CN102669569B - Full-automatic fresh and wet rice noodle production device and application thereof - Google Patents
Full-automatic fresh and wet rice noodle production device and application thereof Download PDFInfo
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- CN102669569B CN102669569B CN201210172778.1A CN201210172778A CN102669569B CN 102669569 B CN102669569 B CN 102669569B CN 201210172778 A CN201210172778 A CN 201210172778A CN 102669569 B CN102669569 B CN 102669569B
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Abstract
The invention discloses a full-automatic fresh and wet rice noodle production device and an application thereof. The device mainly consists of a rice slurry shunting hopper, an edible stainless steel conveying belt, a high-temperature stewing box, a belt supporting drum, a water cooling box with a spraying device, transverse and vertical roller cutting knives, a speed-adjustable row cutting knife, a lifting conveyor, a packaging machine, a main mechanism motor, a water pump, a water pipe connected with the cooling water tank, a circulating water tank, a rack, a driving roller, an adjusting and tensioning device, a bearing and a main driving roller. The full-automatic fresh and wet rice noodle production device disclosed by the invention has the following advantages: 1. the whole production line is simple to manufacture, the slice stewing, cooling, slicing and quantifying procedures are finished by just one stainless steel belt, the device is easy to clean during the application process, and the manufacturing cost is low; and 2. the device can be used for greatly improving the production capacity and is low in defective percentage.
Description
Technical field
The present invention relates to ground rice production field, specifically a kind of full-automatic fresh wet rice flour noodles process units and application thereof of efficient, energy-conservation, health.
Background technology
Fresh wet rice flour noodles in all parts of the country is produced at present, is all absolutely to adopt traditional production equipment to produce.Its production technology: Raw Materials Rice → wash rice → immersion → defibrination → strap steams sheet → de-cloth → cooling → crosscut (heavily fortified point is cut) bar → manually connect powder → frame up (Manual Packaging) → dispatch from the factory.Conventional production lines is mainly connect powder machine three parts and is formed by cloth bag type steaming powder (sheet) machine, crossbar type cooling conveyor, slitting, its operation principle is: rice is after defibrination, Rice & peanut milk is coated in equably on strap and Rice & peanut milk is cooked and become the sheet that thickness is 0.6-1mm left and right through rotating to enter in steam box, after leaving steam box, with scraper, powder sheet is separated from strap immediately the powder sheet cooking, after the separation of powder sheet, enter conveyer belt and carry out fan coolling, then enter rolling slitting.
Conventional production lines is that to adopt strap to steam its shortcoming of powder as follows:
Percent defective is high; Powder sheet adopts first slitting after de-cloth, because powder sheet is without cooling receipts glue, under the condition of high temperature, de-cloth makes powder sheet easily tattered, owing to steaming sheet, is to adopt terylene strap to have seam mouth, every seam crossing powder sheet all can pull open and cause waste product, and its percent defective is more than 3% under normal circumstances.Strap is shorter, and percent defective is higher.
Oil consumption rate is high: powder sheet adopts first slitting after de-cloth, then the de-cloth of powder sheet enter rolling slitting by crossbar type salband, namely powder sheet synchronous operation and another one on rolling drum surface rolled roller cutter pressure handle powder sheet cut off, for not being bonded at, roll on roller cutter by vermicelli, can only constantly be added in and roll on roller cutter with edible oil, 100 kilograms of fresh wet rice flour noodles of general every production must be used 1 kilogram of edible oil, make per kilogram fresh rice-flour noodles cost increase 8-10%.
Yield rate is low, and products taste is poor: the fresh wet rice flour noodles of high-quality (Rice noodle, cut powder) mouthfeel requires tender, smooth, and its moisture content is between 65-70%.Adopt conventional production lines when high temperature, powder sheet to be departed from from strap, the moisture content of powder sheet can not surpass 60%, otherwise that powder sheet will be drawn when de-cloth will be rotten.Moisture content is not tender, not smooth lower than its mouthfeel of fresh wet rice flour noodles below 65%.
Tradition adopts the apparatus for production line length of strap steaming powder long, and production capacity is low.At present production capacity maximum only has 900 to 1000 kilograms, production ground rice per hour, and the length of production line reaches 30 meters long, and the broadband of strap is 900mm, and strap only has 800mm after shrinking, so the broadband of powder sheet only has 700mm.I once tried lengthening broadening strap, thereby raising speed reaches raising production capacity, all unsuccessful.Because the interface of strap is manual seam, during operation, often there is running limit, the most important thing is strap poor thermal conductivity, improve speed, improve production capacity and must strengthen steam and improve temperature, due to strap poor thermal conductivity, cannot rapid solidification when Rice & peanut milk enters steam box fast on strap, make Rice & peanut milk surface occur decorative pattern, occur that the ground rice of decorative pattern occurs that once steeping disconnected bar is exactly substandard products through boiling water.Tradition adopts the production line of strap, and boiling temperature is less than 100 degree, and general control is in 90 degree left and right, and sterilization effect is poor, and the shelf-life of ground rice is short.
Summary of the invention
The present invention, in order to overcome the deficiencies in the prior art, provides a kind of full-automatic fresh wet rice flour noodles process units and application thereof.
The technical scheme that the present invention solves the problems of the technologies described above is as follows.
Full-automatic fresh wet rice flour noodles process units, is mainly shunted bucket, food grade stainless steel conveyer belt, thermophilic digestion case, traction cylinder, with sprayer unit water cooling box, horizontal, vertical roller cutting knife, adjustable speed, is divided row's cutoff tool, elevating conveyor, packing machine, main machine frame motor, water pump, cooling water pipe, cyclic water tank, frame, transmission roller, regulates tensioning apparatus, bearing, bearing seat, main transmission roller to form by Rice & peanut milk.In frame, be equipped with successively from the inlet to the outlet: transmission roller, Rice & peanut milk are shunted bucket, thermophilic digestion case, traction cylinder, with sprayer unit water cooling box, horizontal, vertical roller cutter, main transmission roller and the adjustable speed cut, divided row cutoff tool, and elevating conveyor is connected with the frame port of export; Food grade stainless steel conveyer belt is endless belt, and it is enclosed within transmission roller, Rice & peanut milk shunting bucket, thermophilic digestion case, traction cylinder successively, with on sprayer unit cooling water tank main transmission roller, formation winding shape; Main machine frame motor is housed below frame, and it is connected with main transmission roller; 5 traction cylinders and cyclic water tank are housed below frame, cyclic water tank by cooling water pipe with sprayer unit water cooling box, be connected; Cooling water pipe is connected with water pump; Rice & peanut milk shunting bucket is housed before the entrance of thermophilic digestion case; Elevating conveyor is connected with active roll tube by chain; Packing machine is housed below elevating conveyor.
The application of full-automatic fresh wet rice flour noodles process units, in above-mentioned full-automatic fresh wet rice flour noodles process units, Rice & peanut milk is flow to Rice & peanut milk shunting bucket, be coated in equably on food grade stainless steel conveyer belt, food grade stainless steel conveyer belt thickness is 0.2mm to 1mm, its thickness of food grade stainless steel conveyer belt depends on the length of rice flour noodle production line and determines, by transmission roller, Rice & peanut milk is sent into thermophilic digestion case, Rice & peanut milk cooks becomes powder sheet, powder sheet on food grade stainless steel conveyer belt is being entrusted continuation operation forward on cylinder, by carrying out cooling receipts glue with the spraying of sprayer unit water cooling box water-cooled, by horizontal stroke, perpendicular roller cutting knife on food grade stainless steel band by powder sheet slitting, by adjustable speed, divide row's cutoff tool by powder sheet customized cut-off, by elevating conveyor, the ground rice cutting is promoted in input packing machine and packed.
Advantage of the present invention is:
1. a whole set of production line is made simply, only with a stainless steel band, just completes and steams sheet, cooling, slitting, quantitative.Health easy to clean in use, cost is low, than conventional production lines, save 30%, traditional cooling conveyor adopts the stainless steel tube that diameter is 8-10mm, one of every 5cm distance, and two ends are connected with stainless steel chain, every meter of cost is 500 yuan, and novel production line directly adopts on the stainless steel band that steams sheet and completes, and novel production line directly adopts water-cooled in stainless steel bottom, and the cold water of spraying 3 meters of stainless steels bottoms through test carries out cooling raio tradition to powder sheet and adopts 10 meters of air-cooled its effects not bad.
2. production capacity increases substantially, as long as stainless steel band is widened and lengthens, can improve output.Temperature in steam box can improve over 100 degree simultaneously, ground rice obtains complete gelatinization, and bactericidal effect is improved, the shelf-life of ground rice is extended, without additive also can guarantee the quality 24 hours (traditional strap steams powder and can only guarantee the quality 12 hours without additive).
3. zero degree product: novel production line adopts stainless steel band to there will not be and drawn the rotten present situation that causes waste product because of strap interface injustice powder sheet without interface (stainless steel band joint weld technology, polishing technology have all reached smooth smooth at present, with the imperceptible interface of hand).
4. not oil consumption, sticky cutter: powder sheet after cooling by water, adopts and rolls roller cutting knife and from the teeth outwards powder sheet is cut off, and then depart from stainless steel band;
5. improve to such an extent that powder rate, powder sheet two sides are smooth, products taste is tender, smooth; Because powder sheet just departs from after cooling receipts glue on stainless steel band, the moisture content of ground rice can reach 68-70%, thereby improves yield, and tender, the smooth degree of products taste is improved, realizes automatic ration.
6. novel production line adopts stainless steel band to steam powder, and because stainless steel band thermal conductivity is good, bean sheet jelly surface there will not be decorative pattern ， Bamboo case temperature to be improved, and makes ground rice obtain gelatinization.
7. realize automatic ration: novel production line stainless steel band and cylinder are all equipped with anti-deviation device, have improved quantitative accuracy.To large-scale industrial production, provide advantage.
Accompanying drawing explanation
Fig. 1 is the full-automatic fresh wet rice flour noodles process units structural representation of the present invention.
In figure, Rice & peanut milk is shunted bucket 1, food grade stainless steel conveyer belt 2, thermophilic digestion case 3, traction cylinder 4, with sprayer unit water cooling box 5, horizontal, vertical roller cutting knife 6, adjustable speed, is divided row's cutoff tool 7, elevating conveyor 8, packing machine 9, main machine frame motor 10, water pump 11, cooling water pipe 12, cyclic water tank 13, frame 14, transmission roller 15, regulates tensioning apparatus 16, bearing, bearing seat 17, main transmission roller 18.
The specific embodiment
Below in conjunction with accompanying drawing and application the invention will be further described.
The full-automatic fresh wet rice flour noodles process units structure of the present invention as shown in Figure 1, in figure, Rice & peanut milk is shunted bucket 1, food grade stainless steel conveyer belt 2, thermophilic digestion case 3, traction cylinder 4, with sprayer unit water cooling box 5, horizontal, vertical roller cutting knife 6, adjustable speed, is divided row's cutoff tool 7, elevating conveyor 8, packing machine 9, main machine frame motor 10, water pump 11, cooling water pipe 12, cyclic water tank 13, frame 14, transmission roller 15, regulates tensioning apparatus 16, bearing, bearing seat 17, main transmission roller 18.
In frame 14, be equipped with successively from the inlet to the outlet: transmission roller 15, Rice & peanut milk shunting bucket 1, thermophilic digestion case 3, traction cylinder 4, cooling water tank 5, horizontal stroke, heavily fortified point are cut roller cutter 6, main transmission roller 18 and adjustable speed and divided row cutoff tool 7, propose conveying and rise machine 8 and be connected with frame 14 ports of export; Food grade stainless steel conveyer belt 2 is endless belts, and it is enclosed within transmission roller 15, Rice & peanut milk shunting bucket 1, thermophilic digestion case 3, traction cylinder 4 successively, with on sprayer unit water cooling box 5 main transmission rollers 18, forms winding shape; Frame 14 is equipped with main machine frame motor 10 below, and it is connected with main transmission roller 18; 5 traction cylinders 4 and cyclic water tank 13 are housed below frame 14, and cyclic water tank 13 is connected with cooling water tank 5 by cooling water pipe 12; Connecting cooling water tank water pipe 12 is connected with water pump 11; Rice & peanut milk shunting bucket 1 is housed before the entrance of thermophilic digestion case 3; Elevating conveyor 8 is connected with active roll tube 18 by chain; Packing machine 9 is housed below elevating conveyor 8.
During the full-automatic fresh wet rice flour noodles process units application of the present invention, Rice & peanut milk is flow to Rice & peanut milk shunting bucket 1, be coated in equably on food grade stainless steel conveyer belt 2, food grade stainless steel conveyer belt thickness is 0.2mm to 1mm, its thickness of food grade stainless steel conveyer belt depends on the length of rice flour noodle production line and determines, by live-roller letter 15, Rice & peanut milk is sent into thermophilic digestion case 3 to be cooked Rice & peanut milk to become powder sheet, powder sheet on the stainless conveyer belt of food grade continues operation forward on traction cylinder 4, by carrying out cooling receipts glue with the 5 water-cooled sprayings of sprayer unit water cooling box, by horizontal stroke, perpendicular roller cutting knife 6 on food grade stainless steel band 2 by powder sheet slitting, by adjustable speed, divide row's cutoff tool 7 by powder sheet customized cut-off, by elevating conveyor 8, the ground rice cutting is promoted to packing in input packing machine 9.
Claims (2)
1. full-automatic fresh wet rice flour noodles process units, mainly by Rice & peanut milk shunting bucket, food grade stainless steel conveyer belt, thermophilic digestion case, traction cylinder, with sprayer unit water cooling box, horizontal, perpendicular roller cutting knife, adjustable speed divides row cutoff tool, elevating conveyor, packing machine, main machine frame motor, water pump, cooling water pipe, cyclic water tank, frame, transmission roller, regulate tensioning apparatus, bearing, bearing block, main transmission roller forms, it is characterized in that, in frame, be equipped with successively from the inlet to the outlet: transmission roller, Rice & peanut milk shunting bucket, thermophilic digestion case, traction cylinder, with sprayer unit water cooling box, horizontal, the perpendicular roller cutter of cutting, main transmission roller and adjustable speed divide row cutoff tool, elevating conveyor is connected with the frame port of export, food grade stainless steel conveyer belt is endless belt, and it is enclosed within transmission roller, Rice & peanut milk shunting bucket, thermophilic digestion case, traction cylinder successively, with on sprayer unit water cooling box and main transmission roller, formation winding shape, main machine frame motor is housed below frame, and it is connected with main transmission roller, 5 traction cylinders and cyclic water tank are housed below frame, cyclic water tank by cooling water pipe with sprayer unit water cooling box, be connected, cooling water pipe is connected with water pump, Rice & peanut milk shunting bucket is housed before the entrance of thermophilic digestion case, elevating conveyor is connected with main transmission roller by chain, packing machine is housed below elevating conveyor.
2. the application of full-automatic fresh wet rice flour noodles process units, it is characterized in that, full-automatic fresh wet rice flour noodles process units, mainly by Rice & peanut milk shunting bucket, food grade stainless steel conveyer belt, thermophilic digestion case, traction cylinder, with sprayer unit water cooling box, horizontal, perpendicular roller cutting knife, adjustable speed divides row cutoff tool, elevating conveyor, packing machine, main machine frame motor, water pump, cooling water pipe, cyclic water tank, frame, transmission roller, regulate tensioning apparatus, bearing, bearing block, main transmission roller forms, in frame, be equipped with successively from the inlet to the outlet: transmission roller, Rice & peanut milk shunting bucket, thermophilic digestion case, traction cylinder, with sprayer unit water cooling box, horizontal, the perpendicular roller cutter of cutting, main transmission roller and adjustable speed divide row cutoff tool, elevating conveyor is connected with the frame port of export, food grade stainless steel conveyer belt is ring-type, and it is enclosed within transmission roller, Rice & peanut milk shunting bucket, thermophilic digestion case, traction cylinder successively, with on sprayer unit water cooling case and main transmission roller, formation winding shape, main machine frame motor is housed below frame, and it is connected with main transmission roller, 5 traction cylinders and cyclic water tank are housed below frame, cyclic water tank by cooling water pipe with sprayer unit water cooling box, be connected, cooling water pipe is connected with water pump, Rice & peanut milk shunting bucket is housed before the entrance of thermophilic digestion case, elevating conveyor is connected with main transmission roller by chain, packing machine is housed below elevating conveyor,
During full-automatic fresh wet rice flour noodles process units application, be that Rice & peanut milk is flow to Rice & peanut milk shunting bucket, be coated in equably on food grade stainless steel conveyer belt, food grade stainless steel conveyer belt thickness is 0.2mm to 1mm, its thickness of food grade stainless steel band depends on the length of rice flour noodle production line and determines, by transmission roller, Rice & peanut milk is sent into thermophilic digestion case, Rice & peanut milk cooks becomes powder sheet, powder sheet on food grade stainless steel conveyer belt continues operation forward on traction cylinder, by carrying out cooling receipts glue with the spraying of sprayer unit water cooling box water-cooled, by horizontal stroke, perpendicular roller cutting knife on food grade stainless steel band by powder sheet slitting, by adjustable speed, divide row's cutoff tool by powder sheet customized cut-off, by elevating conveyor, the ground rice cutting is promoted in input packing machine and packed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210172778.1A CN102669569B (en) | 2012-05-31 | 2012-05-31 | Full-automatic fresh and wet rice noodle production device and application thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210172778.1A CN102669569B (en) | 2012-05-31 | 2012-05-31 | Full-automatic fresh and wet rice noodle production device and application thereof |
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| CN102669569A CN102669569A (en) | 2012-09-19 |
| CN102669569B true CN102669569B (en) | 2014-02-26 |
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| CN103918964B (en) * | 2013-01-11 | 2015-05-27 | 陈千顺 | Vermicelli production process and equipment thereof |
| CN103340344B (en) * | 2013-07-01 | 2014-08-13 | 永州市华利工贸有限责任公司 | Combined type powder soaking device for manufacturing rice flour |
| CN104187265B (en) * | 2014-07-08 | 2017-01-04 | 桂林灵川县永祥米业有限公司 | Safety and sanitation, the rice flour of automatic measuring packing produce equipment |
| CN105104916B (en) * | 2015-07-28 | 2020-05-19 | 田林县安圆食品有限公司 | Rice flour cooking device |
| CN106306996A (en) * | 2016-08-18 | 2017-01-11 | 广西马中粮油有限公司 | Production device of strong-tension rice noodles |
| CN107979975B (en) * | 2017-03-29 | 2021-10-29 | 深圳市配天机器人技术有限公司 | Food production line and food processing method |
| CN106829090B (en) * | 2017-04-06 | 2022-12-09 | 湖南阳光华利食品有限公司 | Fresh wet rice noodle packaging production line and fresh wet rice noodle packaging method |
| CN107535829A (en) * | 2017-09-30 | 2018-01-05 | 广西鑫粮粮食集团有限公司 | A kind of brown rice exempts to soak the method that fresh wet method prepares fine and smooth vermicelli |
| CN108740728B (en) * | 2018-05-22 | 2023-08-01 | 敦健 | Machine for making rice-flour noodles |
| CN109259072A (en) * | 2018-11-01 | 2019-01-25 | 中百集团武汉生鲜食品加工配送有限公司 | A kind of processing technology of potato rice flour |
| CN110881612A (en) * | 2019-11-29 | 2020-03-17 | 怀化天天食品科技有限公司 | Wet rice flour production preparation system |
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| CN101167541A (en) * | 2006-10-24 | 2008-04-30 | 广州尧先机械有限公司 | Fully-automatic convenient instant rice flour noodle production line and production technology thereof |
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2012
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Patent Citations (2)
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|---|---|---|---|---|
| CN2272201Y (en) * | 1996-09-11 | 1998-01-14 | 路英烈 | Wet-cutting rice-flour woodles machine |
| CN101167541A (en) * | 2006-10-24 | 2008-04-30 | 广州尧先机械有限公司 | Fully-automatic convenient instant rice flour noodle production line and production technology thereof |
Non-Patent Citations (2)
| Title |
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| 方便沙河粉连续自动化生产线的工艺和设备的研究;田正文等;《食品科技》;20051231(第11期);38-40 * |
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