CN102758517B - Manufacturing method for stone floor block - Google Patents
Manufacturing method for stone floor block Download PDFInfo
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- CN102758517B CN102758517B CN201210258725.1A CN201210258725A CN102758517B CN 102758517 B CN102758517 B CN 102758517B CN 201210258725 A CN201210258725 A CN 201210258725A CN 102758517 B CN102758517 B CN 102758517B
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- floor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/18—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by milling, e.g. channelling by means of milling tools
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/08—Flooring or floor layers composed of a number of similar elements only of stone or stone-like material, e.g. ceramics, concrete; of glass or with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass
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- Architecture (AREA)
- Mining & Mineral Resources (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Floor Finish (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a manufacturing method for a stone floor block, which is used for manufacturing the floor blocks of the stone floor, and includes the following steps: (1) machining the stone into a plate; (2) polishing the plate, so as to enable the plate to have a certain thickness and precision and form a constant thick plate; and (3) machining the constant thick plate into a corresponding splicing structure, so as to form the floor block. The manufacturing method for the stone floor block can machine out the splicing structure of the stone floor block, so as to improve the integral effect of the stone floor, greatly improve the grade of the stone floor; and furthermore, the stone floor manufacturing method is easy for batch production, solves the laying and manufacturing difficulty of the stone floor, obtains the key for pushing the big development of the stone floor industry, has strong market demand, and has extremely high economic value.
Description
Technical field
The present invention relates to stone floor, especially relevant with the making of stone floor chunk.
Background technology
Along with the raising of people's living standard, the interior decoration decoration has become trend of the times at present, and ground light cleanliness and aesthetics can be improved in floor, have become the indispensable part of interior decoration.Present floor major part is wood flooring, and wood flooring has its obvious advantage as traditional floor, but also has the shortcomings such as easily distortion, brightness deficiency, and people's unification of plate material more and more contentedly.So show one's talent in the floor of different materials, such as bamboo, rattan, stone material etc., to meet the individual sexual demand of different user.Stone floor adopts building stones to carry out sanding and polishing, then is processed into floor, and it is elegant in appearance, and light is refrigerant, is applicable to than the club of higher gears and family, obtains pursuing high-quality life personage's favor.But current stone floor adopts natural stone, and hardness is high, is highly brittle again, be difficult to carry out complicated machine, the technique such as can't be slotted, thus the ground pavement of stone floor can only adopt cement mortar and ground bonding, can leave a cement mortar linear slit between each stone material chunk.The barment tag of cement mortar linear slit and stone material forms huge contrast, has a strong impact on the effect of mating formation of the elegance, beauty of stone material, moist, exquisiteness and one integrated mass.In addition, present stone floor, owing to having very high rigidity and very large fragility, is very difficult to processing, and easily bursts apart, and therefore is difficult to form batch production, also makes price very high, has a strong impact on popularization production and the use of stone floor.How to improve the effect of mating formation of stone floor, promote the class of stone floor, and how can produce stone floor in batches, become the difficult problem of puzzlement industry, this difficult problem is just as a lock, the development of tightly having pinned stone floor, and people very thirst for accessing the key of opening this lock.
Summary of the invention
For problems of the prior art, purpose of the present invention is for providing a kind of stone floor chunk preparation method that processes splicing construction and be easy to batch production.
For achieving the above object, technical scheme of the present invention is as follows:
A kind of preparation method of stone floor chunk, for making the floor chunk of stone floor, comprises the following steps:
(1) processing of stone is become to sheet material;
(2) described sheet material is polished, make described sheet material there is certain thickness and precision, become and determine heavy-gauge sheeting;
(3) determine heavy-gauge sheeting and process corresponding splicing construction described, become the floor chunk;
Described step comprises the steps: again in (3)
(3.1) determine heavy-gauge sheeting and carry and to put in place described;
(3.2) described a pair of side of determining in heavy-gauge sheeting is processed, to form satisfactory corresponding splicing construction on this pair of side;
(3.3) determine to described that in heavy-gauge sheeting, another is processed side, this another, to form satisfactory corresponding splicing construction on to side, become the floor chunk;
Adopt in described step (3) gang tool to determine heavy-gauge sheeting and processed described, described gang tool comprises a plurality of cutting tool assemblies, each cutting tool assembly includes cutter shaft and cutter head, one of described cutter shaft connects Power Drive Unit, cutter head is installed on other end, the described cutter head quantity of installing on described cutter shaft be one, two or three;
During described cutter head roughing, anterior angle is the 8-12 degree, and the cutting inclination angle is the 10-18 degree, and during education, anterior angle is 15 degree.
Further, in described step (1), described stone material need to be by the excision forming technique sheet material that is made.
Further, described stone material comprises natural stone and man-made stone, and described man-made stone forms by the powder mixed smelting of various heterogeneities.
Further, in described step (2), first the one side of described sheet material is carried out to polishing, make it become datum, then the another side of described sheet material is polished repeatedly, make described sheet material there is certain thickness and precision, become and determine heavy-gauge sheeting.
Further, in described step (2), use diamond abrasive band repeatedly to polish to the another side of described sheet material.
Further, described cutter head is the YG6 carbide-tipped milling cutter.
Further, further comprising the steps of:
(4) clean floors chunk;
(5) the floor chunk after cleaning is carried out to quality inspection;
(6) by qualified floor chunk registration warehouse-in.
Further, described floor chunk comprises four sides, wherein on every two relative sides, is respectively arranged with protuberance and recess, and the position of described protuberance and recess is mutually corresponding or interlock, and geomery cooperatively interacts.
Beneficial effect of the present invention is, stone floor chunk preparation method of the present invention, can process the splicing construction of stone floor chunk, thereby improve the whole structure of stone floor, greatly promote grade and the class of stone floor, in addition, stone floor preparation method of the present invention is easy to batch production, makes mating formation of stone floor make a difficult problem and is solved, and has obtained the key that promotes the development of stone floor sparetime university, the very strong market demand is arranged, there is high economic worth.
The accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is described in further detail:
Fig. 1 is hard floor paving structure schematic diagram of the present invention;
Fig. 2 is the another kind of paving structure schematic diagram of hard floor of the present invention;
The main TV structure schematic diagram that Fig. 3 is floor of the present invention chunk;
The left TV structure schematic diagram that Fig. 4 is floor of the present invention chunk;
The plan structure schematic diagram that Fig. 5 is floor of the present invention chunk;
The structural representation of the embodiment that Fig. 6 is the convenient processing of floor of the present invention chunk;
Fig. 7 is along the sectional structure schematic diagram of A-A line in Fig. 6;
Fig. 8 is the fixed thick equipment sectional structure schematic diagram of polishing of the present invention;
Fig. 9 is the fixed thick equipment polishing of polishing of the present invention plate construction schematic diagram;
Figure 10 is automatic cutting device structure schematic diagram of the present invention;
Figure 11 is the first direction-changing conveying device and the second direction-changing conveying device structural representation in automatic cutting equipment of the present invention;
Figure 12 is the structural representation that in automatic cutting equipment of the present invention, heavy-gauge sheeting is determined in cutting.
The specific embodiment
The exemplary embodiments that embodies feature & benefits of the present invention will describe in detail in the following description.Be understood that the present invention can have various variations on different embodiment, its neither departing from the scope of the present invention, and explanation wherein and accompanying drawing be when the use that explain in itself, but not in order to limit the present invention.
As shown in Figures 1 and 2, the invention provides a kind of hard floor 1, this hard floor 1 is different from traditional wood flooring etc., there is quite high hardness, can reach Mohs' hardness more than 7.0, this hard floor 1 compares with Traditional Wood floor etc. that to have hardness high, not yielding, long service life, the advantages such as visual effect uniqueness, therefore have vast potential for future development.
The material that this hard floor 1 is selected mainly comprises stone material, pottery and devitrified glass.Stone material minute mainly comprises two kinds of natural stone and man-made stones from its origin cause of formation, natural stone mainly comprises the higher kinds of plasticity such as rock quartz (jade), marble and granite, the characteristics of natural stone are nature, harmony, except having higher use value, also have very high artistic grade.Man-made stone can be copied into corresponding natural stone, and its advantage is homogeneous and can produces as required shades of colour, shape.Wherein, the man-made stone of imitative natural Red Hill jade, not only have the various advantages of Red Hill jade itself, and color and luster is even, form is various.No matter be natural Red Hill jade or artificial Red Hill jade, all there is elegance, beauty, the advantage such as moist, fine and smooth, be applicable to very much the club of grade elegance and the decoration demand of shelter.
Devitrified glass, claim again microcrystalline jade or glass-ceramic, and its formal name used at school is called glass quartz.The primary raw material of devitrified glass is ore, industrial tailings, metallurgical slag, flyash etc., is a kind of building material that collection glass, stone material technical development are got up.Devitrified glass has glass and ceramic double grading, and the atomic arrangement of simple glass inside is not have well-regulatedly, and this is also one of reason of Glass breadks easily, and devitrified glass by crystal composition, that is to say as the pottery, and its atomic arrangement is regular.So devitrified glass is higher than ceramic brightness, stronger than glass toughness.
As floor, use, the advantage such as devitrified glass and Red Hill jade all have good toughness, finish is high, processability good, pollution resistance is good, very applicable club and household use, not only neat and artistic but also be convenient to arrange.
Current hard floor is because workability is very poor, and therefore the bonding mode of many employings is fixed.Adopt cement paste and glue bi-material bonding mainly comprising, cement paste can form the cement suture, affect attractive in appearance, and that glue not only can affect is attractive in appearance, and environmental-protecting performance is very poor, pursue oligosaprobic target with current people and try to go south by driving the chariot north, therefore bonding mode can reduce grade and the class of hard floor greatly.
In the present invention, hard floor 1 comprises polylith floor chunk 10, and each floor chunk 10 is a separate unit, by each floor chunk 10, mutually combines, and forms the hard floor 1 of different shape.Wherein, polylith floor chunk 10 all adopts same material, be stone material, pottery or devitrified glass etc., and polylith floor chunk 10 forms hard floor 1 by connecting method each other.
The structure of each floor chunk 10 as shown in Figure 3-Figure 5, is thinner lamellar body, comprises two faces, i.e. front and reverse side, and front is the face for decorating, another side is reverse side.Each floor chunk 10 comprises four sides 101,102,103,104, wherein, in every two relative sides 101 and 103,102 and 104, on a side 101,102, is provided with recess 12, on another side 103,104, is provided with protuberance 11.Protuberance 11 is arranged on the projection on floor chunk 10 sides, and thickness is less than floor chunk 10 integral thickness, and what length can be with floor chunk 10 respective side 103 or 104 is equal in length, also can be less than the length of floor chunk 10 respective side 103 or 104.Recess 12 be arranged on protuberance 11 corresponding side surface on groove, length, thickness and width are equal to or are slightly larger than the corresponding size (recess 11 sizes be no more than protuberance 12 sizes 105%) of protuberance 11, in order to during splicing, this protuberance 11 is inserted in this recess 12, and solid and reliable, and can not burst apart, form connecting and fixing fast between floor chunk 10.In addition, as shown in Figure 7, protuberance 11 is rectangle with recess 12, is processed with respectively fillet R` and R on the bight of cooperation, while avoiding protuberance 11 to coordinate with recess 12, mutually scratches.
For convenience of processing, protuberance 11 is the structure elongated with respective side with recess 12 usually, and structure as shown in Figure 6.For making product diversification, during splice floor board chunk 10, protuberance 11 can be mutually corresponding with recess 12, can be also interlaced, to facilitate, is spliced into as Fig. 1 and waits as shown in Figure 2 multiple difform floor.
The hard floor of the present invention 1 spliced also can be used as the part of ornament, is embedded on the objects such as body of wall, wall hanging, forms especially and decorates.Due to hard floor 1(of the present invention especially jade floor) without adopting other auxiliary materials (as glue and cement paste), make this hard floor 1 clean, pure and fresh as ornament, comparing the grade class with traditional jade decorated has very big raising.
In addition, in the present invention, each floor chunk 10 is except can adopting identical hard material, also can adopt different hard materials, the chunk of two or more different hardness materials splices each other, the final splice floor board that forms different materials, different perceptions, the floor of mutually splicing as black jade and white jade.In splice floor board of the present invention, between each floor chunk 10, all adopt above-mentioned structure mutually to connect and fix (mode that adopts protuberance 11 and recess 12 to cooperatively interact), without adopting the materials such as glue or cement paste, not only environmental protection but also attractive in appearance, splice floor board of the present invention is the quantum jump that floor produces.
No matter adopt especially jade floor of hard floor 1() the main body floor is inlayed, or hard floor 1 is spliced with other material floors, all adopts the mode that connects and fixes as above.It is inlayed with the flooring material spliced except common timber, also can comprise: nonmetal wall brick for building, nonmetal fire-resistive construction material, Non-metallic Building Materials, building glass, resinae goods, nonmetal wood floor bolck, terrazzo concrete, nonisulated use, non-glass fiber for textile use, porcelain, terra-cotta or glass (tempered glass), rubber floor covering, PVC pavement material, flax pavement material etc.
The floor that adopts stone material to be inlayed, it splices as follows with joining method: each floor chunk 10 of first producing stone floor, its shape can need to make according to setting, but need to there is protuberance 11 as above and recess 12, in order to mutually form and connect and fix between each floor chunk 10, be spliced on the whole; Again the stone floor spliced is spliced or is mounted in other floors or ornament, to form overall structure.
Because stone floor is mutually to be spliced by polylith floor chunk 10, therefore the preparation method of stone floor of the present invention, be exactly in fact the preparation method of floor chunk 10, specifically comprises the following steps:
(1) processing of stone is become to sheet material;
(2) sheet material is polished, make sheet material there is certain thickness and precision, become and determine heavy-gauge sheeting;
(3) will determine heavy-gauge sheeting and process corresponding splicing construction, become the floor chunk.
In step (1), comprise natural stone processing and two kinds of artificial slabstone processing.Natural stone need to be by the techniques such as excision forming, the surface finish polishing sheet material that is made.Man-made stone usually as required, powder mixed smelting by various heterogeneities, and corresponding interpolation toner, coagulating agent etc., to produce the man-made stone of desirable shades of colour, form, and then be made into the sheet material of different size by techniques such as excision forming, surface finish polishings.No matter the processing of natural stone or the processing of artificial slabstone all belong to the roughing of sheet material, now the form accuracy of sheet material, surface accuracy are all poor, also need further processing just can come into operation.
In step (2), first the one side of this sheet material is carried out to polishing, make it become datum, then adopt the fixed thick equipment of polishing repeatedly to polish to the another side of sheet material, make the sheet material after processing there is certain thickness and precision, become and determine heavy-gauge sheeting.
The fixed thick device structure of polishing, as shown in Fig. 8 and Fig. 9, comprises support 21, power set 22, sanding apparatus 23, transmitting device 24 and flushing device 25.The direction of motion that the direction of Fig. 9 hollow core arrow is diamond abrasive band 233, the transmission direction that filled arrows is transmitting device 24.
Power set 22 comprise motor 221 and belt reducer 222, are arranged on support 21, are positioned at the top of support 21, and the sanding apparatus 23 that is in transmission connection.
Sanding apparatus 23 includes two rubber rolls 231,232 that relatively arrange, this two rubber roll 231,232 vertically arranges up and down, top rubber roll 231 can be arranged on support 21 by cylinder 234 positions movably, rubber roll 232 two ends in bottom are installed in rotation on support 21 both sides, rubber roll 231 diameters in top are less than bottom rubber roll 232 diameters, bottom rubber roll 232 is in transmission connection with belt reducer 222, for driving wheel, top rubber roll 231 is driven pulley, and the case hardness of two rubber rolls 231,232 all can reach 90 Shao Er.Be set with a diamond abrasive band 233 on the surface of two rubber rolls 231,232, diamond abrasive band 233 rotates (its action is similar to belt) under two rubber rolls 231,232 drive, and when rotating, can be polished to the sheet material 10 passed through in its underpart.Setting up of cylinder 234, be convenient on two rubber rolls 231,232 suit diamond abrasive band 233, and tensioning diamond abrasive band 233 easily and effectively.
The main body of transmitting device 24 is a conveyer belt 241, and these conveyer belt 241 bottoms are fixedly mounted on support 21, are positioned at the below of sanding apparatus 23, and conveyer belt 241 outer surface of upper and diamond abrasive band 233 form a polishing gap 20 between bottom.Be evenly arranged brake pad 242 on conveyer belt 241 external surfaces, the frictional force while to strengthen, carrying sheet material 10 between conveyer belt 241 and sheet material 10.A tank 243 is installed in conveyer belt 241 bottoms, to collect the water sprayed with guiding flushing device 25.
Flushing device 25 comprises water pump, water pipe and shower nozzle, shower nozzle is arranged on support 21, (sheet material 10 directions of feed of take are reference to be positioned at the polishing top in gap 20 and the place ahead, sheet material 10 approach axis are the place ahead, the direction of going out is rear), the direction of washing away is the sheet material 10 over against in polishing gap 20.For cost-saving, and improve scouring effect, the medium adopted in flushing device is water.
When sheet material 10 is polished, bottom rubber roll 232 rotates under the driving by belt reducer 222 at motor 221, thereby drives diamond abrasive band 233 and 231 rotations of top rubber roll.The sheet material 10 of needs polishing is placed on conveyer belt 241, pass through polishing gap 20 under the transmission of conveyer belt 241, in by polishing gap 20, the upper surface of 233 pairs of these sheet materials 10 of diamond abrasive band is polished, the resistance that frictional force between brake pad 242 on sheet material 10 and conveyer belt 241 produces in the time of can overcoming diamond abrasive band 233 polishing sheet material 10, to guarantee normally carrying out of sheet material 10 conveyings.In addition, the powder that polishing produces washes away by water, avoids being bonded in diamond abrasive band 233 surfaces, affects its sanding property, by washing away of water, can also make the sheet material 10 after polishing more clean.
Restriction due to the each polishing thickness of diamond abrasive band 233, the polishing of sheet material 10 is difficult to once reach the thickness of setting, therefore sheet material 10 often need to repeatedly be polished and could be met fixed thick requirement, this just need to polish repeatedly to sheet material 10, during each polishing, polishing gap 20 need to be readjusted, to meet the requirement of the different polishing operations of sheet material 10.The adjustment in the gap 20 of repeatedly polishing, polish of sheet material 10 can also can adopt automatic control as required by having operated manually, and as conveyer belt 241 can adopt loop structure, sheet material 10 thickness can be detected by sensor etc.In addition, owing to adopting flushing device 25, in corresponding equipment, each component need have water-proof function, as adopted stainless steel material making etc., bottom rubber roll 232 also needs to select without bearing waterproof axle with top rubber roll 231 and cuts in addition, and does not adopt the roller with rolling bearing.
The step of the preparation method of stone floor comprises the steps: again in (3)
(3.1) will determine the heavy-gauge sheeting conveying puts in place;
(3.2) a pair of side of determining in heavy-gauge sheeting is processed, to form satisfactory corresponding protuberance and recess on this pair of side;
(3.3) to determining, in heavy-gauge sheeting, another is processed side, this another, to form satisfactory corresponding protuberance and recess on to side, becomes the floor chunk.
Wherein, include fluting in step (3.2) and step (3.3), end face polishes with repair three, angle activities, first process projection (protuberance 11) and groove (recess 12) as shown in Figure 7, and then the corresponding end face P` of grinding and P, and fillet R` and the R of reconditioning projection (protuberance 11) and groove (recess 12).
The equipment used in step (3) is automatic cutting equipment 3, the structure of automatic cutting equipment 3 as shown in figure 10, comprises material feeding device 31, the first conveying device 32, the first direction-changing conveying device 33, the second conveying device 34, the first topping machanism 35, the second direction-changing conveying device 36, the 3rd conveying device 37, the second topping machanism 38 and drawing mechanism 39.In figure, direction shown in arrow is for to determine the final machine-shaping of heavy-gauge sheeting 10(be the floor chunk) direct of travel in cutting process.
As shown in figure 12, the first conveying device 32, the second conveying device 34 and the 3rd conveying device 37 include bearing 307, roller 309, motor 308 and belt conveyor 304.Wherein, bearing 307 fixedly mounts on the ground, for support roller 309, belt conveyor 304 and motor 308; Roller 309 is arranged on support 307 tops, and quantity is a plurality of, comprises power wheel and regulating wheel, and power wheel drives by motor 308; Motor 308 is arranged on a side on support 307 tops, for driving a wherein roller 309; Belt conveyor 304 is sleeved on each roller 309, and do action under roller 309 drives, carried with the heavy-gauge sheeting 10 of determining to the surface that is placed on it.In addition, in roller 309 bottoms, one tank 305 is installed, to collect and the guiding cooling fluid.
The first conveying device 32 is between 31 outlets of material feeding device and the first direction-changing conveying device 33 entrances; The second conveying device 34 is between the first direction-changing conveying device 33 outlets and the second direction-changing conveying device 36 entrances; The 3rd conveying device 37 is between the second direction-changing conveying device 36 outlets and drawing mechanism 39, and the conveyor surface of the first conveying device 32, the second conveying device 34 and the 3rd conveying device 37 is on sustained height.
The first direction-changing conveying device 33 and the second direction-changing conveying device 36 all will be determined the throughput direction 90-degree rotation of heavy-gauge sheeting 10, in the present invention as shown in figure 11, adopt the mode that two raceways intersect to carry out break-in, certainly also can adopt other modes such as track break-in to carry out break-in.The structure of two raceways intersection break-in comprises the two-layer raceway intersected, but two-layer raceway oscilaltion, thereby make one of them raceway be positioned at the conveyor surface of determining heavy-gauge sheeting, two-layer rolling path rolling transmission direction is mutually vertical, identical with the conveying device throughput direction joined separately.The first direction-changing conveying device 33 is between the first conveying device 32 outlets and the second conveying device 34 entrances, and the second direction-changing conveying device 36 is between the second conveying device 34 outlets and the 3rd conveying device 37 entrances.
As shown in figure 12, the first topping machanism 35 and the second topping machanism 38 include pedestal 300, driving mechanism, gang tool 4 and cooling body 303.Pedestal 300 fixed installation on the ground, and is positioned at (the first topping machanism 35 is positioned at the second conveying device 34 middle parts, and the second topping machanism 38 is positioned at the 3rd conveying device 37 middle parts) on corresponding conveying device 34,37.Driving mechanism is arranged on pedestal 300, comprises motor 301 and reducer 302, and motor 301 can adopt servomotor, and servomotor is by reducer 302 gang tool 4 that is in transmission connection.Cooling body 303 is arranged on pedestal 300, to gang tool 4, cuts on the position of determining heavy-gauge sheeting 10 and sprays cooling fluid, and this cooling fluid can be water.
The cutting tool assembly 40 that lays respectively at pedestal 300 both sides cuts respectively determines the protuberance 11 and recess 12 of heavy-gauge sheeting 10 with formed floor board chunk 10.Side tool tool assembly 40 quantity for machine-shaping protuberance 11 are 6, first to the 4th cutting tool assembly 40 is for two side channels of feeding roughing cutting protuberance 11 successively, the 5th cutting tool assembly 40 cuts two side channels of protuberance 11 for fine finishining, end face P` and the two fillet R` thereof of 40 pairs of protuberances 11 of the 6th cutting tool assembly carry out reconditioning, two cutter heads 402 are installed on each cutter shaft 401 on first to the 5th cutting tool assembly 40, with two side channels to protuberance 11 respectively, cut, install three on the cutter shaft 401 of the 6th cutting tool assembly 40 cutter head 402, respectively end face P` and two fillet R` thereof are carried out to reconditioning.
Side tool tool assembly 40 quantity for machine-shaping recess 12 are also 6, first to the 4th cutting tool assembly 40 is for the groove of feeding roughing cutting recess 12 successively, the 5th cutting tool assembly 40 cuts the groove of recess 12 for fine finishining, the fillet R of 40 pairs of recess of the 6th cutting tool assembly, 12 groove both sides end face P and groove entrance carries out reconditioning, install one on first to the 4th cutting tool assembly 40 on each cutter shaft 401 cutter head 402, carry out the roughing cutting with the groove to recess 12 respectively, two cutter heads 402 are installed on the cutter shaft 401 of the 5th cutting tool assembly 40, groove to recess 12 carries out the fine finishining cutting, two cutter heads 402 are installed on the cutter shaft 401 of the 6th cutting tool assembly 40, carry out reconditioning with groove both sides end face and the groove entrance circular angle to recess 12 respectively, in these two cutter heads every cutter head all integrated the function of reconditioning end face and a fillet.
Because hard floor 1(comprises the floor of stone material, pottery and microcrystal glass material) hardness is high, fragility is large, easily burst apart, so the material of the cutter head 402 of the floor chunk 10 for processing rigid floor 1 is had to specific (special) requirements.After carrying out test of many times, in the present invention, cutter head 402 adopts the hard alloy cutter with special formulation.Hard alloy cutter mainly comprises H class, K class, M class, N class, P class and S class 6 class cutters, comparatively applicable K class, M class and the P class three class cutters of comprising in the present invention, especially GB is YG6(ISO standard: K15, K20) cutter, there are the comprehensive characteristics such as hard, wear-resisting, sharp and anti-fragility, be particularly suitable for cutting jade.When processing protuberance 11 and recess 12, be divided into as required roughing (front four procedures that comprise fluting) and education (comprising that last procedure of fluting and end face polish and repair the angle operation) two parts activities, in above-mentioned activities, the angle of cutter head 402 need be adjusted according to the different process process, during roughing owing to will excising many smear metals, now cutter head 402 anterior angles are the 8-12 degree, the cutting inclination angle is the 10-18 degree, to increase cutting force, during education, cutter head 402 anterior angles are 15 degree, with Reducing distortion.The cutter that this cutter head 402 is selected is applicable to processing rigid floor 1, especially is applicable to the processing stone material floor, and can be suitable for processing stone material (being not limited to floor).
In addition, the very large cutting resistance of formation when due to 4 pairs of gang tools in the first topping machanism 35 and the second topping machanism 38, determining heavy-gauge sheeting 10 and carry out machining, therefore the second conveying device 34 determines to need to be equipped with a pneumatic clamp 306 in the process of heavy-gauge sheeting 10 by the first topping machanism 35 and the second topping machanism 38 in conveying with the 3rd conveying device 37.This pneumatic clamp 306 is positioned at the second conveying device 34(or the 3rd conveying device 37) top, and press determine heavy-gauge sheeting 10 above, belt conveyor 304 bottoms are to the intensive roller 309 that arranges on should the position of pneumatic clamp 306, to determine heavy-gauge sheeting 10 folders and lean against on belt conveyor 304 together with this pneumatic clamp 306, and carry and advance by belt conveyor 304.This pneumatic clamp 306 adopts wear-resisting ceramic materials, to improve its application life.
In step (3), first will determine heavy-gauge sheeting 10 puts into automatic cutting equipment 3 from material feeding device 31, material feeding device 31 should be determined heavy-gauge sheeting 10 and be transported to the first conveying device 32, the first conveying device 32 should be determined heavy-gauge sheeting 10 again and was transported on the first direction-changing conveying device 33, the first direction-changing conveying device 33 will be determined to be transported to the second conveying device 34 after heavy-gauge sheeting 10 throughput direction 90-degree rotations, when determining heavy-gauge sheeting 10 and carrying on the second conveying device 34, by the first topping machanism 35, each six cutting tool assemblies 40 that the first topping machanism 35 distributes by both sides are cut the two relative side of determining heavy-gauge sheeting 10 respectively, finally on its two sides, distinguish moulding protuberance 11 and recess 12, after completing the cutting for the first time to determining heavy-gauge sheeting 10, the second conveying device 34 will be determined heavy-gauge sheeting 10 and will be transported on the second direction-changing conveying device 36, the second direction-changing conveying device 36 will be determined to be transported to the 3rd conveying device 37 after heavy-gauge sheeting 10 throughput direction 90-degree rotations, determining heavy-gauge sheeting 10 carries 37 o'clock in the 3rd conveying device, by the second topping machanism 38, each six cutting tool assemblies 40 that the second topping machanism 38 distributes by both sides are cut the another two relative side of determining heavy-gauge sheeting 10 respectively, finally on its another two sides, distinguish moulding protuberance 11 and recess 12, after completing the cutting for the second time to determining heavy-gauge sheeting 10, the floor chunk 10 that formation meets the requirements, the 3rd conveying device 37 is transported to drawing mechanism 39 by this floor chunk 10, floor chunk 10 can complete stacking on drawing mechanism 39.
When the first topping machanism 35 and 38 pairs of the second topping machanisms are determined heavy-gauge sheeting 10 and are carried out machining, adopt water-cooled to determining heavy-gauge sheeting 10 and cutter head 402 carries out cooling, can lower the temperature, prevent dust, but motor 301 equal power devices need be placed on the top of determining heavy-gauge sheeting 10 cutting positions, important spare part adopts the stainless steel material processing and fabricating.
The preparation method of stone floor of the present invention, further comprising the steps of:
(4) the clean floors chunk 10;
(5) the floor chunk 10 after cleaning is carried out to quality inspection;
(6) by qualified floor chunk 10 registration warehouse-ins.
By above institute in steps, can produce qualified floor chunk 10, namely made qualified hard floor 1(and comprised stone floor), the floor chunk 10 of this hard floor 1 is by being spliced to form the hard floor of use state, the floor chunk 10 of the hard floor 1 of unlike material is spliced to form the splicing hard floor mutually, the floor chunk 10 of hard floor 1 is spliced by the floor chunk with other different materials, the formation floor of splicing, the floor chunk 10 of hard floor 1 is embedded in the ornament of different materials, forms boudle.
Technical scheme of the present invention is disclosed as above by preferred embodiment.Those skilled in the art should recognize in the situation that do not break away from change and the retouching that scope and spirit of the present invention that the appended claim of the present invention discloses are done, within all belonging to the protection domain of claim of the present invention.
Claims (8)
1. the preparation method of a stone floor chunk, for making the floor chunk of stone floor, is characterized in that, comprises the following steps:
(1) processing of stone is become to sheet material;
(2) described sheet material is polished, make described sheet material there is certain thickness and precision, become and determine heavy-gauge sheeting;
(3) determine heavy-gauge sheeting and process corresponding splicing construction described, become the floor chunk;
Described step comprises the steps: again in (3)
(3.1) determine heavy-gauge sheeting and carry and to put in place described;
(3.2) described a pair of side of determining in heavy-gauge sheeting is processed, to form satisfactory corresponding splicing construction on this pair of side;
(3.3) determine to described that in heavy-gauge sheeting, another is processed side, this another, to form satisfactory corresponding splicing construction on to side, become the floor chunk;
Adopt in described step (3) gang tool to determine heavy-gauge sheeting and processed described, described gang tool comprises a plurality of cutting tool assemblies, each cutting tool assembly includes cutter shaft and cutter head, one of described cutter shaft connects Power Drive Unit, cutter head is installed on other end, the described cutter head quantity of installing on described cutter shaft be one, two or three;
During described cutter head roughing, anterior angle is the 8-12 degree, and the cutting inclination angle is the 10-18 degree, and during education, anterior angle is 15 degree.
2. the preparation method of stone floor chunk as claimed in claim 1, is characterized in that, in described step (1), described stone material need to be by the excision forming technique sheet material that is made.
3. the preparation method of stone floor chunk as claimed in claim 2, is characterized in that, described stone material comprises natural stone and man-made stone, and described man-made stone forms by the powder mixed smelting of various heterogeneities.
4. the preparation method of stone floor chunk as claimed in claim 1, it is characterized in that, in described step (2), first the one side of described sheet material is carried out to polishing, make it become datum, again the another side of described sheet material is polished repeatedly, make described sheet material there is certain thickness and precision, become and determine heavy-gauge sheeting.
5. the preparation method of stone floor chunk as claimed in claim 4, is characterized in that, in described step (2), uses diamond abrasive band repeatedly to polish to the another side of described sheet material.
6. the preparation method of stone floor chunk as claimed in claim 1, is characterized in that, described cutter head is the YG6 carbide-tipped milling cutter.
7. the preparation method of stone floor chunk as claimed in claim 1, is characterized in that, further comprising the steps of:
(4) clean floors chunk;
(5) the floor chunk after cleaning is carried out to quality inspection;
(6) by qualified floor chunk registration warehouse-in.
8. the preparation method of described stone floor chunk as arbitrary as claim 1-7, it is characterized in that, described floor chunk comprises four sides, wherein on every two relative sides, be respectively arranged with protuberance and recess, described protuberance is mutually corresponding or staggered with the position of recess, and geomery cooperatively interacts.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210258725.1A CN102758517B (en) | 2012-07-11 | 2012-07-24 | Manufacturing method for stone floor block |
| PCT/CN2012/083906 WO2014008726A1 (en) | 2012-07-11 | 2012-11-01 | Stone floor tile manufacturing method |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210241094.2 | 2012-07-11 | ||
| CN201210241094 | 2012-07-11 | ||
| CN201210258725.1A CN102758517B (en) | 2012-07-11 | 2012-07-24 | Manufacturing method for stone floor block |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102758517A CN102758517A (en) | 2012-10-31 |
| CN102758517B true CN102758517B (en) | 2014-01-08 |
Family
ID=46989825
Family Applications (8)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012102589257A Pending CN102733580A (en) | 2012-07-11 | 2012-07-24 | Splicing and split-joint method for stone inlaid floor |
| CN2012102586901A Pending CN102926523A (en) | 2012-07-11 | 2012-07-24 | Floor slab |
| CN 201220361709 Expired - Lifetime CN202810121U (en) | 2012-07-11 | 2012-07-24 | Stone floor |
| CN2012102587340A Pending CN102744792A (en) | 2012-07-11 | 2012-07-24 | Automatic cutting equipment for blocking and processing stone floor |
| CN2012102587177A Pending CN102744791A (en) | 2012-07-11 | 2012-07-24 | Cutter for machining two sides of building stone slab |
| CN201210258729XA Pending CN102756321A (en) | 2012-07-11 | 2012-07-24 | Stone plate polishing equipment for set thickness |
| CN2012102586973A Pending CN102767275A (en) | 2012-07-11 | 2012-07-24 | Stone floor |
| CN201210258725.1A Active CN102758517B (en) | 2012-07-11 | 2012-07-24 | Manufacturing method for stone floor block |
Family Applications Before (7)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012102589257A Pending CN102733580A (en) | 2012-07-11 | 2012-07-24 | Splicing and split-joint method for stone inlaid floor |
| CN2012102586901A Pending CN102926523A (en) | 2012-07-11 | 2012-07-24 | Floor slab |
| CN 201220361709 Expired - Lifetime CN202810121U (en) | 2012-07-11 | 2012-07-24 | Stone floor |
| CN2012102587340A Pending CN102744792A (en) | 2012-07-11 | 2012-07-24 | Automatic cutting equipment for blocking and processing stone floor |
| CN2012102587177A Pending CN102744791A (en) | 2012-07-11 | 2012-07-24 | Cutter for machining two sides of building stone slab |
| CN201210258729XA Pending CN102756321A (en) | 2012-07-11 | 2012-07-24 | Stone plate polishing equipment for set thickness |
| CN2012102586973A Pending CN102767275A (en) | 2012-07-11 | 2012-07-24 | Stone floor |
Country Status (3)
| Country | Link |
|---|---|
| CN (8) | CN102733580A (en) |
| HK (1) | HK1177240A1 (en) |
| WO (6) | WO2014008725A1 (en) |
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- 2012-07-24 CN CN2012102589257A patent/CN102733580A/en active Pending
- 2012-07-24 CN CN2012102586901A patent/CN102926523A/en active Pending
- 2012-07-24 CN CN 201220361709 patent/CN202810121U/en not_active Expired - Lifetime
- 2012-07-24 CN CN2012102587340A patent/CN102744792A/en active Pending
- 2012-07-24 CN CN2012102587177A patent/CN102744791A/en active Pending
- 2012-07-24 CN CN201210258729XA patent/CN102756321A/en active Pending
- 2012-07-24 CN CN2012102586973A patent/CN102767275A/en active Pending
- 2012-07-24 CN CN201210258725.1A patent/CN102758517B/en active Active
- 2012-10-31 WO PCT/CN2012/083817 patent/WO2014008725A1/en active Application Filing
- 2012-10-31 WO PCT/CN2012/083809 patent/WO2014008721A1/en active Application Filing
- 2012-10-31 WO PCT/CN2012/083811 patent/WO2014008723A1/en active Application Filing
- 2012-10-31 WO PCT/CN2012/083810 patent/WO2014008722A1/en active Application Filing
- 2012-10-31 WO PCT/CN2012/083815 patent/WO2014008724A1/en active Application Filing
- 2012-11-01 WO PCT/CN2012/083906 patent/WO2014008726A1/en active Application Filing
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- 2013-04-09 HK HK13104256.6A patent/HK1177240A1/en not_active IP Right Cessation
Also Published As
| Publication number | Publication date |
|---|---|
| WO2014008721A1 (en) | 2014-01-16 |
| CN102767275A (en) | 2012-11-07 |
| WO2014008725A1 (en) | 2014-01-16 |
| HK1177240A1 (en) | 2013-08-16 |
| WO2014008722A1 (en) | 2014-01-16 |
| CN102926523A (en) | 2013-02-13 |
| CN102744792A (en) | 2012-10-24 |
| WO2014008726A1 (en) | 2014-01-16 |
| WO2014008723A1 (en) | 2014-01-16 |
| CN102756321A (en) | 2012-10-31 |
| WO2014008724A1 (en) | 2014-01-16 |
| CN102758517A (en) | 2012-10-31 |
| CN202810121U (en) | 2013-03-20 |
| CN102733580A (en) | 2012-10-17 |
| CN102744791A (en) | 2012-10-24 |
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