CN209073445U - Vermicelli cooling system - Google Patents
Vermicelli cooling system Download PDFInfo
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- CN209073445U CN209073445U CN201821282607.3U CN201821282607U CN209073445U CN 209073445 U CN209073445 U CN 209073445U CN 201821282607 U CN201821282607 U CN 201821282607U CN 209073445 U CN209073445 U CN 209073445U
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Abstract
Vermicelli cooling system disclosed by the utility model, it is characterized by: being made of conveyer belt, accumulator tank, spray head, recovery pond, composition, conveyer belt and level ground are fixedly mounted in 25-30 ° of angle and ground, conveyer belt is upper parallel uniformly to install a certain number of spray heads, is equipped with accumulator tank below conveyer belt (2-1)；Sprocket wheel, chain, motor are connected in turn in conveyer belt right end, and motor passes through the sprocket wheel rotation on chain-driving conveyer belt；Recovery pond is installed in conveyer belt left end；The length of conveyer belt matches with the cooling evacuation time of vermicelli.Vermicelli improve the finish, flexibility and evacuation degree of vermicelli by cooling system, can be recycled again the granulated slag that generation is filtered in cooling procedure, waste water, achieve the purpose that water conservation and reduce vermicelli manufacturing cost.
Description
Technical field
The utility model belongs to vermicelli manufacture technology field, more particularly to vermicelli cooling system.
Background technique
During making vermicelli, starch mud is made by closing powder in starch, then starch mud is squeezed into vermicelli, and vermicelli pass through again
It crosses boiling gelatinization, cooling, dissection, aging, drying, pack；Prior art device takes single machine mating, since equipment is automatic
Change degree is low, and labor intensity is high, while during gelatinization, cooling, dissection, needing to be expelled directly out, caused using a large amount of water
The waste of great lot of water resources improves the manufacturing cost of vermicelli.
Summary of the invention
The purpose of this utility model is to provide vermicelli cooling system, the technical solution taken are as follows: by conveyer belt, recycling
Slot, spray head, recovery pond composition, conveyer belt and level ground are fixedly mounted in 25-30 ° of angle and ground, the left end of the conveyer belt
The belt right of alignment gelatinization system brings out mouth installation, and the conveyer belt is upper parallel uniformly to install a certain number of spray heads, this is defeated
It send and accumulator tank is installed below band；Sprocket wheel, chain, motor are connected in turn in conveyer belt right end, and motor passes through chain-driving
Sprocket wheel rotation on conveyer belt；Recovery pond is installed in conveyer belt left end；Vermicelli improve the light of vermicelli by cooling system
The granulated slag that generation is filtered in cooling procedure, waste water can be recycled again, reach saving by cleanliness, flexibility and evacuation degree
With the purpose of water and reduction vermicelli manufacturing cost.
The utility model vermicelli cooling system completes vermicelli system with gelatinization system, promotion conveyer belt, dissection system support
Make, and starch mud blender and vermicelli extruding extruding machine, the shallow lake of starch mud blender production are installed in the leading portion of gelatinization system
Powder mud, which enters in vermicelli extruding extruding machine, is made vermicelli, cooling thin subsequently into being gelatinized in gelatinization system, carrying out in cooling system
It is scattered, it finally is sent into the progress dissection of dissection system by promoting conveyer belt, and granulated slag, water are recycled into mating be integrated；
Preferably, the length of the vermicelli cooling system conveyer belt matches with the cooling evacuation time of vermicelli；
Preferably, the gelatinization system is made of pond, conveyer belt；The pond, top are provided with cover board, bottom
Portion is provided with jet chimney；The conveyer belt installed in pond, conveyer belt use stainless steel plate or fire-resistant nontoxic plastic chain plate system
Make, and be provided with a certain number of circular holes on stainless steel plate or fire-resistant nontoxic plastic chain plate, circular hole pore size control is in 2.0-
The inclined-plane of 2.5mm, the conveyer belt in pond are fixedly mounted horizontal by 25-30 ° of angle, and conveyer belt left end is directed at vermicelli and squeezes
Extruding machine is installed and is submerged in pond, and right end is exposed at outside pond, and is sequentially installed with sprocket wheel, chain, motor in right end, electricity
Machine is rotated by the sprocket wheel connected on chain-driving conveyer belt；
Preferably, the length of the gelatinization system pond and conveyer belt matches with vermicelli gelatinization time；
Preferably, the promotion conveyer belt is made of stainless steel plate or fire-resistant nontoxic plastic chain plate, left end alignment
The right end of cooling system conveyer belt exports installation, promotes conveyer belt right end and is equipped with sprocket wheel, motor passes through chain) drive promotion defeated
The sprocket wheel rotation for taking connection is sent, and is driven and promotes conveyer belt rotation；Conveyer belt left end is promoted to be fixedly mounted in recovery pond；It returns
Receives pond will be re-used for vermicelli production after the water recycling of the vermicelli entrainment promoted on conveyer belt；
Preferably, the dissection system is by funnel, cutter, dissection vermicelli conveyer belt, scraper, conveyer belt and dynamical system
System transmission case, motor form；The funnel is fixedly mounted on bracket, and funnel inlet alignment promotes the right end outlet of conveyer belt
Installation；
The cutter is made of rotary cutter and fixed cutting tool, and rotary cutter is directed at leakage with fixed cutting tool shearing intersection
Struggle against lower exit port installation, controls the rotation speed of rotary cutter, vermicelli are cut into the vermicelli of design length；The rotary cutter
On the rotating shaft, rotation axis is fixedly mounted on bracket by 2, both ends bearing block, and rotation axis connect and mentions with transmission case for installation
For power；
The fixed cutting tool is mounted on fixed cutting tool frame, and fixed cutting tool frame is fixedly mounted on bracket by both ends,
The length of fixed cutting tool and the length of rotary cutter match；
The vermicelli that vermicelli are cut into design length are implemented by following mode: by adjusting control rotation
The rotation speed of cutter, i.e. rotary cutter rotate to when contacting with fixed cutting tool as starting point, make that rotary cutter rotates a circle when
Between fall on time of the predetermined design length on dissection vermicelli conveyer belt under gap and vermicelli and match, rotary cutter rotates a circle
The vermicelli section designed is formed to shearing force cutting vermicelli are formed when contacting with fixed cutting tool；
The rotary cutter or fixed cutting tool is made of stainless steel plate or fire-resistant nontoxic hard plastic board；
The dissection vermicelli conveyer belt is made of stainless steel plate or fire-resistant nontoxic plastic chain plate, is mounted on rotary cutting
Below knife and fixed cutting tool shearing intersection, for the vermicelli conveying after dissection；Dissection vermicelli conveyer belt both ends pass through actively
Roller, passive roller are connected and fixed, and the sprocket wheel on sprocket wheel and motor on drive roll is connected by chain and transmits power；It is main
Move roller, the jackshaft of passive roller is connected and fixed by the bearing block and bracket at both ends；
The scraper is mounted on the upper surface of dissection vermicelli conveyer belt, is rectangle structure, using fire-resistant nontoxic plastics
Plate production, is fixedly mounted on 6 doctor blade holders, the length of scraper and the length of dissection vermicelli match, scraper with equivalent amount
Take discontinuous rotary motion；6 doctor blade holders are uniformly fixed on blade shaft using blade shaft as axle center, the length of doctor blade holder and scraper
It spends identical；Blade shaft is fixedly mounted on bracket by the bearing block at 2 ends；The sprocket wheel connected on blade shaft passes through chain and transmission
The transmission axis connection of case simultaneously provides power；
The transmission case is speed-changing gear box, is fixedly mounted on bracket, connects chain by the sprocket wheel on motor and passes
Pass speed-changing gear box power；
Preferably, the length of the scraper and the length of dissection vermicelli match, and the length of scraper is less than dissection vermicelli
Length；
The scraper takes discontinuous rotary motion, i.e. time for stopping of scraper and dissection vermicelli conveyer belt is by vermicelli section
Be transported to it is equal with the scraper both ends matched time, then scraper rotation vermicelli section is transferred from dissection vermicelli conveyer belt under
On one conveyer belt, scraper stops again, repeats above-mentioned rotation；
The dissection system conveyer belt is the strip of 2 relative separations, using stainless steel plate or fire-resistant nontoxic plastics
Carrier bar production；The strip spacing of 2 relative separations is controlled in 20-30mm；Conveyer belt both ends are solid by drive roll, passive roller
Fixed to connect, the sprocket wheel connected on drive roll is connected by the sprocket wheel connected on chain and motor and power transmitting；Drive roll,
The jackshaft of passive roller is connected and fixed by bearing block and bracket；
Vermicelli cooling system application method, is made from starch, with gelatinization system, promotion conveyer belt, dissection system support
Vermicelli production is completed, is included the following steps:
(1) vermicelli processed
Starch is closed into powder by starch mud blender, starch mud is made, then starch mud is continuous by vermicelli extruding extruding machine
It is squeezed into vermicelli；
(2) it is gelatinized
It first is put into water in the pond of gelatinization system, heating and controlling water temperature is 92-95 DEG C, then squeezes step (1)
Vermicelli under fall on the conveyer belt in pond, gelatinization time of the vermicelli in pond is controlled in 3-5min, the conveying of conveyer belt
The gelatinization time of speed and vermicelli in pond matches, and the speed of the continuously extruded vermicelli of extruding machine is squeezed with step (1) vermicelli
Match, gelatinization terminates for vermicelli to be transported in cooling system；
(3) cooling
The use of the mass ratio adjustment cooling water pH value of citric acid, ammonium lacate 1: 1 is first 4.2-4.5, is then added by 1L water
20-30U amylase, 5-10U carbohydrase, 15-20U acid protease stir evenly cooling for vermicelli；Step (2) are gelatinized
Vermicelli after boiling are transported on the conveyer belt in cooling system by conveyer belt, when the speed and gelatinization of cooling conveying vermicelli
Conveying speed matches；Cooling water is opened, the water spray loop diameter and cooling conveyor width for controlling spray head match, by spray head to defeated
The vermicelli taken are sent to carry out cooling, evacuate, cooling evacuation time control enters back into next step in 2-3min；Extra cooling
Water is fallen to flowing into accumulator tank by the hole on conveyer belt and be flowed back into recovery pond again, by the granulated slag of accumulator tank collection, cooling
Vermicelli production is re-used for after water recycling；Cooling water is pulled granulated slag recycling out in time and is produced for starch mud in cyclic process, water
Circulation primary adds 10U amylase, 3U carbohydrase, 5U acid protease by 1L water, while using citric acid, ammonium lacate 1: 1
It is 4.2-4.5 that mass ratio, which adjusts and controls cooling water pH value,.
(4) dissection
Step (3) vermicelli after cooling are transported in the funnel of dissection system by promotion conveyer belt, and under hopper outlet
It falls on dissection vermicelli conveyer belt, by vermicelli from being fed forward, dissection vermicelli conveyer belt and promotion convey dissection vermicelli conveyer belt
The conveying speed of band matches；According to the vermicelli length adjustment rotary cutter rotation speed of design, i.e., rotary cutter rotate to
It is starting point when fixed cutting tool contacts, rotary cutter passes through the time slot to rotate a circle and falls on dissection vermicelli conveyer belt under vermicelli
On time of predetermined design length match, cut when rotary cutter rotates a circle to forming shearing force when contacting with fixed cutting tool
Vermicelli, are cut into the vermicelli section of design length by disconnected vermicelli；
(4) vermicelli are conveyed
Vermicelli after step (3) dissection are transported to scraper in the following, adjusting the rotation speed of scraper by dissection vermicelli conveyer belt
The conveying speed of degree, the rotation speed of scraper and dissection vermicelli conveyer belt with match, make both ends and the scraper two of dissection vermicelli
End alignment, then scraper scratches dissection vermicelli from dissection vermicelli conveyer belt onto 2 conveyer belts, and 2 conveyer belts are by vermicelli
Duan Chaoqian conveying, is manually provoked vermicelli section from centre from the gap between 2 conveyer belts using bamboo pole or rigid plastics bar,
Then the vermicelli on bamboo pole or rigid plastics bar are manually evacuated uniformly, vermicelli is finally subjected to freezing aging, are dried as finished product.
The good effect of the utility model:
(1) the vermicelli cooling system of the utility model completes powder with gelatinization system, promotion conveyer belt, dissection system support
Item production integrates gelatinization, cooling, dissection and granulated slag, water recycling, and structure is completely embedded, easy to use, can be improved vermicelli
Homogeneous quality and standard design length and effectively recycle filter process in granulated slag, waste water, thus reached saving use
Water reduces vermicelli manufacturing cost and improves the purpose of vermicelli quality.
(2) vermicelli cooling system application method completes vermicelli system with gelatinization system, promotion conveyer belt, dissection system support
Make, starch using aging, drying, is packaged into product, to improve powder by squeezing vermicelli, boiling gelatinization, cooling, dissection
Finish, flexibility and the evacuation degree of item, and reduce drafting rate and strip-breaking rate；The powder of generation can will be filtered in production process
Slag, waste water are recycled again, are achieved the purpose that water conservation and are reduced vermicelli manufacturing cost.
Detailed description of the invention
Fig. 1 is the positive structure diagram of the utility model；
Fig. 2 is the gelatinization system positive structure diagram of Fig. 1；
Fig. 3 is the cooling system positive structure diagram of Fig. 1；
Fig. 4 is the transportation system positive structure diagram of Fig. 1；
Fig. 5 is the dissection system positive structure diagram of Fig. 1；
Fig. 6 is the overlooking structure diagram of Fig. 5；
Fig. 7 is the right side structural representation of Fig. 5；
It illustrates, 1- is gelatinized system, 1-1- cover board, 1-2- conveyer belt, 1-3- motor, 1-4- jet chimney, 1-5- water
Pond, 1-6- chain, 2- cooling system, 2-1 conveyer belt, 2-2 spray head, 2-3 recovery pond, 2-4 accumulator tank, 2-5 motor, 2-6- chain
Item, 3- promotion conveyer belt, 3-1 recovery pond, 3-2- chain, 3-3- sprocket wheel, 4- dissection system, 5- bearing block, 6- dissection vermicelli are defeated
Send band, 7- bracket, 8- bearing block, 9- doctor blade holder, 10- scraper, 11- blade shaft, 12-1- chain, 12-2- sprocket wheel, 12-3- chain
Wheel, 13- starch mud blender, 14- vermicelli extruding extruding machine, 15- bearing block, 16- transmission shaft, 17- funnel, 19- transmission case,
20- bearing block, 21- rotation axis, 22-1- drive roll, the passive roller of 22-2-, 22-3- sprocket wheel, 22-4- sprocket wheel, 23- rotary cutting
Knife, 24- fixed cutting tool, 25- bracket, 26- motor, 27- chain, 28- motor, 29-- chain, 30- conveyer belt, 30-2- are actively rolled
Cylinder, the passive roller of 30-3-, 30-4- sprocket wheel, 30-5- sprocket wheel, 31- motor, 32- motor, 33- chain, 34- bracket, 35- are fixed
Cutoff knife rack.
Specific embodiment
The utility model is described in detail With reference to embodiment.
Embodiment 1
Vermicelli cooling system, as shown in figure 3, be made of conveyer belt 2-1, accumulator tank 2-4, spray head 2-2, recovery pond 2-3, it is defeated
The right end outlet installation for sending the left end with 2-1 to be directed at conveyer belt 1-2, conveyer belt 2-1 and level ground are in 25-30 ° of angle and ground
Face is fixedly mounted, and conveyer belt 2-1 is upper parallel uniformly to install a certain number of spray head 2-2, is equipped with back below conveyer belt 2-1
Receive slot 2-4；Sprocket wheel, chain 2-6, motor 2-5 are connected in turn in conveyer belt 2-1 right end, and motor 2-5 is driven by chain 2-6
Sprocket wheel rotation on conveyer belt 2-1；Recovery pond 2-3 is installed in the left end conveyer belt 2-1, recovery pond 2-3 collects accumulator tank 2-4
Granulated slag, cooling water recycling after be re-used for vermicelli production；The conveying speed of conveyer belt 2-1 and the conveying speed of conveyer belt 1-2
Match, length and the cooling evacuation time of vermicelli of conveyer belt 2-1 matches；
As shown in Figure 1, vermicelli cooling system and gelatinization system 1, promotion conveyer belt 3, the mating completion vermicelli system of dissection system 4
Make, and starch mud blender 13 and vermicelli extruding extruding machine 14 are installed in the leading portion of gelatinization system 1, starch mud blender 13 is made
The starch mud of work enter vermicelli squeeze extruding machine 14 in vermicelli are made, subsequently into be gelatinized in gelatinization system 1, cooling system
Cooling evacuation is carried out in 2, is finally sent into the progress dissection of dissection system 4 by promoting conveyer belt 3, and granulated slag, water recycling is mating
Design is integrated；
As shown in Fig. 2, gelatinization system 1 is made of pond 1-5, conveyer belt 1-2, pond 1-5, will be defeated for storing cooking water
Vermicelli on band 1-2 are sent to be gelatinized；The pond 1-5, top are provided with cover board 1-1, and bottom is provided with jet chimney 1-
4；The inclined-plane of conveyer belt 1-2 in the 1-5 of pond is fixedly mounted horizontal by 25-30 ° of angle, and the left end conveyer belt 1-2 is directed at powder
Item squeezes extruding machine 14 and installs and be submerged in the 1-5 of pond, and right end is exposed at outside the 1-5 of pond, and is sequentially installed with chain in right end
Wheel, chain 1-6, motor 1-3, motor 1-3 are rotated by the sprocket wheel connected on chain 1-6 driving conveying belt 1-2；Pond 1-5 and
The length of conveyer belt 1-2 matches with vermicelli gelatinization time, and wherein the conveying speed of conveyer belt 1-2 and vermicelli squeeze extruding machine 14
Vermicelli speed is produced to match；Vermicelli are transported in cooling system 2 after being gelatinized boiling by gelatinization system 1；
The conveyer belt 1-2 or conveyer belt 2-1 is made of stainless steel plate or fire-resistant nontoxic plastic chain plate, and not
A certain number of circular holes are provided on rust steel plate or fire-resistant nontoxic plastic chain plate, circular hole pore size control is in 5.0-7.5mm；
The accumulator tank 2-4 is made of stainless steel plate, and size matches with conveyer belt 2-1, for collecting conveying
With the granulated slag and cooling water flowed out in the circular hole being arranged on 2-1；
Vermicelli after the cooling of cooling system 2 by promotion conveyer belt 3 by being transported in dissection system 4, as shown in figure 4, being promoted
The right end of the left end alignment conveyer belt 2-1 of conveyer belt 3 exports installation, and the right end of conveyer belt 3 is equipped with sprocket wheel 3-3, and motor 31 is logical
It crosses chain 3-2 and drives the sprocket wheel 3-3 rotation for being promoted and being connected on conveyer belt 3, and be driven and promote the rotation of conveyer belt 3；Promote conveyer belt 3
Lower end is fixedly mounted on recovery pond 3-1, and recovery pond 3-1 will be promoted after the recirculation water that the vermicelli on conveyer belt 3 are carried secretly recycles again
It is secondary to be produced for vermicelli；
The promotion conveyer belt 3 is made of stainless steel plate or fire-resistant nontoxic plastic chain plate；
As shown in Fig. 5, Fig. 6, Fig. 7, dissection system 4 is by funnel 17, cutter, dissection vermicelli conveyer belt 6, scraper 10, transmission
Band 30 and dynamical system composition；
As shown in Figure 6, Figure 7, the funnel 17 is fixedly mounted on bracket 7, and the alignment of funnel 17 promotes conveyer belt 3 and exports
Installation；
As shown in Figure 6, Figure 7, the cutter is made of rotary cutter 23 and fixed cutting tool 24, rotary cutter 23 and fixation
Shearing intersection alignment 17 lower exit port of the funnel installation of cutter 24, controls the rotation speed of rotary cutter 23, vermicelli is cut into
The vermicelli section of predetermined design length；The rotary cutter 23 is mounted in rotation axis 21, and rotation axis 21 passes through 2 axis at both ends
It holds seat 20 to be fixedly mounted on bracket 7, rotation axis 21 connect with transmission case 19 and provides power；
As shown in fig. 7, the fixed cutting tool 24 is mounted on fixed cutting tool frame 35, as shown in fig. 6, fixed cutting tool frame 35
It is fixedly mounted on bracket 7 by both ends, the length of fixed cutting tool 24 and the length of rotary cutter 23 match；
As shown in fig. 7, the vermicelli section that vermicelli are cut into predetermined design length, is implemented by following embodiment
: by adjusting the rotation speed of control rotary cutter 23, i.e., rotary cutter 23, which is rotated to, contacts Shi Weiqi with fixed cutting tool 24
Point, the time slot for making rotary cutter 23 rotate a circle and falls on the predetermined design length on dissection vermicelli conveyer belt 6 under vermicelli
Time match, rotary cutter 23, which rotates to one week, forms shearing force cutting vermicelli when contacting with fixed cutting tool 24, formed pre-
Determine the vermicelli section of design length；
The rotary cutter 23 or fixed cutting tool 24 are made of stainless steel plate or fire-resistant nontoxic hard plastic board；
As shown in Fig. 5, Fig. 6, Fig. 7, the dissection vermicelli conveyer belt 6 is mounted on rotary cutter 23 and cuts with fixed cutting tool 24
It cuts below intersection, for the vermicelli conveying after dissection；6 both ends of dissection vermicelli conveyer belt pass through drive roll 22-1, passive
Roller 22-2 is connected and fixed, and the sprocket wheel 22-3 on drive roll 22-1 is connect simultaneously with the sprocket wheel 22-4 on motor 26 by chain 27
Transmit power；Drive roll 22-1, passive roller 22-2 jackshaft be connected and fixed by the bearing block at both ends and bracket 25；
The dissection vermicelli conveyer belt 6 is made of stainless steel plate or fire-resistant nontoxic plastic chain plate；
As shown in Fig. 5, Fig. 6, Fig. 7, the scraper 10 is mounted on the upper surface of dissection vermicelli conveyer belt 6, and scraper 10 is length
Square structure is made of fire-resistant nontoxic plastic plate, is fixedly mounted on 6 doctor blade holders 9 with equivalent amount, the length of scraper 10
It spends and matches with the length of dissection vermicelli, scraper 10 takes discontinuous rotary motion；6 doctor blade holders 9 are axle center with blade shaft 11
It is uniformly fixed on blade shaft 11, doctor blade holder 9 is identical as the length of scraper 10；Blade shaft 11 is solid by bearing block 5, bearing block 8
Dingan County is on bracket 7；The sprocket wheel 12-2 connected on blade shaft 11 is connect by chain 12-1 with the sprocket wheel 12-3 of transmission shaft 16
And power transmits；16 one end of transmission shaft is fixed by bearing block 15 and bracket 7, and the other end is connect with transmission case 19；
Preferably, the length of the scraper 10 and the length of dissection vermicelli match, and the length of scraper 10 is less than dissection
The length of vermicelli；
The scraper 10 takes discontinuous rotary motion, and time that scraper 10 stops and dissection vermicelli conveyer belt 6 are by powder
Item section be transported to it is equal with the scraper 10 both ends matched time (front end of vermicelli section be transported on the right side of scraper 10 right side when
Between), the then rotation of scraper 10 transfers vermicelli section from dissection vermicelli conveyer belt 6 onto conveyer belt 30, scraper 10 stops again,
Repeat above-mentioned rotation；
As shown in figure 5, the transmission case 19 is speed-changing gear box, it is fixedly mounted on bracket 7, by motor 32
Sprocket wheel connects chain 33 and transmits power；
As shown in fig. 6, the conveyer belt 30 is the strip of 2 relative separations, the strip spacing control of 2 relative separations
In 20-30mm；As shown in figure 5,30 both ends of conveyer belt are fixedly connected by drive roll 30-2, passive roller 30-3, actively roll
The sprocket wheel 30-4 connected on cylinder 30-2 is by the sprocket wheel 30-5 connection connected on chain 29 and motor 28 and power transmits；Actively roll
Cylinder 30-2, passive roller 30-3 jackshaft be connected and fixed by bearing block and bracket 34；
The conveyer belt 30 is made of stainless steel plate or fire-resistant nontoxic plastic chain plate.
Embodiment 2
Vermicelli cooling system application method, using starch from sweet potato as raw material, vermicelli cooling system and gelatinization system promote conveying
Band, dissection system support complete vermicelli production, include the following steps:
(1) vermicelli processed
Starch from sweet potato is closed into powder by starch mud blender 13, starch mud is made, then starch mud is squeezed into powder leakage by vermicelli
Machine 14 is continuously extruded into vermicelli；
(2) it is gelatinized
It first is put into water in the pond 1-5 of gelatinization system 1, heating and controlling water temperature is 92 DEG C, then squeezes step (1)
Vermicelli under fall on pond, on the conveyer belt 1-2 in 1-5, vermicelli pond 1-5 gelatinization time control in 5min, conveyer belt
Gelatinization time of the conveying speed and vermicelli of 1-2 in pond 1-5 matches, and squeezes extruding machine 14 continuously with step (1) vermicelli
The speed for squeezing vermicelli matches, and gelatinization terminates to be transported to vermicelli in cooling system 2；
(3) cooling
The use of the mass ratio adjustment cooling water pH value of citric acid, ammonium lacate 1: 1 is first 4.2,20U then is added by 1L water and forms sediment
Powder enzyme, 10U carbohydrase, 20U acid protease stir evenly cooling for vermicelli；It is logical that step (2) are gelatinized the vermicelli after boiling
It crosses on the conveyer belt 2-1 that conveyer belt 1-2 is transported in cooling system 2, the conveying speed of conveyer belt 2-1 is defeated with conveyer belt 1-2's
Speed is sent to match；Cooling water is opened, the water spray loop diameter of control spray head 2-2 matches with conveyer belt 2-1 width, by spray head 2-2
Cooling is carried out to vermicelli on conveyer belt 2-1, is evacuated, cooling evacuation time control enters back into next step in 3min；Conveyer belt 2-
1 delivered length matches with cooling evacuation time；Extra cooling water is fallen by the hole on conveyer belt 2-1 and flows into recycling
Mainstream is raw by vermicelli are re-used for after granulated slag that accumulator tank 2-4 is collected, cooling water recycling into recovery pond 2-3 again in slot 2-4
It produces；Cooling water is pulled granulated slag recycling out in time and is produced for starch mud, water circulation primary presses 1L water in cooling cycle use process
10U alpha-amylase, 3U carbohydrase, 5U acid protease are added, while being adjusted using the mass ratio of citric acid, ammonium lacate 1: 1
And controlling cooling water pH value is 4.2-4.5.
(4) dissection
Step (3) vermicelli after cooling are transported in the funnel 17 of dissection system 4 by promotion conveyer belt 3, and from funnel 17
Fallen under outlet on dissection vermicelli conveyer belt 6, dissection vermicelli conveyer belt 6 by vermicelli from being fed forward, dissection vermicelli conveyer belt 6 with
The conveying speed for promoting conveyer belt 3 matches；According to 23 rotation speed of vermicelli length adjustment rotary cutter of design, i.e. rotary cutting
Knife 23 rotates to for starting point when contacting with fixed cutting tool 24, and rotary cutter 23 passes through the time slot to rotate a circle and vermicelli fall
The time of predetermined design length on to dissection vermicelli conveyer belt 6 matches, when rotary cutter 23 rotates to and fixed cutting tool 24
Shearing force is formed when contact and cuts off vermicelli, and vermicelli are cut into the vermicelli section of design length；
(4) vermicelli are conveyed
Vermicelli after step (3) dissection are transported to scraper 10 in the following, adjusting the rotation of scraper 10 by dissection vermicelli conveyer belt 6
Rotary speed, the conveying speed of the rotation speed of scraper 10 and dissection vermicelli conveyer belt 6 with match, make the both ends of dissection vermicelli with
The alignment of 10 both ends of scraper, then scraper 10 scratches vermicelli section from dissection vermicelli conveyer belt 6 onto 2 conveyer belts 30,2 transmission
Band 30 conveys vermicelli section forward, manually uses bamboo pole or rigid plastics bar from the gap between 2 conveyer belts 30 by powder
Item section is provoked from centre, is then manually evacuated uniformly the vermicelli on bamboo pole or rigid plastics bar, is finally freezed vermicelli
Aging, drying are finished product.
Embodiment 3
Vermicelli cooling system application method, using starch from sweet potato as raw material, vermicelli cooling system and gelatinization system promote conveying
Band, dissection system support complete vermicelli production, include the following steps:
(1) vermicelli processed
Starch from sweet potato is closed into powder by starch mud blender 13, starch mud is made, then starch mud is squeezed into powder leakage by vermicelli
Machine 14 is continuously extruded into vermicelli；
(2) it is gelatinized
It first is put into water in the pond 1-5 of gelatinization system 1, heating and controlling water temperature is 93 DEG C, then squeezes step (1)
Vermicelli under fall on pond, on the conveyer belt 1-2 in 1-5, vermicelli pond 1-5 gelatinization time control in 4min, conveyer belt
Gelatinization time of the conveying speed and vermicelli of 1-2 in pond 1-5 matches, and squeezes extruding machine 14 continuously with step (1) vermicelli
The speed for squeezing vermicelli matches, and gelatinization terminates to be transported to vermicelli in cooling system 2；
(3) cooling
The use of the mass ratio adjustment cooling water pH value of citric acid, ammonium lacate 1: 1 is first 4.3,25U then is added by 1L water and forms sediment
Powder enzyme, 7.5U carbohydrase, 17.5U acid protease stir evenly cooling for vermicelli；Step (2) are gelatinized the powder after boiling
Item is transported on the conveyer belt 2-1 in cooling system 2 by conveyer belt 1-2, the conveying speed and conveyer belt 1-2 of conveyer belt 2-1
Conveying speed match；Cooling water is opened, the water spray loop diameter of control spray head 2-2 matches with conveyer belt 2-1 width, by spray head
2-2 carries out cooling to vermicelli on conveyer belt 2-1, evacuates, and cooling evacuation time control enters back into next step in 2.5min；It is defeated
The delivered length with 2-1 is sent to match with cooling evacuation time；Extra cooling water is fallen by the hole on conveyer belt 2-1 to flow
Enter in accumulator tank 2-4 again mainstream into recovery pond 2-3, powder will be re-used for after granulated slag that accumulator tank 2-4 is collected, cooling water recycling
Item production；Cooling water is pulled granulated slag recycling out in time and is produced for starch mud, water circulation primary is pressed in cooling cycle use process
1L water adds 10U alpha-amylase, 3U carbohydrase, 5U acid protease, while using citric acid, the mass ratio of ammonium lacate 1: 1
Adjusting and controlling cooling water pH value is 4.2-4.5.
(4) dissection
Step (3) vermicelli after cooling are transported in the funnel 17 of dissection system 4 by promotion conveyer belt 3, and from funnel 17
Fallen under outlet on dissection vermicelli conveyer belt 6, dissection vermicelli conveyer belt 6 by vermicelli from being fed forward, dissection vermicelli conveyer belt 6 with
The conveying speed for promoting conveyer belt 3 matches；According to 23 rotation speed of vermicelli length adjustment rotary cutter of design, i.e. rotary cutting
Knife 23 rotates to for starting point when contacting with fixed cutting tool 24, and rotary cutter 23 passes through the time slot to rotate a circle and vermicelli fall
The time of predetermined design length on to dissection vermicelli conveyer belt 6 matches, when rotary cutter 23 rotates to and fixed cutting tool 24
Shearing force is formed when contact and cuts off vermicelli, and vermicelli are cut into the vermicelli section of design length；
(4) vermicelli are conveyed
Vermicelli after step (3) dissection are transported to scraper 10 in the following, adjusting the rotation of scraper 10 by dissection vermicelli conveyer belt 6
Rotary speed, the conveying speed of the rotation speed of scraper 10 and dissection vermicelli conveyer belt 6 with match, make the both ends of dissection vermicelli with
The alignment of 10 both ends of scraper, then scraper 10 scratches vermicelli section from dissection vermicelli conveyer belt 6 onto 2 conveyer belts 30,2 transmission
Band 30 conveys vermicelli section forward, manually uses bamboo pole or rigid plastics bar from the gap between 2 conveyer belts 30 by powder
Item section is provoked from centre, is then manually evacuated uniformly the vermicelli on bamboo pole or rigid plastics bar, is finally freezed vermicelli
Aging, drying are finished product.
Embodiment 4
Vermicelli cooling system application method, using starch from sweet potato as raw material, vermicelli cooling system and gelatinization system promote conveying
Band, dissection system support complete vermicelli production, include the following steps:
(1) vermicelli processed
Starch from sweet potato is closed into powder by starch mud blender 13, starch mud is made, then starch mud is squeezed into powder leakage by vermicelli
Machine 14 is continuously extruded into vermicelli；
(2) it is gelatinized
It first is put into water in the pond 1-5 of gelatinization system 1, heating and controlling water temperature is 95 DEG C, then squeezes step (1)
Vermicelli under fall on pond, on the conveyer belt 1-2 in 1-5, vermicelli pond 1-5 gelatinization time control in 3min, conveyer belt
Gelatinization time of the conveying speed and vermicelli of 1-2 in pond 1-5 matches, and squeezes extruding machine 14 continuously with step (1) vermicelli
The speed for squeezing vermicelli matches, and gelatinization terminates to be transported to vermicelli in cooling system 2；
(3) cooling
The use of the mass ratio adjustment cooling water pH value of citric acid, ammonium lacate 1: 1 is first 4.5,30U then is added by 1L water and forms sediment
Powder enzyme, 5U carbohydrase, 15U acid protease stir evenly cooling for vermicelli；It is logical that step (2) are gelatinized the vermicelli after boiling
It crosses on the conveyer belt 2-1 that conveyer belt 1-2 is transported in cooling system 2, the conveying speed of conveyer belt 2-1 is defeated with conveyer belt 1-2's
Speed is sent to match；Cooling water is opened, the water spray loop diameter of control spray head 2-2 matches with conveyer belt 2-1 width, by spray head 2-2
Cooling is carried out to vermicelli on conveyer belt 2-1, is evacuated, cooling evacuation time control enters back into next step in 2min；Conveyer belt 2-
1 delivered length matches with cooling evacuation time；Extra cooling water is fallen by the hole on conveyer belt 2-1 and flows into recycling
Mainstream is raw by vermicelli are re-used for after granulated slag that accumulator tank 2-4 is collected, cooling water recycling into recovery pond 2-3 again in slot 2-4
It produces；Cooling water is pulled granulated slag recycling out in time and is produced for starch mud, water circulation primary presses 1L water in cooling cycle use process
10U alpha-amylase, 3U carbohydrase, 5U acid protease are added, while being adjusted using the mass ratio of citric acid, ammonium lacate 1: 1
And controlling cooling water pH value is 4.2-4.5.
(4) dissection
Step (3) vermicelli after cooling are transported in the funnel 17 of dissection system 4 by promotion conveyer belt 3, and from funnel 17
Fallen under outlet on dissection vermicelli conveyer belt 6, dissection vermicelli conveyer belt 6 by vermicelli from being fed forward, dissection vermicelli conveyer belt 6 with
The conveying speed for promoting conveyer belt 3 matches；According to 23 rotation speed of vermicelli length adjustment rotary cutter of design, i.e. rotary cutting
Knife 23 rotates to for starting point when contacting with fixed cutting tool 24, and rotary cutter 23 passes through the time slot to rotate a circle and vermicelli fall
The time of predetermined design length on to dissection vermicelli conveyer belt 6 matches, when rotary cutter 23 rotates to and fixed cutting tool 24
Shearing force is formed when contact and cuts off vermicelli, and vermicelli are cut into the vermicelli section of design length；
(4) vermicelli are conveyed
Vermicelli after step (3) dissection are transported to scraper 10 in the following, adjusting the rotation of scraper 10 by dissection vermicelli conveyer belt 6
Rotary speed, the conveying speed of the rotation speed of scraper 10 and dissection vermicelli conveyer belt 6 with match, make the both ends of dissection vermicelli with
The alignment of 10 both ends of scraper, then scraper 10 scratches vermicelli section from dissection vermicelli conveyer belt 6 onto 2 conveyer belts 30,2 transmission
Band 30 conveys vermicelli section forward, manually uses bamboo pole or rigid plastics bar from the gap between 2 conveyer belts 30 by powder
Item section is provoked from centre, is then manually evacuated uniformly the vermicelli on bamboo pole or rigid plastics bar, is finally freezed vermicelli
Aging, drying are finished product.
Comparative example
Using the utility model vermicelli cooling system, using starch from sweet potato as raw material, vermicelli cooling system and gelatinization system are mentioned
Conveyer belt, dissection system support completion vermicelli production are risen, wherein step (3) is cooling, does not adjust cooling water pH value, without using starch
Enzyme, carbohydrase, acid protease, cooling water are replaced using malt water, remaining step, content are implemented by embodiment 3, and malt water is pressed
Implement according to a kind of application number 201410372167.0 " vermicelli processing malt water spray system " utility model content implementation method.
Vermicelli detection results of comparison is shown in Table 1
Table 1
The vermicelli cooling system of the utility model, using starch from sweet potato as raw material, vermicelli cooling system and gelatinization system are promoted
Conveyer belt, dissection system support complete vermicelli production, integrates vermicelli, gelatinization, cooling, dissection and granulated slag processed, water recycling, tie
Structure is completely embedded, easy to use, the vermicelli of extrusion forming can be gelatinized by mode of movement, cool down evacuation, vermicelli connect
Continuous constantly section improves the homogeneous quality and standard design length of vermicelli until the progress dissection of dissection process, and the vermicelli uniformity is high,
Billet rate is lower；Granulated slag, the waste water in filter process are simultaneously effective recycled, to reach water conservation, reduce vermicelli system
It causes this and improves the purpose of vermicelli quality.
Vermicelli cooling system application method, using starch from sweet potato as raw material, vermicelli cooling system and gelatinization system promote conveying
Band, dissection system support are completed vermicelli and are made, and starch using aging, is done by squeezing vermicelli, boiling gelatinization, cooling, dissection
It is dry, be packaged into finished product；For embodiment 2-4 compared with comparative example, the organoleptic indicator of finished product vermicelli made of embodiment 2-4 is higher than comparison
Example, and strip-breaking rate, drafting rate (drafting just refers to that vermicelli are adhered together, is not easy to evacuate) are below comparative example, illustrate that this is practical
Novel method can be improved the finish of vermicelli, improve flexibility and evacuation degree, and reduce drafting rate and strip-breaking rate；And it can
The granulated slag for filtering generation in production process, waste water are recycled again, reach water conservation and reduce vermicelli manufacturing cost
Purpose.
Claims (2)
1. vermicelli cooling system, it is characterised in that: by conveyer belt (2-1), accumulator tank (2-4), spray head (2-2), recovery pond (2-3)
Composition, conveyer belt (2-1) and level ground are fixedly mounted in 25-30 ° of angle and ground, and conveyer belt (2-1) is upper parallel uniformly
It installs a certain number of spray heads (2-2), accumulator tank (2-4) is installed below conveyer belt (2-1)；In conveyer belt (2-1) right end
It is connected with sprocket wheel, chain (2-6), motor (2-5) in turn, motor (2-5) passes through on chain (2-6) driving conveying belt (2-1)
Sprocket wheel rotation；Recovery pond (2-3) is installed in the left end conveyer belt (2-1)；When length and the vermicelli cooling of conveyer belt (2-1) are evacuated
Between match.
2. vermicelli cooling system according to claim 1, it is characterised in that: the conveyer belt (2-1) uses stainless steel
Plate or the production of fire-resistant nontoxic plastic chain plate, and provided with a certain number of on stainless steel plate or fire-resistant nontoxic plastic chain plate
Circular hole, circular hole pore size control is in 5.0-7.5mm.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821282607.3U CN209073445U (en) | 2018-08-02 | 2018-08-02 | Vermicelli cooling system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821282607.3U CN209073445U (en) | 2018-08-02 | 2018-08-02 | Vermicelli cooling system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111642777A (en) * | 2020-06-11 | 2020-09-11 | 大通丰收农牧科技有限公司 | Vermicelli processing and cooling device and using method thereof |
| CN112693893A (en) * | 2020-12-30 | 2021-04-23 | 绩溪大会山农特产品开发有限公司 | High-efficient cold bath conveying mechanism is used in bean vermicelli production |
-
2018
- 2018-08-02 CN CN201821282607.3U patent/CN209073445U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111642777A (en) * | 2020-06-11 | 2020-09-11 | 大通丰收农牧科技有限公司 | Vermicelli processing and cooling device and using method thereof |
| CN111642777B (en) * | 2020-06-11 | 2021-11-09 | 大通丰收农牧科技有限公司 | Vermicelli processing and cooling device and using method thereof |
| CN112693893A (en) * | 2020-12-30 | 2021-04-23 | 绩溪大会山农特产品开发有限公司 | High-efficient cold bath conveying mechanism is used in bean vermicelli production |
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