A kind of shaped steel buffering storage device
Technical field
The present invention relates to the shaped steel technical field of processing equipment, particularly a kind of storage device of shaped steel machining production line.
Background technology
Shaped steel is a kind of bar structural section that certain cross sectional shape and size are arranged, and can be divided into H shaped steel, I-beam section, channel-section steel, square steel, rectangular steel pipe, square steel tube or the like by its cross sectional shape.Shaped steel is widely used in many industries such as industrial building, lathe, electric power conveying iron tower, multi-storied garage, vehicle.
In the shaped steel machining production line, artificial lifting, the artificial modes of stacking of adopting are carried out more at present, and production efficiency is low, and the appropriation of labour power resource is many.
Summary of the invention
The object of the present invention is to provide a kind of save human resources, easy to operate, enhance productivity, shaped steel that degree of automation is high buffering storage device.
The present invention for realizing the technical scheme that above-mentioned purpose adopted is:
A kind of shaped steel buffering storage device is characterized in that: comprise fender road, upset feeding device, cushion and laterally expect road and control setup that fender road, upset feeding device and the horizontal material of buffering road lateral arrangement successively also link to each other with control setup respectively.
Among the present invention, described fender road comprises material road frame, is horizontally placed on the roll shaft on the material road frame, the power that drives the roller bearing rotation and transmission device, vertically is arranged at lateral register roller, aligning gear, front end stop gauge and the pneumatic system of expecting frame both sides, road.
Further; Described power and transmission device comprise the reductor A of the translator that is installed in material road frame one end; Drive sprocket A is installed on the output shaft of reductor A, and roll shaft is rotationally connected with plane on the material road frame, and roll shaft one end is equipped with double driven sprocket A; Chain with drive sprocket A be connected near the driven sprocket A on the roll shaft of reductor A, the driven sprocket A on other each roll shafts links to each other through chain successively.
Process for ease, assembling and safety, roll shaft of the present invention is rotationally connected with plane on the material road frame through band plummer block housing bearing with spherical outside surface; Described chain and sprocket wheel are provided with guard shield outward.
In order to prevent that shaped steel side direction in course of conveying from shifting out the fender road; Both sides, fender of the present invention road are provided with registration roller; The location roller of said registration roller is connected on the roll shaft of location through bearing, and the location roll shaft is connected on the roller seat of location, and the location roller seat is fixed on the material road frame.
Cause in order to prevent shaped steel from course of conveying, having a certain degree with fender road center line shaped steel some outside the material loading pawl of upset feeding device; Can not normally lift; Fender according to the invention road is provided with aligning gear; The base of said aligning gear is installed on the material road frame, and the guide rail that cylinder, two laterally arranges is installed on the base, and gear is installed on the base through bearing, bearing seat; The cylinder the tip of the axis links to each other with an end of cylinder jacking block through nut; The other end of cylinder jacking block links to each other with slide plate A one end, and the centre portion of slide plate A is equipped with and gear mating teeth bar A and tooth bar jacking block, and the other end of slide plate A is connected with centring roll through axle and bearing; A is corresponding with slide plate, and the centre portion of slide plate B is equipped with and gear mating teeth bar B and tooth bar jacking block, and the end of slide plate B is connected with centring roll through axle and bearing; The bottom of slide plate A, slide plate B be separately installed with two with the suitable slide block of guide rail, slide plate A, slide plate B can slide on two guide rails respectively.During work; The tooth bar that cylinder promotes to interrelate with it moves; Tooth bar is fixed in the centring roll motion to the midline thereupon on the same slide plate therewith; The rack drives gear rotates, and then another centring roll that another rack drives and this tooth bar are fixed on the same slide plate moves to the midline, and two centring rolls are with shaped steel centering.Two centring rolls of aligning gear also can play the effect that restriction shaped steel shifts out the material road when being in the outermost end state.
Conveniently carry out next step rotary movement for each shaped steel same position on the fender road is stopped, fender according to the invention road is provided with the front end stop gauge, and the base of front end stop gauge is installed on the material road frame; Bearing is installed on the base, and two guide rods that laterally arrange are fixed on the bearing through end cap, and an end of guide rod is equipped with spring; The other end is equipped with sliding rack, is provided with Nonlubricated bearing between sliding rack and the guide rod, and two rotating shaft bases are installed on the sliding rack; The two ends of turning cylinder link to each other with two rotating shaft bases respectively, and turning cylinder is provided with rotor plate, and rotor plate simultaneously has striker plate; Another side is equipped with monaural, and monaural is hinged through mandrel and ears, and ears are connected on the cylinder axis of cylinder; Cylinder block is fixed on the cylinder saddle, and cylinder saddle is installed on the sliding rack.During work, cylinder promotes rotor plate and rotates, and striker plate plays the backgauge effect when lifting the position, when striker plate falls, can make shaped steel smoothly through getting into subsequent processing.During the striker plate backgauge, sliding rack drives the length of spring compressed on the guide rod, thereby plays buffer action, avoids clashing.
For plane on the material loading pawl that makes the upset feeding device remains horizontality in switching process, upset feeding device of the present invention comprises reductor B and at least two supports of translator, and the output shaft of reductor B is provided with drive sprocket B; Chain B links to each other drive sprocket B with hinge wheel; Hinge wheel is installed on the minor axis A, and minor axis A two ends are connected with major axis A with flange, is installed on the bearing with spherical outside surface of usheing to seat in the middle of the minor axis A; Fixed chain wheels also is installed on the minor axis A; Fixed chain wheels is installed on the fixed chain wheels seat, and the top and bearing with spherical outside surface of usheing to seat of fixed chain wheels seat links to each other, and links to each other with support below; Fixed chain wheels links to each other with planet sprocket through chain A, and planet sprocket is installed on the little axle A, and little axle A two ends are equipped with the material loading pawl, and the middle bearing that passes through links to each other with link span, and link span is installed on the end of pivoted arm, and the other end of pivoted arm is fixed on the minor axis A; The two ends of major axis A respectively with two stands adjacent one another are on minor axis A be connected through flange.During work; Reductor B rotates through the pivoted arm that chain-driving drives on the minor axis A; Can make the material loading pawl driving surface on the pivoted arm remain level with the chain-driving of planet sprocket on the little axle in the link span that pivoted arm links to each other and the composition of the sprocket wheel on the pivoted arm other end minor axis A; The material loading pawl can move to the shaped steel holder of centering on the fender road buffering and laterally expect also can shaped steel be moved on the fender road from cushioning the road pop-up of horizontal material on the road.In this process and since material loading pawl driving surface all the time level upwards, shaped steel is the translation state.
Among the present invention, described buffering laterally expects to comprise at least two fuselage cradles, reductor C, and the output shaft of reductor C is provided with drive sprocket C; Chain C links to each other drive sprocket C with driven sprocket C, driven sprocket C is installed in the end of minor axis B, and minor axis B is installed in an end of fuselage cradle through rolling bearing units; Transportation sprocket is installed in the middle of the minor axis B; Minor axis B two ends link to each other with major axis B, and the other end of fuselage cradle is equipped with the tensioning transportation sprocket, and chain D links to each other transportation sprocket with the tensioning transportation sprocket; Chain D is provided with push pedal, and little axle B links to each other push pedal with the coro bearng follower; The two ends of major axis B respectively with two fuselage cradles adjacent one another are on minor axis B be connected.Reductor C rotates through the axle that the chain-driving drive connects each fuselage cradle, makes that the conveyer chain in each fuselage cradle moves, and the coro bearng follower that links to each other with conveyer chain through push pedal promotes the shaped steel motion.Buffering laterally material road can be put the shaped steel that the upset feeding device turns successively.
During for fear of equidistant layout coro bearng follower; The material loading pawl of upset feeding device collides with an adjacent shaped steel when said buffering laterally expects to get the shaped steel in edge, and the spacing between the coro bearng follower adjacent one another are of the present invention is by one is long and the other is short order setting.
Working process of the present invention is following:
Shaped steel is transported on the fender road from a last working link; Its reductor of control setup control rotates, and drives roll shaft through chain-driving and rotates, and drives it and on the fender road, moves thereby roll shaft applies friction force to shaped steel; In traveling process, the lateral register roller is limited to shaped steel in the material road.When shaped steel moved to the striker plate of front end stop gauge, reductor stopped operating, because inertia, shaped steel bump striker plate, and then sliding rack compression spring, spring potential energy increases, and shaped steel kinetic energy reduces, and shaped steel stops gradually.In the shaped steel traveling process, may produce the offsetting dip phenomenon, at this moment, the cylinder of aligning gear promotes tooth bar motion, and gear rotates, and then drives another tooth bar motion, and the centring roll on two slide plates drives shaped steel and moves to center position, reaches the effect of centering.The cylinder action, roller is retracted into initial condition.
The reductor of upset feeding device rotates; Driving pivoted arm through chain-driving rotates; The chain-driving that link span inner planet sprocket wheel that links to each other with pivoted arm and the fixed chain wheels on the pivoted arm are formed can make the material loading pawl driving surface on the pivoted arm remain level; The material loading pawl can move to the shaped steel holder of centering on the fender road buffering and laterally expect also can shaped steel be moved on the fender road from cushioning the road pop-up of horizontal material on the road.In this process and since material loading pawl driving surface all the time level upwards, shaped steel is the translation state.
The buffering laterally reductor in material road is rotated, and drive sprocket drives driven sprocket and rotates, and transportation sprocket and tensioning transportation sprocket are rotated, and the coro bearng follower on the chain promotes shaped steel and moves to next station, and former station is waited for the placement of next root shaped steel.Same upset feeding device also can expect that laterally the shaped steel on the road turn on the fender road with buffering.If shaped steel will only need the cylinder axis withdrawal of the cylinder of control front end stop gauge through the fender road of buffering storage device, rotor plate drives striker plate and rotates, and then drops down onto below the Up Highway UHW of roll shaft, and shaped steel can be smoothly through getting into next link.
Adopt shaped steel of the present invention buffering storage device, save human resources, easy to operate, enhance productivity, degree of automation is high.
Description of drawings
Fig. 1 looks scheme drawing for the master of shaped steel buffering storage device of the present invention.
Fig. 2 is the schematic top plan view of shaped steel buffering storage device of the present invention.
Fig. 3 looks scheme drawing for the right side of shaped steel buffering storage device of the present invention.
Fig. 4 looks scheme drawing for the master in the fender road 100 of shaped steel buffering storage device of the present invention.
Fig. 5 is the schematic top plan view in the fender road 100 of shaped steel buffering storage device of the present invention.
Fig. 6 looks scheme drawing for the left side in the fender road 100 of shaped steel buffering storage device of the present invention.
Fig. 7 is the I portion enlarged diagram among Fig. 4
Fig. 8 looks scheme drawing for the master of the aligning gear 109 in the fender road 100 of shaped steel buffering storage device of the present invention.
Fig. 9 is the schematic top plan view of the aligning gear 109 in the fender road 100 of shaped steel buffering storage device of the present invention.
Figure 10 looks scheme drawing (after removing cylinder) for the left side of the aligning gear 109 in the fender road 100 of shaped steel buffering storage device of the present invention.
Figure 11 looks scheme drawing for the master of the front end stop gauge 110 in the fender road 100 of shaped steel buffering storage device of the present invention.
Figure 12 is the schematic top plan view of the front end stop gauge 110 in the fender road 100 of shaped steel buffering storage device of the present invention.
Figure 13 looks scheme drawing for the left side of the front end stop gauge 110 in the fender road 100 of shaped steel buffering storage device of the present invention.
Figure 14 looks scheme drawing for the master of the upset feeding device 200 of shaped steel buffering storage device of the present invention.
Figure 15 is the schematic top plan view (pivoted arm turns over 90 degree) of the upset feeding device 200 of shaped steel buffering storage device of the present invention.
Figure 16 looks scheme drawing (pivoted arm turns over 90 degree) for the left side of the upset feeding device 200 of shaped steel buffering storage device of the present invention.
Figure 17 is the II portion enlarged diagram among Figure 14.
Figure 18 is the III portion enlarged diagram among Figure 15.
Figure 19 expects laterally that for the buffering of shaped steel buffering storage device of the present invention 300 master looks scheme drawing.
Figure 20 laterally expects 300 schematic top plan view for the buffering of shaped steel buffering storage device of the present invention.
Figure 21 laterally expects a left side of 300 for the buffering of shaped steel buffering storage device of the present invention and looks scheme drawing.
Figure 22 is the enlarged diagram of IV among Figure 19.
Figure 23 is the enlarged diagram of V among Figure 22.
Figure 24 is the enlarged diagram of VI among Figure 21.
Among the figure: 100-fender road, 101-material road frame, 102-reductor A, 103-drive sprocket A, 104-chain, 105-roll shaft; 106-driven sprocket A, 107-registration roller, 108-band plummer block housing bearing with spherical outside surface, 109-aligning gear, 110-front end stop gauge, 111-guard shield; 10701-locatees roller seat, and 10702-locatees roll shaft, and 10703-locatees roller, 107004-bearing, 10705-end cap, 10901-base; The 10902-cylinder, 10903-nut, 10904-cylinder jacking block, 10905-slide plate A, 10906-tooth bar jacking block, 10907-tooth bar A; The 10908-axle, 10909-bearing, 10910-centring roll, 10911-gear, 10912-tooth bar B, 10913-slide plate B; The 10914-slide block, 10915-guide rail, 11001-base, 11002-bearing, 11003-guide rod, 11004-Nonlubricated bearing; The 11005-sliding rack, 11006-rotating shaft base, 11007-turning cylinder, 11008-striker plate, 11009-rotor plate, 11010-monaural; The 11011-mandrel, 11012-ears, 11013-spring, 11014-end cap, 11015-cylinder saddle, 11016-cylinder; The 200-feeding device that overturns, 201-reductor B, 202-drive sprocket B, 203-support, 204-planet sprocket; The 205-link span, 206-bearing, the little axle of 207-A, 208-material loading pawl, 209-chain A; The 210-pivoted arm, 211-flange, 212-major axis A, 213-minor axis A, 214-fixed chain wheels; 215-fixed chain wheels seat, the 216-bearing with spherical outside surface of usheing to seat, 217-hinge wheel, 218-chain B; The 300-buffering is the material road laterally, 301-reductor C, 302-drive sprocket C, 303-chain C; 304-driven sprocket C, 305-rolling bearing units, 306-backing plate, 307-push pedal; 308-coro bearng follower, the little axle of 309-B, 310-tensioning transportation sprocket, 311-fuselage cradle; 312-chain D, 313-major axis B, 314-minor axis B, 315-transportation sprocket; The 400-control setup.
The specific embodiment
For clearly demonstrating the technical characterstic of this programme, below through the specific embodiment, and combine accompanying drawing, the present invention is done further explanation.
Extremely shown in Figure 24 like Fig. 1; A kind of shaped steel buffering storage device; Comprise fender road 100, upset feeding device 200, cushion and laterally expect road 300 and control setup 400 that fender road 100, upset feeding device 200 and the horizontal material of buffering 300 roads lateral arrangement successively also link to each other with control setup 400 respectively.
Described fender road 100 comprises material road frame 101, is horizontally placed on the roll shaft 105 on the material road frame, the power that drives roller bearing 105 rotations and transmission device, vertically is arranged at lateral register roller 107, aligning gear 109, front end stop gauge 110 and the pneumatic system of expecting frame 101 both sides, road.
Described power and transmission device comprise the reductor A102 of the translator that is installed in material road frame 101 1 ends; Drive sprocket A103 is installed on the output shaft of reductor A102; Roll shaft 105 is rotationally connected with plane on the material road frame 101; Roll shaft 105 1 ends are equipped with double driven sprocket A106, chain 104 with drive sprocket A103 be connected near the driven sprocket A106 on the roll shaft 105 of reductor A102, the driven sprocket A on other each roll shafts 105 links to each other through chain successively.
Described roll shaft 105 is rotationally connected with plane on the material road frame 101 through band plummer block housing bearing with spherical outside surface 108; Described chain and sprocket wheel are provided with guard shield 111 outward.
The location roller 10703 of said registration roller 107 is connected on the roll shaft 10702 of location through bearing 10704, and location roll shaft 10702 is connected on the roller seat 10701 of location, and location roller seat 10701 is fixed on the material road frame 101.
The base 10901 of said aligning gear 109 is installed on the material road frame 101; The guide rail 10915 that cylinder 10902, two laterally arranges is installed on the base 10901; Gear 10911 is installed on the base 10901 through bearing, bearing seat; The cylinder the tip of the axis links to each other with an end of cylinder jacking block 10904 through nut 10903; The other end of cylinder jacking block links to each other with slide plate A10905 one end, and the centre portion of slide plate A10905 is equipped with and gear 10911 mating teeth bar A10907 and tooth bar jacking block 10906, and the other end of slide plate A10905 is connected with centring roll 10910 through axle 10908 and bearing 10909; A10905 is corresponding with slide plate, and the centre portion of slide plate B10913 is equipped with and gear 10911 mating teeth bar B10912 and tooth bar jacking block, and the end of slide plate B10913 is connected with centring roll 10910 through axle 10908 and bearing 10909; The bottom of slide plate A10905, slide plate B10913 be separately installed with two with the suitable slide block 10914 of guide rail 10915, slide plate A10905, slide plate B10913 can slide on two guide rails 10915 respectively.
The base 11001 of said front end stop gauge 110 is installed on the material road frame 101, and bearing 11002 is installed on the base, and two guide rods 11003 that laterally arrange are fixed on the bearing 11002 through end cap 11014; One end of guide rod is equipped with spring 11013, and the other end is equipped with sliding rack 11005, is provided with Nonlubricated bearing 11004 between sliding rack and the guide rod; Two rotating shaft bases 11006 are installed on the sliding rack 11005, and the two ends of turning cylinder 11007 link to each other with two rotating shaft bases 11006 respectively, and turning cylinder 11007 is provided with rotor plate 11009; Rotor plate 11009 one sides have striker plate 11008; Another side is equipped with monaural 11010, and monaural 11010 is hinged through mandrel 11011 and ears 11012, and ears 11012 are connected on the cylinder axis of cylinder 11016; Cylinder block is fixed on the cylinder saddle 11015, and cylinder saddle is installed on the sliding rack 11005.
Described upset feeding device 200 comprises reductor B201 and 5 supports 203 of translator; The output shaft of reductor B201 is provided with drive sprocket B202, and chain B218 links to each other drive sprocket B202 with hinge wheel 217, and hinge wheel 217 is installed on the minor axis A213; Minor axis A213 two ends are connected with major axis A 212 with flange 211; Be installed on the bearing with spherical outside surface 216 of usheing to seat in the middle of the minor axis A213, fixed chain wheels 214 also is installed on the minor axis A213, fixed chain wheels 214 is installed on the fixed chain wheels seat 215; Top and the bearing with spherical outside surface 216 of usheing to seat of fixed chain wheels seat 215 links to each other, and links to each other with support 203 below; Fixed chain wheels 214 links to each other with planet sprocket 204 through chain A209; Planet sprocket 204 is installed on the little axle A207; Little axle A207 two ends are equipped with material loading pawl 208; The middle bearing 206 that passes through links to each other with link span 205, and link span 205 is installed on the end of pivoted arm 210, and the other end of pivoted arm 210 is fixed on the minor axis A213; The two ends of major axis A 212 respectively with two stands 203 adjacent one another are on minor axis A213 be connected through flange.
Described buffering expects that laterally 300 comprise 5 fuselage cradles 311, reductor C301; The output shaft of reductor C301 is provided with drive sprocket C302; Chain C303 links to each other drive sprocket C302 with driven sprocket C304, driven sprocket C304 is installed in the end of minor axis B314, and minor axis B314 is installed in an end of fuselage cradle 311 through rolling bearing units 305; Transportation sprocket 315 is installed in the middle of the minor axis B314; Minor axis B314 two ends link to each other with major axis B313, and the other end of fuselage cradle 311 is equipped with tensioning transportation sprocket 310, and chain D312 links to each other transportation sprocket with the tensioning transportation sprocket; Chain D312 is provided with push pedal 307, and little axle B309 links to each other push pedal 307 with coro bearng follower 308; The two ends of major axis B313 respectively with two fuselage cradles 311 adjacent one another are on minor axis B314 be connected.
Order is provided with spacing between the described coro bearng follower adjacent one another are by one is long and the other is short.
The working process of present embodiment is following:
Shaped steel is transported on the fender road 100 from a last working link; Control setup 400 its reductor of control A102 rotate; Driving roll shaft 105 through chain-driving rotates; Thereby 105 pairs of shaped steel of roll shaft apply friction force and drive it and on fender road 100, move, and in traveling process, lateral register roller 107 is limited to shaped steel in the material road.When shaped steel moved to the striker plate 11008 of front end stop gauge 110, reductor A stopped operating, because inertia; Shaped steel bump striker plate 11008, and then sliding rack 11005 compression springs 11013, spring 11013 potential energy increase; Shaped steel kinetic energy reduces, and shaped steel stops gradually.In the shaped steel traveling process, may produce the offsetting dip phenomenon; At this moment; The cylinder 10902 of aligning gear 109 promotes tooth bar A10907 motion, and gear 10911 rotates, and then drives another tooth bar B10912 motion; Centring roll 10910 on two slide plate A10905 and the slide plate B10913 drives shaped steel and moves to center position, reaches the effect of centering.Cylinder 10902 actions, centring roll is retracted into initial condition.
The reductor B201 of upset feeding device 200 rotates; Driving pivoted arm 210 through chain-driving rotates; The link span 205 inner planet sprocket wheels 204 that link to each other with pivoted arm can make material loading pawl 208 driving surfaces on the pivoted arm remain level with the chain-driving that the fixed chain wheels 214 on the pivoted arm is formed; The material loading pawl can move to the shaped steel holder of centering on the fender road 100 buffering and laterally expect also can shaped steel be moved on the fender road 100 from cushioning 300 pop-ups of horizontal material road on the road 300.In this process and since material loading pawl 208 driving surfaces all the time level upwards, shaped steel is the translation state.
The buffering laterally reductor C301 in material road 300 is rotated; Drive sprocket C302 drives driven sprocket C304 and rotates; And transportation sprocket 315 and tensioning transportation sprocket 310 are rotated; Coro bearng follower 308 on the chain C312 promotes shaped steel and moves to next station, and former station is waited for the placement of next root shaped steel.Same upset feeding device 200 also can expect that laterally the shaped steel on the road 300 turn on the fender road 100 with buffering.If shaped steel will be through the fender road 100 of buffering storage device; Only need the cylinder axis withdrawal of the cylinder 11016 of control front end stop gauge 110; Rotor plate 11009 drives striker plate 11008 and rotates, and then drops down onto below the Up Highway UHW of roll shaft 105, and shaped steel can be smoothly through getting into next link.