CN102669569A - Full-automatic fresh and wet rice noodle production device and application thereof - Google Patents
Full-automatic fresh and wet rice noodle production device and application thereof Download PDFInfo
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- CN102669569A CN102669569A CN2012101727781A CN201210172778A CN102669569A CN 102669569 A CN102669569 A CN 102669569A CN 2012101727781 A CN2012101727781 A CN 2012101727781A CN 201210172778 A CN201210172778 A CN 201210172778A CN 102669569 A CN102669569 A CN 102669569A
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Abstract
The invention discloses a full-automatic fresh and wet rice noodle production device and an application thereof. The device mainly consists of a rice slurry shunting hopper, an edible stainless steel conveying belt, a high-temperature stewing box, a belt supporting drum, a water cooling box with a spraying device, transverse and vertical roller cutting knives, a speed-adjustable row cutting knife, a lifting conveyor, a packaging machine, a main mechanism motor, a water pump, a water pipe connected with the cooling water tank, a circulating water tank, a rack, a driving roller, an adjusting and tensioning device, a bearing and a main driving roller. The full-automatic fresh and wet rice noodle production device disclosed by the invention has the following advantages: 1. the whole production line is simple to manufacture, the slice stewing, cooling, slicing and quantifying procedures are finished by just one stainless steel belt, the device is easy to clean during the application process, and the manufacturing cost is low; and 2. the device can be used for greatly improving the production capacity and is low in defective percentage.
Description
Technical field
The present invention relates to the ground rice production field, specifically is a kind of full-automatic bright wet rice flour noodles process units and application thereof of efficient, energy-conservation, health.
Background technology
Bright wet rice flour noodles production in all parts of the country at present absolutely all is to adopt conventional production equipment to produce.Its production technology: raw material rice → wash rice → immersion → defibrination → strap steams sheet → take off cloth → cooling → crosscut (heavily fortified point is cut) bar → manual work and connects powder → frame up (Manual Packaging) → dispatch from the factory.Conventional production lines is mainly connect powder machine three parts and is formed by cloth belt steaming powder (sheet) machine, crossbar type cooling conveyor, slitting; Its operation principle is: rice is behind defibrination; Rice & peanut milk is coated on the strap through rotating to get in the steam box equably Rice & peanut milk cooked to become thickness be the sheet about 0.6-1mm; After the powder sheet that cooks leaves steam box, with scraper the powder sheet is separated from strap immediately, the powder sheet separates back entering conveyer belt and carries out fan cooled, gets into the rolling slitting then.
Conventional production lines is that to adopt strap to steam its shortcoming of powder following:
Percent defective is high; The powder sheet adopts and to take off slitting behind the cloth earlier; Because the powder sheet is received glue without cooling, under the condition of high temperature, take off cloth and make powder sheet junk easily, be to adopt the terylene strap that the seam mouth is all arranged owing to steam sheet; Every seam crossing powder sheet all can pull open and cause waste product, and its percent defective is more than 3% under the normal condition.Strap is short more, and percent defective is high more.
Oil consumption rate is high: the powder sheet adopts and takes off slitting behind the cloth earlier; The powder sheet takes off cloth after the crossbar type salband gets into the rolling slitting then; Just powder sheet synchronous operation and another one on rolling drum surface rolled the roller cutter pressure handle powder sheet cut off, and rolls on the roller cutter for vermicelli are not bonded at, and can only constantly be added in edible oil and roll on the roller cutter; 100 kilograms of bright wet rice flour noodles of general every production must use 1 kilogram of edible oil, make per kilogram fresh rice-flour noodles cost increase 8-10%.
Yield rate is low, and the product mouthfeel is poor: the bright wet rice flour noodles of high-quality (Rice noodle, cut powder) mouthfeel requires tender, smooth, and its moisture content is between 65-70%.Adopt conventional production lines when high temperature, the powder sheet to be broken away from from strap, the moisture content of powder sheet can not surpass 60%, otherwise that the powder sheet will be drawn when taking off cloth will be mashed.Its mouthfeel of bright wet rice flour noodles that moisture content is lower than below 65% is not tender, not smooth.
Tradition adopts the apparatus for production line length of strap steaming powder long, and production capacity is low.900 to 1000 kilograms in ground rice is per hour produced in having only that production capacity is maximum at present, and the length of production line reaches 30 meters long, and the broadband of strap is 900mm, and strap has only 800mm after shrinking, so the broadband of powder sheet has only 700mm.I once tried to add wide strap, thereby raising speed reaches the raising production capacity, all got nowhere.Because the interface of strap is manual seam, often occur during operation running the limit, the most important thing is the strap poor thermal conductivity; Improve speed; Improve production capacity and must strengthen steam and improve temperature, because the strap poor thermal conductivity, can't rapid solidification when Rice & peanut milk gets into steam box fast on strap; Make the Rice & peanut milk surface decorative pattern occur, the ground rice that decorative pattern occurs is exactly substandard products through boiling water once steeping the bar that occurs breaking.Tradition adopts the production line of strap, and boiling temperature generally is controlled at about 90 degree less than 100 degree, and sterilization effect is poor, and the shelf-life of ground rice is short.
Summary of the invention
The present invention provides a kind of full-automatic bright wet rice flour noodles process units and application thereof in order to overcome the deficiency of prior art.
The technical scheme that the present invention solves the problems of the technologies described above is following.
Full-automatic bright wet rice flour noodles process units, mainly by Rice & peanut milk shunting bucket, food grade stainless steel conveyer belt, thermophilic digestion case, entrust cylinder, have sprayer unit water-cooled case, horizontal, vertical roller cutting knife, adjustable speed divide row's cutoff tool, promote conveyer, packing machine, main machine frame motor, water pump, connection cooling water pipe, cyclic water tank, frame, live-roller letter, regulate tensioning apparatus, bearing, bearing seat, main transmission roller and form.On frame, export successively from entering the mouth to and to be equipped with: transmission roller, Rice & peanut milk shunting bucket, thermophilic digestion case, entrust cylinder, cooling water tank, horizontal stroke, heavily fortified point and cut roller cutter, main transmission roller and adjustable speed and divide and arrange cutoff tool, elevator is connected with the frame port of export; The stainless steel conveyer belt is an endless belt, and it is enclosed within transmission roller, Rice & peanut milk shunting bucket, thermophilic digestion case successively, entrusts on cylinder, the cooling water tank main transmission roller, forms winding shape; Main motor is housed below the frame, and it is connected with the main transmission roller; 5 Tobe cylinders and cyclic water tank are housed below frame, and cyclic water tank is connected with cooling water tank through cooling water pipe; Cooling water pipe is connected with water pump; Powder slurry shunting bucket is housed before the inlet of thermophilic digestion case; Promoting conveyer is connected with active roll tube through chain; Below the lifting conveyer packing machine is housed.
The application of full-automatic bright wet rice flour noodles process units; Rice & peanut milk is flow to Rice & peanut milk shunting bucket; Be coated in food grade thickness equably and carry on the steaming sheet band at the stainless steel of 0.2mm to 1mm, its thickness of stainless steel band depends on the length of rice flour noodle production line and decides, through the live-roller letter; Rice & peanut milk is sent into the thermophilic digestion case to cook Rice & peanut milk and becomes the powder sheet; Stainless with on the powder sheet on the Tobe cylinder, continue forward operation, cool off receipts glue through having the spraying of sprayer unit water-cooled case water-cooled, through horizontal, vertical roller cutting knife on stainless steel band with powder sheet slitting; Divide row's cutoff tool with powder sheet customized cut-off through adjustable speed, through promoting conveyer with packing in the ground rice lifting input packing machine that cuts.
Advantage of the present invention is:
1. a whole set of production line is made simply, only just accomplishes with a stainless steel band and steams sheet, cooling, slitting, quantitative.In use be prone to sanitation and hygiene, cost is low, practices thrift 30% than conventional production lines; It is the stainless steel tube of 8-10mm that traditional cooling conveyor adopts diameter, one of every 5cm distance, and two ends are connected with stainless steel chain; Every meter cost is 500 yuan; And novel production line directly adopts and accomplishes on the stainless steel band that steams sheet, and novel production line directly adopts water-cooled in the stainless steel bottom, the powder sheet is carried out the cooling raio tradition adopts 10 meters air-cooled its effects not bad through the test cold water of spraying 3 meters stainless steels bottoms.
2. production capacity increases substantially, as long as stainless steel band is widened and extended, can improve output.Temperature in steam box can improve above 100 degree simultaneously; Ground rice obtains complete gelatinization; And bactericidal effect is improved, and the shelf-life of ground rice obtains prolonging, without additive also can guarantee the quality 24 hours (traditional strap steams powder and can only guarantee the quality 12 hours without additive).
3. zero degree article: novel production line adopts stainless steel band not have interface (technology of stainless steel band joint weld at present, polishing technology have all reached smooth smooth, feel less than interface with feel) can not occur being drawn the mashed present situation that causes waste product because of the uneven powder sheet of strap interface.
4. do not consume oil, sticking cutter: the powder sheet on the stainless steel band after the water-cooled cooling, adopt and roll the roller cutting knife and from the teeth outwards the powder sheet is cut off, and then break away from;
5. improve to such an extent that powder rate, powder sheet two sides are smooth, the product mouthfeel is tender, smooth; Because the powder sheet just breaks away from after glue is received in cooling on the stainless steel band, the moisture content of ground rice can reach 68-70%, thereby improves yield, and tender, the smooth degree of product mouthfeel is improved, realizes automatic ration.
6 new production line adopts stainless steel with rice flour, because stainless steel with good thermal conductivity, vermicelli surface pattern does not appear, bamboo tank temperature is improved, so that gelatinized rice flour to get done.
7. realization automatic ration: novel production line stainless steel band and cylinder all are equipped with anti-deviation device, have improved quantitative accuracy.To large-scale industrial production advantage is provided.
Description of drawings
Fig. 1 is the full-automatic bright wet rice flour noodles process units structural representation of the present invention.
Among the figure, Rice & peanut milk shunting bucket 1, food grade stainless steel conveyer belt 2, thermophilic digestion case 3, entrust cylinder 4, have sprayer unit water-cooled case 5, horizontal, vertical roller cutting knife 6, adjustable speed divide row's cutoff tool 7, promote conveyer 8, packing machine 9, main machine frame motor 10, water pump 11, connect cooling water tank water pipe 12, cyclic water tank 13, frame 14, live-roller letter 15, regulate tensioning apparatus 16, bearing, bearing sit 17, main transmission roller 18.
The specific embodiment
Below in conjunction with accompanying drawing and application the present invention is further described.
The full-automatic bright wet rice flour noodles process units structure of the present invention is as shown in Figure 1; Among the figure, Rice & peanut milk shunting bucket 1, food grade stainless steel conveyer belt 2, thermophilic digestion case 3, entrust cylinder 4, have sprayer unit water-cooled case 5, horizontal, vertical roller cutting knife 6, adjustable speed divide row's cutoff tool 7, promote conveyer 8, packing machine 9, main machine frame motor 10, water pump 11, cooling water pipe 12, cyclic water tank 13, frame 14, live-roller letter 15, regulate that tensioning apparatus 16, bearing, bearing sit 17, main transmission roller 18.
On frame 14; Export successively from entering the mouth to and to be equipped with: transmission roller 15, Rice & peanut milk shunting bucket 1, thermophilic digestion case 3, entrust cylinder 4, cooling water tank 5, horizontal stroke, heavily fortified point and cut roller cutter 6, main transmission roller 18 and adjustable speed and divide and arrange cutoff tool 7, elevator 8 is connected with frame 14 ports of export; Stainless steel conveyer belt 2 is endless belts, and it is enclosed within transmission roller 15, Rice & peanut milk shunting bucket 1, thermophilic digestion case 3 successively, entrusts on cylinder 4, the cooling water tank 5 main transmission rollers 18, forms winding shape; Main motor 10 is housed below the frame 14, and it is connected with main transmission roller 18; 5 Tobe cylinders 4 and cyclic water tank 13 are housed below frame 14, and cyclic water tank 13 is connected with cooling water tank 5 through cooling water pipe 12; Cooling water pipe 12 is connected with water pump 11; Powder slurry shunting bucket 1 is housed before the inlet of thermophilic digestion case 3; Promoting conveyer 8 is connected with active roll tube 18 through chain; Below the lifting conveyer 8 packing machine 9 is housed.
When the full-automatic bright wet rice flour noodles process units of the present invention is used; Rice & peanut milk is flow to Rice & peanut milk shunting bucket 1; Be coated in food grade thickness equably and carry on the steaming sheet band 2 at the stainless steel of 0.2mm to 1mm, its thickness of stainless steel band depends on the length of rice flour noodle production line and decides, through the letter of 15 live-rollers; Rice & peanut milk is sent into thermophilic digestion case 3 to cook Rice & peanut milk and becomes the powder sheet; Stainless with on the powder sheet on 4 Tobe cylinders, continue forward operation, cool off receipts glue through having the spraying of sprayer unit water-cooled case 5 water-cooleds, through horizontal, vertical roller cutting knife 6 on stainless steel band with powder sheet slitting; Divide row's cutoff tool 7 with powder sheet customized cut-off through adjustable speed, the ground rice that cuts is promoted packing in the input packing machine 9 through promoting conveyer 8.
Claims (2)
1. full-automatic bright wet rice flour noodles process units; Mainly by Rice & peanut milk shunting bucket, food grade stainless steel conveyer belt, thermophilic digestion case, entrust cylinder, have sprayer unit water-cooled case, horizontal, vertical roller cutting knife, adjustable speed divide row's cutoff tool, promote conveyer, packing machine, main machine frame motor, water pump, cooling water pipe, cyclic water tank, frame, live-roller letter, regulate tensioning apparatus, bearing, bearing seat, main transmission roller and form; It is characterized in that; In frame; Export successively from entering the mouth to and to be equipped with: transmission roller, Rice & peanut milk shunting bucket, thermophilic digestion case, entrust cylinder, cooling water tank, horizontal stroke, heavily fortified point and cut roller cutter, main transmission roller and adjustable speed and divide and arrange cutoff tool, elevator is connected with the frame port of export; The stainless steel conveyer belt is an endless belt, and it is enclosed within transmission roller, Rice & peanut milk shunting bucket, thermophilic digestion case successively, entrusts on cylinder, the cooling water tank main transmission roller, forms winding shape; Main motor is housed below the frame, and it is connected with the main transmission roller; 5 Tobe cylinders and cyclic water tank are housed below frame, and cyclic water tank is connected with cooling water tank through cooling water pipe; Cooling water pipe is connected with water pump; Powder slurry shunting bucket is housed before the inlet of thermophilic digestion case; Promoting conveyer is connected with active roll tube through chain; Below the lifting conveyer packing machine is housed.
2. the application of full-automatic bright wet rice flour noodles process units; It is characterized in that Rice & peanut milk flows to Rice & peanut milk shunting bucket, be coated in food grade thickness equably and carry on the steaming sheet band at the stainless steel of 0.2mm to 1mm; Its thickness of stainless steel band depends on the length of rice flour noodle production line and decides; Through live-roller letter, Rice & peanut milk is sent into the thermophilic digestion case Rice & peanut milk is cooked becomes the powder sheet, stainless with on the powder sheet on the Tobe cylinder, continues to move forward; Cool off receipts glue through having the spraying of sprayer unit water-cooled case water-cooled; Through horizontal, vertical roller cutting knife on stainless steel band with powder sheet slitting, divide row's cutoff tool with powder sheet customized cut-off through adjustable speed, the ground rice that cuts promoted in the input packing machine pack through promoting conveyer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201210172778.1A CN102669569B (en) | 2012-05-31 | 2012-05-31 | Full-automatic fresh and wet rice noodle production device and application thereof |
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| CN201210172778.1A CN102669569B (en) | 2012-05-31 | 2012-05-31 | Full-automatic fresh and wet rice noodle production device and application thereof |
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| CN102669569A true CN102669569A (en) | 2012-09-19 |
| CN102669569B CN102669569B (en) | 2014-02-26 |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103340344A (en) * | 2013-07-01 | 2013-10-09 | 永州市华利工贸有限责任公司 | Combined type powder soaking device for manufacturing rice flour |
| CN103918964A (en) * | 2013-01-11 | 2014-07-16 | 陈千顺 | Vermicelli production process and equipment thereof |
| CN104187265A (en) * | 2014-07-08 | 2014-12-10 | 桂林灵川县永祥米业有限公司 | Healthy safe automatic weighing packaging rice noodle production equipment |
| CN105104916A (en) * | 2015-07-28 | 2015-12-02 | 田林县安圆食品有限公司 | Rice noodle boiling device |
| CN106306996A (en) * | 2016-08-18 | 2017-01-11 | 广西马中粮油有限公司 | Production device of strong-tension rice noodles |
| CN106829090A (en) * | 2017-04-06 | 2017-06-13 | 永州市华利工贸有限责任公司 | Fresh-cut lettuce packaging production line and fresh-cut lettuce packing method |
| CN107535829A (en) * | 2017-09-30 | 2018-01-05 | 广西鑫粮粮食集团有限公司 | A kind of brown rice exempts to soak the method that fresh wet method prepares fine and smooth vermicelli |
| WO2018176268A1 (en) * | 2017-03-29 | 2018-10-04 | 深圳市配天机器人技术有限公司 | Food production line and food processing method |
| CN108740728A (en) * | 2018-05-22 | 2018-11-06 | 敦健 | Rice cool braised noodle manufacturing machine |
| CN109259072A (en) * | 2018-11-01 | 2019-01-25 | 中百集团武汉生鲜食品加工配送有限公司 | A kind of processing technology of potato rice flour |
| CN110881612A (en) * | 2019-11-29 | 2020-03-17 | 怀化天天食品科技有限公司 | Wet rice flour production preparation system |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103918964A (en) * | 2013-01-11 | 2014-07-16 | 陈千顺 | Vermicelli production process and equipment thereof |
| CN103918964B (en) * | 2013-01-11 | 2015-05-27 | 陈千顺 | Vermicelli production process and equipment thereof |
| CN103340344A (en) * | 2013-07-01 | 2013-10-09 | 永州市华利工贸有限责任公司 | Combined type powder soaking device for manufacturing rice flour |
| CN104187265A (en) * | 2014-07-08 | 2014-12-10 | 桂林灵川县永祥米业有限公司 | Healthy safe automatic weighing packaging rice noodle production equipment |
| CN104187265B (en) * | 2014-07-08 | 2017-01-04 | 桂林灵川县永祥米业有限公司 | Safety and sanitation, the rice flour of automatic measuring packing produce equipment |
| CN105104916B (en) * | 2015-07-28 | 2020-05-19 | 田林县安圆食品有限公司 | Rice flour cooking device |
| CN105104916A (en) * | 2015-07-28 | 2015-12-02 | 田林县安圆食品有限公司 | Rice noodle boiling device |
| CN106306996A (en) * | 2016-08-18 | 2017-01-11 | 广西马中粮油有限公司 | Production device of strong-tension rice noodles |
| WO2018176268A1 (en) * | 2017-03-29 | 2018-10-04 | 深圳市配天机器人技术有限公司 | Food production line and food processing method |
| CN106829090A (en) * | 2017-04-06 | 2017-06-13 | 永州市华利工贸有限责任公司 | Fresh-cut lettuce packaging production line and fresh-cut lettuce packing method |
| CN107535829A (en) * | 2017-09-30 | 2018-01-05 | 广西鑫粮粮食集团有限公司 | A kind of brown rice exempts to soak the method that fresh wet method prepares fine and smooth vermicelli |
| CN108740728A (en) * | 2018-05-22 | 2018-11-06 | 敦健 | Rice cool braised noodle manufacturing machine |
| CN108740728B (en) * | 2018-05-22 | 2023-08-01 | 敦健 | Machine for making rice-flour noodles |
| CN109259072A (en) * | 2018-11-01 | 2019-01-25 | 中百集团武汉生鲜食品加工配送有限公司 | A kind of processing technology of potato rice flour |
| CN110881612A (en) * | 2019-11-29 | 2020-03-17 | 怀化天天食品科技有限公司 | Wet rice flour production preparation system |
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| CN102669569B (en) | 2014-02-26 |
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