CN103457422B - A kind of on-line automatic heating-cooling apparatus of generator casing - Google Patents
A kind of on-line automatic heating-cooling apparatus of generator casing Download PDFInfo
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- CN103457422B CN103457422B CN201310373367.3A CN201310373367A CN103457422B CN 103457422 B CN103457422 B CN 103457422B CN 201310373367 A CN201310373367 A CN 201310373367A CN 103457422 B CN103457422 B CN 103457422B
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- generator casing
- heating
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- generator
- casing
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- 238000001816 cooling Methods 0.000 title claims abstract description 39
- 238000010438 heat treatment Methods 0.000 claims abstract description 46
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- PZZOEXPDTYIBPI-UHFFFAOYSA-N 2-[[2-(4-hydroxyphenyl)ethylamino]methyl]-3,4-dihydro-2H-naphthalen-1-one Chemical compound C1=CC(O)=CC=C1CCNCC1C(=O)C2=CC=CC=C2CC1 PZZOEXPDTYIBPI-UHFFFAOYSA-N 0.000 description 1
- 206010053615 Thermal burn Diseases 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
Abstract
The present invention discloses a kind of on-line automatic heating-cooling apparatus of generator casing, in frame, be provided with the delivery track for delivery of generator casing, along the heater being provided with successively on the throughput direction of delivery track for heating before generator casing assembling, be used for the pre-assembled station of the generator casing of having located heating and assemble the cooling device of cooling assembly afterwards for completing, automatically generator casing is sent into heater by delivery track, generator casing is heated to rapidly to predetermined temperature, before not improving, the heating time used is about 2h, the present invention is about 50s at the heat time used, greatly shorten the heat time, after having heated, be transported to again pre-assembled station by delivery track, with generator unit stator assembling, again assembly sent into cooling device afterwards cooling, realize automated production, ensure to produce the uniformity of assembly quality, reduce production costs, improve production environment, improved production efficiency.
Description
[technical field]
The present invention relates to a kind of on-line automatic heating-cooling apparatus of generator casing.
[background technology]
In the time of production and assembly generator, it relates to a lot of operations, and generator casing and generator are fixedWhat son adopted is excessive fit system, before assembling, needs manually first generator casing to be putIn heating furnace, heat, the endoporus of generator casing is heated and swells, then from heating furnaceMiddle taking-up generator casing, and be placed on assembly station, then pass through manually by generator unit statorBe pressed in the endoporus of generator casing, to complete assembling. Adopt the producer of this manual workFormula, through the inconvenient operating personnel's carrying of generator casing of high-temperature heating, and easily scalds and doesIndustry personnel, production development accident, assembly quality is also subject to operating personnel's impact, and quality lacks oneCausing property, produce substandard products or defective products, and the operating environment of this kind of mode of production is severe, workCost is high, is unfavorable for enhancing productivity.
The present invention researchs and proposes for the deficiencies in the prior art.
[summary of the invention]
The technical problem to be solved in the present invention is to provide the on-line automatic of a kind of generator casing and addsHot cooling device is provided with the delivery track for delivery of generator casing in frame, along carryingOn the throughput direction of track, be provided with successively the heater for heating before generator casing assembling,Be used for the pre-assembled station of the generator casing of having located heating and rear cold for completing assemblingBut the cooling device of assembly, is automatically sent into generator casing to add hot charging by delivery trackPut, generator casing is heated to rapidly to predetermined temperature, complete after heating defeated again by delivery trackDeliver to pre-assembled station, with generator unit stator assembling, again assembly is sent into cooling device afterwardsCooling, realize automated production, ensure to produce the uniformity of assembly quality, reduce production costs,Improve production environment, improved production efficiency.
For solving the problems of the technologies described above, the on-line automatic heating of a kind of generator casing of the present invention is coldBut equipment, adopts following technical scheme:
The on-line automatic heating-cooling apparatus of a kind of generator casing of the present invention, comprises frame, instituteState frame and be provided with the delivery track for delivery of generator casing, described delivery track is along conveyingIn direction, be provided with successively the heater for heating generator casing, for having located heatingGenerator casing to assemble the pre-assembled station of generator unit stator and for cooling assemblingThe cooling device of body, described heater comprises the heating tube for heating generator casing, instituteStating heating tube below is provided with for making heating tube stretch into generator casing generator casing jack-upThe lowering or hoisting gear of endoporus, described lowering or hoisting gear is fixedly connected with frame, and described heater also wrapsDraw together the lagging casing being fixedly connected with frame, described lagging casing is provided with use along throughput direction both sidesIn the discrepancy opening of generator casing, in the shape of a spiral, described heating tube is two to described heating tube,Described delivery track is provided with the tool fixture for carrying generator casing, described lowering or hoisting gearComprise positioning cylinder and lift cylinder, described positioning cylinder output is connected with for stopping frockTool stops the block of location, and described lift cylinder output is connected with for tool fixture is pushed upRise supporting plate, on described supporting plate, be fixedly connected with lifting guide pillar, described frame be provided with forThe guide hole that lifting guide pillar is slidably matched.
Described pre-assembled station is provided with assembling and positioning cylinder.
Described cooling device comprises and covers on the cooling dome being fixedly connected with frame on delivery track, instituteState cooling dome and be provided with the discrepancy opening for completing assembling workpiece along throughput direction both sides, described coldBut cover top and be provided with radiator fan.
Described delivery track comprises conveyer belt for transmitting and for driving the conveying of conveyer beltDrive motors.
The on-line automatic heating-cooling apparatus of a kind of generator casing of the present invention is provided with in frameFor delivery of the delivery track of generator casing, along being provided with successively on the throughput direction of delivery trackFor the heater of heating before generator casing assembling, for having located the generator of heatingThe pre-assembled station of shell and for completing the cooling device of cooling assembly after assembling, by defeatedSend track automatically generator casing to be sent into heater, generator casing is heated to rapidly in advanceFixed temperature, before not improving, the heating time used is about 2h, and the present invention is about the heat time used50S, has shortened the heat time greatly; After having heated, be transported to again pre-assembled by delivery trackStation, with generator unit stator assembling, sends assembly into cooling device cooling afterwards again, realizesAutomated production, the uniformity that ensures to produce assembly quality, reduces production costs, and improves and producesEnvironment, has improved production efficiency.
[brief description of the drawings]
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in further detail, itsIn:
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structure for amplifying schematic diagram of heater in the present invention.
Fig. 3 is the structural representation of Fig. 1 along A-A direction.
Fig. 4 is the structural representation of Fig. 1 along B-B direction.
Fig. 5 be Fig. 1 along C to structural representation.
[detailed description of the invention]
Below in conjunction with accompanying drawing, embodiments of the present invention are elaborated.
The on-line automatic heating-cooling apparatus of a kind of generator casing of the present invention is established in frame 1Be useful on the delivery track 3 of carrying generator casing 2, described delivery track 3 is along throughput directionOn be provided with successively the heater 5 for heating generator casing 2, for having located heatingGenerator casing 2 to assemble the pre-assembled station 4 of generator unit stator and for cooling dressThe cooling device 6 of part, described heater 5 comprises for heating adding of generator casing 2Heat pipe 51, heating tube 51 adopts heating in medium frequency, and described heating tube 51 belows are provided with for inciting somebody to actionGenerator casing 2 jack-up make heating tube 51 stretch into the lowering or hoisting gear 7 of generator casing 2 endoporus,Described lowering or hoisting gear 7 is fixedly connected with frame 1, and heating tube 51 stretches in generator casing 2Kong Zhong can be heated to predetermined temperature by generator casing 2 within the time of about 50S, commonMode of heating need about 2h, the present invention has shortened the heat time, adopt heating in medium frequency,Heating tube 51 is stretched in generator casing 2 endoporus, and its homogeneous heating, has also improved simultaneouslyHeating operation environment, has the effect of saving energy consumption, carries outside generator by delivery track 3Shell 2, realizes automated production, reduces labour cost.
For improving work production environment, heater 5 also comprises be fixedly connected with frame 1 exhaustedHot shell 52, prevents that heat from shedding, and affects operating environment, in lagging casing 52 edge conveying sidesBe provided with the discrepancy opening for generator casing 2 to both sides, described heating tube 51 in the shape of a spiral,To improve the efficiency of heating surface to generator casing 2.
According to the needs of producing, heater 5 can be provided with many heating tubes 51, furtherEnhance productivity, heating tube 51 described in the present embodiment is two.
Described delivery track 3 is provided with tool fixture 8, and delivery track 3 drives tool fixture 8Motion, generator casing 2 is placed in tool fixture 8, and described lowering or hoisting gear 7 comprises location gasCylinder 71 and lift cylinder 72, when generator casing 2 enters heater 5, and arrive heatingWhile managing the heating location of 51 belows, positioning cylinder 71 outputs stretch out, and block 73 stops workDress tool 8, delivery track 3 stops carrying simultaneously, and lift cylinder 72 outputs stretch out and pass throughSupporting plate 74 jack-up tool fixture 8, and then by generator casing 2 jack-up, heating tube 51 is stretchedEnter in generator casing 2 endoporus, to heat; On supporting plate 74, being fixedly connected with lifting leadsBar 75, described frame 1 is provided with the guide hole 76 for being slidably matched with lifting guide pillar 75, logicalCross lifting guide pillar 75 and guide hole 76, cooperation guide effect, ensure that lift cylinder 72 worksTime rigidity and reliability.
Generator casing 2 completes after heating at heater 5, and lift cylinder 72 outputs are receivedContracting, puts back to tool fixture 8 and generator casing 2 on delivery track 3 delivery track 3 worksDo, the generator casing 2 that completes heating is delivered to pre-assembled station 4, work as generator casing2 while being transported to precalculated position, and assembling and positioning cylinder 41 stretches out and blocks tool fixture 8, simultaneously defeatedSend track 3 to stop carrying, then by manipulator, the generator casing 2 that completes heating is clamped toMounting plate and generator unit stator assemble, and prepackage is put back in assembly clamping by manipulator afterwardsOn allotment of labor position 4, delivery track 3 is worked, by assembly be delivered in cooling device 6, carry out coldBut, finally export assembly.
Described cooling device 6 comprises and covers on be fixedly connected with frame 1 on delivery track 3 coolingCover 61, described cooling dome 61 is provided with the discrepancy for completing assembling workpiece along throughput direction both sidesOpening, described cooling dome 61 tops are provided with the radiator fan 62 for assembly is dispelled the heat.
Described delivery track 3 comprises conveyer belt 31 for transmitting and for driving conveyer belt 31Feed drive motor 32, by controlling feed drive motor 32, to realize control conveyer belt31 stop and operation.
Claims (4)
1. an on-line automatic heating-cooling apparatus for generator casing, is characterized in that comprisingFrame (1), described frame (1) is provided with the conveyor track for delivery of generator casing (2)Road (3), described delivery track (3) is along being provided with successively for adding thermal electric generator on throughput directionThe heater (5) of shell (2), for the generator casing (2) of having located heating withAssemble the pre-assembled station (4) of generator unit stator and the cooling dress for cooling assemblyPut (6), described heater (5) comprises the heating tube for heating generator casing (2)(51), described heating tube (51) below is provided with for generator casing (2) jack-up making addedHeat pipe (51) stretches into the lowering or hoisting gear (7) of generator casing (2) endoporus, described lifting dressPut (7) and be fixedly connected with frame (1), described heater (5) also comprises and frame (1)The lagging casing (52) being fixedly connected with, described lagging casing (52) is established along throughput direction both sidesBe useful on the discrepancy opening of generator casing (2), described heating tube (51) in the shape of a spiral,Described heating tube (51) is two, and described delivery track (3) is provided with for carrying generatingThe tool fixture (8) of machine shell (2), described lowering or hoisting gear (7) comprises positioning cylinder (71)And lift cylinder (72), described positioning cylinder (71) output is connected with for stopping frockTool (8) stops the block (73) of location, and described lift cylinder (72) output is connected withBe used for the supporting plate (74) of tool fixture (8) jack-up, described supporting plate is fixedly connected with on (74)Have lifting guide pillar (75), described frame (1) is provided with for sliding with lifting guide pillar (75)The guide hole (76) coordinating.
2. by the on-line automatic heating-cooling apparatus of a kind of generator casing described in claim 1,It is characterized in that described pre-assembled station (4) is provided with assembling and positioning cylinder (41).
3. cooling by the on-line automatic heating of a kind of generator casing described in claim 1 or 2Equipment, is characterized in that described cooling device (6) comprises that covering on delivery track (3) goes up and machineThe cooling dome (61) that frame (1) is fixedly connected with, described cooling dome (61) is along throughput direction both sidesBe provided with the discrepancy opening for completing assembling workpiece, described cooling dome (61) top is provided with heat radiationFan (62).
4. by the on-line automatic heating-cooling apparatus of a kind of generator casing described in claim 3,It is characterized in that described delivery track (3) comprise conveyer belt (31) for transmitting and forDrive the feed drive motor (32) of conveyer belt (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310373367.3A CN103457422B (en) | 2013-08-23 | 2013-08-23 | A kind of on-line automatic heating-cooling apparatus of generator casing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310373367.3A CN103457422B (en) | 2013-08-23 | 2013-08-23 | A kind of on-line automatic heating-cooling apparatus of generator casing |
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| Publication Number | Publication Date |
|---|---|
| CN103457422A CN103457422A (en) | 2013-12-18 |
| CN103457422B true CN103457422B (en) | 2016-05-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310373367.3A Active CN103457422B (en) | 2013-08-23 | 2013-08-23 | A kind of on-line automatic heating-cooling apparatus of generator casing |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107738065B (en) * | 2017-11-23 | 2020-02-18 | 广东恒鑫智能装备股份有限公司 | Machine for sleeving inner drum and outer drum of washing machine |
| CN112475781B (en) * | 2020-11-23 | 2022-06-14 | 苏州宏创高频加热设备有限公司 | Auxiliary device for stator hot assembly production process |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101964569A (en) * | 2009-07-24 | 2011-02-02 | 上海新沪电机厂有限公司 | Technology for processing motor by hot pressing |
| CN102820741A (en) * | 2012-08-28 | 2012-12-12 | 湘潭电机股份有限公司 | General assembly line for motor assembly |
| CN203466694U (en) * | 2013-08-23 | 2014-03-05 | 中山市恒鑫聚诚工业设备有限公司 | On-line automatic heating cooling equipment for generator casing |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006125260A (en) * | 2004-10-27 | 2006-05-18 | Yanmar Co Ltd | Stationary engine generator |
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- 2013-08-23 CN CN201310373367.3A patent/CN103457422B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101964569A (en) * | 2009-07-24 | 2011-02-02 | 上海新沪电机厂有限公司 | Technology for processing motor by hot pressing |
| CN102820741A (en) * | 2012-08-28 | 2012-12-12 | 湘潭电机股份有限公司 | General assembly line for motor assembly |
| CN203466694U (en) * | 2013-08-23 | 2014-03-05 | 中山市恒鑫聚诚工业设备有限公司 | On-line automatic heating cooling equipment for generator casing |
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| CN103457422A (en) | 2013-12-18 |
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| C06 | Publication | ||
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| CB02 | Change of applicant information |
Address after: 528400 Guangdong city of Zhongshan province Jiang Wei Torch Development Zone cow Belly Ring Xingda Scarlett Lake Industrial Park No. 2 building the first layer and 2 layer Applicant after: ZHONGSHAN HANDSOME INDUSTRIAL EQUIPMENT CO.,LTD. Address before: Yixian Road of the Torch Development Zone in Guangdong Province Jia Hu Industrial Park 528400 Zhongshan City plant No. 2 first floor Applicant before: ZHONGSHAN HANDSOME INDUSTRIAL EQUIPMENT Co.,Ltd. |
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| COR | Change of bibliographic data | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Online automatic heating and cooling equipment for power generator casing Effective date of registration: 20170821 Granted publication date: 20160504 Pledgee: Industrial Commercial Bank of China Ltd. Zhongshan branch Pledgor: ZHONGSHAN HANDSOME INDUSTRIAL EQUIPMENT CO.,LTD. Registration number: 2017990000719 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20220616 Granted publication date: 20160504 Pledgee: Industrial Commercial Bank of China Ltd. Zhongshan branch Pledgor: ZHONGSHAN HANDSOME INDUSTRIAL EQUIPMENT CO.,LTD. Registration number: 2017990000719 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: An online automatic heating and cooling equipment for generator casing Effective date of registration: 20230704 Granted publication date: 20160504 Pledgee: Zhongshan Torch High-tech Industrial Development Zone Branch of Agricultural Bank of China Co.,Ltd. Pledgor: ZHONGSHAN HANDSOME INDUSTRIAL EQUIPMENT CO.,LTD. Registration number: Y2023980047237 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |