CN102797459B - Cutting mechanism of excavating machine and excavating machine - Google Patents

Cutting mechanism of excavating machine and excavating machine Download PDF

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Publication number
CN102797459B
CN102797459B CN 201210327622 CN201210327622A CN102797459B CN 102797459 B CN102797459 B CN 102797459B CN 201210327622 CN201210327622 CN 201210327622 CN 201210327622 A CN201210327622 A CN 201210327622A CN 102797459 B CN102797459 B CN 102797459B
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China
Prior art keywords
big arm
cutting mechanism
reduction box
cutting
development machine
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CN 201210327622
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CN102797459A (en
Inventor
李艾民
李荣兵
许理想
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JIANGSU TIANMEI ELECTROMECHANICAL TECHNOLOGY CO LTD
Xuzhou College of Industrial Technology
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JIANGSU TIANMEI ELECTROMECHANICAL TECHNOLOGY CO LTD
Xuzhou College of Industrial Technology
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Priority to CN 201210327622 priority Critical patent/CN102797459B/en
Publication of CN102797459A publication Critical patent/CN102797459A/en
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Abstract

The invention provides a cutting mechanism of an excavating machine and the excavating machine. The cutting mechanism of the excavating machine comprises a speed reduction box (1), cutting winding drums (2), a coupler (3) and a cutting motor (4), wherein the cutting motor (4) is connected with the speed reduction box (1) through the coupler (3), and the cutting motor (4) provides power for the speed reduction box (1) through the coupler (3); the cutting winding drums (2) are fixed on both ends of the speed reduction box (1), and the cutting winding drums (2) are used for excavating operation under the driving of the speed reduction box (1); and the speed reduction box (1) is used for controlling the excavating speed of the cutting winding drums (2). The cutting mechanism of the excavatingmachine and the excavating machine which are provided by the embodiment of the invention, can not only carry out excavating and hoeing operation, but also realize mining milling and excavation, roadway repair and rock breakage, can also ensure that a cutting part swings horizontally and up and down at a large amplitude and meet the requirement for the fixed point cutting of the full section of a wider roadway.

Description

A kind of tunneling machine cutting mechanism and development machine
Technical field
The present invention relates to the extractive equipment technical field, relate in particular to a kind of tunneling machine cutting mechanism and development machine.
Background technology
Along with the fast development of China's economic construction, coal industry constantly develops towards the direction of mechanization, automation, and comprehensive mechanical coal mining equipment is applied among the coal production of various geological conditionss more and more widely.In the production operation of mechanized extraction coal, development machine is one of main extractive equipment, realizes the digging in tunnel by the rotation cutting of cutterhead.
But the inventor finds that there is the deficiency of the following aspects in existing development machine in implementing process of the present invention:
One, because development machine need have tunneling effect preferably to coal petrography, half coal petrography and rock gangway, this just restricts and causes the short and dense arrangement of pick of development machine, rotary speed is lower in addition, when when the development machine operation, running into clay or frozen soil layer, cutterhead is very easy to adhesive tape clay or frozen soil, thereby with the pick parcel, work can't be carried out.
Two, because in the digging process of inclined shaft coal mine roadway, development machine is mainly based on digging coal petrography, half coal petrography or rock gangway, the hardness of coal petrography and half coal petrography is lower, development machine can normally be dug usually, and the hardness of rock gangway is bigger, and development machine generally is merely able to the lower tunnel of digging formation hardness, economy ground.Present stone head development machine is primarily aimed at the following rock of individual event compressive strength 100Mpa and designs, because down-hole geological condition complexity, development machine often runs into individual event compressive strength greater than the rock of 100Mpa in tunneling process, if continue to adopt the development machine driving, not only use cost increases suddenly but also can reduce application life of equipment.Therefore, when running into the bigger rock of hardness in tunneling process, generally the mode by explosion realizes digging.But, in making the process that blows up with dynamite, have a lot of high speeds and collapse the rock fragment that, cause the development machine critical component to damage easily, therefore, usually in the operating mode that adopts the explosion driving, need to make development machine away from work plane (generally need make development machine retreat about 30 meters to 50 meters), after explosion finishes, again development machine is retracted and worked on.But existing development machine is bulky, and relevant device is more complicated, when development machine moves, equipment associated with it also needs to move thereupon, special in the bigger inclined gallery of the gradient, huge work system shifts comparatively difficulty, thereby has increased job costs virtually.As " a kind of development machine " (patent No.: CN201010224590.8), though development machine has been carried out self preservation to a certain degree, but also only be to make equipment " not away from " in blasting process, the equipment in the blasting process of fundamentally not solving still needs the problem of " moving ".
Three, existing development machine is bulky, inconvenience is used in digging at small-sized tunnel, adit or the thinner seam in colliery, many collieries are carried out big gun and are adopted in this operating mode, the danger that big gun is adopted is very high, and operating efficiency has had a strong impact on tunnelling speed and comprehensive digging speed.Existing development machine mainly contains two kinds of cantilevered and straight arm types.The cutterhead of boom-type roadheader is tight the connection with cutting arm, can't realize changing multiple functional device and finish multi-function operation, material anterior to the development machine shovel board and the left and right side needs artificial auxiliary feeding to conveying mechanism, manual work is slower, often cause the colliery to be deposited in the left and right sides leading flank of shovel board front portion and machine, can't satisfy the Capability Requirement of conveying mechanism, equipment efficiency of usage is not enough.And the development machine of straight arm type cutting arm device is after finishing the tunnel cut, the surperficial danger in the end face in tunnel and left and right side is a lot, planeness is not enough, need manually finish danger removes and flat surface, just can carry out next step supporting operation, because these auxiliary charging personnel and carry out the cleaning of tunnel end face and side and the non-supporting district that smooth personnel are in the tunnel, operating environment is abnormally dangerous, artificial in addition operating efficiency is low, reduced tunnelling speed, have a strong impact on Coal Production and benefit, even jeopardize workman's life security.
Summary of the invention
Embodiment of the invention technical problem to be solved is, a tunneling machine cutting mechanism and development machine are provided, it can not only tunnel, the hoeing operation, and can also realize digging up mine to mill digging, catalase is repaired in the tunnel, accomplishes cutting units simultaneously laterally and swing significantly up and down, and can satisfy the requirement of the full section fixed point cut in wideer tunnel.
In order to solve the problems of the technologies described above, the embodiment of the invention provides a kind of tunneling machine cutting mechanism, and described tunneling machine cutting mechanism comprises: reduction box (1), cut reel (2), shaft coupling (3), cutting motor (4);
Described cutting motor (4) is connected with reduction box (1) by shaft coupling (3); Described cutting motor (4) is used for providing power by described shaft coupling (3) for described reduction box (1);
Described cut reel (2) is fixed in described reduction box (1) two ends; Described cut reel (2) is used for carrying out excavation operation under the driving of reduction box (1); Described reduction box (1) is used for the driving speed of control cut reel (2).
Wherein, described tunneling machine cutting mechanism also comprises: protected apron (5), protection oil cylinder (6); Described protected apron (5) is arranged at the rear end of described cut reel (2), for the protection of the parts of protected apron (5) rear end; Described protection oil cylinder (6) is used for the flexible of the described protected apron of control (5).
Wherein, described tunneling machine cutting mechanism also comprises: cut oil cylinder (7); Being used for control control cutting mechanism swings up and down.
Wherein, described cutting motor (4) is explosion-proof motor.
Wherein, the pick of described cut reel (2) becomes the spiral linear array from inside to outside.
Simultaneously, the embodiment of the invention also discloses a kind of development machine, and described development machine comprises above-mentioned tunneling machine cutting mechanism.
Wherein, described development machine also comprises: big arm (8), main body mechanism (16), walking mechanism (17), shovel board (13), transport establishment (14) and hydraulic system;
Described big arm (8) is installed on described main body mechanism (16) front end; Walking mechanism (17) is installed on described main body mechanism (16) bottom; Described transport establishment (14) is installed on described main body mechanism (16) middle part; Described shovel board (13) is hinged and connected with described transport establishment (14) front end.
Wherein, described development machine also comprises: big arm oil cylinder (9), big arm seat (10), vertical pin axle (11);
Described big arm seat (10) passes through vertical pin axle (11) hinged securement on the portal frame of main body mechanism (16); Described big arm (8) is hinged and connected with big arm seat (10); Big arm oil cylinder (9) is articulated between big arm (8) and the big arm seat (10), is used for the lifting of the described big arm of control (8).
Wherein, described portal frame both sides are respectively arranged with the angling cylinder (12) that the big arm seat of control (10) prolongs the rotation of vertical described vertical pin axle (11) transverse horizontal.
Wherein, described tunneling machine cutting mechanism is installed on the described big arm (8) removably; Described cut oil cylinder (7) one ends are articulated in the big arm of development machine (8), and the other end is articulated in described tunneling machine cutting mechanism shell.
The present invention is made up of cutting mechanism, main body mechanism, walking mechanism, shovel board, transport establishment and hydraulic system etc.Cutting mechanism is fixed on the big arm seat with big arm hinge-coupled, there are two angling cylinders big arm seat both sides.Thereby realize the directed cut operation of fixed point, thereby the rotation of cut reel horizontal cross guarantees the planeness in tunnel, need not the labor cleaning.When needs carry out other operations, only need cutting mechanism is unloaded from big arm, change corresponding apparatus for work, as bucket, quartering hammer etc., just can realize corresponding operation.Change bucket, just can carry out the hoeing operation; Change quartering hammer, just can carry out crushing operation; Change cutting mechanism, just can realize digging up mine, mill and dig and operation such as tunnel reparation etc., here just do not enumerated one by one.Development machine provided by the invention can also adopt high pulling torque high speed running motor to realize the fast moving of complete machine and stable climbing capacity simultaneously.Therefore the present invention has a tractor serves several purposes, can carry out several work, and the operation maneuverability has reduced equipment investment and fund, improves the mining operations progress, and characteristics such as reduce production costs.
Description of drawings
In order to be illustrated more clearly in the embodiment of the invention or technical scheme of the prior art, to do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art below, apparently, accompanying drawing in describing below only is some embodiments of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is tunneling machine cutting mechanism for implementing example structural representation provided by the invention;
Fig. 2 is development machine example structure schematic diagram provided by the invention;
Fig. 3 is another structural representation of development machine embodiment provided by the invention.
The specific embodiment
Embodiment of the invention technical problem to be solved is, a tunneling machine cutting mechanism and development machine are provided, it can not only tunnel, the hoeing operation, and can also realize digging up mine to mill digging, catalase is repaired in the tunnel, accomplishes cutting units simultaneously laterally and swing significantly up and down, and can satisfy the requirement of the full section fixed point cut in wideer tunnel.
Below in conjunction with the accompanying drawing in the embodiment of the invention, the technical scheme in the embodiment of the invention is clearly and completely described, obviously, described embodiment only is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that obtains under the creative work prerequisite.
Be tunneling machine cutting mechanism for implementing provided by the invention example structural representation referring to Fig. 1; As shown in the figure, this tunneling machine cutting mechanism comprises: reduction box 1, cut reel 2, shaft coupling 3, cutting motor 4.
Described cutting motor 4 is connected with reduction box 1 by shaft coupling 3; Described cutting motor 4 is used for providing power by described shaft coupling 3 for described reduction box 1; More specifically, described cutting motor 4 is explosion-proof motor.
Described cut reel 2 is fixed in described reduction box 1 two ends (as shown in Figure 3); Described cut reel 2 is used for carrying out excavation operation under the driving of reduction box 1; Described reduction box 1 is used for the driving speed of control cut reel 2.Preferably, the pick of described cut reel 2 becomes the spiral linear array from inside to outside.In the present embodiment, the directed cut operation that can realize fixing a point of the set-up mode of cut reel 2, the rotation of cut reel 2 horizontal cross guarantees the planeness in tunnel, need not the labor cleaning.
Further, described tunneling machine cutting mechanism also comprises: protected apron 5, protection oil cylinder 6; Described protected apron 5 is arranged at the rear end of described cut reel 2, for the protection of the parts of protected apron 5 rear ends; Described protection oil cylinder 6 is used for the flexible of the described protected apron 5 of control.
Further, as shown in Figure 2, described tunneling machine cutting mechanism also comprises: cut oil cylinder 7; Being used for control control cutting mechanism swings up and down.
Fig. 2,3 is development machine example structure schematic diagram provided by the invention, and wherein Fig. 2 is the front view of described development machine, and Fig. 3 is the vertical view of described development machine.As shown in the figure, this development machine comprises: the tunneling machine cutting mechanism 15 in big arm 8, main body mechanism 16, walking mechanism 17, shovel board 13, transport establishment 14, hydraulic system and the tunneling machine cutting mechanism for implementing example provided by the invention.
Described big arm 8 is installed on described main body mechanism 16 front ends; Walking mechanism 17 is installed on described main body mechanism 16 bottoms, and walking mechanism 17 is preferably again with high pulling torque high speed running motor, with the fast moving of realization development machine complete machine and stable climbing capacity in the present embodiment.Described transport establishment 14 is installed on described main body mechanism 16 middle parts; Described shovel board 13 is hinged and connected with described transport establishment 14 front ends.In the present embodiment, development machine is active force with the flameproof motor, adopts full hydraulic system to realize respectively carrying out the accurate control of components and parts.
Preferably, described tunneling machine cutting mechanism 15 is installed on the described big arm 8 removably; Described cut oil cylinder 7 one ends are articulated in the big arm 8 of development machine, and the other end is articulated in described tunneling machine cutting mechanism 15 shells.Because the machine cutting mechanism 15 in the present embodiment is installed on the described big arm 8 removably, so when needs carry out other operations, only need cutting mechanism 15 is unloaded from big arm 8, changes corresponding apparatus for work and get final product.For example change bucket, just can carry out the hoeing operation; Change quartering hammer, just can carry out crushing operation; Change cutting mechanism, just can realize digging up mine, mill and dig and operation such as tunnel reparation etc., repeat no more herein.
Further, described development machine also comprises: big arm oil cylinder 9, big arm seat 10, vertical pin axle 11.Described big arm seat 10 passes through vertical pin axle 11 hinged securement on the portal frame of main body mechanism 16; Described big arm 8 is hinged and connected with big arm seat 10; Big arm oil cylinder 9 is articulated between big arm 8 and the big arm seat 10, is used for the lifting of the described big arm 8 of control.
Preferably, described portal frame both sides are respectively arranged with the angling cylinder 12 that the big arm seat 10 of control prolongs vertical described vertical pin axle 11 transverse horizontal rotation.
The present invention is made up of cutting mechanism, main body mechanism, walking mechanism, shovel board, transport establishment and hydraulic system etc.Cutting mechanism is fixed on the big arm seat with big arm hinge-coupled, there are two angling cylinders big arm seat both sides.Thereby realize the directed cut operation of fixed point, thereby the rotation of cut reel horizontal cross guarantees the planeness in tunnel, need not the labor cleaning.When needs carry out other operations, only need cutting mechanism is unloaded from big arm, change corresponding apparatus for work, as bucket, quartering hammer etc., just can realize corresponding operation.Change bucket, just can carry out the hoeing operation; Change quartering hammer, just can carry out crushing operation; Change cutting mechanism, just can realize digging up mine, mill and dig and operation such as tunnel reparation etc., here just do not enumerated one by one.Development machine provided by the invention can also adopt high pulling torque high speed running motor to realize the fast moving of complete machine and stable climbing capacity simultaneously.Therefore the present invention has a tractor serves several purposes, can carry out several work, and the operation maneuverability has reduced equipment investment and fund, improves the mining operations progress, and characteristics such as reduce production costs.
One of ordinary skill in the art will appreciate that all or part of flow process that realizes in above-described embodiment method, be to instruct relevant hardware to finish by computer program, described program can be stored in the computer read/write memory medium, this program can comprise the flow process as the embodiment of above-mentioned each side method when carrying out.Wherein, described storage medium can be magnetic disc, CD, read-only storage memory body (Read-Only Memory, ROM) or at random store memory body (Random Access Memory, RAM) etc.
Above disclosed is a kind of preferred embodiment of the present invention only, can not limit the present invention's interest field certainly with this, and therefore the equivalent variations of doing according to claim of the present invention still belongs to the scope that the present invention is contained.

Claims (8)

1. a tunneling machine cutting mechanism is characterized in that, described tunneling machine cutting mechanism comprises: reduction box (1), cut reel (2), shaft coupling (3), cutting motor (4);
Described cutting motor (4) is connected with reduction box (1) by shaft coupling (3); Described cutting motor (4) is used for providing power by described shaft coupling (3) for described reduction box (1);
Described cut reel (2) is fixed in described reduction box (1) two ends; Described cut reel (2) is used for carrying out excavation operation under the driving of reduction box (1); Described reduction box (1) is used for the driving speed of control cut reel (2);
Described tunneling machine cutting mechanism also comprises: protected apron (5), protection oil cylinder (6);
Described protected apron (5) is arranged at the rear end of described cut reel (2), for the protection of the parts of protected apron (5) rear end; Described protection oil cylinder (6) is used for the flexible of the described protected apron of control (5).
2. tunneling machine cutting mechanism according to claim 1 is characterized in that, described tunneling machine cutting mechanism also comprises: cut oil cylinder (7); Being used for the control cutting mechanism swings up and down.
3. tunneling machine cutting mechanism according to claim 1 is characterized in that described cutting motor (4) is explosion-proof motor.
4. tunneling machine cutting mechanism according to claim 1, it is characterized in that: the pick of described cut reel (2) becomes the spiral linear array from inside to outside.
5. a development machine is characterized in that, described development machine comprises as each described tunneling machine cutting mechanism in the claim 1 to 4.
6. development machine as claimed in claim 5 is characterized in that, described development machine also comprises: big arm (8), main body mechanism (16), walking mechanism (17), shovel board (13), transport establishment (14) and hydraulic system;
Described big arm (8) is installed on described main body mechanism (16) front end; Walking mechanism (17) is installed on described main body mechanism (16) bottom; Described transport establishment (14) is installed on described main body mechanism (16) middle part; Described shovel board (13) is hinged and connected with described transport establishment (14) front end.
7. development machine as claimed in claim 6 is characterized in that, described development machine also comprises: big arm oil cylinder (9), big arm seat (10), vertical pin axle (11);
Described big arm seat (10) passes through vertical pin axle (11) hinged securement on the portal frame of main body mechanism (16); Described big arm (8) is hinged and connected with big arm seat (10); Big arm oil cylinder (9) is articulated between big arm (8) and the big arm seat (10), is used for the lifting of the described big arm of control (8).
8. development machine as claimed in claim 6 is characterized in that, described tunneling machine cutting mechanism is installed on the described big arm (8) removably; Cut oil cylinder (7) one ends are articulated in the big arm of development machine (8), and the other end is articulated in the tunneling machine cutting mechanism shell.
CN 201210327622 2012-09-07 2012-09-07 Cutting mechanism of excavating machine and excavating machine Expired - Fee Related CN102797459B (en)

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CN104912568B (en) * 2015-06-17 2017-07-04 唐忠盛 Dither transverse direction milling is dug head and the milling digging machine and development machine of head is dug with the milling
CN105840200B (en) * 2016-06-08 2019-04-12 薛恒鹤 A kind of tunnel excavation machine
CN106246199B (en) * 2016-08-30 2019-10-18 中国铁建股份有限公司 A kind of tunneling and underground engineering tunneling boring cantilever excavator milling digging device and method
CN108661658B (en) * 2018-05-07 2020-03-31 中煤科工天地(济源)电气传动有限公司 Convenient entry driving machine is dismantled to entry driving aircraft nose
CN113565497A (en) * 2021-07-20 2021-10-29 太重煤机有限公司 Cutting motor exchange mechanism of heading machine

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CN2769514Y (en) * 2005-03-08 2006-04-05 辽宁工程技术大学 Drilling machine cutting unit speed changing device
CN2769515Y (en) * 2005-03-08 2006-04-05 辽宁工程技术大学 Tunneller cantilever device
CN100564798C (en) * 2006-09-25 2009-12-02 贾民 Tunnelling machine
CN202215242U (en) * 2011-08-26 2012-05-09 河南力新重工科技有限公司 Tunneling machine

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