CN102758517A - Manufacturing method for stone floor block - Google Patents
Manufacturing method for stone floor block Download PDFInfo
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- CN102758517A CN102758517A CN2012102587251A CN201210258725A CN102758517A CN 102758517 A CN102758517 A CN 102758517A CN 2012102587251 A CN2012102587251 A CN 2012102587251A CN 201210258725 A CN201210258725 A CN 201210258725A CN 102758517 A CN102758517 A CN 102758517A
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- floor
- stone
- chunk
- sheet material
- heavy
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/18—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by milling, e.g. channelling by means of milling tools
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/08—Flooring or floor layers composed of a number of similar elements only of stone or stone-like material, e.g. ceramics, concrete; of glass or with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass
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- Architecture (AREA)
- Mining & Mineral Resources (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Floor Finish (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a manufacturing method for a stone floor block, which is used for manufacturing the floor blocks of the stone floor, and includes the following steps: (1) machining the stone into a plate; (2) polishing the plate, so as to enable the plate to have a certain thickness and precision and form a constant thick plate; and (3) machining the constant thick plate into a corresponding splicing structure, so as to form the floor block. The manufacturing method for the stone floor block can machine out the splicing structure of the stone floor block, so as to improve the integral effect of the stone floor, greatly improve the grade of the stone floor; and furthermore, the stone floor manufacturing method is easy for batch production, solves the laying and manufacturing difficulty of the stone floor, obtains the key for pushing the big development of the stone floor industry, has strong market demand, and has extremely high economic value.
Description
Technical field
The present invention relates to stone floor, especially relevant with the making of stone floor chunk.
Background technology
Along with people's growth in the living standard at present, the interior decoration decoration has become trend of the times, and ground fineness and aesthetics can be improved in the floor, have become the indispensable part of interior decoration.Present floor major part is a wood flooring, and wood flooring has its tangible advantage as traditional floor, but also has shortcomings such as easy deformation, brightness deficiency, and the People more and more unification of panel material contentedly.So show one's talent in the floor of different materials, such as bamboo, rattan, stone material or the like, to satisfy the individual sexual demand of different user.Stone floor adopts building stones to carry out sanding and polishing, is processed into the floor then, and it is elegant in appearance, and light is refrigerant, is fit to club and family than higher gears, obtains pursuing high quality life personage's favor.But present stone floor adopts natural stone, and hardness is high, is highly brittle again; Be difficult to carry out complicated machine; Technology such as can't slot can only adopt cement mortar and ground bonding so mat formation in the ground of stone floor, can leave a cement mortar linear slit between each stone material chunk.The barment tag of cement mortar linear slit and stone material forms huge contrast, has a strong impact on the effect of mating formation of the elegance, beauty of stone material, moist, exquisiteness and one integrated mass.In addition, present stone floor is very difficult to processing, and bursts apart easily owing to have very high rigidity and very big fragility, therefore is difficult to form and produces in batches, also makes price very high, has a strong impact on the popularization production and the use of stone floor.How to improve the effect of mating formation of stone floor, promote the class of stone floor, and how can produce stone floor in batches; Become the difficult problem of puzzlement industry; This difficult problem is just as a lock, the development of tightly having pinned stone floor, and people very thirst for accessing the key of opening this lock.
Summary of the invention
To the problem that exists in the prior art, the object of the invention is that a kind of stone floor chunk preparation method that processes splicing construction and be easy to produce in batches is provided.
For realizing above-mentioned purpose, technical scheme of the present invention is following:
A kind of preparation method of stone floor chunk is used to make the floor chunk of stone floor, may further comprise the steps:
(1) processing of stone is become sheet material;
(2) said sheet material is polished, make said sheet material have certain thickness and precision, become and decide heavy-gauge sheeting;
(3) decide heavy-gauge sheeting and process corresponding splicing construction said, become the floor chunk.
Further, in the said step (1), said stone material need be through the excision forming technology sheet material that is made.
Further, said stone material comprises natural stone and man-made stone, and said man-made stone forms through the powder mixes melting of various heterogeneities.
Further, in the said step (2), earlier the one side of said sheet material is carried out polishing, make it become datum, again the another side of said sheet material is polished repeatedly, make said sheet material have certain thickness and precision, become and decide heavy-gauge sheeting.
Further, use the diamond abrasive band that the another side of said sheet material is polished repeatedly in the said step (2).
Further, comprise the steps: again in the said step (3)
(3.1) decide heavy-gauge sheeting and carry and to put in place said;
(3.2) said a pair of side of deciding in the heavy-gauge sheeting is processed, on this a pair of side, to form satisfactory corresponding splicing construction;
(3.3) decide to said that another is processed the side in the heavy-gauge sheeting,, become the floor chunk to form satisfactory corresponding splicing construction on to the side this another.
Further; Adopt in the said step (3) gang tool to decide heavy-gauge sheeting and process to said; Said gang tool comprises a plurality of cutting tool assemblies, and each cutting tool assembly includes cutter shaft and cutter head, and one of said cutter shaft connects Power Drive Unit; Cutter head is installed on the other end, and the said cutter head quantity of installing on said cutter shaft is one, two or three.
Further, said cutter head is the YG6 carbide-tipped milling cutter.
Further, further comprising the steps of:
(4) clean floors chunk;
(5) the floor chunk after cleaning is carried out quality inspection;
(6) with qualified floor chunk registration warehouse-in.
Further, said floor chunk comprises four sides, is respectively arranged with protuberance and recess on the wherein per two relative sides, and said protuberance is corresponding each other with the position of recess or interlock, and geomery cooperatively interacts.
Beneficial effect of the present invention is, stone floor chunk preparation method of the present invention can process the splicing construction of stone floor chunk; Thereby improve the whole structure of stone floor, promote the grade and the class of stone floor greatly, in addition; Stone floor preparation method of the present invention is easy to produce in batches, makes mating formation of stone floor make a difficult problem and is able to solve, and has obtained the key that promotes the development of stone floor sparetime university; The very strong market demand is arranged, have high economic worth.
Description of drawings
Below in conjunction with accompanying drawing the present invention is done further explain:
Fig. 1 is a hard floor paving structure sketch map of the present invention;
Fig. 2 is the another kind of paving structure sketch map of hard floor of the present invention;
Fig. 3 is the main TV structure sketch map of floor of the present invention chunk;
Fig. 4 is the left TV structure sketch map of floor of the present invention chunk;
Fig. 5 is the plan structure sketch map of floor of the present invention chunk;
Fig. 6 is the structural representation of the embodiment of the convenient processing of floor of the present invention chunk;
Fig. 7 is along the sectional structure sketch map of A-A line among Fig. 6;
Fig. 8 is the fixed thick equipment sectional structure sketch map of polishing of the present invention;
Fig. 9 is the fixed thick equipment polishing of a polishing of the present invention plate construction sketch map;
Figure 10 is an automatic cutting apparatus structural representation of the present invention;
Figure 11 is first direction-changing conveying device and the second direction-changing conveying device structural representation in the automatic cutting apparatus of the present invention;
Figure 12 is the structural representation that heavy-gauge sheeting is decided in cutting in the automatic cutting apparatus of the present invention.
The specific embodiment
The exemplary embodiments that embodies characteristic of the present invention and advantage will be described in detail in following explanation.Be understood that the present invention can have various variations on various embodiment, its neither departing from the scope of the present invention, and explanation wherein and accompanying drawing be the usefulness of being used as explanation in itself, but not in order to restriction the present invention.
Like Fig. 1 and shown in Figure 2, the invention provides a kind of hard floor 1, this hard floor 1 is different with traditional wood flooring etc.; Has quite high hardness; Can reach Mohs' hardness more than 7.0, this hard floor 1 compare with traditional wood flooring etc. have the hardness height, not yielding, long service life; Therefore advantages such as visual effect uniqueness have vast potential for future development.
The material that this hard floor 1 is selected for use mainly comprises stone material, pottery and devitrified glass.Stone material divides from its origin cause of formation and mainly comprises two kinds of natural stone and man-made stones; Natural stone mainly comprises the higher kinds of plasticity such as rock quartz (jade), marble and granite; The characteristics of natural stone are nature, harmony, except that having higher use value, also have very high artistic grade.Man-made stone can be copied into corresponding natural stone, and its advantage is homogeneous and can produces shades of colour, shape as required.Wherein, the man-made stone of imitative natural Red Hill jade not only have the various advantages of Red Hill jade itself, and color and luster is even, form is various.No matter be natural Red Hill jade or artificial Red Hill jade, all have advantages such as elegance, beauty, moist, exquisiteness, be fit to very much the graceful club of grade and the decoration demand of shelter.
Devitrified glass is claimed microcrystalline jade or glass-ceramic again, and its formal name used at school is called glass quartz.The primary raw material of devitrified glass is ore, industrial tailings, metallurgical slag, flyash etc., is a kind of building material that collection glass, stone material technical development are got up.Devitrified glass has the double grading of glass and pottery, and the inner atomic arrangement of simple glass does not have rule, and this also is one of reason of Glass breadks easily, and devitrified glass is made up of crystal as pottery, that is to say that its atomic arrangement is clocklike.So devitrified glass is higher than the brightness of pottery, and is stronger than glass toughness.
As using on the floor, devitrified glass and Red Hill jade all have advantages such as good toughness, finish is high, processability is good, pollution resistance is good, and very suitable club and household use are not only neat and artistic but also be convenient to arrange.
Present hard floor is because workability is very poor, and the bonding mode of therefore many employings is fixed.Adopt cement paste and two kinds of materials of glue bonding mainly comprising; Cement paste can form the cement suture; Influence attractive in appearancely, and that glue not only can influence is attractive in appearance, and environmental-protecting performance is very poor; Pursue oligosaprobic target with present people and try to go south by driving the chariot north, therefore bonding mode can reduce the grade and the class of hard floor greatly.
Among the present invention, hard floor 1 comprises polylith floor chunk 10, and each floor chunk 10 is a separate unit, makes up each other through each floor chunk 10, forms the hard floor 1 of different shape.Wherein, polylith floor chunk 10 all adopts same material, is stone material, pottery or devitrified glass etc., and polylith floor chunk 10 forms hard floor 1 through connecting method each other.
The structure of each floor chunk 10 such as Fig. 3-shown in Figure 5 are thin lamellar body, comprise two faces, i.e. front and reverse side, and positive face for being used to decorate, another side is a reverse side.Each floor chunk 10 comprises four sides 101,102,103,104, and wherein, a side 101,102 is provided with recess 12 in the per two relative sides 101 and 103,102 and 104, and another side 103,104 is provided with protuberance 11.Protuberance 11 is arranged on the projection on floor chunk 10 sides, and thickness is less than floor chunk 10 integral thickness, length can with the equal in length of floor chunk 10 respective side 103 or 104, also can be less than the length of floor chunk 10 respective side 103 or 104.Recess 12 be arranged on protuberance 11 corresponding side surface on groove; Length, thickness and width are equal to or are slightly larger than the corresponding size (recess 11 sizes be no more than protuberance 12 sizes 105%) of protuberance 11; So that during splicing this protuberance 11 is inserted in this recess 12; And solid and reliable, and can not burst apart, connecting and fixing fast between the floor chunk 10 formed.In addition, as shown in Figure 7, protuberance 11 is rectangle with recess 12, is processed with fillet R` and R on the bight of cooperation respectively, scratches each other when avoiding protuberance 11 to cooperate with recess 12.
Be convenient processing, protuberance 11 is the structure elongated with respective side with recess 12 usually, and structure is as shown in Figure 6.For making product diversification, during splice floor board chunk 10, protuberance 11 can be corresponding each other with recess 12, also can be interlaced, conveniently to be spliced into like Fig. 1 and multiple difform floor such as as shown in Figure 2.
The hard floor of the present invention 1 that splices also can be used as the part of ornament, is embedded on the objects such as body of wall, wall hanging, forms special decoration.Because hard floor 1 of the present invention (especially jade floor) need not to adopt other auxilliary materials (like glue and cement paste), makes that this hard floor 1 is clean, pure and fresh as ornament, comparing the grade class with traditional jade decoration has very big raising.
In addition; Each floor chunk 10 is except that can adopting identical hard material among the present invention; Also can adopt different hard materials; The chunk of two or more different hardness materials splices each other, finally forms the splice floor board of different materials, different impressions, the floor of splicing each other like black jade and white jade.All adopt above-mentioned structure to connect and fix (mode that promptly adopts protuberance 11 and recess 12 to cooperatively interact) each other in the splice floor board of the present invention between each floor chunk 10; Need not to adopt materials such as glue or cement paste; Not only environmental protection but also attractive in appearance we can say that splice floor board of the present invention is the quantum jump that the floor produces.
No matter adopt hard floor 1 (especially jade floor) that the main body floor is inlayed, or hard floor 1 splices with other material floors, all adopts the aforesaid mode that connects and fixes.Its inlay with the splicing flooring material except that common timber, also can comprise: nonmetal wall brick for building, nonmetal fire-resistive construction material, Non-metallic Building Materials, building glass, resinae goods, nonmetal wood floor bolck, terrazzo concrete, nonisulated usefulness, non-glass fiber for textile use, porcelain, terra-cotta or glass (tempered glass), rubber floor covering, PVC pavement material, flax pavement material or the like.
The floor of adopting stone material to inlay; It splices following with joining method: each floor chunk 10 of producing stone floor earlier; Its shape can be made according to the setting needs; But need have aforesaid protuberance 11 and recess 12, connect and fix, be spliced on the whole so that form each other between each floor chunk 10; To splice good stone floor splicing more or be mounted in other floors or the ornament, to form overall structure.
Because stone floor is to be spliced each other by polylith floor chunk 10, therefore in fact the preparation method of stone floor of the present invention is exactly the preparation method of floor chunk 10, specifically may further comprise the steps:
(1) processing of stone is become sheet material;
(2) sheet material is polished, make sheet material have certain thickness and precision, become and decide heavy-gauge sheeting;
(3) will decide heavy-gauge sheeting and process corresponding splicing construction, become the floor chunk.
In the step (1), comprise processing of natural stone sheet material and two kinds of artificial slabstone processing.Natural stone need be through technologies such as excision forming, the surface finish polishing sheet material that is made.Man-made stone usually as required; Powder mixes melting with various heterogeneities; And corresponding interpolation toner, coagulating agent etc., producing the man-made stone of desirable shades of colour, form, and then be made into the sheet material of different size through technologies such as excision forming, surface finish polishings.No matter the processing of natural stone sheet material or the processing of artificial slabstone all belong to the roughing of sheet material, this moment, form accuracy, the surface accuracy of sheet material were all relatively poor, also needed further processing just can come into operation.
In the step (2), earlier the one side of this sheet material is carried out polishing, make it become datum, adopt the fixed thick equipment of polishing that the another side of sheet material is polished repeatedly again, make that the sheet material after the processing has certain thickness and precision, become and decide heavy-gauge sheeting.
The fixed thick device structure of polishing such as Fig. 8 and shown in Figure 9 comprise support 21, power set 22, sanding apparatus 23, transmitting device 24 and flushing device 25.The direction of Fig. 9 hollow core arrow is the direction of motion in diamond abrasive band 233, and filled arrows is the transmission direction of transmitting device 24.
Support 21 is a support body, fixedly mounts on the ground, in order to supporting motive force device 22, sanding apparatus 23, transmitting device 24 and flushing device 25.
Power set 22 comprise motor 221 and belt reducer 222, are installed on the support 21, are positioned at the top of support 21, and the sanding apparatus 23 that is in transmission connection.
Sanding apparatus 23 includes two rubber rolls 231,232 that are oppositely arranged; This two rubber roll 231,232 vertically is provided with up and down; Top rubber roll 231 can be installed on the support 21 through a cylinder 234 positions movably, and rubber roll 232 two ends in bottom are installed in rotation on support 21 both sides, and rubber roll 231 diameters in top are less than bottom rubber roll 232 diameters; Bottom rubber roll 232 is in transmission connection with belt reducer 222; Be driving wheel, top rubber roll 231 is a driven pulley, and the case hardness of two rubber rolls 231,232 all can reach 90 Shao Er.In the surperficial suit one diamond abrasive band 233 of two rubber rolls 231,232, (its action is similar to belt) rotated in diamond abrasive band 233 under two rubber rolls 231,232 drive, when rotating, can polish to the sheet material 10 that passes through in its underpart.Setting up of cylinder 234 is convenient to suit diamond abrasive band 233 on two rubber rolls 231,232, and tensioning diamond abrasive band 233 easily and effectively.
The main body of transmitting device 24 is a conveyer belt 241, and these conveyer belt 241 bottoms are fixedly mounted on the support 21, are positioned at the below of sanding apparatus 23, and conveyer belt 241 outer surface of upper and diamond abrasive band 233 form a polishing gap 20 between bottom.On conveyer belt 241 external surfaces, evenly be furnished with brake pad 242, the frictional force when carrying sheet material 10 between conveyer belt 241 and the sheet material 10 to strengthen.A tank 243 is installed in conveyer belt 241 bottoms, to collect the water that sprays with guiding flushing device 25.
Flushing device 25 comprises water pump, water pipe and shower nozzle; Shower nozzle is installed on the support 21; (with sheet material 10 directions of feed is reference to be positioned at top and the place ahead in polishing gap 20; Sheet material 10 approach axis are the place ahead, and the direction of going out is the rear), the direction of washing away is over against the sheet material 10 that is in the polishing gap 20.Be the saving cost, and improve scouring effect, the medium that adopts in the flushing device is a water.
When sheet material 10 was polished, bottom rubber roll 232 passed through to rotate under the driving of belt reducer 222 at motor 221, thereby drove diamond abrasive band 233 and 231 rotations of top rubber roll.The sheet material 10 of needs polishing is placed on the conveyer belt 241; Under the transmission of conveyer belt 241, pass through polishing gap 20; In through polishing gap 20; The upper surface of 233 pairs of these sheet materials 10 in diamond abrasive band is polished, and the resistance that the frictional force between the brake pad 242 on sheet material 10 and the conveyer belt 241 produces in the time of can overcoming diamond abrasive band 233 polishing sheet materials 10 is to guarantee normally carrying out of sheet material 10 conveyings.In addition, the powder that polishing produces washes away through water, avoids being bonded in 233 surfaces, diamond abrasive band, influences its polishing performance, can also make the sheet material 10 after the polishing clean more through washing away of water.
Because the restriction of diamond abrasive band 233 each polishing thickness; The polishing of sheet material 10 is difficult to once reach the thickness of setting; Therefore sheet material 10 often needs repeatedly polishing could satisfy fixed thick requirement; This just need polish to sheet material 10 repeatedly, and polishing gap 20 need be readjusted when polishing at every turn, to satisfy the requirement of sheet material 10 different polishing operations.The adjustment in the gap 20 of polishing repeatedly, polish of sheet material 10 can be accomplished through operation manually, also can adopt automatic control as required, can adopt loop structure like conveyer belt 241, and sheet material 10 thickness can detect through sensor etc.In addition; Because adopt flushing device 25, each component need have water-proof function in the corresponding apparatus, as adopting stainless steel material making etc.; Bottom rubber roll 232 also need select for use no bearing waterproof axle to cut with top rubber roll 231 in addition, and does not adopt the roller that has rolling bearing.
The step of the preparation method of stone floor comprises the steps: again in (3)
(3.1) will decide the heavy-gauge sheeting conveying puts in place;
(3.2) a pair of side of deciding in the heavy-gauge sheeting is processed, on this a pair of side, to form satisfactory corresponding protuberance and recess;
(3.3) another is processed the side in the heavy-gauge sheeting to deciding, and to form satisfactory corresponding protuberance and recess this another on to the side, becomes the floor chunk.
Wherein, Include fluting, end face polishes and repair three activitiess in angle in step (3.2) and the step (3.3); Promptly process projection as shown in Figure 7 (protuberance 11) and groove (recess 12) earlier; And then corresponding end face P` of grinding and P, and the fillet R` and the R of reconditioning projection (protuberance 11) and groove (recess 12).
The equipment that in step (3), uses is automatic cutting apparatus 3; Automatically the structure of cutting apparatus 3 is shown in figure 10, comprises material feeding device 31, first transport 32, first direction-changing conveying device 33, second transport 34, first topping machanism 35, second direction-changing conveying device 36, the 3rd transport 37, second topping machanism 38 and drawing mechanism 39.Direction shown in the arrow is for deciding the direct of travel of heavy-gauge sheeting 10 (final machine-shaping is the floor chunk) in cutting process among the figure.
Shown in figure 12, first transport 32, second transport 34 and the 3rd transport 37 include bearing 307, roller 309, motor 308 and belt conveyor 304.Wherein, bearing 307 fixed installations are used for support roller 309, belt conveyor 304 and motor 308 on the ground; Roller 309 is installed in support 307 tops, and quantity is a plurality of, comprises power wheel and regulating wheel, and power wheel drives through motor 308; Motor 308 is installed in a side on support 307 tops, is used for driving a wherein roller 309; Belt conveyor 304 is sleeved on each roller 309, and do action under roller 309 drives is to carry the heavy-gauge sheeting 10 of deciding on the surface that is placed on it.In addition, one tank 305 is installed, to collect and the guiding cooling fluid in roller 309 bottoms.
The throughput direction that first direction-changing conveying device 33 and second direction-changing conveying device 36 all will be decided heavy-gauge sheeting 10 revolves and turn 90 degrees; Shown in figure 11 in the present invention; Adopt the mode that two raceways intersect to carry out break-in, also can adopt other modes such as track break-in to carry out break-in certainly.The structure of two raceways intersection break-in comprises the two-layer raceway that intersects; But two-layer raceway oscilaltion; Thereby make one of them raceway be positioned at the conveyor surface of deciding heavy-gauge sheeting, two-layer raceway rolling transmission direction is vertical each other, and is identical with the transport throughput direction that joins separately.First direction-changing conveying device 33 is between 32 outlets of first transport and second transport, 34 inlets, and second direction-changing conveying device 36 is between 34 outlets of second transport and the 3rd transport 37 inlets.
Shown in figure 12, first topping machanism 35 and second topping machanism 38 include pedestal 300, driving mechanism, gang tool 4 and cooling body 303.Pedestal 300 fixed installation and is positioned at (first topping machanism 35 is positioned at second transport, 34 middle parts, and second topping machanism 38 is positioned at the 3rd transport 37 middle parts) on the corresponding transport 34,37 on the ground.Driving mechanism is installed on the pedestal 300, comprises motor 301 and reducer 302, and motor 301 can adopt servomotor, and servomotor is through reducer 302 gang tool 4 that is in transmission connection.Cooling body 303 is installed on the pedestal 300, cuts on the position of deciding heavy-gauge sheeting 10 to gang tool 4 and sprays cooling fluid, and this cooling fluid can be water.
The cutting tool assembly 40 that lays respectively at pedestal 300 both sides cuts respectively decides the protuberance 11 and recess 12 of heavy-gauge sheeting 10 with formed floor board chunk 10.A side tool tool assembly 40 quantity that are used for machine-shaping protuberance 11 are 6; First to the 4th cutting tool assembly 40 is used for two side channels of the cutting of feeding roughing successively protuberance 11; The 5th cutting tool assembly 40 is used for two side channels of fine finishining cutting protuberance 11; The end face P` and the two fillet R` thereof of 40 pairs of protuberances 11 of the 6th cutting tool assembly carry out reconditioning, and two cutter heads 402 are installed on each cutter shaft 401 on first to the 5th cutting tool assembly 40, respectively two side channels of protuberance 11 are cut; Install three on the cutter shaft 401 of the 6th cutting tool assembly 40 cutter head 402, respectively end face P` and two fillet R` thereof are carried out reconditioning.
A side tool tool assembly 40 quantity that are used for machine-shaping recess 12 also are 6; First to the 4th cutting tool assembly 40 is used for the groove of the cutting of feeding roughing successively recess 12; The 5th cutting tool assembly 40 is used for the groove of fine finishining cutting recess 12; The fillet R of 40 pairs of recess of the 6th cutting tool assembly, 12 groove both sides end face P and groove inlet carries out reconditioning; Install one on first to the 4th cutting tool assembly 40 on each cutter shaft 401 cutter head 402, respectively the groove of recess 12 is carried out the roughing cutting, two cutter heads 402 of installation on the cutter shaft 401 of the 5th cutting tool assembly 40; Groove to recess 12 carries out the fine finishining cutting; Two cutter heads 402 are installed on the cutter shaft 401 of the 6th cutting tool assembly 40, respectively the groove both sides end face and the groove inlet fillet of recess 12 being carried out reconditioning, in these two cutter heads every cutter head all integrated the function of reconditioning end face and a fillet.
Because hard floor 1 (floor that comprises stone material, pottery and microcrystal glass material) hardness is high, fragility is big, burst apart easily, so the material of the cutter head 402 of the floor chunk 10 that is used for processing rigid floor 1 is had specific (special) requirements.After carrying out test of many times, cutter head 402 adopts the hard alloy cutter with special formulation among the present invention.Hard alloy cutter mainly comprises H class, K class, M class, N class, P class and 6 types of cutters of S class; What comparatively be suitable among the present invention comprises K class, M class and three types of cutters of P class; Especially GB is the cutter of YG6 (iso standard: K15, K20); Have comprehensive characteristics such as hard, wear-resisting, sharp and anti-fragility, be particularly suitable for cutting jade.When processing protuberance 11 and recess 12; Be divided into roughing (preceding four procedures that comprise fluting) and education (comprising that last procedure of fluting and end face polish and repair the angle operation) two parts activities as required; The angle of cutter head 402 needs according to the adjustment of different process process in the above-mentioned activities, owing to will excise many smear metals, this moment, cutter head 402 anterior angles were the 8-12 degree during roughing; The cutting inclination angle is the 10-18 degree; To increase cutting force, cutter head 402 anterior angles are 15 degree during education, to reduce distortion.The cutter that this cutter head 402 is selected for use is fit to processing rigid floor 1, especially is fit to the processing stone material floor, and can be suitable for processing stone material (being not limited to the floor).
In addition; Owing to form very big cutting resistance when 4 pairs of gang tools decide heavy-gauge sheeting 10 and are carried out cut in first topping machanism 35 and second topping machanism 38, so second transport 34 and the 3rd transport 37 are decided need be equipped with a pneumatic clamp 306 in the process of heavy-gauge sheeting 10 through first topping machanism 35 and second topping machanism 38 in conveying.This pneumatic clamp 306 is positioned at the top of second transport 34 (or the 3rd transport 37); And press decide heavy-gauge sheeting 10 above; Belt conveyor 304 bottoms are to the intensive roller 309 that is provided with on should the position of pneumatic clamp 306; To decide heavy-gauge sheeting 10 folders with this pneumatic clamp 306 and lean against on the belt conveyor 304, and advance by belt conveyor 304 conveyings.This pneumatic clamp 306 adopts wear-resisting ceramic materials, to improve its application life.
In step (3); To decide heavy-gauge sheeting 10 earlier and put into the automatic cutting apparatus 3 from material feeding device 31, material feeding device 31 should be decided heavy-gauge sheeting 10 and be transported to first transport, 32, the first transports 32 and should decide heavy-gauge sheeting 10 again and be transported on first direction-changing conveying device 33; First direction-changing conveying device 33 will be decided heavy-gauge sheeting 10 throughput directions and revolve and be transported to second transport 34 after turning 90 degrees; When deciding heavy-gauge sheeting 10 and on second transport 34, carrying, respectively the two relative side of deciding heavy-gauge sheeting 10 is cut through each six cutting tool assembly 40 that both sides distribute through first topping machanism, 35, the first topping machanisms 35; Finally on its two sides, distinguish moulding protuberance 11 and recess 12; Completion to the first time cutting of deciding heavy-gauge sheeting 10 after, second transport 34 will be decided heavy-gauge sheeting 10 and be transported on second direction-changing conveying device 36, second direction-changing conveying device 36 will be decided heavy-gauge sheeting 10 throughput directions and revolve and be transported to the 3rd transport 37 after turning 90 degrees; Deciding heavy-gauge sheeting 10 carried 37 o'clock at the 3rd transport; Respectively the two relative side in addition of decide heavy-gauge sheeting 10 is cut through each six cutting tool assembly 40 that both sides distribute through second topping machanism, 38, the second topping machanisms 38, finally at its moulding protuberance 11 and recess 12 respectively on two sides in addition; Completion is to after cutting the second time of deciding heavy-gauge sheeting 10; Floor chunk 10, the three transports 37 that formation meets the requirements are transported to drawing mechanism 39 with this floor chunk 10, and floor chunk 10 can be accomplished on drawing mechanism 39 and pile up.
When first topping machanism 35 and 38 pairs of second topping machanisms are decided heavy-gauge sheeting 10 and are carried out cut; Adopt water-cooled to deciding heavy-gauge sheeting 10 and cutter head 402 cools off; Can lower the temperature, prevent dust; But motor 301 equal power devices need be placed on the top of deciding heavy-gauge sheeting 10 cutting positions, and important spare part adopts the stainless steel material processing and fabricating.
The preparation method of stone floor of the present invention, further comprising the steps of:
(4) the clean floors chunk 10;
(5) the floor chunk 10 after cleaning is carried out quality inspection;
(6) with qualified floor chunk 10 registration warehouse-ins.
Through above institute in steps; Can produce qualified floor chunk 10; Just made qualified hard floor 1 (comprising stone floor), the floor chunk 10 of this hard floor 1 is through being spliced to form the hard floor of user mode, and the floor chunk 10 of the hard floor 1 of unlike material is spliced to form the splicing hard floor each other; The floor chunk 10 of hard floor 1 splices through the floor chunk with other different materials; The formation floor of splicing, the floor chunk 10 of hard floor 1 is embedded in the ornament of different materials, forms boudle.
Technical scheme of the present invention is disclosed as above by preferred embodiment.Those skilled in the art should recognize change and the retouching of under the situation that does not break away from appended scope of the present invention that claim disclosed of the present invention and spirit, being done, and all belong within the protection domain of claim of the present invention.
Claims (10)
1. the preparation method of a stone floor chunk is used to make the floor chunk of stone floor, it is characterized in that, may further comprise the steps:
(1) processing of stone is become sheet material;
(2) said sheet material is polished, make said sheet material have certain thickness and precision, become and decide heavy-gauge sheeting;
(3) decide heavy-gauge sheeting and process corresponding splicing construction said, become the floor chunk.
2. the preparation method of stone floor chunk as claimed in claim 1 is characterized in that, in the said step (1), said stone material need be through the excision forming technology sheet material that is made.
3. the preparation method of stone floor chunk as claimed in claim 2 is characterized in that, said stone material comprises natural stone and man-made stone, and said man-made stone forms through the powder mixes melting of various heterogeneities.
4. the preparation method of stone floor chunk as claimed in claim 1; It is characterized in that, in the said step (2), earlier the one side of said sheet material is carried out polishing; Make it become datum; Again the another side of said sheet material is polished repeatedly, make said sheet material have certain thickness and precision, become and decide heavy-gauge sheeting.
5. the preparation method of stone floor chunk as claimed in claim 4 is characterized in that, uses the diamond abrasive band that the another side of said sheet material is polished repeatedly in the said step (2).
6. the preparation method of stone floor chunk as claimed in claim 1 is characterized in that, said step comprises the steps: again in (3)
(3.1) decide heavy-gauge sheeting and carry and to put in place said;
(3.2) said a pair of side of deciding in the heavy-gauge sheeting is processed, on this a pair of side, to form satisfactory corresponding splicing construction;
(3.3) decide to said that another is processed the side in the heavy-gauge sheeting,, become the floor chunk to form satisfactory corresponding splicing construction on to the side this another.
7. the preparation method of stone floor chunk as claimed in claim 6; It is characterized in that adopt in the said step (3) gang tool to decide heavy-gauge sheeting and process said, said gang tool comprises a plurality of cutting tool assemblies; Each cutting tool assembly includes cutter shaft and cutter head; One of said cutter shaft connects Power Drive Unit, and cutter head is installed on the other end, and the said cutter head quantity of installing on said cutter shaft is one, two or three.
8. the preparation method of stone floor chunk as claimed in claim 7 is characterized in that, said cutter head is the YG6 carbide-tipped milling cutter.
9. the preparation method of stone floor chunk as claimed in claim 1 is characterized in that, and is further comprising the steps of:
(4) clean floors chunk;
(5) the floor chunk after cleaning is carried out quality inspection;
(6) with qualified floor chunk registration warehouse-in.
10. like the preparation method of the arbitrary described stone floor chunk of claim 1-9; It is characterized in that; Said floor chunk comprises four sides; Be respectively arranged with protuberance and recess on the wherein per two relative sides, said protuberance is corresponding each other with the position of recess or interlock, and geomery cooperatively interacts.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210258725.1A CN102758517B (en) | 2012-07-11 | 2012-07-24 | Manufacturing method for stone floor block |
| PCT/CN2012/083906 WO2014008726A1 (en) | 2012-07-11 | 2012-11-01 | Stone floor tile manufacturing method |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210241094.2 | 2012-07-11 | ||
| CN201210241094 | 2012-07-11 | ||
| CN201210258725.1A CN102758517B (en) | 2012-07-11 | 2012-07-24 | Manufacturing method for stone floor block |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102758517A true CN102758517A (en) | 2012-10-31 |
| CN102758517B CN102758517B (en) | 2014-01-08 |
Family
ID=46989825
Family Applications (8)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012102589257A Pending CN102733580A (en) | 2012-07-11 | 2012-07-24 | Splicing and split-joint method for stone inlaid floor |
| CN2012102586901A Pending CN102926523A (en) | 2012-07-11 | 2012-07-24 | Floor slab |
| CN 201220361709 Expired - Lifetime CN202810121U (en) | 2012-07-11 | 2012-07-24 | Stone floor |
| CN2012102587340A Pending CN102744792A (en) | 2012-07-11 | 2012-07-24 | Automatic cutting equipment for blocking and processing stone floor |
| CN2012102587177A Pending CN102744791A (en) | 2012-07-11 | 2012-07-24 | Cutter for machining two sides of building stone slab |
| CN201210258729XA Pending CN102756321A (en) | 2012-07-11 | 2012-07-24 | Stone plate polishing equipment for set thickness |
| CN2012102586973A Pending CN102767275A (en) | 2012-07-11 | 2012-07-24 | Stone floor |
| CN201210258725.1A Active CN102758517B (en) | 2012-07-11 | 2012-07-24 | Manufacturing method for stone floor block |
Family Applications Before (7)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012102589257A Pending CN102733580A (en) | 2012-07-11 | 2012-07-24 | Splicing and split-joint method for stone inlaid floor |
| CN2012102586901A Pending CN102926523A (en) | 2012-07-11 | 2012-07-24 | Floor slab |
| CN 201220361709 Expired - Lifetime CN202810121U (en) | 2012-07-11 | 2012-07-24 | Stone floor |
| CN2012102587340A Pending CN102744792A (en) | 2012-07-11 | 2012-07-24 | Automatic cutting equipment for blocking and processing stone floor |
| CN2012102587177A Pending CN102744791A (en) | 2012-07-11 | 2012-07-24 | Cutter for machining two sides of building stone slab |
| CN201210258729XA Pending CN102756321A (en) | 2012-07-11 | 2012-07-24 | Stone plate polishing equipment for set thickness |
| CN2012102586973A Pending CN102767275A (en) | 2012-07-11 | 2012-07-24 | Stone floor |
Country Status (3)
| Country | Link |
|---|---|
| CN (8) | CN102733580A (en) |
| HK (1) | HK1177240A1 (en) |
| WO (6) | WO2014008725A1 (en) |
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| CN103174274A (en) * | 2013-04-03 | 2013-06-26 | 标力建设集团有限公司 | Stone material seamless polishing construction method |
| WO2014008726A1 (en) * | 2012-07-11 | 2014-01-16 | 北京珠峰天宫玉石科技发展有限公司 | Stone floor tile manufacturing method |
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| CN112356305A (en) * | 2020-09-28 | 2021-02-12 | 云浮市创云新材料有限公司 | Quartz stone plane plate inverted bottom cut 45-degree seamless splicing method |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN102758517B (en) | 2014-01-08 |
| WO2014008721A1 (en) | 2014-01-16 |
| CN102767275A (en) | 2012-11-07 |
| WO2014008725A1 (en) | 2014-01-16 |
| HK1177240A1 (en) | 2013-08-16 |
| WO2014008722A1 (en) | 2014-01-16 |
| CN102926523A (en) | 2013-02-13 |
| CN102744792A (en) | 2012-10-24 |
| WO2014008726A1 (en) | 2014-01-16 |
| WO2014008723A1 (en) | 2014-01-16 |
| CN102756321A (en) | 2012-10-31 |
| WO2014008724A1 (en) | 2014-01-16 |
| CN202810121U (en) | 2013-03-20 |
| CN102733580A (en) | 2012-10-17 |
| CN102744791A (en) | 2012-10-24 |
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