particularly to a kind of prefabricated sandwich reinforced concrete Side fascia.
Background technology
Precast wall panel species of the prior art is various, and Side fascia also has much with the fixed form that is coupled of structure, mesh Before, generally made using anti-play using most Prefabricated Concrete Side fascias, exterior finish uses face brick, this wallboard manufacture difficulty compared with Greatly, particularly heat-insulation layer places difficult, conducts oneself with dignity also larger, and " cold bridge " is difficult to avoid that cost is also higher.A kind of outer layer facing is used Artistic concrete surface layer internal layer has no report using the heat preservation composite exterior wall plate of cement fibrolite plate.
The content of the invention
The technical problems to be solved by the invention are the deficiency for overcoming above-mentioned prior art, there is provided a kind of lightweight, system Make the simple prefabricated composite external wall panel with decoration concrete surface layer and manufacture method.
A kind of manufacture method with decoration concrete surface layer composite exterior wall provided according to the present invention, the prefabricated composite exterior wall Plate, including inner side cement fibrolite plate, sandwich insulating layer and concrete plate in outside with ribbing, it is characterized in that the concrete plate in outside with ribbing includes adding Strong rib and panel, the panel outer surface is textured color concrete surface layer, and the sandwich insulating layer is filled in the ribs Between, the panel and ribs smash concrete for overall time is poured, and two-way concrete slab mesh sheet, the reinforcement are embedded with the panel Reinforcing bar is embedded with rib, screw is fixed with the cement fibrolite plate, the screw is imbedded in the ribs, the ribs Strip heat-insulating material is provided with between the fiberboard, the corner of the panel and/or the ribs tip inside are embedded with pre- Embedded part, is solid concrete, the manufacture method of the decoration concrete surface layer prefabricated composite external wall panel, by following around the built-in fitting Step is carried out:
A, the branch housing mould on steel plate bench formwork,
B, in housing mould laying be fixed with the cement fibrolite plate of screw,
Spraying heat insulation layer in heat insulating block, ribs groove is bonded on C, cement fibrolite plate,
D, colligation rib reinforcement, embedded built-in fitting, paving outside concrete plate reinforced mesh,
E, pour and smash ribs and panel concrete,
F, color concrete pigment is spread, the rubber pattern for covering patterned simultaneously extrudes decorative pattern,
G, concrete reach form removal after some strength, and concrete surface applies protection oil.
A kind of band decoration concrete surface layer compound external wall panel provided according to the present invention also has following additional technical feature:
A kind of manufacture method of the decoration concrete surface layer prefabricated composite external wall panel provided according to the present invention, it is described prefabricated compound outer Wallboard, including inner side cement fibrolite plate, sandwich insulating layer and concrete plate in outside with ribbing, it is characterized in that the concrete plate in outside with ribbing includes Ribs and panel, the panel outer surface are textured color concrete surface layer, and the sandwich insulating layer is filled in the reinforcement Between rib, the panel and ribs smash concrete for overall time is poured, and two-way concrete slab mesh sheet is embedded with the panel, described to add Reinforcing bar is embedded with strong rib, screw is fixed with the cement fibrolite plate, the screw is imbedded in the ribs, the reinforcement Strip heat-insulating material is provided between rib and the fiberboard, the corner of the panel and/or the ribs tip inside are embedded with Built-in fitting, is solid concrete around the built-in fitting, the manufacture method of the decoration concrete surface layer prefabricated composite external wall panel, by with Lower step is carried out:
A, the branch housing mould on steel plate bench formwork,
B, in housing mould laying be fixed with the cement fibrolite plate of screw,
C, the heat-insulating material that is viscous or spraying ribs on fiberboard,
D, colligation reinforcement rib reinforcement, placing embedded parts,
E, placement heat-insulation layer and concrete separate internal model,
F, ribs concrete and heat-insulation layer light concrete are smash while pouring,
G, lifting removal internal model,
H, paving outside concrete board finish reinforced mesh,
I, pour and smash panel concrete,
J, color concrete pigment is spread, the rubber pattern for covering patterned simultaneously extrudes decorative pattern,
K, concrete remove housing mould after reaching an intensity, and concrete surface applies protection oil.
Window opening is provided with the compound external wall panel, the window opening surrounding sets reinforced concrete ribbing.
The end face of the sandwich insulating layer is in step, and the contact surface of the sandwich insulating layer and concrete is provided with some has one The hole of depthkeeping degree, the sandwich insulating layer is the block structure that XPS or rock wool or ceramsite concrete light-weight concrete are made.
A kind of decoration concrete surface layer prefabricated composite external wall panel and manufacture method provided according to the present invention are compared with prior art Have the following advantages that:
1st, using the exterior finish of artistic color concrete pressing mold, low cost, surface texture change it is many, and wallboard outer layer concrete thickness It is thinning, both mitigated deadweight, and the risk peeled off without exterior trim surface layer, good endurance.
2 and outer layer concrete simultaneously pour the ribs smash, make wallboard globality strengthen, resist horizontal force ability greatly improve, The firmness of the built-in fitting being embedded in rib increases, and exterior wall is effectively met shockproof requirements.
3rd, the internal layer of wallboard uses cement fibrolite plate, and surfacing room effect is good, cement fibrolite plate and heat-insulation layer reliability Bond and there is screw to fix with concrete ribs, firmness is greatly reinforced.
4th, being sprayed between ribs and cement fibrolite plate or scribble heat insulation layer can prevent the generation of wallboard " cold bridge ", insulation Effect is good.
5th, window frame and ribs disposable whole are poured, it is to avoid leakiness is caused between window frame and wallboard external wall seepage problem.
Brief description of the drawings
Fig. 1 is front view of the invention.
Fig. 2 is rearview of the invention.
Fig. 3 is the sectional view of A-A in Fig. 1.
Fig. 4 is the sectional view of B-B in Fig. 1.
Fig. 5 is the arrangement of reinforcement of figure wallboard.
Fig. 6 is the sectional view of C-C in Fig. 1.
Specific embodiment
Referring to Fig. 1 to Fig. 6, in a kind of prefabricated composite external wall panel with decoration concrete surface layer that the present invention is given, including inner side Cement fibrolite plate 1, sandwich insulating layer 2 and outside concrete plate 3 with ribbing, the outside concrete plate 3 with ribbing include ribs 31 and panel 32, The outer surface of the panel 32 is textured color concrete surface layer, and the sandwich insulating layer 2 is filled between the ribs 31.This Invention provides a kind of prefabricated composite external wall panel, wherein the sandwich insulating layer 2 is block structure, not only acts as the work of insulation With, and weight can be effectively reduced, it is easy to the transport and installation of Side fascia.The outer surface of the panel 32 sets chromatic colour Concrete surface layer, with preferable decorative effect, without increasing decorative layer in addition.The ribs 31 wraps up the sandwich insulating layer 2, Outside concrete plate 3 with ribbing is set to constitute an entirety with sandwich insulating layer 2.
Referring to Fig. 3 to Fig. 6, in above-described embodiment that the present invention is given, the panel 32 and ribs 31 are overall one Secondary property is poured and smashes concrete, is embedded with the panel 32 in two-way concrete slab mesh sheet 33, the ribs 31 and is embedded with reinforcing bar.It is described two-way Reinforced mesh 33 plays enhanced effect, improves the intensity of panel 32.
Referring to Fig. 3 to Fig. 6, in above-described embodiment that the present invention is given, the corner of the panel 32 and/or the reinforcement The tip inside of rib 31 is embedded with built-in fitting 34, and solid concrete is around the built-in fitting 34.The built-in fitting 34 is used for and outside Other structures are attached, in order to prevent built-in fitting 34 from coming off or loosen, it is desirable to be solid concrete around built-in fitting 34.
Referring to Fig. 3 to Fig. 6, in above-described embodiment that the present invention is provided, window opening 4, institute are provided with the compound external wall panel State the surrounding of window opening 4 and set reinforced concrete ribbing 41.The window opening 4 is used to install window.Certainly for the Side fascia for being not provided with window, then Without setting window opening.The ribbing 41 improves the intensity of window opening perisporium, facilitates the installation of window.
Referring to Fig. 3 to Fig. 6, in above-described embodiment that the present invention is provided, screw is fixed with the cement fibrolite plate 1 11, the screw 11 is imbedded in the ribs 31.The screw 11 plays a part of connection, prevents cement fibrolite plate 1 from coming off.
Referring to Fig. 3 to Fig. 6, in above-described embodiment that the present invention is given, the end face of the sandwich insulating layer 2 is in step Shape, the contact surface of the sandwich insulating layer 2 and concrete is provided with some holes with certain depth, the sandwich insulating layer 2 be XPS or The block structure that rock wool or ceramsite concrete light-weight concrete or light block are made.The lighter in weight of these materials, and high insulating effect, can Effectively reduce the overall weight of Side fascia so that exterior wall is prefabricated to be possibly realized.
Referring to Fig. 3 to Fig. 6, in above-described embodiment that the present invention is given, set between the ribs 31 and the fiberboard 1 There is strip heat-insulating material 51.The strip heat-insulating material plays a part of to cut off " cold bridge ".
A kind of manufacture method of the decoration concrete surface layer prefabricated composite external wall panel be given in the present invention, is carried out according to the following steps:
A, the branch housing mould on steel plate bench formwork,
B, in housing mould laying be fixed with the cement fibrolite plate of screw,
Spraying heat insulation layer in heat insulating block, ribs groove is bonded on C, cement fibrolite plate,
D, colligation rib reinforcement, embedded built-in fitting, paving outside concrete plate reinforced mesh,
E, pour and smash ribs and panel concrete,
F, color concrete pigment is spread, the rubber pattern for covering patterned simultaneously extrudes decorative pattern,
G, concrete reach form removal after some strength, and concrete surface applies protection oil.
The above-mentioned manufacture method that the present invention is provided is applied to sandwich insulating layer 2 for prefabricated bulk material, this manufacture method, Prefabricated block sandwich insulating layer 2 is placed in advance, template and the good reinforcing bar of colligation etc. is laid, concrete is directly poured and is made outside with ribbing Side concrete plate 3.This manufacture method is simpler quick.
In the present embodiment, in step C, first joint strip shape adiabatic cloth, then bond heat insulating block.
In order to be applied to the situation that sandwich insulating layer 2 is non-block structure, a kind of decoration concrete surface layer that the present invention is given is pre- Another embodiment of the manufacture method of compound external wall panel processed, is carried out according to the following steps:
A, the branch housing mould on steel plate bench formwork,
B, in housing mould laying be fixed with the cement fibrolite plate of screw,
C, the heat-insulating material that is viscous or spraying ribs on fiberboard,
D, colligation reinforcement rib reinforcement, placing embedded parts,
E, placement heat-insulation layer and concrete separate internal model,
F, ribs concrete and heat-insulation layer light concrete are smash while pouring,
G, lifting removal internal model,
H, paving outside concrete board finish reinforced mesh,
I, pour and smash panel concrete,
J, color concrete pigment is spread, the rubber pattern for covering patterned simultaneously extrudes decorative pattern,
K, concrete remove housing mould after reaching an intensity, and concrete surface applies protection oil.
In the present embodiment, it is necessary to first manufacture the heat-insulation layer that is made up of light material and be filled in insulation layer gap plus Strong rib, then remanufactures panel.

Claims (4)

1. a kind of manufacture method for decorating concrete surface layer prefabricated composite external wall panel, the prefabricated composite external wall panel includes that inner side cement is fine Dimension plate, sandwich insulating layer and concrete plate in outside with ribbing, it is characterized in that the concrete plate in outside with ribbing includes ribs and panel, the face Plate outer surface is textured color concrete surface layer, and the sandwich insulating layer is filled between the ribs, the panel and plus Strong rib smashes concrete for overall time is poured, and two-way concrete slab mesh sheet is embedded with the panel, and reinforcing bar, institute are embedded with the ribs State and screw is fixed with cement fibrolite plate, the screw is imbedded in the ribs, is set between the ribs and the fiberboard There is strip heat-insulating material, the corner of the panel and/or the ribs tip inside are embedded with built-in fitting, the built-in fitting Surrounding is solid concrete, and the manufacture method of the decoration concrete surface layer prefabricated composite external wall panel is carried out according to the following steps:
A, the branch housing mould on steel plate bench formwork,
B, in housing mould laying be fixed with the cement fibrolite plate of screw,
Spraying heat insulation layer in heat insulating block, ribs groove is bonded on C, cement fibrolite plate,
D, colligation rib reinforcement, embedded built-in fitting, paving outside concrete plate reinforced mesh,
E, pour and smash ribs and panel concrete,
F, color concrete pigment is spread, the rubber pattern for covering patterned simultaneously extrudes decorative pattern,
G, concrete reach form removal after some strength, and concrete surface applies protection oil.
2. a kind of manufacture method for decorating concrete surface layer prefabricated composite external wall panel, the prefabricated composite external wall panel includes that inner side cement is fine Dimension plate, sandwich insulating layer and concrete plate in outside with ribbing, it is characterized in that the concrete plate in outside with ribbing includes ribs and panel, the face Plate outer surface is textured color concrete surface layer, and the sandwich insulating layer is filled between the ribs, the panel and plus Strong rib smashes concrete for overall time is poured, and two-way concrete slab mesh sheet is embedded with the panel, and reinforcing bar, institute are embedded with the ribs State and screw is fixed with cement fibrolite plate, the screw is imbedded in the ribs, is set between the ribs and the fiberboard There is strip heat-insulating material, the corner of the panel and/or the ribs tip inside are embedded with built-in fitting, the built-in fitting Surrounding is solid concrete, and the manufacture method of the decoration concrete surface layer prefabricated composite external wall panel is carried out according to the following steps:
A, the branch housing mould on steel plate bench formwork,
B, in housing mould laying be fixed with the cement fibrolite plate of screw,
C, the heat-insulating material that is viscous or spraying ribs on fiberboard,
D, colligation reinforcement rib reinforcement, placing embedded parts,
E, placement heat-insulation layer and concrete separate internal model,
F, ribs concrete and heat-insulation layer light concrete are smash while pouring,
G, lifting removal internal model,
H, paving outside concrete board finish reinforced mesh,
I, pour and smash panel concrete,
J, color concrete pigment is spread, the rubber pattern for covering patterned simultaneously extrudes decorative pattern,
K, concrete remove housing mould after reaching an intensity, and concrete surface applies protection oil.
3. a kind of manufacture method for decorating concrete surface layer prefabricated composite external wall panel as claimed in claim 1 or 2, it is characterized in that described Window opening is provided with compound external wall panel, the window opening surrounding sets reinforced concrete ribbing.
4. a kind of manufacture method for decorating concrete surface layer prefabricated composite external wall panel as claimed in claim 1 or 2, it is characterized in that described The end face of sandwich insulating layer is in step, and the sandwich insulating layer is provided with some holes with certain depth with the contact surface of concrete, The sandwich insulating layer is the block structure that XPS or rock wool or ceramsite concrete light-weight concrete are made.
CN201210291535.XA 2012-08-16 2012-08-16 A kind of prefabricated composite external wall panel with decoration concrete surface layer and manufacture method Active CN102852272B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103206039B (en) * 2013-04-17 2015-12-23 俞鑫航 Light thermal-insulation monoblock composite plate and preparation method and application
CN106930465A (en) * 2015-12-31 2017-07-07 秦永超 A kind of one-time formed preparation method of combined wall board and its obtained product
CN106193797A (en) * 2016-08-24 2016-12-07 杨众 High platform warehouse four-in-one dado
CN106914984B (en) * 2017-03-07 2020-07-07 刘祥锦 Construction method of prefabricated composite structural slab
CN107130733A (en) * 2017-05-31 2017-09-05 施晓微 A kind of compound prefabricated panel and preparation method thereof
CN108589980A (en) * 2018-06-15 2018-09-28 浙江绿筑集成科技有限公司 Integrated prefabricated Side fascia of PSC light thermal-insulating decorating structures and preparation method thereof
CN112123553A (en) * 2020-09-09 2020-12-25 重庆君道渝城绿色建筑科技有限公司 Production and preparation method of prefabricated external wall panel

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Publication number Priority date Publication date Assignee Title
GB1231792A (en) * 1967-05-09 1971-05-12
CN2071223U (en) * 1990-09-19 1991-02-13 李胜强 Fibre net reinforced cement inner insulation plate
CN2117413U (en) * 1992-04-10 1992-09-30 章明 Thin-wall cavity framed wall board
CN2128273Y (en) * 1992-07-15 1993-03-17 北京市建筑工程研究所 Combined external wall thermal insulated polystyrene board
CN2599107Y (en) * 2002-12-31 2004-01-14 金克复 Outer wallboard made of reinforced steel glass fibre reinforced cement
CN2609988Y (en) * 2003-01-08 2004-04-07 王智敏 Building blocks

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1231792A (en) * 1967-05-09 1971-05-12
CN2071223U (en) * 1990-09-19 1991-02-13 李胜强 Fibre net reinforced cement inner insulation plate
CN2117413U (en) * 1992-04-10 1992-09-30 章明 Thin-wall cavity framed wall board
CN2128273Y (en) * 1992-07-15 1993-03-17 北京市建筑工程研究所 Combined external wall thermal insulated polystyrene board
CN2599107Y (en) * 2002-12-31 2004-01-14 金克复 Outer wallboard made of reinforced steel glass fibre reinforced cement
CN2609988Y (en) * 2003-01-08 2004-04-07 王智敏 Building blocks

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