CN102704928A - Rotatable retractable cutting device for comprehensive mechanized stone head tunneling machine set - Google Patents

Rotatable retractable cutting device for comprehensive mechanized stone head tunneling machine set Download PDF

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Publication number
CN102704928A
CN102704928A CN2012102065425A CN201210206542A CN102704928A CN 102704928 A CN102704928 A CN 102704928A CN 2012102065425 A CN2012102065425 A CN 2012102065425A CN 201210206542 A CN201210206542 A CN 201210206542A CN 102704928 A CN102704928 A CN 102704928A
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bearing
oil cylinder
cutting
conical
bite
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马晓山
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Abstract

The invention provides a rotatable retractable cutting device for a comprehensive mechanized stone head tunneling machine set, which includes a rotary part and a retractable cutting part, and is characterized in that the rotary part includes a bearing pedestal, a bearing, a rotating rack body and a rotary oil cylinder; the rotary oil cylinder is controlled to control the rotating rack body to rotate by 40 degrees inside a horizontal plane around the bearing pedestal in a retractable manner, so as to drive the retractable cutting part to cut a laneway section of 2.7 to 6 m in width; the retractable cutting part includes a retractable height adjusting rack, a telescopic girder, a cutting cutterhead in hydraulic drive, a retractable oil cylinder and a height adjusting oil cylinder; and the extension and contraction of the height adjusting oil cylinder and the retractable oil cylinder are controlled, so that the cutting cutterhead is jointly driven by the height adjusting oil cylinder and the retractable oil cylinder to rotate in a vertical plane within the range of 55 degrees, and cuts the laneway lower than 0.8 to 6 m in width. The rotatable retractable cutting device for the comprehensive mechanized stone head tunneling machine set improves the cutting ability of the comprehensive mechanized stone head tunneling machine set, has higher adaptability, and is safer, more stable and more reliable.

Description

The rotatable flexible cutting means of comprehensive mechanization stone drifting unit
Technical field
The invention belongs under the coal mine and open up equipment technical field, particularly be applicable to the rotatable flexible cutting means of the comprehensive mechanization stone drifting unit of rock gangway mechanization developing operation under the large, medium and small moulded coal mine.
Background technology
Under coal mine, open up equipment technical field, the traditional handicraft mode of all kinds of mine stone driftings is mainly the big gun pick, and support pattern is anchor pole, anchor cable, joist, anchor net combination supporting.The big gun pick is the perforating of gas leg type air drill, powder charge, blows out; Blow out the spoil that falls, adopt rock rake to transport work plane again through hand breaking earlier; After the work plane spoil cleans out, use the monomer air drill to carry out the anchor shaft anchor cable supporting.Mainly there is following problem in this stone drifting job practices of blowing out:
1, the tunnelling section is little: excavated section generally about 15 ㎡, when head-room surpasses 2m, must just can carry out top-assisting anchor rod and anchor cable construction by scaffolding;
2, speed of application is slow: when the construction section surpasses the 2m height, must build and remove scaffold, need great amount of time; Just must hand breaking when the spoil width surpasses 300mm, spend great amount of time, otherwise can destroy main fortune system.The integral construction advance of working cycle is low, all in 2m;
3, efficient is low: owing to perforating, broken spoil, anchor shaft anchor cable supporting are manual work, the constructor is many, causes operating efficiency low;
4, safety factor is low: the constructor is staggered operation in the high-altitude, and the job safety environment is poor.Perforating, broken spoil, anchor shaft anchor cable supporting be operation under the sky top all, exists potential safety hazard;
5, operating environment is poor: the dust when blasting fume after blowing out and whitewashing all causes constructor's PUD D easily, influences operating personnel's health.
Many in industry scientific and technical personnel are constantly for improving the technical level of rock gangway mechanization developing operation; Improve execution conditions and construction technology and effort; Anchor bar anchor cable rig part, hydraulic pressure and the operating system that a kind of " stone drifting and supporting construction rig " comprises track unit and belt transport section, temporary lining and the broken petrosa branch of rake rock, two liftables and swing is disclosed like one Chinese patent application numbers 200820077065.6.This equipment has three pedestals that are used for fixing oil cylinder on operating platform, wherein two pedestals are used for fixing anchor bar anchor cable rig part, and a pedestal is used for fixing temporary lining and the broken petrosa branch of rake rock.The pedestal that temporary lining and the broken petrosa of rake rock divide is in the centre of operating platform, and the pedestal of the anchor bar anchor cable rig of described two liftables and swing part is in the both sides of operating platform.Though it changes into the technical equipment of cover for realizing the construction of large, medium and small rock roadway in coal mine driving borehole, top-assisting anchor rod and anchor cable construction, broken rock rake rock, detritus transportation, temporary lining machinery; Realize safety in production for large, medium and small colliery and created the most basic condition; But------line--is blown out and--is broken rock and--harrow--mucking--temporary lining--anchor bar anchor cable supporting---whitewashing of rock fortune rock in powder charge in warning because construction technology is: perforating.Still can not break away from the traditional handicraft of the rock of drilling and blasting brokenly, still can not solve complex process, the slow stone drifting difficult problem of driving progress.
For this reason; The inventor is devoted to the developmental research of colliery down-hole mechanical; Designed comprehensive mechanization stone drifting unit at present, mainly by comprise track unit, belt conveyer part, be installed in fuselage on the track unit, anchor bar anchor cable rig, operating desk, and hydraulic pressure with control system, at least one topping machanism and swing up and down thrust unit, temporary lining and preceding fastening devices, reach posterior fixation devices.Described transport section is to be made up of rake pawl, belt conveyer, and its rake pawl is contained on the place ahead and shovel plate of described track unit; Belt conveyer is installed in the rear of shovel plate and the centre of crawler travel portion; Described operating platform, hydraulic pressure and operating system are contained in the top of fuselage.But wide popularization and application not, its reason are that is that all right is ripe for product.Through the actual motion verification experimental verification, the topping machanism of this machine with swing up and down the thrust unit part, mainly also existing problems have following some: 1, cutting power is also lower in the stone drifting; 2, compliance is relatively poor in stone drifting; 3, combine with development machine imperfect.
Summary of the invention
The object of the invention is exactly to solve the problem that the stone drifting construction exists under the above-mentioned coal mine; Comprehensive mechanization stone drifting unit technology is improved and perfect; Provide a kind of comprehensive mechanization stone drifting unit that can make to improve cutting power; Compliance is stronger, safer, stable and reliable rotatable flexible cutting means.
Technical scheme of the present invention to achieve these goals is:
The rotatable flexible cutting means of comprehensive mechanization stone drifting unit comprises rotating part, flexible cutting units; It is characterized in that: said rotating part is made up of bearing support, bearing, rotation support body, rotary oil cylinder.Bearing support, bearing fixing are installed in upper rack, and the rotation support body can rotate around bearing support.Rotary oil cylinder one end is articulated on the frame base through pin, and the other end is articulated on the hinged ear of rotation support body through pin; Said flexible cutting units comprises flexible adjusting height, extensible canopy, hydraulically powered cutting cutterhead, telescopic oil cylinder, adjust high cylinder; Said flexible adjusting height support body afterbody is articulated in heightening on the hinged seat of rotating part rotation support body front side through pin.On the hinged seat, the adjust high cylinder other end is articulated in the hinged ear place of the adjusting height front part sides of stretching to the heightening that adjust high cylinder one end is articulated in rotating part rotation support body front side down; Be provided with slideway in the flexible adjusting height, extensible canopy is inserted in the flexible adjusting height, and said telescopic oil cylinder is installed between flexible adjusting height and the extensible canopy.
Described hydraulically powered cutting cutterhead comprises bite and bite tumbler; Described bite tumbler comprises rolling disc, turning cylinder, bearing, bearing gland, joint ring, bearing holder (housing, cover), baffle ring, linkage, hydraulic motor, outer sleeve and wear-resistant sleeve; Described rolling disc is contained in the turning cylinder front portion, and turning cylinder is loaded onto bearing and is installed in the bearing holder (housing, cover), by bearing gland bearing is fixed; Its turning cylinder is linked by linkage and hydraulic motor, and linkage is connected with bolt with bearing holder (housing, cover); Described bearing holder (housing, cover) is fixedly connected with outer sleeve with bolt; Described wear-resistant sleeve is contained in outside the outer sleeve; Described joint ring is contained between bearing gland and the turning cylinder, and is contained between the baffle ring and turning cylinder in the bearing holder (housing, cover); Bite is installed on the rolling disc.
Described bite comprises cutting disc, conical hob, conical hob axle, cutter bearing and hobboing cutter axle bed; Dress hobboing cutter axle bed on the described cutting disc, conical hob axle and cutter bearing in the conical hob, cutter shaft are contained in the hobboing cutter axle bed; Described bite uses in groups, and the conical hob of every group of bite has four, every comprehensive mechanization rock gangway combination bite; Wherein: a single hobboing cutter axle bed sharp cone distal hobboing cutter is arranged in described four conical hobs, a single cutter shaft seat stand conical hob is arranged, and two thread hob axle bed platform conical hobs; Described single hobboing cutter axle bed sharp cone distal hobboing cutter is contained on first cut surface; Single cutter shaft seat stand conical hob is on second cut surface; Two thread hob axle bed platform conical hobs are contained in respectively on the 3rd or the 4th cut surface; And described single hobboing cutter axle bed sharp cone distal hobboing cutter and single cutter shaft seat stand conical hob symmetric arrangement on cutting disc, and two thread hob axle bed platform conical hobs are in symmetric arrangement too on cutting disc.
The present invention has significant beneficial effect to be compared with prior art:
1, drift section strengthens: the excavated section maximum can reach about 36 ㎡, increases to revolve portion and flexible cutting units, has strengthened the adaptive capacity to drift section;
2, speed of application is fast: newly-increased revolve portion and flexible cutting units can be opened up section 36 ㎡ tunnels, reduced unit and moved number of times, need not move back machine, the operation of falling the machine repeatedly; The cutting of employing cutterhead, spoil piece rate is little, need not carry out crushing operation.Saved a large amount of non-cutting times, efficient promotes at double;
3, efficient is high: adopt comprehensive mechanization stone drifting unit, single water inlet that can greatly improve rock gangway is flat, is more than 3 times of rock gangway big gun pick level;
4, safety factor is high: have reliable advanced stand device, can control top board effectively, prevent the generation of all kinds of roof accidents, realized safety in production;
5, operating environment obviously improves: adopt comprehensive mechanization stone drifting unit bite dish rig cutting rock mass; Reduced the generation of dust effectively; When adopting the perforating of hydraulic anchor anchor cable drill carriage, supporting; The workman can avoid operation under the mal-condition that the harm of dust and trickle is arranged, and has effectively improved workman's operating environment, reduces worker's anthraco-silicosis and rheumatismal generation;
6, solved the difficult problem of Polodyakonov coefficient, filled up the blank of domestic Polodyakonov coefficient greater than 8 above rock lane comprehensive mechanization outfits greater than the driving of the rock gangway mechanization more than 8.
In a word, what the invention enables comprehensive mechanization stone drifting unit can improve cutting power, and compliance is stronger, safer, stable and reliable.
Description of drawings
Fig. 1 is the front view of comprehensive mechanization stone drifting unit of the present invention.
Fig. 2 is the vertical view of comprehensive mechanization stone drifting unit of the present invention.
Fig. 3 is the front view of rotating part structure.
Fig. 4 is the vertical view of Fig. 3 rotating part structure.
The front view of the flexible cutting units of Fig. 5.
The vertical view of the flexible cutting units of Fig. 6.
Fig. 7 is the front view of bite.
Fig. 8 is the vertical view of bite.
Fig. 9 is the sectional view of bite.
The specific embodiment
Carrying out the specific embodiment of the present invention below in conjunction with accompanying drawing specifies:
Comprehensive mechanization stone drifting unit as depicted in figs. 1 and 2, that the present invention uses, it is a type of adorning three topping machanisms with comprehensive mechanization stone drifting unit front portion.This comprehensive mechanization stone drifting unit group comprises shovel board 1, crawler travel portion 2, frame 3, belt Department of Transportation 5, rotatable flexible cutting means, hydraulic drilling rig device 7, advanced stand device 8, supported on both sides device 9, roof and floor bracing or strutting arrangement 10, hydraulic control system 11 and electrical control system 12; Wherein: rotatable flexible cutting means comprises rotating part 4 and flexible cutting units 6;
Said shovel board 1 is positioned at whole unit below foremost, crawler travel portion 2 be installed in unit under, frame 3 is installed on the crawler travel portion 2, is used to support other each parts of whole unit; Rotating part 4 is installed on the frame 3, near the top of centre; Belt Department of Transportation 5 is made up of rake pawl 51, belt conveyer 52, and its rake pawl 51 is contained on the place ahead and shovel board 1 of described crawler travel portion 2, and belt conveyer 52 is installed in the rear of shovel board 1 and the centre of crawler travel portion 2; Flexible cutting units 6 be installed on shovel board 1 directly over, hinged through pin and rotating part 4; Hydraulic drilling rig device 7 is fixedly mounted on the two sides of flexible cutting units 6, and every side comprises one group of anchor bar anchor cable rig 71; Supported on both sides device 9 is positioned at the middle part and the rear portion of fuselage; Roof and floor bracing or strutting arrangement 10 is positioned at drive end unit, and hydraulic control system 11 and electrical control system 12 lay respectively at the left and right sides of frame 3.
Like Fig. 3 and shown in Figure 4, said rotating part 4 is made up of bearing support 41, bearing 42, rotation support body 43, rotary oil cylinder 44.Bearing support, bearing fixing are installed in upper rack, and the rotation support body can rotate around bearing support.Rotary oil cylinder one end is articulated on the frame base 46 through pin 45, and the other end is articulated on the hinged ear 48 of rotation support body through pin 47.In horizontal plane, do 40 ° rotation through control rotary oil cylinder extension and contraction control rotation support body around bearing support, 2.7~6 meters wide drift sections are carried out cut thereby drive flexible cutting units.
As scheme Fig. 5 and shown in Figure 6, said flexible cutting units 6 comprises expansion bracket 61, extensible canopy 62, hydraulically powered cutting cutter head 63, telescopic oil cylinder 64, adjust high cylinder 65.Said expansion bracket 61 support body afterbodys are articulated in heightening on the hinged seat 67 of rotating part rotation support body 43 front sides through pin 66.On the hinged seat 68, the adjust high cylinder other end is articulated in hinged ear 69 places of the adjusting height front part sides of stretching to the heightening that adjust high cylinder one end is articulated in rotating part rotation support body front side down.Be provided with slideway in the flexible adjusting height, extensible canopy is inserted in the flexible adjusting height, and said telescopic oil cylinder is installed between flexible adjusting height and the extensible canopy.In perpendicular, carry out 55 ° of scopes through control adjust high cylinder and the flexible common drive cutting cutterhead of telescopic oil cylinder and rotate, cut is carried out in tunnel below 0.8~6 meter.
Like Fig. 5,6,7,8 and shown in Figure 9, described hydraulically powered cutting cutterhead 63 comprises bite 631 and bite tumbler 632; Described bite tumbler comprises rolling disc 633, turning cylinder 634, bearing 635, bearing gland 636, joint ring 637, bearing holder (housing, cover) 638, baffle ring 639, linkage 640, hydraulic motor 641, outer sleeve 642 and wear-resistant sleeve 643; Described rolling disc is contained in the turning cylinder front portion, and turning cylinder is loaded onto bearing and is installed in the bearing holder (housing, cover), by bearing gland bearing is fixed; Its turning cylinder is linked by linkage and hydraulic motor, and linkage is connected with bolt with bearing holder (housing, cover); Described bearing holder (housing, cover) is fixedly connected with outer sleeve with bolt; Described wear-resistant sleeve is contained in outside the outer sleeve; Described joint ring is contained between bearing gland and the turning cylinder, and is contained between the baffle ring and turning cylinder in the bearing holder (housing, cover); Bite is installed on the rolling disc.
Like Fig. 7,8 and shown in Figure 9, described bite 631 comprises cutting disc 644, conical hob, conical hob axle 645, cutter bearing and hobboing cutter axle bed 646; Dress hobboing cutter axle bed on the described cutting disc, conical hob axle and cutter bearing in the conical hob, cutter shaft is contained in the hobboing cutter axle bed.
Described bite uses in groups, and the conical hob of every group of bite has four, every comprehensive mechanization rock gangway combination bite; Wherein: a single hobboing cutter axle bed sharp cone distal hobboing cutter is arranged in described four conical hobs, a single cutter shaft seat stand conical hob is arranged, and two thread hob axle bed platform conical hobs; Described single hobboing cutter axle bed sharp cone distal hobboing cutter is contained on first cut surface; Single cutter shaft seat stand conical hob is on second cut surface; Two thread hob axle bed platform conical hobs are contained in respectively on the 3rd or the 4th cut surface; And described single hobboing cutter axle bed sharp cone distal hobboing cutter and single cutter shaft seat stand conical hob symmetric arrangement on cutting disc, and two thread hob axle bed platform conical hobs are in symmetric arrangement too on cutting disc.

Claims (3)

1. the rotatable flexible cutting means of comprehensive mechanization stone drifting unit comprises rotating part, flexible cutting units; It is characterized in that: said rotating part comprises bearing support, bearing, rotation support body, rotary oil cylinder; Bearing support, bearing fixing are installed in upper rack, and the rotation support body can rotate around bearing support; Rotary oil cylinder one end is articulated on the frame base through pin, and the other end is articulated on the hinged ear of rotation support body through pin; Said flexible cutting units comprises flexible adjusting height, extensible canopy, hydraulically powered cutting cutterhead, telescopic oil cylinder, adjust high cylinder; Said flexible adjusting height support body afterbody is articulated in heightening on the hinged seat of rotating part rotation support body front side through pin; On the hinged seat, the adjust high cylinder other end is articulated in the hinged ear place of the adjusting height front part sides of stretching to the heightening that adjust high cylinder one end is articulated in rotating part rotation support body front side down; Be provided with slideway in the flexible adjusting height, extensible canopy is inserted in the flexible adjusting height, and said telescopic oil cylinder is installed between flexible adjusting height and the extensible canopy.
2. the rotatable flexible cutting means of comprehensive mechanization stone drifting unit according to claim 1 is characterized in that: described hydraulically powered cutting cutterhead comprises bite and bite tumbler; Described bite tumbler comprises rolling disc, turning cylinder, bearing, bearing gland, joint ring, bearing holder (housing, cover), baffle ring, linkage, hydraulic motor, outer sleeve and wear-resistant sleeve; Described rolling disc is contained in the turning cylinder front portion, and turning cylinder is loaded onto bearing and is installed in the bearing holder (housing, cover), by bearing gland bearing is fixed; Its turning cylinder is linked by linkage and hydraulic motor, and linkage is connected with bolt with bearing holder (housing, cover); Described bearing holder (housing, cover) is fixedly connected with outer sleeve with bolt; Described wear-resistant sleeve is contained in outside the outer sleeve; Described joint ring is contained between bearing gland and the turning cylinder, and is contained between the baffle ring and turning cylinder in the bearing holder (housing, cover); Bite is installed on the rolling disc.
3. the rotatable flexible cutting means of comprehensive mechanization stone drifting unit according to claim 2 is characterized in that: described bite comprises cutting disc, conical hob, conical hob axle, cutter bearing and hobboing cutter axle bed; Dress hobboing cutter axle bed on the described cutting disc, conical hob axle and cutter bearing in the conical hob, cutter shaft are contained in the hobboing cutter axle bed; Described bite uses in groups, and the conical hob of every group of bite has four, every comprehensive mechanization rock gangway combination bite; Wherein: a single hobboing cutter axle bed sharp cone distal hobboing cutter is arranged in described four conical hobs, a single cutter shaft seat stand conical hob is arranged, and two thread hob axle bed platform conical hobs; Described single hobboing cutter axle bed sharp cone distal hobboing cutter is contained on first cut surface; Single cutter shaft seat stand conical hob is on second cut surface; Two thread hob axle bed platform conical hobs are contained in respectively on the 3rd or the 4th cut surface; And described single hobboing cutter axle bed sharp cone distal hobboing cutter and single cutter shaft seat stand conical hob symmetric arrangement on cutting disc, and two thread hob axle bed platform conical hobs are in symmetric arrangement too on cutting disc.
CN2012102065425A 2012-06-15 2012-06-15 Rotatable retractable cutting device for comprehensive mechanized stone head tunneling machine set Pending CN102704928A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102953729A (en) * 2012-10-29 2013-03-06 中国煤炭科工集团太原研究院 Cutting mechanism for multi-arm hob-type continuous tunneling machine
CN104533440A (en) * 2015-01-20 2015-04-22 黄东武 Semi-cross-section type rock-soil milling-tunneling machine
CN105114072A (en) * 2015-08-18 2015-12-02 潘啟国 Working head of mine excavating equipment
CN107989606A (en) * 2017-11-21 2018-05-04 中国矿业大学 A kind of multiple tooth hard rock mole cutterhead
CN109763836A (en) * 2018-12-29 2019-05-17 中铁工程装备集团有限公司 Heavily loaded flexible conveyer suitable for soft arm development machine

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CN102364048A (en) * 2011-10-11 2012-02-29 马晓山 Comprehensive mechanized rock roadway tunneling machine
CN102383803A (en) * 2011-10-11 2012-03-21 马晓山 Cutter of comprehensive mechanized rock tunnel boring machine
CN102587906A (en) * 2011-01-17 2012-07-18 刘君波 Development machine
CN202767978U (en) * 2012-06-15 2013-03-06 马晓山 Rotatable telescopic cutting device of comprehensive mechanical rock lane tunneling unit

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Publication number Priority date Publication date Assignee Title
US4966417A (en) * 1988-08-23 1990-10-30 Voest-Alpine Maschinenbau Gesellschaft M.B.H. Device for guying a drift advancing machine within a drift
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102953729A (en) * 2012-10-29 2013-03-06 中国煤炭科工集团太原研究院 Cutting mechanism for multi-arm hob-type continuous tunneling machine
CN102953729B (en) * 2012-10-29 2015-07-08 中国煤炭科工集团太原研究院 Cutting mechanism for multi-arm hob-type continuous tunneling machine
CN104533440A (en) * 2015-01-20 2015-04-22 黄东武 Semi-cross-section type rock-soil milling-tunneling machine
CN105114072A (en) * 2015-08-18 2015-12-02 潘啟国 Working head of mine excavating equipment
CN107989606A (en) * 2017-11-21 2018-05-04 中国矿业大学 A kind of multiple tooth hard rock mole cutterhead
CN109763836A (en) * 2018-12-29 2019-05-17 中铁工程装备集团有限公司 Heavily loaded flexible conveyer suitable for soft arm development machine
CN109763836B (en) * 2018-12-29 2024-03-08 中铁工程装备集团有限公司 Heavy-load flexible conveyor suitable for flexible arm heading machine

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Application publication date: 20121003