CN100579768C - Door board multi-point synchronous hot riveting machine - Google Patents

Door board multi-point synchronous hot riveting machine Download PDF

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Publication number
CN100579768C
CN100579768C CN200610145150A CN200610145150A CN100579768C CN 100579768 C CN100579768 C CN 100579768C CN 200610145150 A CN200610145150 A CN 200610145150A CN 200610145150 A CN200610145150 A CN 200610145150A CN 100579768 C CN100579768 C CN 100579768C
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die head
electric heating
head
cabinet
heating die
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Expired - Fee Related
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CN200610145150A
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CN101186106A (en
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吴崇仪
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QUANXING IND CO Ltd
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QUANXING IND CO Ltd
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Abstract

The invention provides a door-plate multipoint synchronous pivoting machine, mainly comprising a casing, a plurality of lifters, a plurality of die-head frames, a plurality of electric heating die heads and a control unit; wherein, the front edge of the casing is transversely provided with a machine station; the top edge of the machine station is provided with a bearing frame by which a processing jig moves in and out of the casing; the lifter is vertically arranged at the bottom space of the casing and is used for lifting the jig; the die-head frame hangs at the internal bottom edge of the casing and is used for respectively positioning all electric heating die heads to lead the multipoint heat pivoting operation is carried out by virtue of all electric heating die heads when the jig is lifted by the lifter, thus improving the operation efficiency; the control unit consists of electronic motor fittings and is used for detecting and online controlling the actions of all parts.

Description

Door board multi-point synchronous hot riveting machine
Technical field
The present invention is relevant with the employed facility of plastics plate combination processing, knows clearly it, refers to a kind of door board multi-point synchronous hot riveting machine especially, and it can carry out rivet hot cooperation industry synchronously to a plurality of riveted points of door-plate, for improving rivet hot cooperation industry efficient.
Background technology
Most automobile door leaf, part is provided with the door-plate that utilizes plastic shaping more in car, these Plastic door planks often need to carry out the rivet hot cooperation already when the processing assembling so that this door-plate must with plane materiel such as cladding, cloth or other parts as: Door Armrest combines.
See also Fig. 1, Fig. 2, if plastic plate rivet hot cooperation owner is when plastic plate 1 moulding, promptly put moulding tubulose ailhead 2 in advance in predetermined riveted, and the nail hole 4 that cooperates with it of the part 3 that makes this ailhead 2 be set in desire installing combination, then, utilize mechanical arm that electric heating die head 5 is shifted to this ailhead 2, and energising makes this die head 5 intensification heatings, utilize 2 heating of 5 pairs of these ailheads of electric heating die head, make this ailhead 2 fusions, and utilize the shape of this electric heating die head 5, make this ailhead 2 extend out distortion, these die head 5 outage coolings make this ailhead 2 typings at last, and this die head 5 can be removed and finish rivet hot cooperation industry.
See also Fig. 3, known electric heating die head 5 mainly is made of a heating head 501, an electric heating piece 502, a shell 503, an insulating barrier 504 and two conductive plates 505, wherein, these heating head 501 1 ends form riveting die 5012, its other end axle is gone in this shell 503, this electric heating piece 502 is located on this heating head 501 peripheries, and one end axle is gone in this shell 503, and join with this conductive plate 505, to pass through this electric heating piece 502 by these conductive plate 505 guiding electric currents, according to making this electric heating piece 502 produce heat energy, impel this heating head 501 to heat up and generate heat the heat supply riveting job; These shell 503 inner filling resin materials constitute this insulating barrier 504, improve security according to this.
If the rivet hot cooperation owner of known automobile-used door panel utilizes mechanical arm to carry out, it is that the electric heating die head is installed in mechanical arm, utilize program setting to make the mechanical arm band draw the electric heating die head and move to the location, automobile-used door panel is carried out the hot riveting operation, though these rivet hot cooperation industries can critically be controlled mechanical arm by microcomputer program, a but because rivet hot cooperation of the every execution of mechanical arm industry, only can finish a riveted point, and automobile-used door panel is when making assembling, often need to finish tens, even the riveting job of dozens of riveted point nearly, known utilize mechanical arm to carry out the rivet hot cooperation already institute's time-consuming is long, be difficult to satisfy the demand of volume production operation.
Moreover, known electric heating die head 5 utilizes these electric heating piece 502 generation heat energy to impel this heating head 501 intensification heatings, close plastics part by metapyretic these heating head 501 rivet hots again, thermal energy transfer process between this electric heating piece 502 and this heating head 501, be difficult to avoid taking place the dissipation of heat energy consume, the utilization rate that is unfavorable for electric energy, and at these 502 energising initial stages of electric heating piece, can't impel this heating head 501 to be warming up to operating temperature at once, after rivet hot is closed, this heating head 501 is difficult to the cooling of lowering the temperature apace again, influences follow-up demould time, so influence operating efficiency.
Summary of the invention
Main purpose of the present invention is to provide a kind of door board multi-point synchronous hot riveting machine, and it can carry out rivet hot cooperation industry synchronously to a plurality of riveted points of door-plate, for improving rivet hot cooperation industry efficient.
The present invention is a kind of door board multi-point synchronous hot riveting machine, mainly comprise a cabinet, a plurality of lifting device, a plurality of die head frame, a plurality of electric heating die head and a control module, wherein, this cabinet leading edge is horizontally set with a board, this board apical margin is established a carrier, to carry processing jig displacement into and out of this cabinet by this plummer, upright this cabinet bottom space place, this tool of lifting according to this is located at of this lifting device; This cabinet inside root edge is located in this die head frame suspention, locatees this each electric heating die head according to this respectively, when making this this tool of lifting device lifting, is able to carry out multiple spot rivet hot cooperation industry by this each electric heating die head, for improving operating efficiency; This control module is made up of the electronic motor accessory, detects parallel machine according to this and controls each parts work.
Above-mentioned door board multi-point synchronous hot riveting machine, it more comprises a locator, and wherein, this locator is located between this cabinet bottom and is located, for placing restrictions on this tool of location.
Above-mentioned door board multi-point synchronous hot riveting machine, this locator are pneumatic cylinder, and a pin head is established on its force-output shaft top, according to making this pin head be intercalated in the cave, location that this tool root edge forms, for placing restrictions on this tool of location.
Above-mentioned door board multi-point synchronous hot riveting machine, this cabinet inside apical margin is provided with a suspension bracket, for this die head frame of suspention location.
Above-mentioned door board multi-point synchronous hot riveting machine, this die head frame mainly is made up of a holder, a sliding seat and a moving device, this holder and this suspension bracket join, this sliding seat and this holder loose joint, and locate this electric heating die head by this sliding seat, this moving device is located at this holder, and the reciprocal start of this sliding seat of moving, for this electric heating die head of location, and make it be able to the lifting start.
Above-mentioned door board multi-point synchronous hot riveting machine, this holder is made of purlin, a top, a center pillar, a guide rod and a bearing, this purlin, top and this suspension bracket join, upright this purlin, top root edge of being located at of this center pillar and this guide rod, and this center pillar and this guide rod are parallel to each other, this guide rod axle sleeve one locating part, this bearing and this center pillar side direction are joined, and this moving device is located at this bearing; This sliding seat is joined by a column and a boom and is constituted, this column bottom and this boom stage casing join, this stud sides is to establishing a collar, this collar pivot overlaps this guide rod stage casing, and between this purlin, top and this locating part, for limiting this sliding seat displacement stroke, this boom one end and this moving device join, this electric heating die head is located at this boom other end, to pass through this this electric heating die head lifting of this sliding seat leader tape of moving device moving, heat supply riveting job.
Above-mentioned door board multi-point synchronous hot riveting machine, the upright pneumatic cylinder of being located at this bearing apical margin of this moving device, the force-output shaft pivot of this moving device wears this bearing and this boom joins.
Above-mentioned door board multi-point synchronous hot riveting machine, the nut that this locating part and this guide rod are spirally connected must need tune its location according to processing for this locating part.
Above-mentioned door board multi-point synchronous hot riveting machine, the upright complex root depression bar of establishing of this suspension bracket root edge is by this depression bar the workpiece formation of desire row rivet hot cooperation industry is suppressed, for the reliability that improves the processing operation.
Above-mentioned door board multi-point synchronous hot riveting machine, this carrier root edge is provided with a pair of linear slide rail, according to making motor be able to drive this carrier by this slide rail, for carrying this tool displacement into and out of this cabinet.
Above-mentioned door board multi-point synchronous hot riveting machine, this cabinet leading edge are provided with a baffle plate this electric heating die head formation are blocked, and this baffle plate selects for use clear sheet to make, for monitoring this electric heating die head start.
Above-mentioned door board multi-point synchronous hot riveting machine, the upright pneumatic cylinder of being located at this locator week side of this lifting device.
Above-mentioned door board multi-point synchronous hot riveting machine, this electric heating die head mainly is made up of a heating head, a shell, two conductive plates and a cooling tube, this heats first end and forms riveting die, its other end extends axially that pipe enters in this shell in one, and should run through road, two cracks vertically toward each other by middle tube wall, pipe joined during this conductive plate one end entered this enclosure and is somebody's turn to do, and guided electric current according to this by this heating head, heated up for this heating head and generated heat; This cooling tube one end with should in the pipe inner space is communicated with, its other end is communicated with air supply source, guides cold air according to this and enters in this and manage, and makes this heating head be able to fast cooling, supplies the raising demoulding efficiency; This enclosure casting resin material constitutes insulating barrier, for improving security.
Above-mentioned door board multi-point synchronous hot riveting machine, pipe is in terminal plug sleeve one fixed cover in this, and a pore is run through in these fixed cover central authorities, and this cooling tube one end axle inserts in this fixed cover, and passes through this pore and should be communicated with middle pipe inner space, enters in this for the conveying air and manages.
Above-mentioned door board multi-point synchronous hot riveting machine, this riveting die forms resistant to elevated temperatures metallic film, for promoting being convenient in demoulding property.
For making technological means of the present invention and the purpose of being reached thereof, effect, be able to further clear manifesting, lift now after preferable feasible specific embodiment and conjunction with figs. be specified in.
Description of drawings
Fig. 1 is that view one is closed in the rivet hot of plastics plate.
Fig. 2 is that view two is closed in the rivet hot of plastics plate.
Fig. 3 is the enlarged diagram of known electric heating die head.
Fig. 4 is the stereogram of preferred embodiment of the present invention.
Fig. 5 is the front-view schematic diagram of preferred embodiment of the present invention.
Fig. 6 is the left side perspective diagram of preferred embodiment of the present invention.
Fig. 7 is a preferred embodiment die head frame of the present invention front-view schematic diagram partly.
Fig. 8 is the front view of preferred embodiment electric heating die head of the present invention.
Fig. 8 A is the local amplification view of Fig. 8.
The specific embodiment
See also Fig. 4 to shown in Figure 6, door board multi-point synchronous hot riveting machine preferred embodiment of the present invention, mainly comprise a cabinet 10, a locator 22, a plurality of lifting device 24, a plurality of die head frame 30, a plurality of electric heating die head 40 and a control module 50, wherein, this control module 50 is made up of the electronic motor accessory, detect parallel machine according to this and control each parts work and since this control module for have the knack of the automatic control technology personage and can think easily and, its concrete formation is not described in detail in detail for this reason; These cabinet 10 leading edges are horizontally set with a board 11, these board 11 apical margins are established a carrier 12, to carry processing jigs by this carrier 12, these carrier 12 root edges are provided with a pair of linear slide rail 13, motor is not shown in the figures to be able to order about this carrier 12 by this slide rail 13 and to carry this tool displacement and advance according to making, go out this cabinet 10, these locator 22 upright pneumatic cylinders of being located at this cabinet bottom space place, the pin 224 of a taper is established on its force-output shaft 222 tops, according to making this pin 224 be intercalated in the cave, location that this tool root edge forms, for placing restrictions on this tool of location, these lifting device 24 upright pneumatic cylinders of being located at these locator 22 all sides are to pass through this this tool of lifting device 24 liftings.
These cabinet 10 inner apical margins are provided with a suspension bracket 14, this suspension bracket 14 bottoms are located in these die head frame 30 suspentions, to locate this each electric heating die head 40 respectively by this each die head frame 30, when making this this tool of lifting device 24 liftings, be able to carry out rivet hot cooperation industry by this electric heating die head 40, and these cabinet 10 leading edges are provided with 40 formation of 15 pairs of these electric heating die heads of a baffle plate and block, and this baffle plate 15 selects for use clear sheet to make, and are beneficial to monitor this electric heating die head 40 work.
See also Fig. 7, this die head frame 30 mainly is made up of a holder 32, a sliding seat 34 and a moving device 36, this holder 32 joins with this suspension bracket 14, this sliding seat 34 and these holder 32 loose joints, and by these sliding seat 34 these electric heating die heads 40 of location, this moving device 36 is located at this holder 32, and these sliding seat 34 reciprocal starts of moving, for this electric heating die head 40 of location, and make it be able to the lifting start; This holder 32 is by purlin 322, a top, one center pillar 324, one guide rod 326 and a bearing 328 constitute, this purlin, top 322 joins with these suspension bracket 14 root edges, this center pillar 324 and this guide rod 326 upright this purlin, top 322 root edges of being located at, and this center pillar 324 is parallel to each other with this guide rod 326, this bearing 328 is joined with this place, center pillar 324 contiguous bottom side direction, and this guide rod 326 axle sleeves one locating part 327, the nut that this locating part 327 and this guide rod 326 are spirally connected, according to making this locating part 327 need tune its location according to processing, these moving device 36 upright pneumatic cylinders of being located at these bearing 328 apical margins, force-output shaft 362 pivots of this moving device 36 are worn this bearing 328 and are joined with this sliding seat 34, this sliding seat 34 is joined by a column 342 and a boom 344 and is constituted, these column 342 bottoms and this boom 344 stage casings join, these column 342 tip side are to establishing a collar 346, these collar 346 pivots overlap this guide rod 326 stage casings, and between this purlin 322, top and this locating part 327, to limit the displacement stroke of this sliding seat 34 by this locating part 327, these boom 344 1 ends and this force-output shaft 362 vertical connections, this electric heating die head 40 is located at this boom 344 other ends, in view of the above, by controlling this moving device 36 starts, get final product these electric heating die head 40 liftings of moving, the heat supply riveting job.
In addition, the upright complex root depression bar 16 that is provided with of these suspension bracket 14 root edges is by these depression bar 16 bottoms desire row rivet hot cooperation workpiece is already formed compacting, for the reliability that improves the processing operation.
See also Fig. 8, this electric heating die head 40 is mainly by a heating head 41, one shell 42, two conductive plates 43 and a cooling tube 44 are formed, wherein, these heating head 41 1 ends form riveting die 412, its other end extends axially in one pipe 414 and enters in this shell 42, please cooperate Fig. 8 A, should in pipe 414 and in terminal plug sleeve one fixed cover 45, a pore 452 is run through in these fixed cover 45 central authorities, according to making the air chamber that pipe 414 inner formation can supply air to enter in this, and should run through road, two cracks 416 vertically toward each other by middle pipe 414 tube walls, these conductive plate 43 1 ends enter these shell 42 inside and should join in middle pipe 414 outsides, and this each conductive plate 43 footpath each other is upwards relative, these conductive plate 43 other ends are communicated with power supply, guide electric current according to this by this heating head 41, for these heating head 41 intensification heatings, these cooling tube 44 1 end axles insert in this fixed cover 45, and pass through this pore 452 and should be communicated with middle pipe 414 inner spaces, these cooling tube 44 other ends then are communicated with air supply source, guide cold air according to this and enter pipe 414 inside in this, make this heating head 41 be able to fast cooling, for improving demoulding efficiency; These shell 42 inner filling resin materials constitute insulating barrier 46, improve security according to this; Moreover these riveting die 412 outer surface utilizations are electroplated and are formed resistant to elevated temperatures metallic film, being convenient in demoulding property of service hoisting according to this.
Utilize the present invention that plastics plates such as automobile door plate are carried out multiple spot rivet hot cooperation industry, at first the workpiece shape of closing according to the rivet hot of desire row is made corresponding processing jig, and this tool is fixed in this carrier 12, and distribution design according to the rivet hot chalaza, regulate the quantity and the configuration status of this each die head frame 30, promptly accuse and finish previous operations; When the rivet hot cooperation is already carried out, earlier workpiece is arranged in this tool apical margin, then ordering about this carrier 12 by this slide rail 13 of motor interlock carries this tool and enters this cabinet 10 together with workpiece, treat that 50 detectings of this control module learn when this carrier 12 is moved to default location, promptly control this locator 22 starts, make this pin 224 be intercalated in the default cave, location of this tool root edge, this tool is located and deflection is sliding in successive process, after treating these locator 22 these tools of location, these control module 50 these lifting device 24 starts of control, with this tool of force-output shaft lifting by this lifting device 24, make this electric heating die head 40 of this workpiece convergence, when this workpiece rises and touches this depression bar 16, then can pass through this depression bar 16 and these lifting device 24 these workpieces of relative clipping, make this workpiece keep inactive state, then, these moving device 36 starts, close processing to impel these electric heating die head 40 declines that this workpiece is carried out rivet hot, and relative status by 346 of this locating part 327 and this collars, set the decline degree of depth that limits this electric heating die head 40, the differing heights that so can cooperate each default rivet hot chalaza is accurately controlled the displacement of this each electric heating die head 40; After treating that rivet hot is closed processing procedure and finished, oppositely carry out aforementioned start flow process, this workpiece can be recycled to this board 11 dischargings, and be beneficial to next work package and insert and carry out rivet hot cooperation industry.
Moreover, this electric heating die head 40 is to utilize this conductive plate 43 to make electric current directly by this heating head 41, this heating head 41 is with the resistance characteristic of itself material, heating and the quick operating temperature that arrives can directly heat up, improve rivet hot by this and close efficiency of operation, treat rivet hot close finish after, immediately by these control module 50 control outages, and with cold air should middlely manage in 414 via these cooling tube 44 these heating heads 41 of importing, make this riveting die 412 be able to fast cooling to calcining temperature, and by the metallic film that is formed at these riveting die 412 outer surfaces, being convenient in demoulding property of service hoisting, and promote the smooth and attractive in appearance of surface of the work.
According to preceding described, the present invention carries out rivet hot cooperation industry, can carry out rivet hot cooperation industry synchronously to a plurality of rivet hot chalaza of work package, and cooperate the formation of initiative electric heating die head, significantly reduces rivet hot cooperation industry institute and consumes man-hour, and fully improve rivet hot cooperation efficient already.

Claims (3)

1. door board multi-point synchronous hot riveting machine, mainly comprise a cabinet, a plurality of lifting device, a plurality of die head frame, a plurality of electric heating die head and a control module, it is characterized in that, this cabinet leading edge is horizontally set with a board, this board apical margin is established a carrier, to carry processing jig displacement into and out of this cabinet by this carrier, upright this cabinet bottom space place, this tool of lifting according to this is located at of this lifting device;
This cabinet inside root edge is located in this die head frame suspention, locatees this each electric heating die head according to this respectively, when making this this tool of lifting device lifting, is able to carry out multiple spot rivet hot cooperation industry by this each electric heating die head, for improving operating efficiency;
This control module is made up of the electronic motor accessory, detects parallel machine according to this and controls each parts start;
Described door board multi-point synchronous hot riveting machine more comprises a locator, and wherein, this locator is located between this cabinet bottom and is located, for placing restrictions on this tool of location;
This cabinet inside apical margin is provided with a suspension bracket, for this die head frame of suspention location;
This die head frame mainly is made up of a holder, a sliding seat and a moving device, this holder and this suspension bracket join, this sliding seat and this holder loose joint, and locate this electric heating die head by this sliding seat, this moving device is located at this holder, and the reciprocal start of this sliding seat of moving, for this electric heating die head of location, and make it be able to the lifting start;
This holder is made of purlin, a top, a center pillar, a guide rod and a bearing, this top material and this suspension bracket join, upright this purlin, top root edge of being located at of this center pillar and this guide rod, and this center pillar and this guide rod are parallel to each other, this guide rod axle sleeve one locating part, this bearing and this center pillar side direction are joined, and this moving device is located at this bearing;
This sliding seat is joined by a column and a boom and is constituted, this column bottom and this boom stage casing join, this stud sides is to establishing a collar, this collar pivot overlaps this guide rod stage casing, and between this purlin, top and this locating part, for limiting this sliding seat displacement stroke, this boom one end and this moving device join, this electric heating die head is located at this boom other end, to pass through this this electric heating die head lifting of this sliding seat leader tape of moving device moving, heat supply riveting job;
The upright pneumatic cylinder of being located at this bearing apical margin of this moving device, the force-output shaft pivot of this moving device wears this bearing and this boom joins;
The nut that this locating part and this guide rod are spirally connected must need tune its location according to processing for this locating part;
The upright complex root depression bar of establishing of this suspension bracket root edge is by this depression bar the workpiece formation of desire row rivet hot cooperation industry is suppressed, for the reliability that improves the processing operation;
This carrier root edge is provided with a pair of linear slide rail, according to making motor be able to drive this carrier by this slide rail, for carrying this tool displacement into and out of this cabinet;
This cabinet leading edge is provided with a baffle plate this electric heating die head formation is blocked, and this baffle plate selects for use clear sheet to make, for monitoring this electric heating die head start;
This electric heating die head mainly is made up of a heating head, a shell, two conductive plates and a cooling tube, this heats first end and forms riveting die, its other end extends axially that pipe enters in this shell in one, and should run through road, two cracks vertically toward each other by middle tube wall, this conductive plate one end enters this enclosure and should join by middle pipe, guide electric current according to this by this heating head, heat up for this heating head and generate heat;
This cooling tube one end with should in the pipe inner space is communicated with, its other end is communicated with air supply source, guides cold air according to this and enters in this and manage, and makes this heating head be able to fast cooling, supplies the raising demoulding efficiency;
This enclosure casting resin material constitutes insulating barrier, for improving security;
Pipe is in terminal plug sleeve one fixed cover in being somebody's turn to do, and a pore is run through in these fixed cover central authorities, and this cooling tube one end axle inserts in this fixed cover, and passes through this pore and should middlely manage the inner space to be communicated with, and enters in this for the conveying air and manages;
This riveting die forms resistant to elevated temperatures metallic film, for promoting being convenient in demoulding property.
2. by the described door board multi-point synchronous hot riveting machine of claim 1, it is characterized in that this locator is a pneumatic cylinder, a pin head is established on its force-output shaft top, according to making this pin head be intercalated in the cave, location that this tool root edge forms, for placing restrictions on this tool of location.
3. by the described door board multi-point synchronous hot riveting machine of claim 1, it is characterized in that the upright pneumatic cylinder of being located at this locator week side of this lifting device.
CN200610145150A 2006-11-15 2006-11-15 Door board multi-point synchronous hot riveting machine Expired - Fee Related CN100579768C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN200610145150A CN100579768C (en) 2006-11-15 2006-11-15 Door board multi-point synchronous hot riveting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN200610145150A CN100579768C (en) 2006-11-15 2006-11-15 Door board multi-point synchronous hot riveting machine

Publications (2)

Publication Number Publication Date
CN101186106A CN101186106A (en) 2008-05-28
CN100579768C true CN100579768C (en) 2010-01-13

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Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102441993B (en) * 2010-09-30 2014-07-09 刘永彦 Hot riveting module and device
DE102012221532B4 (en) * 2011-12-09 2019-05-02 Schaeffler Technologies AG & Co. KG Ceramic rivet with conductive core
CN103419366B (en) * 2012-05-15 2015-08-26 珠海格力电器股份有限公司 welding device for welding plastic workpieces
CN103537610A (en) * 2013-11-06 2014-01-29 无锡忻润汽车安全系统有限公司 Hot riveting fixture of automobile door lock
CN108715035B (en) * 2018-04-27 2020-09-25 无锡中卓智能科技股份有限公司 Multi-rivet-head hot riveting control method
CN109719955A (en) * 2018-12-04 2019-05-07 安徽吉思特智能装备有限公司 A kind of rivet hot processing unit (plant)
CN111940614A (en) * 2020-03-10 2020-11-17 格力电器(成都)有限公司 Riveting quality detection device and method of multi-point riveting machine

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