Section steel digital control saw, brill, weldering integrated production line
Technical field
The utility model relates to the shaped steel technical field of processing equipment, particularly a kind of section steel digital control saw, brill, weldering integrated production line.
Background technology
Shaped steel is a kind of bar structural section that certain section shape and size is arranged, and can be divided into H shaped steel, I-steel, channel-section steel, square steel, rectangular steel pipe, square steel tube etc. by its cross sectional shape.Shaped steel is widely used in all conglomeraties such as industrial building, lathe, electricity transmission iron tower, multi-storied garage, vehicle.
There are the practical problems such as automaticity is low, working (machining) efficiency is low, the production cycle is long, occupied fund is many in domestic existing steel construction industry process unit, still rest on the backward state of handwork, the production of multiple devices list operation, can't break away from the situation that improves production capacity, usefulness by racing against time, piece together manpower, can't realize organizing in enormous quantities, in high quality and produce, can't improve the resources of production of enterprise and the comprehensive utilization ratio of producing area.
Summary of the invention
The purpose of this utility model be to provide a kind of production efficiency is high, machining accuracy is high, reliability is high, the collection sawing, hole, be welded in one the section steel digital control saw, bore, the weldering integrated production line.
The technical scheme that the utility model adopts for achieving the above object is:
A kind of section steel digital control saw, brill, weldering integrated production line is characterized in that: comprise computerized numerical control sawing machine production line, buffering storage device, numerical control drilling machine production line, reverse welding forming production line, hydraulic system and electric control system.
Computerized numerical control sawing machine production line described in the utility model, comprise the sawing main frame, the sawing main frame is provided with material pressing device and is installed in backing roll on the sawing lathe bed by the bearing with spherical outside surface of usheing to seat, the rear portion of sawing main frame is provided with the sawing machine discharging channel, the front portion of sawing main frame is provided with the sawing machine feed channel, and sawing machine discharging channel and sawing machine feed channel are provided with roll shaft, side registration roller, and roll shaft is used for carrying workpiece to be processed, and the feeding of auxiliary sawing machine material-feeding dolly, the side registration roller is used for the coarse positioning of workpiece; The sawing machine feed channel be provided with by driven by servomotor, along being arranged on the sawing machine material-feeding dolly that the guide rail on the sawing machine feeding rack is advanced, be provided with clamp on the sawing machine material-feeding dolly, described sawing machine feed channel one side also is provided with at least two lifting lateral thrusters, and the sawing machine feed channel is equipped with the long positioner of numerical control meter near an end of sawing main frame; Link to each other in a side of sawing machine feed channel, with the sawing machine feed channel and also to be provided with sawing machine and laterally to expect; Sawing machine laterally expects to be positioned at the lifting lateral thruster the same side of sawing machine feed channel.
For the ease of the blank workpiece feeding, the utility model has disposed that sawing machine is laterally expected and liftable lateral thruster, and sawing machine laterally expects to carry the blank workpiece to its tail end, and the lifting lateral thruster lifts, and the blank workpiece is pushed on the sawing machine feed channel.Described sawing machine laterally expects to comprise at least two horizontal bins of sawing machine, on the horizontal bin of sawing machine before being equipped with by sprocket shaft near an end of sawing machine feed channel transportation sprocket, on the horizontal bin of sawing machine after the end away from the sawing machine feed channel is equipped with transportation sprocket, front transportation sprocket is connected by chain with rear transportation sprocket, the roller bearing follower is installed on the chain at a certain distance, the roller bearing follower is rotationally connected with between the upper end of two push pedals by mandrel, the push pedal bottom is provided with the two pitchs of holes connecting hole consistent with the pitch of chain, and push pedal is connected on the chain; Sawing machine laterally expects to be provided with reductor and drive motors, encoder is installed on the reductor, the drive sprocket that arranges on the output shaft of reductor is connected with described front transportation sprocket by chain, and the rear carrier chain wheel shaft on the horizontal bin of two sawing machines adjacent one another are is connected with tube connector; Be provided with support bar on the horizontal bin of sawing machine, the horizontal bin front end of sawing machine is provided with the front end support bar, the front end support bar extend out to the front transportation sprocket outside, the front end support bar outside is processed with the inclined-plane, and the height on plane is higher than the height of chain and is lower than the height of mandrel Down Highway on support bar and the front end support bar.Adopt said structure, need not to use turning device, by the leading portion support bar of installing on the horizontal bin of sawing machine, just can directly material be delivered on the sawing machine feed channel.
In order to make workpiece can enter smoothly the sawing main frame, a lifting lateral thruster near the sawing machine main frame in the lifting lateral thruster described in the utility model is provided with the thruster wheel, all the other lifting lateral thrusters are provided with the thruster plate, thruster wheel or thruster plate are installed on the piston rod of horizontally disposed thruster cylinder by the push pedal seat, thruster cylinder and horizontally-guided seat are fixed on the lifter plate, correspondingly with the horizontally-guided seat on the push pedal seat be provided with horizontal guide pillar, horizontal guide pillar can slide in the horizontally-guided seat; The two ends of lifter plate are connected with the lifting guide pillar, support is installed on the ground, support is provided with the lifting fixed head, the corresponding fairlead that is provided with the lifting guide pillar on the lifting fixed head, the lifting guide pillar can slide in fairlead, also be fixed with lift cylinder on the lifting fixed head, the piston rod of lift cylinder is connected with the middle part of lifter plate.Lift cylinder can make thruster cylinder and thruster wheel or thruster plate move up and down, and the thruster cylinder can make thruster wheel or thruster plate workpiece pressing, workpiece is pressed against on the side registration roller of sawing machine feed channel.
For the ease of workpiece accurately motion on the sawing machine feed channel, the utility model has been installed the sawing machine material-feeding dolly at the sawing machine feed channel, the sawing machine material-feeding dolly is by driven by servomotor, by toothed belt transmission and rack-and-pinion transmission, it is mobile at the sawing machine feed channel to drive workpiece, clamp is arranged on the dolly, but clamping work pieces.Be provided with tooth bar on the described sawing machine feeding rack, tooth bar and guide rails assembling are in the same side of sawing machine feeding rack, described sawing machine material-feeding dolly is provided with staking, the bottom of staking one side is equipped with servomotor and driving shaft, one end of driving shaft is connected with gear, the other end is connected with driven pulley, and gear is meshed with described tooth bar, and driven pulley is connected with driving pulley on the servomotor by Timing Belt; The opposite side bottom of staking is equipped with slide block, guide rail on slide block and the sawing machine feeding rack is suitable, the opposite side top of staking is equipped with vertical guide and screw bolt seat, slidely connect lateral frame on the vertical guide, claw beam seat and the cylinder of described clamp are installed on the lateral frame, one end of claw beam is installed on the claw beam seat, and the other end is provided with lower grip finger and is hinged with grip finger, and the lower end of upper grip finger is articulated in the end of piston rod by linkage; The two ends of screw rod are connected on the screw bolt seat by bearing, and the upper end of screw rod also is connected with handwheel, and the middle part of screw rod is connected with nut worm drive on the lateral frame.The handwheel of rotating screw bolt upper end can drive nut and rise or descend, and then the lateral frame that drive links to each other with nut can be regulated the height of clamp to adapt to the workpiece of different size along vertical guide rising or decline.
In order to prevent that processed shaped steel from producing bump to stop gauge, improve the long positioning accuracy of meter, sawing machine feed channel front end is equipped with the long positioner of numerical control meter, and the workpiece front end is detected and locates, and determines the machining benchmark of the vertical throughput direction of workpiece.The long positioner of numerical control meter described in the utility model, at the sawing machine feed channel base is installed, bearing is installed on the base, two guide rods that be arranged in parallel are fixed on the bearing by end cap, one end of guide rod is equipped with spring, the other end is equipped with travelling carriage, is provided with Nonlubricated bearing between travelling carriage and the guide rod, and two rotating shaft bases are installed on the travelling carriage, the two ends of turning cylinder link to each other with two rotating shaft bases respectively, turning cylinder is provided with rotor plate, and rotor plate simultaneously is equipped with striker plate, and another side is equipped with monaural, monaural is hinged by mandrel and ears, ears are connected on the piston rod of cylinder, and cylinder block is installed on the cylinder saddle, and cylinder saddle is installed on the travelling carriage; Described sawing machine feed channel both sides are installed in the correlation photoelectric sensor on the sensor stand in addition, and the correlation photoelectric sensor is electrically connected with described electric control system; Shaped steel is travelled forward by the roll shaft driving on the material road, if need the long positioner of numerical control meter to play the backgauge positioning action, move at shaped steel before the striker plate of numerical control length measuring device, the correlation photoelectric sensor is sensed workpiece, signal is passed to electric control system, the action of electric control system control cylinder, the piston rod of cylinder advances, drive the turning cylinder rotation and make striker plate be in vertical position, shaped steel bump striker plate, and then travelling carriage Compress Spring, spring potential energy increases, shaped steel kinetic energy reduces, and shaped steel stops gradually, and this device plays the effect of location.If need the long function of numerical control meter, then this moment, electric control system was as counting long zero point, the piston rod of electric control system control cylinder is retracted, rotor plate drives striker plate and rotates, and then drop down onto below the material road conveyor surface, shaped steel can pass through smoothly, reach required separation distance after workpiece stop, realizing the function that the numerical control meter is long.
In order to make things convenient for sawing, described material pressing device comprises horizontal material pressing device and vertical material pressing device, and horizontal material pressing device is fixed dam and the thruster oil cylinder that arranges on the sawing lathe bed of sawing main frame, and the thruster plate is connected on the piston rod of thruster oil cylinder; The sawing lathe bed that described vertical material pressing device is the sawing main frame is provided with vertical oil cylinder, and the piston rod of vertical oil cylinder is provided with briquetting;
In order to prevent overstocking because of the different workpiece that cause of sawing main frame and boring main frame rhythm of production, the utility model is provided with the buffering storage device, its fender road is used for carrying and carries finished work-piece after sawing is finished, can allow workpiece freely pass through, the upset feeding device can will temporarily can not hole workpiece turning laterally expect on the road to buffering, also the workpiece of wanting to carry out Drilling operation can be turn on the fender road from cushioning horizontal material road; Fender is equipped with centralising device on the road, can be with workpiece centering, so that upset.Described buffering storage device comprises fender road, upset feeding device, cushions and laterally expect the road, and fender road, upset feeding device and the horizontal material of buffering road successively lateral arrangement also link to each other with electric control system respectively.
The power that described fender road comprises fender road frame, be horizontally placed on roll shaft on the fender road frame, drive roller shaft is rotated and transmission mechanism, vertically be arranged at lateral register roller, centralising device, the long positioner of numerical control meter of frame both sides, fender road; The lateral register roller can prevent that shaped steel side direction in course of conveying from shifting out the fender road;
Further, described power and transmission mechanism comprise the reductor A of the translator that is installed in fender road frame one end, drive sprocket A is installed on the output shaft of reductor A, roll shaft is rotationally connected with the inner ring with the plummer block housing bearing with spherical outside surface, band plummer block housing bearing with spherical outside surface is installed in plane on the fender road frame, roll shaft one end is equipped with double driven sprocket A, chain with drive sprocket A be connected near the double driven sprocket A on the roll shaft of reductor A, the double driven sprocket A on other each roll shafts links to each other successively by chain;
Cause in order to prevent shaped steel from course of conveying, having a certain degree with fender road center line shaped steel some outside the material loading pawl of upset feeding device, can not normally lift, be provided with centralising device on the fender described in the utility model road;
The floor installation of described centralising device is on fender road frame, the guide rails assembling that cylinder, two be arranged in parallel is on base, gear is installed on the base by bearing, bearing block, the end of the piston rod of cylinder links to each other with an end of cylinder jacking block by nut, the other end of cylinder jacking block links to each other with slide plate A one end, the mid portion of slide plate A is equipped with tooth bar A and the tooth bar jacking block that is meshed with gear, and the other end of slide plate A is connected with centring roll by axle and bearing; A is corresponding with slide plate, and the mid portion of slide plate B is equipped with tooth bar B and the tooth bar jacking block that is meshed with gear, and the end of slide plate B is connected with centring roll by axle and bearing; The bottom of slide plate A, slide plate B be separately installed with two with the suitable slide block of guide rail, slide plate A, slide plate B can slide at two guide rails respectively; During work, the tooth bar A that cylinder promotes to interrelate with it moves, tooth bar A is fixed in the thereupon to the midline motion of centring roll on the same slide plate A therewith, tooth bar A driven gear rotates, and then another tooth bar B drives another centring roll that is fixed on the same slide plate B with this tooth bar B and moves to the midline, and two centring rolls are with shaped steel centering.Two centring rolls of centralising device also can play the effect that restriction shaped steel shifts out the material road when being in the outermost end state.
, each shaped steel same position on the fender road conveniently carries out next step rotary movement for being stopped, be provided with the long positioner of numerical control meter on the fender described in the utility model road, the long positioner of described numerical control meter, frame is equipped with base in the fender road, bearing is installed on the base, two guide rods that be arranged in parallel are fixed on the bearing by end cap, one end of guide rod is equipped with spring, the other end is equipped with travelling carriage, is provided with Nonlubricated bearing between travelling carriage and the guide rod, and two rotating shaft bases are installed on the travelling carriage, the two ends of turning cylinder link to each other with two rotating shaft bases respectively, turning cylinder is provided with rotor plate, and rotor plate simultaneously is equipped with striker plate, and another side is equipped with monaural, monaural is hinged by mandrel and ears, ears are connected on the piston rod of cylinder, and cylinder block is installed on the cylinder saddle, and cylinder saddle is installed on the travelling carriage; Frame both sides, described fender road are installed in the correlation photoelectric sensor on the sensor stand in addition, and the correlation photoelectric sensor is electrically connected with described electric control system.Can according to the arrangement of rhythm of production, determine that workpiece is trapped in the buffering storing area still to be transported on the numerical control drilling machine production line of back.Shaped steel is travelled forward by the roll shaft driving on the material road, if workpiece need to be trapped in the buffering storing area, then need the long positioner of numerical control meter to play the backgauge positioning action, move at shaped steel before the striker plate of numerical control length measuring device, the correlation photoelectric sensor is sensed workpiece, signal is passed to electric control system, the action of electric control system control cylinder, the piston rod of cylinder advances, and drives the turning cylinder rotation and makes striker plate be in vertical position, shaped steel bump striker plate, and then the travelling carriage Compress Spring, spring potential energy increases, and shaped steel kinetic energy reduces, shaped steel stops gradually, and this device plays the effect of location; If workpiece need to be transported on the numerical control drilling machine production line of back, then need workpiece by the long positioner of numerical control meter, move at shaped steel before the striker plate of numerical control length measuring device, the correlation photoelectric sensor is sensed workpiece, signal is passed to electric control system, the action of electric control system control cylinder, the piston rod of cylinder drive the turning cylinder rotation falls striker plate, can make shaped steel smoothly by entering subsequent processing; If need the long function of numerical control meter, then this moment, electric control system was as counting long zero point, the piston rod of electric control system control cylinder is retracted, rotor plate drives striker plate and rotates, and then drop down onto below the material road conveyor surface, shaped steel can pass through smoothly, reach required separation distance after workpiece stop, realizing the function that the numerical control meter is long.
For plane on the material loading pawl that makes the upset feeding device remains level in switching process, upset feeding device described in the utility model comprises reductor B and at least two supports of translator, the output shaft of reductor B is provided with drive sprocket B, chain B links to each other drive sprocket B with hinge wheel, hinge wheel is installed on the minor axis A, minor axis A two ends are connected with major axis A with ring flange, be installed on the bearing with spherical outside surface of usheing to seat in the middle of the minor axis A, fixed chain wheels also is installed on the minor axis A, fixed chain wheels is installed on the fixed chain wheels seat, top and the bearing with spherical outside surface of usheing to seat of fixed chain wheels seat links to each other, and the below links to each other with support; Fixed chain wheels links to each other with planet sprocket by chain A, and planet sprocket is installed on the little axle A, and little axle A two ends are equipped with the material loading pawl, and the centre links to each other with link by bearing, and link is installed on the end of pivoted arm, and the other end of pivoted arm is fixed on the minor axis A; The two ends of major axis A respectively with two stands adjacent one another are on minor axis A be connected by ring flange; During work, reductor B rotates by the pivoted arm that the chain transmission drives on the minor axis A, the chain transmission that sprocket wheel on planet sprocket on the link inner small shaft that links to each other with pivoted arm and the pivoted arm other end minor axis A forms can make the material loading pawl working face on the pivoted arm remain level, the material loading pawl can move to the shaped steel holder of centering on the fender road buffering and laterally expect also shaped steel to be moved on the fender road from cushioning the road pop-up of horizontal material on the road.In this process and since material loading pawl working face all the time level upwards, shaped steel is the translation state.The upset feeding device both can be used for workpiece turning also can be expected that laterally the workpiece turning on the road returns on the fender road with buffering to cushioning laterally on the material road.
Described buffering laterally expects to comprise at least two fuselage cradles, the reductor C of translator, the output shaft of reductor C is provided with drive sprocket C, chain C links to each other drive sprocket C with driven sprocket C, driven sprocket C is installed in the end of minor axis B, minor axis B is installed in an end of fuselage cradle by rolling bearing units, transportation sprocket is installed in the middle of the minor axis B, minor axis B two ends link to each other with major axis B, the other end of fuselage cradle is equipped with the tensioning transportation sprocket, chain D links to each other transportation sprocket with the tensioning transportation sprocket, chain D is upper, and sequence interval is equipped with the roller bearing follower by one is long and the other is short, the roller bearing follower is rotationally connected with between the upper end of two push pedals by mandrel, the push pedal bottom is provided with the two pitchs of holes connecting hole consistent with the pitch of chain D, and push pedal is connected on the chain D; The two ends of major axis B are connected with minor axis B on two fuselage cradles adjacent one another are respectively.The both sides of fuselage cradle are equipped with support bar, and the height on plane is higher than the height of chain D and is lower than the height of mandrel Down Highway on the support bar.Reductor C rotates by the be dynamically connected axle of each fuselage cradle of chain driving-belt, so that the motion of the chain D in each fuselage cradle, the roller bearing follower that links to each other with chain D by push pedal promotes shaped steel and moves.Buffering laterally material road can be put the shaped steel that the feeding device that overturns turn successively.During for fear of equidistant layout roller bearing follower, the material loading pawl of upset feeding device collides with an adjacent shaped steel when laterally expecting to get the shaped steel in edge from described buffering, and the spacing between the roller bearing follower adjacent one another are described in the utility model is by one is long and the other is short order setting.The horizontal material of buffering road is waited for for storage and is entered the workpiece that the numerical control drilling machine production line is holed; Buffering laterally can forward and reversely be moved in the material road, realizes storing the reception of workpiece and sending function back to.
In order to improve the efficient of boring, the utility model has adopted the numerical control drilling machine production line, comprise the three-dimension numerical controlled boring production of multiaxis main frame, the rear portion that main frame is produced in the three-dimension numerical controlled boring of multiaxis is provided with the drilling machine discharging channel, the front portion that main frame is produced in the three-dimension numerical controlled boring of multiaxis is provided with the drilling machine feed channel, and drilling machine discharging channel and drilling machine feed channel are provided with roll shaft, side registration roller, and roll shaft is used for carrying workpiece to be processed, and the feeding of auxiliary drilling machine feeding trolley, the side registration roller is used for the coarse positioning of workpiece; The drilling machine feed channel be provided with by driven by servomotor, along being arranged on the drilling machine feeding trolley that the guide rail on the drilling machine feeding rack is advanced, be provided with clamp on the drilling machine feeding trolley, also be provided with at least two lateral thrusters on the described drilling machine feed channel, the drilling machine feed channel is equipped with the long positioner of numerical control meter near an end of the three-dimension numerical controlled boring production of multiaxis main frame.
For the ease of workpiece accurately motion on the drilling machine feed channel, the utility model has been installed the drilling machine feeding trolley at the drilling machine feed channel, the drilling machine feeding trolley is by driven by servomotor, by toothed belt transmission and rack-and-pinion transmission, it is mobile at the drilling machine feed channel to drive workpiece, clamp is arranged on the dolly, but clamping work pieces.Be provided with tooth bar on the described drilling machine feeding rack, tooth bar and guide rails assembling are in the same side of drilling machine feeding rack, described drilling machine feeding trolley is provided with staking, the bottom of staking one side is equipped with servomotor and driving shaft, one end of driving shaft is connected with gear, the other end is connected with driven pulley, and gear is meshed with described tooth bar, and driven pulley is connected with driving pulley on the servomotor by Timing Belt; The opposite side bottom of staking is equipped with slide block, guide rail on slide block and the drilling machine feeding rack is suitable, the opposite side top of staking is equipped with vertical guide and screw bolt seat, slidely connect lateral frame on the vertical guide, claw beam seat and the cylinder of described clamp are installed on the lateral frame, one end of claw beam is installed on the claw beam seat, and the other end is provided with lower grip finger and is hinged with grip finger, and the lower end of upper grip finger is articulated in the end of the piston rod of cylinder by linkage; The two ends of screw rod are connected on the screw bolt seat by bearing, and the upper end of screw rod also is connected with the worm-gear speed reducer of translator by shaft coupling, and the middle part of screw rod is connected with nut worm drive on the lateral frame.The motor-driven worm reduction gear can make bolt rotary, drive nut and rise or descend, and then the lateral frame that drive links to each other with nut can be regulated the height of clamp to adapt to the workpiece of different size along vertical guide rising or decline; After clamp lifts, when workpiece enters the drilling machine feed channel on the last material road, can not clash into dolly.
Produce main frame in order to make workpiece can enter smoothly the three-dimension numerical controlled boring of multiaxis, a lateral thruster near the three-dimension numerical controlled boring production of multiaxis main frame in the lateral thruster described in the utility model is provided with the thruster wheel, all the other lateral thrusters are provided with the thruster plate, thruster wheel or thruster plate are installed on the piston rod of horizontally disposed thruster cylinder by the push pedal seat, thruster cylinder and horizontally-guided seat are fixed on the thruster bearing, correspondingly with the horizontally-guided seat on the push pedal seat be provided with horizontal guide pillar, horizontal guide pillar can slide in the horizontally-guided seat, and the thruster bearing is connected on the drilling machine feeding rack.The thruster cylinder can make thruster wheel or thruster plate workpiece pressing, workpiece is pressed against on the side registration roller of drilling machine feed channel.
In order to prevent that processed shaped steel from producing bump to stop gauge, improve the long precision of meter, drilling machine feed channel front end is equipped with the long positioner of numerical control meter, and the workpiece front end is detected and locates, and determines the machining benchmark of the vertical throughput direction of workpiece.The long positioner of numerical control meter described in the utility model, at the drilling machine feed channel base is installed, bearing is installed on the base, two guide rods that be arranged in parallel are fixed on the bearing by end cap, one end of guide rod is equipped with spring, the other end is equipped with travelling carriage, is provided with Nonlubricated bearing between travelling carriage and the guide rod, and two rotating shaft bases are installed on the travelling carriage, the two ends of turning cylinder link to each other with two rotating shaft bases respectively, turning cylinder is provided with rotor plate, and rotor plate simultaneously is equipped with striker plate, and another side is equipped with monaural, monaural is hinged by mandrel and ears, ears are connected on the piston rod of cylinder, and cylinder block is installed on the cylinder saddle, and cylinder saddle is installed on the travelling carriage; Described drilling machine feed channel both sides are installed in the correlation photoelectric sensor on the sensor stand in addition, and the correlation photoelectric sensor is electrically connected with described electric control system.Shaped steel is travelled forward by the roll shaft driving on the material road, if need the long positioner of numerical control meter to play the backgauge positioning action, move at shaped steel before the striker plate of numerical control length measuring device, the correlation photoelectric sensor is sensed workpiece, signal is passed to electric control system, the action of electric control system control cylinder, the piston rod of cylinder advances, drive the turning cylinder rotation and make striker plate be in vertical position, shaped steel bump striker plate, and then travelling carriage Compress Spring, spring potential energy increases, shaped steel kinetic energy reduces, and shaped steel stops gradually, and this device plays the effect of location.If need the long function of numerical control meter, then this moment, electric control system was as counting long zero point, the piston rod of electric control system control cylinder is retracted, rotor plate drives striker plate and rotates, and then drop down onto below the material road conveyor surface, shaped steel can pass through smoothly, reach required separation distance after workpiece stop, realizing the function that the numerical control meter is long.
For workpiece can weld easily, the utility model is furnished with the reverse welding forming production line, comprises vertical material road, at least two lateral transfer material roads, connecting plate positioner and reverse welding shaped devices; Described vertical material road is provided with longitudinal positioning device; Described lateral transfer material road is provided with lowering or hoisting gear and horizontal positioning device; The reverse welding shaped device can the arbitrarily upset of 360 degree.
For H shaped steel to be welded is positioned in vertical material road, longitudinal positioning device described in the utility model is the longitudinal register plate that is fixed in slide on vertical material road, cylinder and can slides up and down along slide, and the longitudinal register plate is connected with the piston rod of cylinder.
Further, described vertical material road is provided with support, and slide is installed on the support; Described vertical material road is provided with holder, and cylinder is installed on the holder; Described slide is provided with two backing plates for vertical two risers that are parallel to each other that arrange between the side of two risers, described longitudinal register plate is between two risers and two backing plates; Described vertical material also is provided with reducing motor on the road, on the output shaft of reducing motor drive sprocket is installed, drive sprocket is connected with double driven sprocket on first roller by chain, other double driven sprockets are connected successively by the double driven sprocket of chain and first, roller is installed on vertical material road, and the side registration roller is installed in a side in vertical material road.
For H shaped steel to be welded is delivered to the reverse welding shaped device from vertical material road, the utility model vertically expect and the reverse welding shaped device between lateral transfer material road is housed, on the horizontal bin in a described lateral transfer material road, be provided with the worm-gear speed reducer of translator, on the worm-gear speed reducer output shaft drive sprocket is installed, drive sprocket links to each other by the double driven sprocket on the jackshaft of chain and horizontal bin, this double driven sprocket links to each other with driven sprocket on the rear conveying axis by chain, rear conveying axis is installed on the horizontal bin, rear transportation sprocket is installed in the middle part of rear conveying axis, rear transportation sprocket links to each other with front transportation sprocket by chain, and front transportation sprocket is installed in the front conveying axis middle part of horizontal bin front end.Jackshaft on each horizontal bin connects by beam barrel.
Described lowering or hoisting gear is hoist cylinder and the Jiggled device that is arranged at two ends, lateral transfer material road, and hoist cylinder is fixed on the lateral transfer material road, and the piston rod of hoist cylinder is connected with horizontal bin on the lateral transfer material road; Described Jiggled device is the micro-motion oil cylinder that is installed on lateral transfer material road one end, the piston rod of micro-motion oil cylinder is hinged by the middle part of the first lifting linking member of pull bar and linkage, the bottom of the first lifting linking member and the second lifting linking member is connected with eccentric shaft on the horizontal bin respectively, eccentric shaft is articulated on the transport platform leveling seat in lateral transfer material road, and the top of the first lifting linking member and the second lifting linking member is hinged with the two ends of lifter drawing bar respectively.
For H shaped steel to be welded is positioned in lateral transfer material road, horizontal positioning device described in the utility model comprises that one is connected to the location-plate fixed mount on the lateral transfer material road, the location-plate slide is fixed on the location-plate fixed mount, be provided with two location-plate press strips on the location-plate slide, be provided with the located lateral plate that can slide up and down therein between location-plate slide and the two location-plate press strips; Be provided with two cylinder brackets on the lateral transfer material road, the location-plate oil cylinder is fixed on the cylinder bracket, and the piston rod front end of location-plate oil cylinder is connected with the located lateral plate.
In order to realize quick location, high conformity, the scale support of connecting plate positioner described in the utility model is installed on vertical material road by bearing, major axis passes locating support and is connected on the scale support, be set with coupling sleeve on the major axis, be connected with positioning arm on the coupling sleeve, major axis is provided with scale.Adjust the welding position by scale, the length of positioning arm and the angle of swing all can be adjusted according to concrete H shaped steel demand.
In order to make things convenient for welding operation, reverse welding shaped device described in the utility model comprises a upset holder and upset slide that is fixed on ground.Be connected with the upset support at the upset holder; Be provided with overturning frame at the upset slide, the bottom of overturning frame is connected with mobile little axle and mobile eccentric little axle, be set with bearing on mobile little axle and the mobile eccentric little axle, mobile little axle is installed on the turnover bracket with mobile eccentric little axle, turnover bracket is installed on the overturning frame both sides, overturning frame can be mobile at the upset slide, the overturning frame outside is provided with set bolt, correspondence is provided with screwed hole on the upset slide, be equipped with skateboard component on the upset support of fixation side and the overturning frame of mobile side, be provided with tipper on the skateboard component.
Further, described skateboard component comprises slide plate chair, slide plate, slide plate press strip and clamping cylinder, slide plate chair is fixed on the overturning frame of the upset support of fixation side and mobile side, be provided with two slide plate press strips on the slide plate chair, be provided with the slide plate of therein horizontal slip between slide plate chair and the two slide plate press strips, be connected with the tipper fixed head by bracing frame on the slide plate, be fixed with contiguous block on the bottom surface of tipper fixed head, this contiguous block is connected with the piston rod of clamping cylinder, and clamping cylinder is fixed on the slide plate chair; The tipper of described fixation side comprises the upset axle bed that is fixed on the tipper fixed head, can form at trip shaft, trip shaft brake wheel, the turn-over form that the upset axle bed rotates, the trip shaft brake wheel is connected in an end of close clamping cylinder on the trip shaft, encasing the upset brake wheel with the steel brake ribbon is connected on the tipper fixed head with a bolt that spring is housed, turn-over form is connected in the other end of trip shaft, and two horizontal location-plates and two perpendicular location-plates are installed on the turn-over form; The tipper of described mobile side comprises the upset axle bed that is fixed on the tipper fixed head, can form at trip shaft, alignment pin, the turn-over form that the upset axle bed rotates, alignment pin is installed on an end of close turn-over form on the tipper fixed head, turn-over form is connected in the other end of trip shaft, and two horizontal location-plates and two perpendicular location-plates are installed on the turn-over form; Turn-over form is provided with dowel hole; It is in order to prevent that turn-over form rotates in welding process that turn-over form described in the utility model is provided with dowel hole.
In the utility model, the sawing machine discharge rack of described sawing machine discharging channel or the drilling machine discharge rack of drilling machine discharging channel are provided with roll shaft and side registration roller, roll shaft one end is rotationally connected by deep groove ball bearing and axle, the other end is rotationally connected by reverse self-locking device and axle, the two ends of axle are rotationally connected with plane on sawing machine discharge rack or the drilling machine discharge rack by the bearing with spherical outside surface of usheing to seat, the end of axle is provided with double driven sprocket, first double driven sprocket is connected by the drive sprocket on the reductor of chain and translator, and other double driven sprockets are connected successively by the double driven sprocket of chain and first;
In order to realize that transfer guide roller can the principal and subordinate move parallel on the discharging channel, guarantee that material is subject to single force of rolling friction and without any force of sliding friction all the time in the discharging channel motion, and then reduce friction to the infringement of material and transfer guide roller, reverse self-locking device described in the utility model comprises outer shroud, interior ring and ball, be respectively equipped with keyway on the medial surface of interior ring and the lateral surface of outer shroud, be connected with roll shaft with axle respectively by key; Along the circumferential direction be evenly equipped with wedge-shaped slot on the medial surface of outer shroud, be provided with deep-slotted chip breaker between the two adjacent wedge-shaped slots, ball is installed in wedge-shaped slot and the deep-slotted chip breaker, is provided with spring in the wedge-shaped slot, and an end of spring withstands on the end that gets loose that the other end on the ball withstands on wedge-shaped slot; The Self-locking angle that the bottom of described wedge-shaped slot and ball and interior ring form is 7 °~8 °, and the distance between the bottom of described deep-slotted chip breaker and the lateral surface of interior ring equals the diameter of ball.
The course of work of the present utility model is as follows:
Before the work, at first according to the model of same batch workpiece shaped steel, the hand rotation handwheel is regulated the height of clamp on the sawing machine material-feeding dolly.Workpiece is placed on sawing machine laterally expects, sawing machine laterally expects workpiece to be processed is transported to its end, the roller bearing follower promotes workpiece to be processed to the sawing machine feed channel, the roller bearing follower retreats suitable distance so that workpiece to be processed is avoided thruster wheel or thruster plate and the push pedal seat of lifting lateral thruster, the lift cylinder of lifting lateral thruster lifts, thruster wheel on the thruster cylinder and thruster plate are urged to workpiece on the side registration roller of sawing machine feed channel, the sawing machine material-feeding dolly is in place fast, return and fall (the lifting lateral thruster that is provided with the thruster wheel near the sawing main frame is not return) away from the lifting lateral thruster that is provided with the thruster plate of sawing main frame, the sawing machine material-feeding dolly promotes at a slow speed workpiece and advances, workpiece bumps against the striker plate of the long positioner of numerical control meter on the sawing machine feed channel, the clamp clamping work pieces of sawing machine material-feeding dolly, workpiece is followed the sawing machine material-feeding dolly and is retreated, the striker plate of the long positioner of numerical control meter on the sawing machine feed channel falls, workpiece is followed the sawing machine material-feeding dolly to the appropriate location, the horizontal material pressing device of sawing main frame and vertical material pressing device clamping work pieces, sawing is flush, the clamp of sawing machine material-feeding dolly continues to clamp workpiece workpiece is delivered to another appropriate location, again sawing, sawing is finished, the clamp of sawing machine material-feeding dolly unclamps workpiece, the lifting lateral thruster that is provided with the thruster wheel of close sawing main frame is return and is fallen, the sawing machine material-feeding dolly retreats, withdraw from after the sawing main frame, get back to initial position.Next two kinds of situations are arranged:
The first situation, if the three-dimension numerical controlled boring of multiaxis is produced on the main frame without workpiece, the striker plate of the long positioner of numerical control meter on the fender road falls, roll shaft on the sawing machine discharging channel drives workpiece and directly enters the drilling machine feed channel, the workpiece front end bumps against the striker plate of the long positioner of numerical control meter on the drilling machine feed channel, workpiece stops, lateral thruster presses against workpiece on the side registration roller of drilling machine feed channel, produce the lateral thruster that is provided with the thruster plate of main frame away from the three-dimension numerical controlled boring of multiaxis and return (lateral thruster that is provided with the thruster wheel near the three-dimension numerical controlled boring production of multiaxis main frame is not return), drilling machine numerical-control feed dolly is in place fast, its clamp clamping work pieces, retreat, the striker plate of the long positioner of numerical control meter on the drilling machine feed channel falls, the clamp of drilling machine numerical-control feed dolly is clamped workpiece, workpiece is delivered to the three-dimension numerical controlled boring of multiaxis to be produced on the main frame and holes, boring is finished, the clamp of drilling machine numerical-control feed dolly unclamps workpiece, the lateral thruster that is provided with the thruster wheel near the three-dimension numerical controlled boring production of multiaxis main frame is return, drilling machine numerical-control feed dolly retreats, withdrawing from the three-dimension numerical controlled boring of multiaxis produces after the main frame, its clamp lifts, and gets back to origin position.Workpiece enters on the drilling machine discharging channel under the roll shaft on the drilling machine discharging channel drives fully, and delivers on vertical material road of reverse welding forming production line.(before the work, at first according to the position of the connecting plate of the model of workpiece shaped steel and needs welding, regulate the length of positioning arm, then regulate the position of coupling sleeve according to scale label, positioning arm is adjusted to the position that need to be welded to connect plate, uses the holding screw tightening, prevent mobile.) roller on vertically expecting rotates by reducing motor and drive the drive sprocket chain movement and rotate, workpiece to be welded travels forward by the frictional force of the roller turn generation in vertical material road, when workpiece motion s to the inductive switch induction range, inductive switch sends signal, the longitudinal register plate is risen in the action of electric control system control cylinder, carries out the length direction location.Then the micro-motion oil cylinder action on the electric control system control lateral transfer material road, the first lifting linking member that promotes to be hinged with pull bar by pull bar rotates, make simultaneously the lifter drawing bar motion, driving the second lifting linking member rotates, the eccentric shaft that is connected in the first lifting linking member and the second lifting linking member bottom rotates and makes horizontal bin rise 5~7mm, workpiece is held up, break away from vertically material road, then the drive sprocket on the worm-gear speed reducer output shaft of the translator in lateral transfer material road rotates, by chain drive, workpiece is delivered to the relevant position of reverse welding shaped device, when workpiece is run into the limit switch in lateral transfer material road, electric control system control location-plate cylinder action rises the located lateral plate, makes the workpiece located lateral.Then the hoist cylinder jack-up at two ends, lateral transfer material road makes workpiece concordant with the turn-over form of reverse welding shaped device.According to the length of workpiece, adjust the distance of two reverse welding shaped devices, workpiece is blocked, the piston rod of two clamping cylinders stretches out, and drives the turn-over form motion thereby promote skateboarding, with Workpiece clamping, then alignment pin is tightened on the turn-over form, prevents that turn-over form from rotating.Then staff's connecting plate that will need to weld is placed on the workpiece, and the positioning arm on the connecting plate positioner is accommodated, and adjusts the connecting plate position according to this position, and is fixed and carries out spot welding.Positioning arm is put afterwards, and alignment pin is back-outed, and rotates turn-over form and carries out welding job.After one side is soldered, with 180 ° of workpiece turnings (or other required angles), alignment pin is screwed on the turn-over form, repeats again above-mentioned welding job.Because the effect of the trip shaft brake wheel of fixation side, tipper can arbitrarily not rotate under effect of inertia in the workpiece rotation process.Weld complete rear reverse welding shaped device and unclamp workpiece.At this moment, the operation of whole processing and welding is finished, and can change next procedure over to.
The second situation: workpiece is arranged if the three-dimension numerical controlled boring of multiaxis is produced on the main frame, the striker plate of the long positioner of numerical control meter on the fender road keeps lifting, roll shaft on the sawing machine discharging channel drives workpiece and enters the fender road, roll shaft on the fender road drives workpiece and continues motion, the striker plate of the long positioner of numerical control meter on the fender road blocks workpiece, workpiece halts, the cylinder action of centralising device, two centring rolls are pushed into workpiece the longitudinal midline position in fender road, two centring rolls of centralising device are return, the material loading pawl of upset feeding device is laterally expected road on to buffering workpiece turning, buffering is the action of material road laterally, roller bearing follower on it takes away former station with workpiece, workpiece storage is laterally expected on the road in buffering, process if the workpiece on the horizontal material of the buffering road need to be delivered on the three-dimension numerical controlled boring production of the multiaxis main frame, laterally material then counter motion of road of buffering, workpiece is taken away former station, the material loading pawl counter motion of upset feeding device, workpiece turning is returned on the fender road, the striker plate of the long positioner of numerical control meter on the fender road falls, roll shaft on the fender road drives the drilling machine feed channel that workpiece enters the numerical control drilling machine production line, and the ensuing course of work is with the first situation.
Adopt the utility model section steel digital control saw, bore, the weldering integrated production line can be realized production efficiency is high, machining accuracy is high, reliability is high steel construction CNC sawing, boring, welding integrated.
Description of drawings
Fig. 1 is the schematic top plan view of the utility model section steel digital control saw, brill, weldering integrated production line.
Fig. 2 is the schematic top plan view of computerized numerical control sawing machine production line in the utility model.
Fig. 3 is the schematic top plan view of buffering storage device in the utility model.
Fig. 4 is the schematic top plan view of numerical control drilling machine production line in the utility model.
Fig. 5 is the schematic top plan view of reverse welding forming production line in the utility model.
Fig. 6 is the assembling schematic diagram of sawing machine feed channel in the utility model, sawing machine numerical-control feed dolly and lifting lateral thruster.
Fig. 7 is that schematic diagram is looked on the right side of Fig. 6.
Fig. 8 is the assembling schematic diagram that sawing machine is laterally expected in the utility model.
Fig. 9 is the scheme of installation of roller bearing follower on chain that horizontal material road is laterally expected and cushioned to sawing machine in the utility model.
Figure 10 is A-A cutaway view among Fig. 9.
Figure 11 is that the master of the long positioner of numerical control meter in the utility model looks schematic diagram.
Figure 12 is that schematic diagram is looked on the left side of the long positioner of numerical control meter in the utility model.
Figure 13 is the schematic top plan view of the long positioner of numerical control meter in the utility model.
Figure 14 is the assembling schematic diagram of sawing main frame in the utility model.
Figure 15 is the assembling schematic diagram of sawing machine discharging channel or drilling machine discharging channel in the utility model.
Figure 16 is the schematic diagram of reverse self-locking device locking state among Figure 15.
Figure 17 is the schematic diagram of reverse self-locking device free state among Figure 15.
Figure 18 is the structural representation of Self-locking angle θ in the reverse self-locking device among Figure 15.
Figure 19 is the lateral arrangement schematic diagram of buffering storage device in the utility model.
Figure 20 is the scheme of installation in fender road in the utility model.
Figure 21 is that the master of the centralising device in fender road in the utility model looks schematic diagram.
Figure 22 is the schematic top plan view of the centralising device in fender road in the utility model.
Figure 23 is that schematic diagram (after removing cylinder) is looked on the left side of the centralising device in fender road in the utility model.
Figure 24 is that the master of upset feeding device in the utility model looks schematic diagram.
Figure 25 is the schematic top plan view (pivoted arm turns over 90 degree) of upset feeding device in the utility model.
Figure 26 is that schematic diagram (pivoted arm turns over 90 degree) is looked on the left side of upset feeding device in the utility model.
Figure 27 is the enlarged diagram of the B section among Figure 24.
Figure 28 is the enlarged diagram of the C section among Figure 25.
Figure 29 is that buffering expects that laterally the master in road looks schematic diagram in the utility model.
Figure 30 is the schematic top plan view that buffering is laterally expected the road in the utility model.
Figure 31 is that buffering is laterally looked schematic diagram in the left side in material road in the utility model.
Figure 32 is the enlarged diagram of D section among Figure 29.
Figure 33 is the enlarged diagram of E section among Figure 32.
Figure 34 is the assembling schematic diagram of drilling machine feed channel in the utility model, drilling machine numerical-control feed dolly and lateral thruster.
Figure 35 is that schematic diagram is looked on the right side of Figure 34.
Figure 36 is that the master in vertical material road of reverse welding forming production line in the utility model looks schematic diagram.
Figure 37 is the schematic top plan view in vertical material road of reverse welding forming production line in the utility model.
Figure 38 is the schematic top plan view of the longitudinal positioning device of reverse welding forming production line in the utility model.
Figure 39 is that the master of the longitudinal positioning device of reverse welding forming production line in the utility model looks schematic diagram.
Figure 40 is that the master in the lateral transfer material road of reverse welding forming production line in the utility model looks schematic diagram.
Figure 41 is the schematic top plan view in the lateral transfer material road of reverse welding forming production line in the utility model.
Figure 42 is the enlarged diagram of F section among Figure 41 (horizontal positioning device of reverse welding forming production line).
Figure 43 is the schematic diagram of the Jiggled device of reverse welding forming production line in the utility model.
Figure 44 be Jiggled device first lifting linking member of reverse welding forming production line in the utility model with horizontal bin on eccentric shaft, the connection diagram of lifter drawing bar.
Figure 45 is the reverse welding shaped device schematic top plan view of the fixation side of reverse welding forming production line in the utility model.
Figure 46 is that the reverse welding shaped device master of the fixation side of reverse welding forming production line in the utility model looks schematic diagram.
Figure 47 is the schematic diagram of the reverse welding shaped device middle slide plate assembly of reverse welding forming production line in the utility model.
Figure 48 is the reverse welding shaped device schematic top plan view of the mobile side of reverse welding forming production line in the utility model.
Figure 49 is that the reverse welding shaped device master of the mobile side of reverse welding forming production line in the utility model looks schematic diagram.
Figure 50 is the schematic top plan view of the connecting plate positioner of reverse welding forming production line in the utility model.
Figure 51 is that the master of the connecting plate positioner of reverse welding forming production line in the utility model looks schematic diagram.
Figure 52 is the structural representation of positioning arm among Figure 50.
Among the figure: 100-computerized numerical control sawing machine production line, 200-cushions storage device, 300-numerical control drilling machine production line, 400-reverse welding forming production line, 500-hydraulic system, 600-electric control system, 101-sawing machine feed channel, 102-sawing machine material-feeding dolly, 103-lifting lateral thruster, the 104-sawing machine is laterally expected, the long positioner of 105-numerical control meter, 106-sawing main frame, 107-sawing machine discharging channel, 10101-sawing machine feeding rack, 10102-roll shaft, 10103-side registration roller, 10104-guide rail, 10105-tooth bar, the 10201-slide block, 10202-gear, 10203-driving shaft, the 10204-driven pulley, 10205-Timing Belt, 10206-driving pulley, the 10207-servomotor, 10208-staking, 10209-screw bolt seat, the 10210-lateral frame, 10211-nut, 10212-screw rod, the 10213-handwheel, 10214-bearing, 10215-clamp, 10216-lower grip finger, 10217-upper grip finger, 10218-connecting rod, the 10219-claw beam, 10220-swingle, 10221-claw beam seat, the 10222-cylinder, 10223-vertical guide, 10301-support, the 10302-lift cylinder, 10303-lifting guide pillar, 10304-fairlead, 10305-lifting fixed head, 10306-lifter plate, 10307-horizontally-guided seat, the horizontal guide pillar of 10308-, 10309-thruster cylinder, 10310-push pedal seat, 10311-thruster wheel, 10312-thruster plate, the horizontal bin of 10401-sawing machine, the 10402-reductor, 10403-motor, 10404-drive sprocket, the 10405-encoder, transportation sprocket before the 10406-chain, 10407-, the 10408-support bar, 10409-roller bearing follower, 10410-chain, transportation sprocket before the 10411-front end support bar, 10412-, the 10413-sprocket shaft, the 10414-push pedal, 10415-mandrel, 10416-tube connector, the 10501-base, 10502-bearing, 10503-guide rod, the 10504-Nonlubricated bearing, 10505-travelling carriage, 10506-rotating shaft base, the 10507-turning cylinder, 10508-striker plate, 10509-rotor plate, the 10510-monaural, 10511-mandrel, 10512-ears, the 10513-spring, 10514-end cap, 10515-cylinder saddle, the 10516-cylinder, 10517-correlation photoelectric sensor, 10518-sensor stand, 10601-sawing lathe bed, 10602-thruster plate, 10603-thruster oil cylinder, the 10604-saw blade, the vertical oil cylinder of 10605-, 10606-briquetting, the 10607-fixed dam, 10701-sawing machine discharge rack, 10702-reductor, 10703-motor, the 10704-bearing with spherical outside surface of usheing to seat, the 10705-axle, the 10706-deep groove ball bearing, 10707-roll shaft, 10708-reverse self-locking device, the 1070801-ball, 1070802-spring, 1070803-outer shroud, ring in the 1070804-, the double driven sprocket of 10709-, 10710-chain, the 10711-drive sprocket, 201-fender road, the 202-feeding device that overturns, the 203-buffering is the material road laterally, 20101-motor, 20102-reductor A, 20103-drive sprocket A, 20104-chain, the double driven sprocket A of 20105-, the 20106-guard shield, 20107-lateral register roller, 20108-roll shaft, the 20109-centralising device, 20110-band plummer block housing bearing with spherical outside surface, 20111-fender road frame, the 2010901-base, 2010902-cylinder, 2010903-nut, 2010904-cylinder jacking block, 2010905-slide plate A, 2010906-tooth bar jacking block, 2010907-tooth bar A, 2010908-axle, 2010909-bearing, the 2010910-centring roll, 2010911-gear, 2010912-tooth bar B, 2010913-slide plate B, 2010914-slide block, 2010915-guide rail, the 2010916-bearing block, 2010917-bearing, 20201-reductor B, 20202-drive sprocket B, 20203-support, 20204-planet sprocket, the 20205-link, 20206-bearing, the little axle A of 20207-, 20208-material loading pawl, 20209-chain A, 20210-pivoted arm, the 20211-ring flange, 20212-major axis A, 20213-minor axis A, 20214-fixed chain wheels, 20215-fixed chain wheels seat, the 20216-bearing with spherical outside surface of usheing to seat, the 20217-hinge wheel, 20218-chain B, 20219-motor, 20301-reductor C, 20302-drive sprocket C, 20303-chain C, 20304-driven sprocket C, 20305-rolling bearing units, 20306-support bar, 20307-tensioning transportation sprocket, 20308-fuselage cradle, 20309-chain D, 20310-major axis B, 20311-minor axis B, 20312-transportation sprocket, the 20313-motor, 301-drilling machine feed channel, 302-drilling machine feeding trolley, the 303-lateral thruster, main frame, 305-drilling machine discharging channel are produced in the three-dimension numerical controlled boring of 304-multiaxis, 30101-drilling machine feeding rack, 30102-roll shaft, 30103-side registration roller, 30104-guide rail, 30105-tooth bar, 30201-slide block, the 30202-gear, 30203-driving shaft, 30204-driven pulley, the 30205-Timing Belt, 30206-driving pulley, 30207-servomotor, the 30208-staking, 30209-screw bolt seat, 30210-lateral frame, the 30211-nut, 30212-screw rod, 30213-shaft coupling, the 30214-bearing, 30215-clamp, 30216-lower grip finger, 30217-upper grip finger, 30218-connecting rod, 30219-claw beam, the 30220-swingle, 30221-claw beam seat, 30222-cylinder, the 30223-vertical guide, 30224-worm-gear speed reducer, 30225-motor, 30301-thruster bearing, 30302-horizontally-guided seat, the horizontal guide pillar of 30303-, 30304-thruster cylinder, 30305-push pedal seat, 30306-thruster wheel, 30307-thruster plate, 30501-drilling machine discharge rack, 401-vertically expects, 402-connecting plate positioner, 403-lateral transfer material road, 404-reverse welding shaped device, the 40101-reducing motor, 40102-drive sprocket, 40103-chain, the 40104-roller, the double driven sprocket of 40105-, 40106-side registration roller, the 40107-longitudinal positioning device, 4010701-backing plate, 4010702-longitudinal register plate, the 4010703-slide, 4010704-support, 4010705-cylinder, the 4010706-holder, 4010707-riser, 40108-inductive switch, the 40201-bearing, 40202-scale support, 40203-locating support, the 40204-coupling sleeve, 40205-positioning arm, 40206-major axis, the 40207-scale, the horizontal bin of 40301-, 40302-hoist cylinder, the 40303-micro-motion oil cylinder, 40304-linkage, 4030401-pull bar, 4030402-the first lifting linking member, 4030403-lifter drawing bar, 4030404-the second lifting linking member, the 4030405-eccentric shaft, 40305-horizontal positioning device, 4030501-location-plate fixed mount, 4030502-location-plate slide, 4030503-location-plate press strip, 4030504-location-plate oil cylinder, 4030505-located lateral plate, 4030506-cylinder bracket, 40306-transport platform leveling seat, the 40307-motor, 40308-worm-gear speed reducer, 40309-drive sprocket, the 40310-chain, 40311-jackshaft, the double driven sprocket of 40312-, conveying axis behind the 40313-, 40314-driven sprocket, transportation sprocket behind the 40315-, transportation sprocket before the conveying axis before the 40316-, 40317-, the 40318-beam barrel, the 40401-holder that overturns, the 40402-support that overturns, the 40403-clamping cylinder, 40404-trip shaft brake wheel, the 40405-axle bed that overturns, the 40406-trip shaft, the 40407-turn-over form, the horizontal location-plate of 40408-, 40409-erects location-plate, the 40410-skateboard component, the 4041001-slide plate, 4041002-slide plate press strip, 4041003-bracing frame, the 4041004-contiguous block, 4041005-tipper fixed head, 4041006-slide plate chair, the 40411-slide that overturns, the 40412-alignment pin, 40413-turnover bracket, 40414-move little axle, and 40415-moves eccentric little axle, the 40416-set bolt, the 40417-overturning frame.
The specific embodiment
For clearly demonstrating the technical characterstic of this programme, below by the specific embodiment, and by reference to the accompanying drawings, the utility model is described further.
Shown in Fig. 1 to Figure 52, a kind of section steel digital control saw, brill, weldering integrated production line comprise computerized numerical control sawing machine production line 100, buffering storage device 200, numerical control drilling machine production line 300, reverse welding forming production line 400, hydraulic system 500 and electric control system 600.
Described computerized numerical control sawing machine production line 100, comprise sawing main frame 106, sawing main frame 106 is provided with material pressing device and is installed in backing roll 10608 on the sawing lathe bed 10601 by the bearing with spherical outside surface 10609 of usheing to seat, the rear portion of sawing main frame 106 is provided with sawing machine discharging channel 107, the front portion of sawing main frame 106 is provided with sawing machine feed channel 101, sawing machine discharging channel 107 and sawing machine feed channel 101 are provided with roll shaft, the side registration roller, sawing machine feed channel 101 is provided with and is driven by servomotor 10207, along being arranged on the sawing machine material-feeding dolly 102 that the guide rail 10104 on the sawing machine feeding rack is advanced, be provided with clamp 10215 on the sawing machine material-feeding dolly 102, described sawing machine feed channel 101 1 sides also are provided with at least two lifting lateral thrusters 103, and sawing machine feed channel 101 is equipped with the long positioner 105 of numerical control meter near an end of sawing main frame 106; Link to each other in a side of sawing machine feed channel 101, with sawing machine feed channel 101 and also to be provided with sawing machine and laterally to expect 104; Sawing machine expects that laterally 104 are positioned at the same side of sawing machine feed channel 101 with lifting lateral thruster 103.
Described material pressing device comprises horizontal material pressing device and vertical material pressing device, horizontal material pressing device is fixed dam 10607 and the thruster oil cylinder 10603 that arranges on the sawing lathe bed 10601 of sawing main frame 106, and thruster plate 10602 is connected on the piston rod of thruster oil cylinder 10603; The sawing lathe bed 10601 that described vertical material pressing device is sawing main frame 106 is provided with vertical oil cylinder 10605, and the piston rod of vertical oil cylinder 10605 is provided with briquetting 10606.
Also be provided with tooth bar 10105 on the described sawing machine feeding rack 10101, tooth bar 10105 and guide rail 10104 are installed in the same side of sawing machine feeding rack 10101, described sawing machine material-feeding dolly 102 is provided with staking 10208, the bottom of staking 10,208 one sides is equipped with servomotor 10207 and driving shaft 10203, one end of driving shaft 10203 is connected with gear 10202, the other end is connected with driven pulley 10204, gear 10202 is meshed with described tooth bar 10105, and driven pulley 10204 is connected with driving pulley 10206 on the servomotor 10207 by Timing Belt 10205; The opposite side bottom of staking 10208 is equipped with slide block 10201, slide block 10201 is suitable with the guide rail 10104 on the sawing machine feeding rack 10101, the opposite side top of staking 10208 is equipped with vertical guide 10223 and screw bolt seat 10209, slidely connect lateral frame 10210 on the vertical guide 10223, the claw beam seat 10221 of described clamp 10215 and cylinder 10222 are installed on the lateral frame 10210, one end of claw beam 10219 is installed on the claw beam seat 10221, the other end is provided with lower grip finger 10216 and is hinged with grip finger 10217, and the lower end of upper grip finger 10217 is articulated in the end of cylinder 10222 piston rods by linkage; The two ends of screw rod 10212 are connected on the screw bolt seat 10209 by bearing 10214, and the upper end of screw rod 10212 also is connected with handwheel 10213, and the middle part of screw rod 10212 is connected with nut 10211 worm drive on the lateral frame 10210.
A lifting lateral thruster 103 near sawing machine main frame 106 in the described lifting lateral thruster 103 is provided with thruster wheel 10311, all the other lifting lateral thrusters 103 are provided with thruster plate 10312, thruster wheel 10311 or thruster plate 10312 are installed on the piston rod of horizontally disposed thruster cylinder 10309 by push pedal seat 10310, thruster cylinder 10309 and horizontally-guided seat 10307 are fixed on the lifter plate 10306, correspondingly with horizontally-guided seat 10307 on the push pedal seat 10310 be provided with horizontal guide pillar 10308, horizontal guide pillar 10308 can be in the 10307 interior slips of horizontally-guided seat; The two ends of lifter plate 10306 are connected with lifting guide pillar 10303, support 10301 is installed on the ground, support 10301 is provided with lifting fixed head 10305, on the lifting fixed head 10305 with the lifting guide pillar 10303 corresponding fairleads 10304 that are provided with, lifting guide pillar 10303 can be in fairlead 10304 interior slips, also be fixed with lift cylinder 10302 on the lifting fixed head 10305, the piston rod of lift cylinder 10302 is connected with the middle part of lifter plate 10306.
Described sawing machine expects that laterally 104 comprise at least two horizontal bins 10401 of sawing machine, on the horizontal bin 10401 of sawing machine before being equipped with by sprocket shaft 10413 near an end of sawing machine feed channel 101 transportation sprocket 10412, on the horizontal bin 10401 of sawing machine after the end away from sawing machine feed channel 101 is equipped with transportation sprocket 10407, front transportation sprocket 10412 is connected by chain 10410 with rear transportation sprocket 10407, roller bearing follower 10409 is installed on the chain 10410 at a certain distance, roller bearing follower 10409 is rotationally connected with between the upper end of two push pedals 10414 by mandrel 10415, push pedal 10414 bottoms are provided with the two pitchs of holes connecting hole consistent with the pitch of chain 10410, and push pedal 10414 is connected on the chain 10410; Sawing machine expects that laterally 104 are provided with reductor 10402 and drive motors 10403, encoder 10405 is installed on the reductor 10402, the drive sprocket 10404 that arranges on the output shaft of reductor 10402 is connected with described front transportation sprocket 10407 by chain 10406, and the rear carrier chain wheel shaft on the horizontal bin 10401 of two sawing machines adjacent one another are is connected with tube connector 10416; Be provided with support bar 10408 on the horizontal bin 10401 of sawing machine, horizontal bin 10401 front ends of sawing machine are provided with front end support bar 10411, front end support bar 10411 extend out to front transportation sprocket 10412 outsides, front end support bar 10411 outsides are processed with the inclined-plane, and the height on plane is higher than the height of chain 10410 and is lower than the height of mandrel 10415 Down Highways on support bar 10408 and the front end support bar 10411.
Described buffering storage device 200 comprises fender road 201, upset feeding device 202, cushions and laterally expect road 203, and fender road 201, upset feeding device 202 and the horizontal material of buffering road 203 successively lateral arrangement also link to each other with electric control system 600 respectively.
The power that described fender road 201 comprises fender road frame 20111, be horizontally placed on roll shaft 20108 on the fender road frame 20111, drive roller shaft 20108 is rotated and transmission mechanism, vertically be arranged at the long positioner 105 of lateral register roller 20107, centralising device 20109, numerical control meter of frame 20111 both sides, fender road.
Described power and transmission mechanism comprise the reductor A20102 of the translator 20101 that is installed in fender road frame 20,111 one ends, drive sprocket A20103 is installed on the output shaft of reductor A20102, roll shaft 20108 is rotationally connected with the inner ring with plummer block housing bearing with spherical outside surface 20110, band plummer block housing bearing with spherical outside surface 20110 is installed in plane on the fender road frame 20111, roll shaft 20,108 one ends are equipped with double driven sprocket A20105, chain 20104 with drive sprocket A20103 be connected near the double driven sprocket A20105 on the roll shaft 20108 of reductor A20102, the double driven sprocket A20105 on other each roll shafts 20108 links to each other successively by chain 20104.
The base 2010901 of described centralising device 20109 is installed on the fender road frame 20111, cylinder 2010902, two guide rails that be arranged in parallel 2010915 are installed on the base 2010901, gear 2010911 is by bearing 2010917, bearing block 2010916 is installed on the base 2010901, the end of the piston rod of cylinder 2010902 links to each other with an end of cylinder jacking block 2010904 by nut 2010903, the other end of cylinder jacking block 2010904 links to each other with slide plate A2010905 one end, the mid portion of slide plate A2010905 is equipped with tooth bar A2010907 and the tooth bar jacking block 2010906 that is meshed with gear 2010911, and the other end of slide plate A2010905 is connected with centring roll 2010910 by axle 2010908 and bearing 2010909; A2010905 is corresponding with slide plate, the mid portion of slide plate B2010913 is equipped with tooth bar B2010912 and the tooth bar jacking block 2010906 that is meshed with gear 2010911, and the end of slide plate B2010913 is connected with centring roll 2010910 by axle 2010908 and bearing 2010909; The bottom of slide plate A2010905, slide plate B2010913 be separately installed with two with the suitable slide block 2010914 of guide rail 2010915, slide plate A2010905, slide plate B2010913 can slide at two guide rails 2010915 respectively.
Described upset feeding device 202 comprises reductor B20201 and at least two supports 20203 of translator 20219, the output shaft of reductor B20201 is provided with drive sprocket B20202, chain B20218 links to each other drive sprocket B20202 with hinge wheel 20217, hinge wheel 20217 is installed on the minor axis A20213, minor axis A20213 two ends are connected with major axis A 20212 with ring flange 20211, be installed on the bearing with spherical outside surface 20216 of usheing to seat in the middle of the minor axis A20213, fixed chain wheels 20214 also is installed on the minor axis A20213, fixed chain wheels 20214 is installed on the fixed chain wheels seat 20215, top and the bearing with spherical outside surface 20216 of usheing to seat of fixed chain wheels seat 20215 links to each other, and the below links to each other with support 20203; Fixed chain wheels 20214 links to each other with planet sprocket 20204 by chain A20209, planet sprocket 20204 is installed on the little axle A20207, little axle A20207 two ends are equipped with material loading pawl 20208, the middle bearing 20206 that passes through links to each other with link 20205, link 20205 is installed on the end of pivoted arm 20210, and the other end of pivoted arm 20210 is fixed on the minor axis A20213; The two ends of major axis A 20212 respectively with two stands 20203 adjacent one another are on minor axis A20213 be connected by ring flange 20211;
Described buffering expects that laterally 203 comprise at least two fuselage cradles 20308, the reductor C20301 of translator 20313, the output shaft of reductor C20301 is provided with drive sprocket C20302, chain C20303 links to each other drive sprocket C20302 with driven sprocket C20304, driven sprocket C20304 is installed in the end of minor axis B20311, minor axis B20311 is installed in an end of fuselage cradle 20308 by rolling bearing units 20305, transportation sprocket 20312 is installed in the middle of the minor axis B20311, minor axis B20311 two ends link to each other with major axis B20310, the other end of fuselage cradle 20308 is equipped with tensioning transportation sprocket 20307, chain D20309 links to each other transportation sprocket 20312 with tensioning transportation sprocket 20307, chain D20309 is upper, and sequence interval is equipped with roller bearing follower 10409 by one is long and the other is short, roller bearing follower 10409 is rotationally connected with between the upper end of two push pedals 10414 by mandrel 10415, push pedal 10414 bottoms are provided with the two pitchs of holes connecting hole consistent with the pitch of chain D20309, and push pedal 10414 is connected on the chain D20309; The two ends of major axis B20310 are connected with minor axis B20311 on two fuselage cradles adjacent one another are respectively.The both sides of fuselage cradle 20308 are equipped with support bar 20306, and the height on plane is higher than the height of chain D20309 and is lower than the height of mandrel 10415 Down Highways on the support bar 20306.
Described numerical control drilling machine production line 300 comprises the three-dimension numerical controlled boring production of multiaxis main frame 304, the rear portion that main frame 304 is produced in the three-dimension numerical controlled boring of multiaxis is provided with drilling machine discharging channel 305, the front portion that main frame 304 is produced in the three-dimension numerical controlled boring of multiaxis is provided with drilling machine feed channel 301, drilling machine discharging channel 305 and drilling machine feed channel 301 are provided with roll shaft, the side registration roller, drilling machine feed channel 301 is provided with and is driven by servomotor 30207, along being arranged on the drilling machine feeding trolley 302 that the guide rail 30104 on the drilling machine feeding rack 30101 is advanced, be provided with clamp 30215 on the drilling machine feeding trolley 302, also be provided with at least two lateral thrusters 303 on the described drilling machine feed channel 301, drilling machine feed channel 301 is equipped with the long positioner 105 of numerical control meter near an end of the three-dimension numerical controlled boring production of multiaxis main frame 304;
Also be provided with tooth bar 30105 on the described drilling machine feeding rack 30101, tooth bar 30105 and guide rail 30104 are installed in the same side of drilling machine feeding rack 30101, described drilling machine feeding trolley 302 is provided with staking 30208, the bottom of staking 30,208 one sides is equipped with servomotor 30207 and driving shaft 30203, one end of driving shaft 30203 is connected with gear 30202, the other end is connected with driven pulley 30204, gear 30202 is meshed with described tooth bar 30105, and driven pulley 30204 is connected with driving pulley 30206 on the servomotor 30207 by Timing Belt 30205; The opposite side bottom of staking 30208 is equipped with slide block 30201, slide block 30201 is suitable with the guide rail 30104 on the sawing machine feeding rack 30101, the opposite side top of staking 30208 is equipped with vertical guide 30223 and screw bolt seat 30209, slidely connect lateral frame 30210 on the vertical guide 30223, the claw beam seat 30221 of described clamp 30215 and cylinder 30222 are installed on the lateral frame 30210, one end of claw beam 30219 is installed on the claw beam seat 30221, the other end is provided with lower grip finger 30216 and is hinged with grip finger 30217, and the lower end of upper grip finger 30217 is articulated in the end of the piston rod of cylinder 30222 by linkage; The two ends of screw rod 30212 are connected on the screw bolt seat 30209 by bearing 30214, the upper end of screw rod 30212 also is connected with the worm-gear speed reducer 30224 of translator 30225 by shaft coupling 30213, the middle part of screw rod 30212 is connected with nut 30211 worm drive on the lateral frame 30210.
A lateral thruster 303 near the three-dimension numerical controlled boring production of multiaxis main frame 304 in the described lateral thruster 303 is provided with thruster wheel 30306, all the other lateral thrusters 303 are provided with thruster plate 30307, thruster wheel 30306 or thruster plate 30307 are installed on the piston rod of horizontally disposed thruster cylinder 30304 by push pedal seat 30305, thruster cylinder 30304 and horizontally-guided seat 30302 are fixed on the thruster bearing 30301, correspondingly with horizontally-guided seat 30302 on the push pedal seat 30305 be provided with horizontal guide pillar 30303, horizontal guide pillar 30303 can be in the 30302 interior slips of horizontally-guided seat, and thruster bearing 30301 is connected on the drilling machine feeding rack 30301.
The long positioner 105 of described numerical control meter, on its base 10501 bearing 10502 is installed, two guide rods that be arranged in parallel 10503 are fixed on the bearing 10502 by end cap 10514, one end of guide rod 10503 is equipped with spring 10513, the other end is equipped with travelling carriage 10505, be provided with Nonlubricated bearing 10504 between travelling carriage 10505 and the guide rod 10503, two rotating shaft bases 10506 are installed on the travelling carriage 10505, the two ends of turning cylinder 10507 link to each other with two rotating shaft bases 10506 respectively, turning cylinder 10507 is provided with rotor plate 10509, rotor plate 10509 one sides are equipped with striker plate 10508, another side is equipped with monaural 10510, monaural 10510 is hinged by mandrel 10511 and ears 10512, ears 10512 are connected on the piston rod of cylinder 10516, cylinder block is installed on the cylinder saddle 10515, and cylinder saddle 10515 is installed on the travelling carriage 10505; The both sides of the long positioner 105 of described numerical control meter are installed in the correlation photoelectric sensor 10517 on the sensor stand 10518 in addition, and correlation photoelectric sensor 10517 is electrically connected with described electric control system 600.
The sawing machine discharge rack 10701 of described sawing machine discharging channel 107 or the drilling machine discharge rack 30501 of drilling machine discharging channel 305 are provided with roll shaft 10707 and side registration roller, roll shaft 10,707 one ends are rotationally connected by deep groove ball bearing 10706 and axle 10705, the other end is rotationally connected by reverse self-locking device 10708 and axle 10705, the two ends of axle 10705 are rotationally connected with plane on sawing machine discharge rack 10701 or the drilling machine discharge rack 30501 by the bearing with spherical outside surface 10704 of usheing to seat, the end of axle 10705 is provided with double driven sprocket 10709, first double driven sprocket 10709 is connected by the drive sprocket 10711 on the reductor 10702 of chain 10710 and translator 10703, and other double driven sprockets 10709 are connected with first double driven sprocket 10709 successively by chain 10710.
Described reverse self-locking device 10708 comprises outer shroud 1070803, interior ring 1070804 and ball 1070801, is respectively equipped with keyway on the lateral surface of the medial surface of interior ring 1070804 and outer shroud 1070803, is connected with roll shaft 10707 with axle 10705 respectively by key; Along the circumferential direction be evenly equipped with wedge-shaped slot on the medial surface of outer shroud 1070803, be provided with deep-slotted chip breaker between the two adjacent wedge-shaped slots, ball 1070801 is installed in wedge-shaped slot and the deep-slotted chip breaker, be provided with spring 1070802 in the wedge-shaped slot, an end of spring withstands on the end that gets loose that the other end on the ball 1070801 withstands on wedge-shaped slot.
The Self-locking angle that the bottom of described wedge-shaped slot and ball 1070801 and interior ring 1070804 form is 7 °~8 °, and it is 7.5 ° that the utility model is selected Self-locking angle;
Distance between the lateral surface of the bottom of described deep-slotted chip breaker and interior ring 1070804 equals the diameter of ball.
Described reverse welding forming production line 400 comprises vertical material road 401, at least two lateral transfer material roads 403, connecting plate positioner 402 and reverse welding shaped devices 404; Described vertical material road 401 is provided with longitudinal positioning device 40107; Described lateral transfer material road 403 is provided with lowering or hoisting gear and horizontal positioning device 40305; Reverse welding shaped device 404 can the arbitrarily upset of 360 degree.
Described vertical material road 401 is provided with support 4010704, and slide 4010703 is installed on the support 4010704; Described vertical material road 401 is provided with holder 4010706, and cylinder 4010705 is installed on the holder 4010706; The longitudinal register plate 4010702 of described longitudinal positioning device 40107 for being fixed in slide 4010703 on vertical material road 401, cylinder 4010705 and can sliding up and down along slide 4010703, longitudinal register plate 4010702 is connected with the piston rod of cylinder 4010705.Be provided with two backing plates 4010701 between the side of described slide 4010703 for vertical two riser that is parallel to each other 4010707, two risers 4010707 that arrange, described longitudinal register plate 4010702 is between two risers and two backing plates; Also be provided with reducing motor 40101 on described vertical material road 401, drive sprocket 40102 is installed on the output shaft of reducing motor 40101, drive sprocket 40102 is connected with double driven sprocket 40105 on first roller 40104 by chain 40103, other double driven sprockets are connected successively by the double driven sprocket of chain 40103 and first, roller 40104 is installed on vertical material road 401, and side registration roller 40106 is installed in a side in vertical material road.
On the horizontal bin 40301 in a described lateral transfer material road 403, be provided with the worm-gear speed reducer 40308 of translator 40307, on worm-gear speed reducer 40308 output shafts drive sprocket 40309 is installed, drive sprocket 40309 links to each other by the double driven sprocket 40312 on the jackshaft 40311 of chain 40310 and horizontal bin 40301, this double driven sprocket 40312 links to each other with driven sprocket 40314 on the rear conveying axis 40313 by chain 40310, rear conveying axis 40313 is installed on the horizontal bin 40301, rear transportation sprocket 40315 is installed in the middle part of rear conveying axis 40313, rear transportation sprocket links to each other with front transportation sprocket 40316 by chain 40310, and front transportation sprocket 40317 is installed in front conveying axis 40316 middle parts of horizontal bin 40301 front ends.Jackshaft 40311 on each horizontal bin 40301 connects by beam barrel 40318.
Described lowering or hoisting gear is hoist cylinder 40302 and the Jiggled device that is arranged at 403 two ends, lateral transfer material road, hoist cylinder 40302 is fixed on the lateral transfer material road 403, and the piston rod of hoist cylinder 40302 is connected with horizontal bin 40301 on the lateral transfer material road 403; Described Jiggled device is the micro-motion oil cylinder 40303 that is installed on lateral transfer material road 403 1 ends, the piston rod of micro-motion oil cylinder 403 is hinged with the middle part of the first lifting linking member 4030402 of linkage 40304 by pull bar 4030401, the bottom of the first lifting linking member 4030402 and the second lifting linking member 4030404 is connected with eccentric shaft 4030405 on the horizontal bin 40301 respectively, eccentric shaft 4030405 is articulated on the transport platform leveling seat 40306 in lateral transfer material road 403, and the top of the first lifting linking member 4030402 and the second lifting linking member 4030404 is hinged with the two ends of lifter drawing bar 4030403 respectively;
Described horizontal positioning device 40305 comprises that one is connected to the location-plate fixed mount 4030501 on the lateral transfer material road 403, location-plate slide 4030502 is fixed on the location-plate fixed mount 4030501, be provided with two location-plate press strips 4030503 on the location-plate slide 4030502, be provided with the located lateral plate 4030505 that can slide up and down therein between location-plate slide 4030502 and the two location-plate press strips 4030503; Be provided with two cylinder brackets 4030506 on the lateral transfer material road 403, location-plate oil cylinder 4030504 is fixed on the cylinder bracket 4030506, and the piston rod front end of location-plate oil cylinder 4030504 is connected with located lateral plate 4030505;
The scale support 40202 of described connecting plate positioner 402 is installed on vertical material road 401 by bearing 40201, major axis 40206 passes locating support 40203 and is connected on the scale support 40202, be set with coupling sleeve 40204 on the major axis 40206, be connected with positioning arm 40205 on the coupling sleeve, major axis 40206 is provided with scale 40207;
Described reverse welding shaped device 404 comprises a upset holder 40401 and upset slide 40411 that is fixed on ground.Be connected with upset support 40402 at upset holder 40401; Be provided with overturning frame 40417 at upset slide 40411, the bottom of overturning frame 40417 is connected with mobile little axle 40414 and mobile eccentric little axle 40415, be set with bearing on mobile little axle 40414 and the mobile eccentric little axle 40415, mobile little axle 40414 is installed on the turnover bracket 40413 with mobile eccentric little axle 40415, turnover bracket 40413 is installed on overturning frame 40417 both sides, overturning frame 40417 can be mobile at upset slide 40411, overturning frame 40417 outsides are provided with set bolt 40416, and correspondence is provided with screwed hole on the upset slide 40411.Be equipped with skateboard component 40410 on the upset support 40402 of fixation side and the overturning frame 40417 of mobile side, be provided with tipper on the skateboard component 40410.
Described skateboard component 40410 comprises slide plate chair 4041006, slide plate 4041001, slide plate press strip 4041002 and clamping cylinder 40403, slide plate chair 4041006 is fixed on the overturning frame 40417 of the upset support 40402 of fixation side and mobile side, be provided with two slide plate press strips 4041002 on the slide plate chair 4041006, be provided with the slide plate 4041001 of therein horizontal slip between slide plate chair 4041006 and the two slide plate press strips 4041002, be connected with tipper fixed head 4041005 by bracing frame 4041003 on the slide plate 4041001, be fixed with contiguous block 4041004 on the bottom surface of tipper fixed head 4041005, this contiguous block is connected with the piston rod of clamping cylinder 40403, and clamping cylinder 40403 is fixed on the slide plate chair 4041006; The tipper of described fixation side comprises the upset axle bed 40405 that is fixed on the tipper fixed head 4041005, can be at the trip shaft 40406 of upset axle bed 40405 rotations, trip shaft brake wheel 40404, turn-over form 40407 forms, trip shaft brake wheel 40404 is connected in an end of close clamping cylinder 40403 on the trip shaft 40406, encasing the upset brake wheel with the steel brake ribbon is connected on the tipper fixed head 4041005 with a bolt that spring is housed, turn-over form 40407 is connected in the other end of trip shaft 40406, and two horizontal location-plates 40408 and two perpendicular location-plates 40409 are installed on the turn-over form 40407; The tipper of described mobile side comprises the upset axle bed 40405 that is fixed on the tipper fixed head 4041005, can form at trip shaft 40406, alignment pin 40412, the turn-over form 40407 that upset axle bed 40405 rotates, alignment pin 40412 is installed on an end of close turn-over form 40407 on the tipper fixed head 4041005, turn-over form 40407 is connected in the other end of trip shaft 40406, and two horizontal location-plates 40408 and two perpendicular location-plates 40409 are installed on the turn-over form 40407; Turn-over form 40407 is provided with dowel hole.
The sawing machine discharge rack 10701 of described sawing machine discharging channel 107 or the drilling machine discharge rack 30501 of drilling machine discharging channel 305 are provided with roll shaft 10707 and side registration roller 10103, roll shaft 10,707 one ends are rotationally connected by deep groove ball bearing 10706 and axle 10705, the other end is rotationally connected by reverse self-locking device 10708 and axle 10705, the two ends of axle 10705 are rotationally connected with plane on sawing machine discharge rack 10701 or the drilling machine discharge rack 30501 by the bearing with spherical outside surface 10704 of usheing to seat, the end of axle 10705 is provided with double driven sprocket 10709, first double driven sprocket 10709 is connected by the drive sprocket 10711 on the reductor 10702 of chain 10710 and translator 10703, and other double driven sprockets 10709 are connected with first double driven sprocket 10709 successively by chain 10710;
Described reverse self-locking device 10708 comprises outer shroud 1070803, interior ring 1070804 and ball 1070801, is respectively equipped with keyway on the lateral surface of the medial surface of interior ring 1070804 and outer shroud 1070803, is connected with roll shaft 10707 with axle 10705 respectively by key; Along the circumferential direction be evenly equipped with wedge-shaped slot on the medial surface of outer shroud 1070803, be provided with deep-slotted chip breaker between the two adjacent wedge-shaped slots, ball 1070801 is installed in wedge-shaped slot and the deep-slotted chip breaker, be provided with spring 1070802 in the wedge-shaped slot, an end of spring withstands on the end that gets loose that the other end on the ball 1070801 withstands on wedge-shaped slot; The Self-locking angle that the bottom of described wedge-shaped slot and ball 1070801 and interior ring 1070804 form is 7 °~8 °, and the distance between the lateral surface of the bottom of described deep-slotted chip breaker and interior ring 1070804 equals the diameter of ball.
The course of work of present embodiment is as follows:
Before the work, at first according to the model of same batch workpiece shaped steel, hand rotation handwheel 10213 is regulated the height of clamp 10215 on the sawing machine material-feeding dollies 102.Workpiece is placed on sawing machine laterally expects on 104, sawing machine expects that laterally 104 are transported to its end with workpiece to be processed, roller bearing follower 10409 promotes workpiece to be processed to sawing machine feed channel 101, roller bearing follower 10409 retreats suitable distance so that workpiece to be processed is avoided thruster wheel 10311 or thruster plate 10312 and the push pedal seat 10310 of lifting lateral thruster 103, the lift cylinder 10302 of lifting lateral thruster 103 lifts, thruster wheel 10311 and thruster plate 10312 on the thruster cylinder 10309 are urged to workpiece on the side registration roller 10103 of sawing machine feed channel 101, sawing machine material-feeding dolly 102 is in place fast, return and fall (the lifting lateral thruster 103 that is provided with thruster wheel 10311 near sawing main frame 106 is not return) away from the lifting lateral thruster 103 that is provided with thruster plate 10312 of sawing main frame 106, sawing machine material-feeding dolly 102 promotes at a slow speed workpiece and advances, workpiece bumps against the striker plate 10508 of the long positioner 105 of numerical control meter on the sawing machine feed channel 101, clamp 10215 clamping work pieces of sawing machine material-feeding dolly 102, workpiece is followed sawing machine material-feeding dolly 102 and is retreated, the striker plate 10508 of the long positioner 105 of numerical control meter on the sawing machine feed channel 101 falls, workpiece is followed sawing machine material-feeding dolly 102 to the appropriate location, the horizontal material pressing device of sawing main frame 106 and vertical material pressing device clamping work pieces, sawing is flush, sawing machine material-feeding dolly 102 continues to clamp workpiece workpiece is delivered to another appropriate location, again sawing, sawing is finished, the clamp 10215 of sawing machine material-feeding dolly 102 unclamps workpiece, the lifting lateral thruster 103 that is provided with thruster wheel 10311 of close sawing main frame 106 is return and is fallen, sawing machine material-feeding dolly 102 retreats, withdraw from after the sawing main frame 106, get back to initial position.Next two kinds of situations are arranged:
The first situation, if the three-dimension numerical controlled boring of multiaxis is produced on the main frame 304 without workpiece, the striker plate 10508 of the long positioner 105 of numerical control meter on the fender road 201 falls, roll shaft 10707 on the sawing machine discharging channel 107 drives workpiece and directly enters drilling machine feed channel 301, the workpiece front end bumps against the striker plate 10508 of the long positioner 105 of numerical control meter on the drilling machine feed channel 301, workpiece stops, lateral thruster 303 presses against workpiece on the side registration roller 30103 of drilling machine feed channel 301, produce the lateral thruster that is provided with thruster plate 30,307 303 of main frame 304 away from the three-dimension numerical controlled boring of multiaxis and return (lateral thruster 303 that is provided with thruster wheel 30306 near the three-dimension numerical controlled boring production of multiaxis main frame 304 is not return), drilling machine numerical-control feed dolly 302 is in place fast, its clamp 30215 clamping work pieces, retreat, the striker plate 10508 of the long positioner 105 of numerical control meter on the drilling machine feed channel 301 falls, the clamp 30215 of drilling machine numerical-control feed dolly 302 is clamped workpiece, workpiece is delivered to the three-dimension numerical controlled boring of multiaxis to be produced on the main frame 304 and holes, boring is finished, the clamp 30215 of drilling machine numerical-control feed dolly 302 unclamps workpiece, the lateral thruster 303 that is provided with thruster wheel 30306 near the three-dimension numerical controlled boring production of multiaxis main frame 304 is return, drilling machine numerical-control feed dolly 302 retreats, withdrawing from the three-dimension numerical controlled boring of multiaxis produces after the main frame 304, its clamp 30215 lifts, and gets back to origin position.Workpiece enters on the drilling machine discharging channel 305 under the roll shaft 10707 on the drilling machine discharging channel 305 drives fully, and delivers on vertical material road 401 of reverse welding forming production line 400.(before the work, at first according to the position of the connecting plate of the model of workpiece shaped steel and needs welding, regulate the length of positioning arm 40205, then regulate the position of coupling sleeve 40204 according to scale 40207 scales, positioning arm 40205 is adjusted to the position that need to be welded to connect plate, use the holding screw tightening, prevent mobile.) expect vertically that roller 40104 on 401 is rotated by reducing motor 40101 and drive drive sprockets 40102 chains, 40103 motions and rotate, workpiece to be welded travels forward by the frictional force of the roller 40104 rotation generations in vertical material road 401, when workpiece motion s to inductive switch 40108 induction ranges, inductive switch 40108 sends signal, longitudinal register plate 4010702 is risen in 4010705 actions of electric control system 600 control cylinders, carries out the length direction location.Then micro-motion oil cylinder 40303 actions on the electric control system 600 control lateral transfer material roads 403, the first lifting linking member 4030402 that promotes to be hinged with pull bar 4030401 by pull bar 4030401 rotates, make simultaneously lifter drawing bar 4030403 motions, driving the second lifting linking member 4030404 rotates, the eccentric shaft 4030405 that is connected in the first lifting linking member 4030402 and the second lifting linking member 4030404 bottoms rotates and makes horizontal bin 40301 rise 5~7mm, workpiece is held up, break away from vertically material road 401, then the drive sprocket on worm-gear speed reducer 40308 output shafts of the translator 40307 in lateral transfer material road 403 40309 rotates, by chain drive, workpiece is delivered to the relevant position of reverse welding shaped device 404, when workpiece is run into the limit switch in lateral transfer material road 403, located lateral plate 4030505 is risen in 4030504 actions of electric control system 600 control location-plate oil cylinders, makes the workpiece located lateral.Then hoist cylinder 40302 jack-up at 403 two ends, lateral transfer material road make workpiece concordant with the turn-over form 40407 of reverse welding shaped device 404.Length according to workpiece, adjust the distance of two reverse welding shaped devices 404, workpiece is blocked, the piston rod of two clamping cylinders 40403 stretches out, thereby promote slide plate 4041001 motions and drive turn-over form 40407 motions, with Workpiece clamping, then alignment pin 40412 is tightened on the turn-over form 40407, prevent that turn-over form 40407 from rotating.Then staff's connecting plate that will need to weld is placed on the workpiece, and the positioning arm 40205 on the connecting plate positioner 402 is accommodated, and adjusts the connecting plate position according to this position, and is fixed and carries out spot welding.Positioning arm 40205 is put afterwards, and alignment pin 40412 is back-outed, and rotates turn-over form 40407 and carries out welding job.After one side is soldered, with 180 ° of workpiece turnings (or other required angles), alignment pin 40412 is screwed on the turn-over form 40407, repeats again above-mentioned welding job.Because the effect of the trip shaft brake wheel 40404 of fixation side, tipper can arbitrarily not rotate under effect of inertia in the workpiece rotation process.Weld complete rear reverse welding shaped device 404 and unclamp workpiece.At this moment, the operation of whole processing and welding is finished, and can change next procedure over to.
The second situation: workpiece is arranged if the three-dimension numerical controlled boring of multiaxis is produced on the main frame 304, the striker plate 10508 of the long positioner 105 of numerical control meter on the fender road 201 keeps lifting, roll shaft 10707 on the sawing machine discharging channel 107 drives workpiece and enters fender road 201, roll shaft 20108 on the fender road 201 drives workpiece and continues motion, the striker plate 10508 of the long positioner 105 of numerical control meter on the fender road 201 blocks workpiece, workpiece halts, cylinder 2010902 actions of centralising device 20109, two centring rolls 2010910 are pushed into workpiece the longitudinal midline position in fender road 201, two centring rolls 2010910 of centralising device 20109 are return, the material loading pawl 20208 of upset feeding device 202 is laterally expected road 203 on to buffering workpiece turning, laterally material road 203 actions of buffering, roller bearing follower 10409 on it takes away former station with workpiece, workpiece storage is laterally expected on the road 203 in buffering, process if the workpiece on the horizontal material of the buffering road 203 need to be delivered on the three-dimension numerical controlled boring production of the multiaxis main frame 304, laterally material 203 counter motions in road of buffering, workpiece is taken away former station, material loading pawl 20208 counter motions of upset feeding device 202, workpiece turning is returned on the fender road 201, the striker plate 10508 of the long positioner 105 of numerical control meter on the fender road 201 falls, roll shaft 20108 on the fender road 201 drives the drilling machine feed channel 301 that workpiece enters numerical control drilling machine production line 300, and the ensuing course of work is with the first situation.