CN214784273U - Drilling, crushing, excavating and loading integrated machine - Google Patents

Drilling, crushing, excavating and loading integrated machine Download PDF

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Publication number
CN214784273U
CN214784273U CN202121032797.5U CN202121032797U CN214784273U CN 214784273 U CN214784273 U CN 214784273U CN 202121032797 U CN202121032797 U CN 202121032797U CN 214784273 U CN214784273 U CN 214784273U
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hydraulic cylinder
arm
telescopic device
small arm
assembly
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CN202121032797.5U
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Chinese (zh)
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单景超
韩亚峰
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Luoyang Gaofeng Engineering Machinery Co ltd
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Luoyang Gaofeng Engineering Machinery Co ltd
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Abstract

The utility model belongs to the technical field of coal mine and mine loading integrated machine, in particular to a drilling, crushing, excavating and loading integrated machine, which comprises a walking mechanism, a conveying mechanism, an operation assembly, a hydraulic assembly and an electric assembly, and also comprises a telescopic device and a manipulator, wherein one end of the telescopic device is pivoted on a portal frame, the other end of the telescopic device is movably connected with the manipulator, the manipulator comprises a bucket, a breaking hammer and a rock drill which are arranged at the front end of the telescopic device, the handle end of the bucket is hinged with the lower part of the front end of the telescopic device, the breaking hammer which is controlled by hydraulic pressure to stretch out and draw back is arranged in the front end of the telescopic device, a rock drill which is controlled by hydraulic pressure to stretch out and draw back is arranged outside the front end of the telescopic device, the hydraulic assembly and the electric assembly are used for controlling the action execution of the walking mechanism, the conveying mechanism, the telescopic device and the manipulator, the drilling, the breaking, the excavating and the loading are integrated, and the manipulator of the working arm can rotate by 360 degrees, the working area is enlarged, the project progress is shortened, and the project quality is improved.

Description

Drilling, crushing, excavating and loading integrated machine
Technical Field
The utility model belongs to the technical field of all-in-one is loaded in colliery and mine, concretely relates to drilling, breakage, excavation, loading all-in-one.
Background
At present, in the tunneling engineering of coal mines and nonferrous metal mines, national defense works, municipal tunnels, underground engineering, hydraulic power, traffic, submarine tunnels and the like, common machines of the same type only have one or two of four functions of drilling, breaking, excavating and loading, the existing operation mode is to firstly drill holes by using a trolley or a manual pneumatic rock drill, retreat the drilled holes from the operation surface in the tunnel, carry out blasting and blasting operation, carry out large stone crushing operation after blasting, and then drive an excavating loader to carry out excavating, loading and transferring operation, so the working procedures are various, manual configuration is wasted, the progress of the engineering is influenced, the quality of the engineering is influenced, and meanwhile, the safety coefficient is low.
Disclosure of Invention
In order to solve the problem in the background art, the utility model discloses a drilling, breakage, excavation, loading all-in-one realizes boring, brokenly, excavates, loads integrative function, and the arm manipulator of working can 360 degrees rotations, enlarges the working face, shortens the engineering progress, improves the engineering quality.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a drilling, crushing, excavating and loading integrated machine comprises a travelling mechanism, a conveying mechanism, an operation assembly, a hydraulic assembly and an electric assembly, wherein the conveying mechanism, the operation assembly, the hydraulic assembly and the electric assembly are all supported by a chassis of the travelling mechanism and move along with the chassis, a portal frame is arranged on a bottom frame of the travelling mechanism, a conveying chute of the conveying mechanism penetrates through two supporting plates of the portal frame, the drilling machine further comprises a telescopic device and a manipulator, one end of the telescopic device is pivoted on the portal frame, the other end of the telescopic device is movably connected with the manipulator, the manipulator comprises a bucket, a crushing hammer and a rock drill which are arranged at the front end of the telescopic device, a handle end of the bucket is hinged and connected with the lower part of the front end of the telescopic device, a first hydraulic cylinder is arranged between the handle end of the bucket and the telescopic device, a piston rod of the first hydraulic cylinder is telescopic to drive the bucket to rotate, the crushing hammer which is controlled to be telescopic by hydraulic pressure is arranged inside the front end of the telescopic device, a rock drill which is controlled to stretch by hydraulic pressure is arranged on the outer side of the front end of the stretching device, and the stretching direction of the rock drill is consistent with that of the breaking hammer; and the hydraulic assembly and the electric assembly are used for controlling the action execution of the travelling mechanism, the conveying mechanism, the telescopic device and the manipulator.
Furthermore, the telescopic device comprises a large arm seat, a large arm hydraulic cylinder, a small arm and a small arm hydraulic cylinder, the large arm seat is connected with a twisting head arranged on a portal frame through a rotary disc, the rotary disc is controlled by a rotary hydraulic motor, the large arm seat can rotate 360 degrees relative to the twisting head through the rotary disc, the twisting head is pivoted on the portal frame and can swing left and right relative to the portal frame through hydraulic control, the rear end of the large arm is hinged with the lower part of the large arm seat, the large arm hydraulic cylinder is arranged between the front upper part of the large arm and the upper part of the large arm seat, the front end of the large arm is hinged with the rear end of the small arm, the small arm hydraulic cylinder is arranged between the large arm and the small arm, the front end of the large arm and the rear end of the small arm are respectively hinged with the piston rod end of the small arm hydraulic cylinder through connecting blocks, an excavating bucket hinged with the small arm is arranged on the inner side of the front end of the small arm, a first hydraulic cylinder is arranged between the small arm and a shovel handle of the excavating bucket, the piston rod of the first hydraulic cylinder is telescopic drive the excavating bucket to rotate, a breaking hammer controlled to stretch and retract by a second hydraulic cylinder is arranged inside the front end of the small arm, and a rock drill controlled to stretch and retract by a third hydraulic cylinder is arranged outside the front end of the small arm.
Furthermore, a groove used for containing a second hydraulic cylinder and the breaking hammer is formed in the middle of the small arm, the central line of the groove is parallel to the central line of the small arm, the rear end of the breaking hammer is connected with the end of the piston rod of the second hydraulic cylinder, and the piston rod of the second hydraulic cylinder stretches and drives the breaking hammer to enter and exit the groove.
Furthermore, a rock drill is arranged on the outer side of the front end of the small arm along the central line direction of the small arm, the rock drill is arranged in parallel with the small arm and is in sliding connection with the small arm, the rear end of the rock drill is connected with the piston rod end of a third hydraulic cylinder, and a piston rod of the third hydraulic cylinder stretches and retracts to drive the rock drill to slide back and forth along the central line direction of the small arm.
Further, conveying mechanism is scraper conveyor, including material collecting port, conveyer trough, conveying chain, lift cylinder, the revolving axle that the one end of conveying trough passes through conveying trough support is articulated with the chassis, the other end is articulated with the chassis through lift cylinder, lift cylinder control conveying trough's lift, conveyer trough below front end is equipped with driven sprocket, the rear end is equipped with the tailwheel assembly of taking tensioning adjusting device, the conveying chain sets up between driven sprocket and drive sprocket, the material collecting port sets up at the front end of conveyer trough and with the preceding end connection of conveyer trough, be provided with the portal frame on conveying trough, and conveying trough passes between two backup pads of portal frame.
Further, the running mechanism is a crawler type, a rail type or a wheel type.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model comprises a walking mechanism, a conveying mechanism, a telescopic device and a multifunctional manipulator, the angles of the big arm and the small arm are adjusted during the operation, the extension of a piston rod of a third hydraulic cylinder is controlled firstly to lead the drill bit of the rock drill to extend out of the front end part of the small arm, the holes are scattered at the part needing to be punched, the contraction of the piston rod of the third hydraulic cylinder is controlled after the punching is finished to lead the drill bit to retract, then the piston rod of a second hydraulic cylinder is controlled to extend to lead the drill rod of the breaking hammer to extend out of the front end part of the small arm, the breaking is carried out on the working surface of the part which is punched, the contraction of the piston rod of the second hydraulic cylinder is controlled after the breaking is finished to lead the drill rod of the breaking hammer to retract, finally the piston rod of the first hydraulic cylinder is controlled to extend and lead the excavating bucket to rotate and excavate, and the excavated materials are carried to the conveying mechanism to transfer the materials, the integration of drilling, the breaking, the excavation and the loading are realized, the continuous excavation and the loading and the transportation operation, the applicability is strong, one machine is multipurpose, the purchase cost is saved, the working efficiency is improved, and the safety factor is high;
2. the utility model discloses well big arm seat passes through the gyration dish and is connected with the head of turning round that sets up on the portal frame, and big arm seat can turn round the head relatively through the gyration dish and do 360 rotations, turns round the head pin joint on the portal frame, turns round the head and can be relative portal frame horizontal hunting, enlarges the working face, and the convenience shortens the engineering progress to operation of tunnel top side, improves the engineering quality.
Drawings
FIG. 1 is a schematic side view of the present invention;
fig. 2 is a schematic top view of the present invention;
FIG. 3 is an enlarged schematic view of the middle expansion device and the manipulator of the present invention;
in the above figures: 1-a traveling mechanism; 2-digging bucket; 3-breaking hammer; 4-a rock drill; 5-a first hydraulic cylinder; 6-a second hydraulic cylinder; 7-a third hydraulic cylinder; 8-small arm; 9-connecting blocks; 10-small arm hydraulic cylinder; 11-big arm; 12-a large arm hydraulic cylinder; 13-big arm seat; 14-a rotating disc; 15-twisting the head; 16-a portal frame; 17-a conveying mechanism; 18-tail wheel assembly.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The integrated machine for drilling, crushing, excavating and loading comprises a walking mechanism 1, a conveying mechanism 17, an operation assembly, a hydraulic assembly and an electrical assembly, wherein the conveying mechanism 17, the operation assembly, the hydraulic assembly and the electrical assembly are all supported by a chassis of the walking mechanism 1 and move along with the chassis, a portal frame 16 is arranged on a bottom frame of the walking mechanism, a material conveying groove of the conveying mechanism 17 passes through two supporting plates of the portal frame 16, the integrated machine further comprises a telescopic device and a manipulator, one end of the telescopic device is pivoted on the portal frame 16, the other end of the telescopic device is movably connected with the manipulator, the manipulator comprises an excavating bucket 2, a crushing hammer 3 and a rock drill 4 which are arranged at the front end of the telescopic device, a shovel handle end of the excavating bucket 2 is hinged with the lower part of the front end of the telescopic device, a first hydraulic cylinder 5 is arranged between the shovel handle end of the excavating bucket 2 and the telescopic device, a piston rod of a first hydraulic cylinder 5 stretches to drive the bucket 2 to rotate, a breaking hammer 3 which is controlled to stretch by hydraulic pressure is arranged inside the front end of the stretching device, a rock drill 4 which is controlled to stretch by hydraulic pressure is arranged outside the front end of the stretching device, and the stretching direction of the rock drill 4 is consistent with that of the breaking hammer 3; the hydraulic assembly and the electric assembly are used for controlling the walking mechanism 1, the conveying mechanism 17, the telescopic device and the manipulator to perform actions.
The telescopic device comprises a large arm seat 13, a large arm 11, a large arm hydraulic cylinder 12, a small arm 8 and a small arm hydraulic cylinder 10, wherein the large arm seat 13 is connected with a twisting head 15 arranged on a portal frame 16 through a rotary disc 14, the large arm seat 13 can rotate 360 degrees relative to the twisting head 15 through the rotary disc 14, the rotary disc 14 is controlled by a rotary hydraulic motor, the twisting head 15 is pivoted on the portal frame 16, the twisting head 15 can swing left and right relative to the portal frame 16 through hydraulic control, the rear end of the large arm 11 is hinged with the lower part of the large arm seat 13, the large arm hydraulic cylinder 12 is arranged between the front upper part of the large arm 11 and the upper part of the large arm seat 13, the front end of the large arm 11 is hinged with the rear end of the small arm 8, the small arm hydraulic cylinder 10 is arranged between the large arm 11 and the small arm 8, the front end of the large arm 11 and the rear end of the small arm 8 are respectively hinged with the piston rod end of the small arm hydraulic cylinder 10 through a connecting block 9, the excavating bucket 2 hinged with the small arm 8 is arranged on the inner side of the front end of the small arm 8, a first hydraulic cylinder 5 is arranged between the small arm 8 and a shovel handle of the bucket 2, a piston rod of the first hydraulic cylinder 5 stretches and retracts to drive the bucket 2 to rotate, a breaking hammer 3 which is controlled to stretch and retract by a second hydraulic cylinder 6 is arranged inside the front end of the small arm 8, a rock drill 4 is arranged on the outer side of the front end of the small arm 8 along the direction of the central line of the small arm 8, the rock drill 4 is arranged in parallel with the small arm 8 and is in sliding connection with the small arm 8, the rear end of the rock drill 8 is connected with the end of a piston rod of a third hydraulic cylinder 7, the piston rod of the third hydraulic cylinder 7 stretches and retracts to drive the breaking hammer 3 to slide back and forth along the direction of the central line of the small arm 8, a drill bucket of the rock drill 4 extends out of the front end of the small arm, and holes are formed in the part needing to be punched.
The middle of the small arm 8 is provided with a groove for accommodating the second hydraulic cylinder 6 and the breaking hammer 3, the central line of the groove is parallel to the central line of the small arm 8, the rear end of the breaking hammer 3 is connected with the end of the piston rod of the second hydraulic cylinder 6, and the piston rod of the second hydraulic cylinder 6 stretches to drive the drill rod of the breaking hammer 3 to enter and exit the groove.
Conveying mechanism 17 is scraper conveyor, including the collection mouth, the conveyer trough, the conveying chain, lift cylinder, the revolving axle that the one end of defeated material groove was passed through defeated material groove support is articulated with the chassis, the other end is articulated with the chassis through lift cylinder, lift cylinder control defeated material groove's lift, conveyer trough below front end is equipped with driven sprocket, the rear end is equipped with take tensioning adjusting device's tailwheel assembly 18, the conveying chain sets up between driven sprocket and tailwheel assembly, the mouth that gathers materials sets up at the front end of conveyer trough and with the preceding end connection of conveyer trough, be provided with portal frame 16 on defeated material groove, and defeated material groove passes between two backup pads of portal frame 16.
The running mechanism 1 is a crawler type, a rail type or a wheel type.
The utility model discloses the working process is as follows:
the product of the utility model is moved to the working face through the traveling mechanism 1, the rotary disc 14 rotates under the action of the rotary hydraulic motor, the twisting head 15 can swing left and right relative to the portal frame 16 under the hydraulic control, the large arm 11 and the small arm 8 are adjusted to lead the mechanical arm to be close to the working face, a rock drill 4 is used for drilling a large rock or other hard working faces, then the drilled working face is crushed through the crushing hammer 3, the digging, the tunnel digging and the working face finishing of materials are carried out through the bucket 2, the dug materials are sent to the conveying mechanism 17 to transfer the materials, the integration of drilling, breaking, digging and loading is realized, because the large arm seat 13 can rotate 360 degrees relative to the twisting head 15, the twisting head 15 can swing left and right relative to the portal frame 16, the working arm can rotate freely in 360 degrees during the operation, the operation is convenient for the operation of the side face of the top of the tunnel, the range of the working face is enlarged, the working efficiency is improved, the project progress is shortened, the project quality is improved, and the safety factor is high.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "front", "rear", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, only for the convenience of description of the present invention and for simplicity of description, rather than to indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore, the present invention should not be construed as being limited thereto, and it should be noted that the terms "mounted" and "connected" should be interpreted broadly, for example, as being able to be fixedly connected, detachably connected, or integrally formed, mechanically connected, or indirectly connected through an intermediate medium, and the specific meaning of the terms in the present application can be understood through specific situations.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (6)

1. The utility model provides a drilling, breakage, excavation, loading all-in-one, includes running gear, conveying mechanism, operation assembly, hydraulic pressure assembly and electric assembly, and conveying mechanism, operation assembly, hydraulic pressure assembly and electric assembly support and move along with the chassis by running gear's chassis, are provided with the portal frame in the bottom frame that takes shape running gear, and conveying mechanism's defeated silo passes characterized by between two backup pads of portal frame: the hydraulic rock drilling machine is characterized by further comprising a telescopic device and a mechanical arm, one end of the telescopic device is pivoted on the portal frame, the other end of the telescopic device is movably connected with the mechanical arm, the mechanical arm comprises a bucket, a breaking hammer and a rock drill which are arranged at the front end of the telescopic device, the handle end of the bucket is hinged with the lower portion of the front end of the telescopic device, a first hydraulic cylinder is arranged between the handle end of the bucket and the telescopic device, a piston rod of the first hydraulic cylinder stretches and retracts to drive the bucket to rotate, the breaking hammer which is controlled to stretch by hydraulic pressure is arranged inside the front end of the telescopic device, the rock drill which is controlled to stretch by hydraulic pressure is arranged outside the front end of the telescopic device, and the stretching direction of the rock drill is consistent with the stretching direction of the breaking hammer; and the hydraulic assembly and the electric assembly are used for controlling the action execution of the travelling mechanism, the conveying mechanism, the telescopic device and the manipulator.
2. The integrated drilling, crushing, excavating and loading machine as claimed in claim 1, wherein: the telescopic device comprises a big arm seat, a big arm hydraulic cylinder, a small arm and a small arm hydraulic cylinder, wherein the big arm seat is connected with a twisting head arranged on a portal frame through a rotary disc, the big arm seat can rotate relative to the twisting head 360, the twisting head is pivoted on the portal frame, the twisting head can swing left and right relative to the portal frame, the rear end of the big arm is hinged with the lower part of the big arm seat, a big arm hydraulic cylinder is arranged between the front upper part of the big arm and the upper part of the big arm seat, the front end of the big arm is hinged with the rear end of the small arm, the small arm hydraulic cylinder is arranged between the big arm and the small arm, the front end of the big arm and the rear end of the small arm are respectively hinged with the piston rod end of the small arm hydraulic cylinder through connecting blocks, an excavating bucket hinged with the small arm is arranged on the inner side of the front end of the small arm, a first hydraulic cylinder is arranged between the small arm and a handle of the excavating bucket, the piston rod of the first hydraulic cylinder stretches out and draws back to drive the excavating bucket to rotate, a breaking hammer controlled by a second hydraulic cylinder is arranged in the front end of the small arm, and a rock drill which is controlled to stretch by a third hydraulic cylinder is arranged on the outer side of the front end of the small arm.
3. The integrated drilling, crushing, excavating and loading machine as claimed in claim 2, wherein: the front end of the middle part of the small arm is provided with a groove for accommodating a second hydraulic cylinder and a breaking hammer, the central line of the groove is parallel to the central line of the small arm, the rear end of the breaking hammer is connected with the end of a piston rod of the second hydraulic cylinder, and a piston rod of the second hydraulic cylinder stretches and drives the breaking hammer to enter and exit the groove.
4. The integrated drilling, crushing, excavating and loading machine as claimed in claim 2, wherein: a rock drill is arranged on the outer side of the front end of the small arm along the direction of the central line of the small arm, the rock drill is arranged in parallel with the small arm and is in sliding connection with the small arm, the rear end of the rock drill is connected with the end of a piston rod of a third hydraulic cylinder, and a piston rod of the third hydraulic cylinder stretches and retracts to drive the rock drill to slide back and forth along the direction of the central line of the small arm.
5. A drilling, crushing, excavating and loading all-in-one machine according to claim 1 or 2, characterized in that: conveying mechanism is scraper conveyor, including material collecting port, the conveyer trough, the conveying chain, lift cylinder, the revolving axle that the one end of defeated material groove was passed through defeated material groove support is articulated with the chassis, the other end is articulated with the chassis through lift cylinder, lift cylinder control defeated material groove's lift, conveyer trough below front end is equipped with driven sprocket, the rear end is equipped with the tailwheel assembly of taking tensioning adjusting device, the conveying chain sets up between driven sprocket and tailwheel assembly, the mouth that gathers materials sets up at the front end of conveyer trough and with the preceding end connection of conveyer trough, be provided with the portal frame on defeated material groove, and defeated material groove passes between two backup pads of portal frame.
6. A drilling, crushing, excavating and loading all-in-one machine according to claim 1 or 2, characterized in that: the running mechanism is in a crawler type, a rail type or a wheel type.
CN202121032797.5U 2021-05-14 2021-05-14 Drilling, crushing, excavating and loading integrated machine Active CN214784273U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121032797.5U CN214784273U (en) 2021-05-14 2021-05-14 Drilling, crushing, excavating and loading integrated machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121032797.5U CN214784273U (en) 2021-05-14 2021-05-14 Drilling, crushing, excavating and loading integrated machine

Publications (1)

Publication Number Publication Date
CN214784273U true CN214784273U (en) 2021-11-19

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113073693A (en) * 2021-05-14 2021-07-06 洛阳高峰工程机械有限公司 Drilling, crushing, excavating and loading integrated machine
CN114590188A (en) * 2022-03-11 2022-06-07 江苏徐工工程机械研究院有限公司 Drainage vehicle

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113073693A (en) * 2021-05-14 2021-07-06 洛阳高峰工程机械有限公司 Drilling, crushing, excavating and loading integrated machine
CN114590188A (en) * 2022-03-11 2022-06-07 江苏徐工工程机械研究院有限公司 Drainage vehicle

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