CN102820741B - The general assembly line of motor assembling - Google Patents
The general assembly line of motor assembling Download PDFInfo
- Publication number
- CN102820741B CN102820741B CN201210308391.4A CN201210308391A CN102820741B CN 102820741 B CN102820741 B CN 102820741B CN 201210308391 A CN201210308391 A CN 201210308391A CN 102820741 B CN102820741 B CN 102820741B
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- track
- motor
- flatcar
- collector ring
- rotor
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Abstract
The invention provides the general assembly line of a kind of motor assembling, comprise track, track is provided with delivery flatcar; The both sides direction along ng a path of described track is provided with multiple stator outlet box erecting bed position, at least one collector ring hot jacket platform position, at least one rotor air duct assembly bench position, little pillow block position, multiple dress schools, multiple cooler assembly bench position and multiple motor successively and deposits trestle work position; Be provided with pneumatic suspension above described stator outlet box erecting bed position to hang, side, stator outlet box erecting bed position is provided with fixed-rotor assembly machine; Side, described collector ring hot jacket platform position is provided with collector ring heated oven and pneumatic suspension is hung; Track gantry tower crane is provided with above described cooling device installing table position.The present invention, by delivery flatcar and turnover flatcar delivery motor, reduces hidden danger of colliding with; Decrease the time waiting for crane in motor assembling process, and conveniently take to determine the mode of production that people determines a post, make quality of motors reliable, substantially increase production efficiency.
Description
Technical field
The present invention relates to the general assembly line of a kind of motor assembling.
Background technology
At present, the general assembly line of motor assembling is divided into stator wiring to install outlet box operation, fixed-rotor assembly process, hot jacket collector ring operation, rotor air duct assembly process, the little axle operation in dress school, cooler assembly process, line procedures is walked in wiring, stack operation eight procedure deposited by motor, and in our motor assembling process, motor is fixed-rotor on to leave office position, fixed-rotor suit, fixed-rotor terminal box assembling, rotor air duct assembles, cooler is installed all to be needed to use crane to carry out handling cooperation assembling, handling number of times is more, and owing to fixing in worker and motor platform position, a large amount of stand-by period is caused because crane frequency of utilization is too high, and cause production efficiency low, and be easy to occur hidden danger of colliding with in the process of repeatedly handling, quality of motors is made to be difficult to control problem.
Summary of the invention
In order to solve the problems of the technologies described above, the invention provides a kind of easy to operate, can ensure quality of motors, production efficiency high motor assembling general assembly line.
Technical scheme of the present invention is: comprise track, and track is provided with delivery flatcar; The both sides direction along ng a path of described track is provided with multiple stator outlet box erecting bed position, at least one collector ring hot jacket platform position, at least one rotor air duct assembly bench position, little pillow block position, multiple dress schools, multiple cooler assembly bench position and multiple motor successively and deposits trestle work position; Be provided with pneumatic suspension above described stator outlet box erecting bed position to hang, side, stator outlet box erecting bed position is provided with fixed-rotor assembly machine, and side, described collector ring hot jacket platform position is provided with collector ring heated oven and pneumatic suspension is hung; Track gantry tower crane is provided with above described cooling device installing table position.
In the general assembly line of above-mentioned motor assembling, described fixed-rotor assembly machine side is provided with rotor and prepares stand.
In the general assembly line of above-mentioned motor assembling, described stator outlet box erecting bed position, collector ring hot jacket platform position, rotor air duct assembly bench position, dress little pillow block position, school, cooler assembly bench position and motor are deposited trestle work position and are equipped with optoelectronic induction seat near rail side, and the both sides of described delivery flatcar are equipped with positioning cursor seat.
The invention has the beneficial effects as follows: the present invention, by delivery flatcar and turnover flatcar delivery motor, instead of and originally uses crane to carry out motor delivery, reduce hidden danger of colliding with; And be equipped with optoelectronic induction seat each position near rail side, the both sides of delivery flatcar are provided with cursor seat, for delivering the location of flatcar, workpiece can be transported to required platform position according to the wish of staff, special crane suspender is equipped with in whole assembling process, decrease the time waiting for crane, and conveniently take to determine the mode of production that people determines a post, be convenient to the lifting of worker's level of skill, make quality of motors reliable, and reduce the operating time of each operation of workman, substantially increase production efficiency.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the present invention is further illustrated.
As shown in Figure 1, the present invention includes track 1, track 1 is provided with delivery flatcar 2; The both sides direction along ng a path of described track 1 is provided with multiple stator outlet box erecting bed position 4, at least one collector ring hot jacket platform position 5, at least one rotor air duct assembly bench position 6, little pillow block position, multiple dress schools 7, multiple cooler assembly bench positions 8 and multiple motor successively and deposits trestle work position 9; Be provided with pneumatic suspension above described stator outlet box erecting bed position 4 and hang 41, side, stator outlet box erecting bed position 4 is provided with fixed-rotor assembly machine 42, and fixed-rotor assembly machine 42 side is provided with rotor and prepares stand 421; Side, described collector ring hot jacket platform position 5 is provided with collector ring heated oven 51 and pneumatic suspension hangs 41; Track gantry tower crane 81 is provided with above described cooling device installing table position 8.
Arrange for the ease of factory building, conserve space, described track 1 is arranged to two parallel cross track 11, two cross tracks 11 are equipped with two delivery flatcars, is respectively the first delivery flatcar 2, second and delivers flatcar 21 and the 3rd delivery flatcar 22, the 4th delivery flatcar 23; Article two, the two ends of parallel cross track 11 are provided with on two vertical with it long rails, 12, two long rails 12 and are respectively provided with a turnover flatcar 3.
The structure that trestle work position 9 deposited by described stator outlet box erecting bed position 4, collector ring hot jacket platform position 5, rotor air duct assembly bench position 6, dress little pillow block position, school 7, cooler assembly bench position 8 and motor is identical, and just purposes is different.Described stator outlet box erecting bed position 4, collector ring hot jacket platform position 5, rotor air duct assembly bench position 6, dress little pillow block position 7, school, cooler assembly bench position 8 and motor are deposited trestle work position 9 and are equipped with optoelectronic induction seat near rail side, and the both sides that described first delivery flatcar 2, second delivers flatcar 21, the 3rd delivery flatcar 22 and the 4th delivery flatcar 23 are equipped with positioning cursor seat.
When using this invention to carry out motor general assembly, following operation general assembly is divided into carry out: operation one: outlet box is installed in stator wiring, operation two: rotor assembles, operation three: hot jacket collector ring, operation four: rotor air duct assembles, operation five: the little axle in dress school, operation six: cooler assembles, operation seven: wiring cabling, operation eight: stack deposited by motor.
First, worker prepares qualified rotor: 8/day, stator: 8/day, wherein 4 before leaving offices, oneself hangs on the stepper of assembly section, another 4 testing stand districts in rotor assembly section wait for.After all rotors are sent into assembly machine by stepper, qualified for testing stand district, rotor assembly section rotor product hangs on stepper with driving by worker in time.Prepare qualified collector ring: 8/day, wherein 4 the previous day before leaving offices, oneself hangs in collector ring baker 51, and worker opens collector ring baker 51 in advance, working reaches job requirement temperature when going into operation, another 4 on collector ring special transfer vehicle or assigned work district wait for.After installing collector ring at every turn, collector ring hangs in collector ring baker 51 by timely use special hanger, the present invention is ring-like assembly line, the finished product motor completed rolls off the production line from platform position 10 of rolling off the production line and hangs in Dai Shi district, finished product motor after general assembly completes is transported to products storage district by special the Flat Car for Transshipment, returns empty pallet simultaneously.Worker in time ready stator handling is appeared on the stage position (according to different product dress aim at or remove cushion block) wait for lambda line, worker completes operation one operation on stator outlet box erecting bed position 4, operate rear use first to deliver flatcar 2 and stator is transported to fixed-rotor assembly machine 42, first delivery flatcar 2 returns transition transfer in time and to reach the standard grade district, wait for the empty station position being transported to by motor stator and just having transported, after operation two completes, worker uses the second delivery flatcar 21 that the motor completing rotor cover stator is transported to collector ring hot jacket platform position 5, second delivery flatcar 21 is in the operation of the pending operations three such as this place, after operation three completes, after using the second delivery flatcar 21 to deliver to the 3rd delivery flatcar 22 by turnover flatcar 3, second delivery flatcar 21 returns to fixed-rotor assembly machine 42 place in time and connects the completed motor of operation two to collector ring hot jacket platform position 5, when 3rd delivery flatcar 22 does not work, be parked in and the joint having enough to meet the need flatcar 3, the motor that operation three completes by the worker of collector ring hot jacket platform position 5 delivers to rotor air duct assembly bench position 6 by turnover flatcar 3 and the 3rd delivery flatcar 22, the worker of rotor air duct assembly bench position 6 needs at least to get out two rotor air ducts assembled before work, etc. the preparation of carrying out rotor air duct in process to be assembled, worker is after rotor air duct assembly bench position 6 completes operation four, use the 3rd delivery flatcar 22 motor to be transported to the empty station position filled in little pillow block position 7, multiple school and carry out operation five operation, after operation five completes, use the 3rd delivery flatcar 22 that the motor of oneself complete operation five is delivered to cooler assembly bench position 8 and carry out operation six operation, deliver to the rear rotor air duct assembly bench position 6 that returns in time to transport oneself complete motor of operation four and carry out operation five operation to the platform position just vacated, deliver to the rear rotor air duct assembly bench position 6 that returns in time and the motor that on turnover flatcar 3, oneself completes operation three is delivered to the operation that four work steps are carried out in rotor air duct assembly bench position 6.After operation six completes, use the 4th delivery flatcar 23 motor to be transported to multiple motor and deposit empty station position in trestle work position 9, carry out the operation of operation seven, after completing, use the 4th delivery flatcar 23 that motor is transported to platform position 10 of rolling off the production line, examination is sent in preparation, after motor is delivered to platform position 10 of rolling off the production line by the 4th delivery flatcar 23, return to cooler assembly bench position 8 in time to connect oneself complete motor of operation six and deliver to multiple motor empty station position of depositing in trestle work position 9 in time and carry out operation seven operation, the motor that platform position 10 of rolling off the production line assembles rolls off the production line in time.
Claims (3)
1. a general assembly line for motor assembling, it is characterized in that: comprise track, track is provided with delivery flatcar; The both sides direction along ng a path of described track is provided with multiple stator outlet box erecting bed position, at least one collector ring hot jacket platform position, at least one rotor air duct assembly bench position, little pillow block position, multiple dress schools, multiple cooler assembly bench position and multiple motor successively and deposits trestle work position; Be provided with pneumatic suspension above described stator outlet box erecting bed position to hang, side, stator outlet box erecting bed position is provided with fixed-rotor assembly machine; Side, described collector ring hot jacket platform position is provided with collector ring heated oven and pneumatic suspension is hung; Track gantry tower crane is provided with above described cooling device installing table position; Described stator outlet box erecting bed position, collector ring hot jacket platform position, rotor air duct assembly bench position, dress little pillow block position, school, cooler assembly bench position and motor are deposited trestle work position and are equipped with optoelectronic induction seat near rail side, and the both sides of described delivery flatcar are equipped with positioning cursor seat.
2. the general assembly line of motor assembling as claimed in claim 1, is characterized in that: described fixed-rotor assembly machine side is provided with rotor and prepares stand.
3. the general assembly line of motor assembling as claimed in claim 1, it is characterized in that: two parallel cross tracks are arranged to by described track, article two, cross track is equipped with two delivery flatcars, article two, the two ends of parallel cross track are provided with two vertical with it long rails, two long rails are respectively provided with a turnover flatcar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210308391.4A CN102820741B (en) | 2012-08-28 | 2012-08-28 | The general assembly line of motor assembling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210308391.4A CN102820741B (en) | 2012-08-28 | 2012-08-28 | The general assembly line of motor assembling |
Publications (2)
| Publication Number | Publication Date |
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| CN102820741A CN102820741A (en) | 2012-12-12 |
| CN102820741B true CN102820741B (en) | 2015-07-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210308391.4A Active CN102820741B (en) | 2012-08-28 | 2012-08-28 | The general assembly line of motor assembling |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103236763B (en) * | 2013-03-18 | 2015-05-13 | 常州金康精工机械股份有限公司 | Automatic motor assembly line |
| CN103490567B (en) * | 2013-07-23 | 2015-12-02 | 苏州法奥电梯有限公司 | Traction machine external rotor assembly line |
| CN103457422B (en) * | 2013-08-23 | 2016-05-04 | 广东恒鑫智能装备股份有限公司 | A kind of on-line automatic heating-cooling apparatus of generator casing |
| CN103659229B (en) * | 2013-12-11 | 2015-12-02 | 宁波沪江电机有限公司 | A kind of assembling line for mounted motor axle jump ring |
| CN110417195A (en) * | 2018-04-09 | 2019-11-05 | 广州市创智机电设备有限公司 | Driving motor automated assembly line |
| CN113078782B (en) * | 2021-04-30 | 2023-06-13 | 苏州绿控新能源科技有限公司 | Double-stator motor hot jacket device |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR200446771Y1 (en) * | 2008-03-28 | 2009-12-03 | 주식회사 비에스이 | A magnetize unit of a vibration motor |
| CN201307816Y (en) * | 2008-12-02 | 2009-09-09 | 西安西玛电机(集团)股份有限公司 | General assembling equipment for stator and rotor of large-sized motor |
| CN101834493B (en) * | 2010-04-19 | 2012-10-24 | 江苏爱尔玛电机制造有限公司 | Double-wheel positioned general assembly machine for rare earth permanent magnet motor |
| CN102611255B (en) * | 2012-03-20 | 2014-06-18 | 精进百思特电动（上海）有限公司 | Permanent-magnet motor assembly machine |
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| CN102820741A (en) | 2012-12-12 |
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Inventor after: Liao Zhenggang Inventor after: Zuo Zhiyuan Inventor after: Yang Jing Inventor after: Peng Qingyun Inventor after: Chen Ting Inventor before: Zuo Zhiyuan Inventor before: Yang Jing Inventor before: Peng Qingyun Inventor before: Liao Zhenggang Inventor before: Chen Ting |
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Free format text: CORRECT: INVENTOR; FROM: ZUO ZHIYUAN YANG JING PENG QINGYUN LIAO ZHENGGANG CHEN TING TO: LIAO ZHENGGANG ZUO ZHIYUAN YANG JING PENG QINGYUN CHEN TING |
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